a & =a GENERAL MONITORS Monet DC120 Smart Sensor Combustible Gas Readout/Relay Module ‘The information and technical data disclosed in this document may be used and disseminated only for the purposes and to the ‘extent specifically authorized in writing hy General Monitors. INSTRUCTION MANUAL 11/95 General Monitors reserves the right to change published specifications and designs without prior notice. Part No. MANDCI20 Revision 11-95GENERAL MONITORS The information and technical data disclosed by this document may be used and disseminated only for the purposes and to the extent specifically authorized by General Monitors in writing. Such information and technical data are proprietary to General Monitors ‘and may not be used or disseminated except as provided in the foregoing sentence.GENERAL MONITORS 26776 Simpatiea Cirele Lake Forest, California 92630-8128 ‘Telephone: (714) 581-4464 Fax: (714) S81-1151 Visit our Website at: bttp://www.generalmonitors.com/ 06 February, 1995 To All Model DC120/D1220 Users: ‘The Model DC120 (revision 12/89) and the Model DT220 (revision 11/88) Instruction Manuals do not adequately reflect the current revision of these units. These manuals are in the process of being updated, and in order to continue servicing you on these products, please make note of the following changes: © The Group B breather drain option is not available on the Models DC120 & D220. ‘The table below lists the pages where the Instruction Manual mentions a Group B breather drain option. Model DC120 Model DT220 Introduction, Page 1 Introduction, Page 1 Specifications, Page 12 Specifications, Page 11 Configuration Code Configuration Code DC120-31X-K00-12X DT220-31X-X00-12K is not valid isnot valid * To change the normally open (NO) and normally closed (NC) relay contacts refer to the table below for the correct Input/Output Board jumper selections: Jumper Wi W2 w3 Wa If you have any questions, please contact your General Monitors’ Sales Representative or the factory direct. ‘Thank you, Respectfully, Charles Simek Technical Writer General Monitors, Inc, Galway, Ireland + Houston, Texas + Jebel Ali, UAE + Macclesfield, U.K. + ngaporeGENERAL MONITORS conrenns SECTION i i ut. Wve vie Vile INTRODUCTION A. Notice B, General ©. Optional Configurations Dy Operation INSTALLATION A, Location of The unit B, system Interconnections .. Power Connections D. Signal Connections to The Model Sc100 B, Alarm wiring Connections F, applying Power G. Alarm Set Point Adjustments INDICATORS, DISPLAYS & RESET FUNCTION A. % LEL Display B. Alarm Indicators c. Reset switch OPERATIONAL ADJUSTMENTS & PROCEDURES A, Initial startup B, Model §C100/DC120 Calibration c. Alarm set Point check SYSTEM PROBLEMS & TROUBLESHOOTING A, Maintenance B, troubleshooting Table SPECIFICATIONS FOR MODEL DC120 SCHEMATICS AND DRAWINGS eo 10 10-11 12 13-26Page 1 GENERAL MONITORS MODEL DC120 COMBUSTIBLE GAS SMART SENSOR DUAL/SINGLE CHANNEL READOUT/RELAY MODULE INTRODUCTION NOTICE Al1 information contained in this instruction manual may be used only to install and operate the Model DC120 System provided by GENERAL MONITORS, INC. (GMI). The sale of the instrument does not license the user to re~ produce GENERAL MONITORS‘ drawings or to utilize proprietary circuitry or information without prior written permission. The Model DC120 System is easy to install and operate. However, this manual should be read in full, and the information contained herein understood, be~ fore attempting to install or operate the system. GENERAL The Model DC120 is a dual/single channel Readout /Relay Module to be used with the Model SC100 Smart Sensor. This system is designed to continuous— ly monitor most combustible gases and vapors in the 0-100% Lower Explosive Limit (LEL) range, Normally only a periodic system calibration check is needed to assure dependable performance, There are relatively few combust— ible gases which should not be monitored by the system; however, as a pre~ caution GMI should always be consulted to verify the feasibility of moni- toring any gas or vapor other than those specified at the time of purchase. The microprocessor based DC120 ie housed in an explosion-proof /weather- proof enclosure and may be used in a hazardous location, Its electrical classification is Class I, Division 1, Groups ¢ and D. NOTE: Weatherproof and explosion proof enclosures are not included in the Factory Mutual performance approval of these systems. ‘The DC120 has digital displays (0-99% LEL) and visual status indicators for gas alarms (ALARM and WARN), calibration (CA) and malfunction (Zr). Three relay alarm circuits are provided: (two for the gas alarm circuits, ALARM and WARN, and one for the malfunction alarm circuits). OPTIONAL CONFIGURATIONS Gc. ‘The Model DC120 has been designed to provide a compact, field mounted module and as such, optional configurations are limited and must be provid- ed by modifications to the circuit boards rather than field adjustable DIP switches.page 2 GENERAL MONITORS OPTIONAL CONFIGURATIONS (cont'd) qhe standard configuration for the Model pci20 is as follows: Dual Channel unit with common relays. SPST relays, unsealed, Latching. ALARM Relay - Non-latching WARN Relay. ALARM & WARN Relays de-energi zed. ALARM & WARN Relay contacts normally open. Malfunction Relay is always supplied energized with normally closed contacts. options which may be specified when ordering are limited to the following: Poth ALARM & WARN Relays Non-latching. Roth ALARM & WARN Relays latching. wither or both ALARM & WARN Relay contacts normally closed. Single channel system. A single channel system will have channel 1 as the active channel and channel 2 will be inoperative. check your origina) order for the Model DC120 you have to see if variay tions of the above options were ordered. Nore: vactory Nutual requires that any combustible gas controller alarm be of the latching type and not capable of being set above 60% EL. If the Model pC120 has heen ordered with