VALUE STREAM MAPPING

UPDATE: 20TH AUGUST, 2013

PROCESS FLOW CHART

Creation of Value Stream maps for Operations

at Factory
Identification of Non-Value Adding steps
Identification of Alternates for Non Value
Adding Steps
Approval from:
Customer, Brands, SM, R&D
Procurement/ Implementation

WORK UPDATE
Product

Issue
Description

Alternate

Progress

Foil Printing

Waiting for Customer's Approval for

Brands and Finance for Write of

Cast and Cure

With R&D and SM

Cartoning &
Wrapping

In-House Machines

Waiting for Factory's Commerical

Team for 3P Contract

25gm in Dispensor
pack format

Move to bundling
format

Waiting for Customer's Approval for

Brands and Finance for Write of

In-House Tray &

Wrapping

In-House Machines

Waiting for Customer's Approval for

Brands and Finance for Write of

75 gm in inner

Move to tray format

Waiting for Customer's Approval for

Brands

Bundling &
Wrapping

In-House Machines

Waiting for Customer's Approval for

Brands and Finance for Write of

Hologram
Replacement
FAL-Tubes

Dove-Jars

Vaseline-Bottles