non latching relays it should be connected to an auxiliary system that accomplishes the latching function. OPERATION the Model C120 requires 24 VDC power for operation. It receives the 4 to 20 MA output signal from the C100, fhe digital display of the Dci20 shows ‘the gas concentration level up to 99% LEL. Higher concentration levels will cause the display to blink the 99 reading, Should a malfunction occur dn an SC100 Smart Sensor, the DC120 will display an "Br" on the appropriate channel display. During calibration the pc120 will display a "ca" on the channel of the SCi00 that is being calibrated, If the latching relay option is selected, an explosion proof pushbutton ‘witch (GMI P/N 30051-1) is installed in one of the two 3/4" NPT ports. (see item 11 on Figure 2). If a gas concentration exceeding the WARN or ALARM setpoint is detected, its value will be indicated by the DC120, and the appropriate LED will be illuminated. when latching alarms are used and the gas concentration has dropped below the preset ALARM level, the ALARM may be reset by actuating the pushbutton switch.Page 3 GENERAL MONITORS D. OPERATION (cont'd) ‘The WARN may also be reset in the same manner when the gas concentration falls below the WARN setpoint. If both channels are in the WARN or ALARM condition the LED's will continue to flash and cannot be reset until both channels fall below the setpoint levels. NonPage 4 GENERAL MONITORS IZ _INSTALLATION INSTRUCTIONS LOCATION OF ‘THE UNIT ‘The electrical connections to the Model DC120 must be made utilizing ex- plosion proof conduit if the unit 4s to be used in a hazardous area, In most cases, the connection of the enclosure to the conduit should provide adequate mechanical strength. If greater strength is required the enclo- sure may be secured by the two mounting holes located on each side of the unit, (see fig. 1). The Model DC120 must not be located in direct sunlight as this causes an ur necessary amount of heat to accumulate inside the unit, and it also makes the LED displays difficult to read. In most applications a shaded location can be found which will not require the addition of a shelf or other type of protection, ‘The mounting should be as free from shock and vibration as possible, Al- though the unit is RFI resistant, it should not be located near transnit- ters, generators or other sources of electro-magnetic radiation, B._ SYSTEM INTERCONNECTIONS To gain access to the terminal block (1B!) of the DC120 it is necessary to ‘to remove the cover of the explosion proof housing by turning it counter clockwise, after the cover has been removed, grasp the red display window by the two finger holes on either side and pull the entire display board out of the unit, This will expose the Input/output Board located under the Display Poard and terminal block T2-1 which is an 11 position block. (see Figure 4). ‘whe vB1 field connections for the Model pC120 are: TRI -1, system Reset Input "BI -2, Warning Output Relay Contact ‘TBI ~3. Warning Common Relay Contact TBI -4, Malfunction Output Relay Contact TH -5. Malfunction Common Relay Contact TB1 ~6, Alarm Connon Relay Contact TR -7. Alarm Output Relay Contact TBI -8. 4-20 mA Input Channel One "Bl -9, 4-20 mA Input Channel Two TBI -10, system Common TBI -11. 424 VDC Input. he connections are coapression type and are made by pressing down with a small screwiriver on the-orange tab portion of TBI, inserting the wire and releasing the tab.Page 5 GENERAL MONITORS: POWER CONNECTIONS he DC120 and two SCi00 smart sensors units will operate from a 22 to 30 ypc source and will reguire a current of less than 0.75 amperes. ‘there is no power on-off switch, so power must remain disconnected until all other wiring connections are made, & power on-off switch is not included to prevent accidental system shutdown, since the systen is designed for contin- uous use to maximize protection from combustible gases. See ¥igure (5) for ‘the connection of the CoM (TBI~10) and the + 24vDC (TBI-11) leads. GNAL. CONNECTIONS 70 THE MODET SC100 ‘he 4-20 mA output signals from two Model Sc100 Smart Sensors are inter- connected with the Nodel pC120 Readout/Relay unit to provide 1) gas concen- tration indication remote to the Model Sc100 and 2) alarm conditions by way of visual LED indicators and relay contact closures. To interconnect the DC120 to the two Sc100 units: (refer to Fig. 1 in the SCi00 instruction manual for the SC100 connections). 1, Make sure that the common leads of all three units, terminal 6 identified as "COM (BIK)" on terminal block Bt of the two SC100 units and terminal ‘TBI-10 of the DC120, are properly tied together. 2. Connect the 4-20 ma output identified as current out (WHT) of the first C100 to terminal TB1-8 of the Model DCI20. 3. Connect the 4-20 mA ontput identified as current out (WHT) of the second SC100 to terminal TB1-9 of the Model DcI20. ALARM WIRING CONNECTIONS Alarm wiring connections are made to terminals 2 through 7 of connector TBI of the Model pC120. ‘The ALARM, WARNing and Malfunction relay contacts (ary) are SPST and rated at 2 amperes at 24VDC or 1 ampere at 117VAC, re~ gistive, The ALARM and WARN relays may have been ordered as latching (manual reset) or nonlatching (automatic reset), as normally closed contacts or normally open. Latching ALARM contacts and non-latching WARNing contacts are standard. The Malfunction relay is normally energized with the contacts held open when power is applied. ‘The relay connections are identified in paragraph II.B above, The contact identified ac the output relay contact will be either normally open or normally closed depending on which option has been selected.page 6 GENERAL MONITORS Es ALARM WIRING CONNECTIONS (cont'd) CAUTION: Inductive loads (bells, buzzers, relays, contactors, solenoid valves etc.) connected to the relay contacts must be clamped as shown in one of the following diagrams. Unclamped inductive loads can generate voltage spikes in excess of 1000 volts. spikes of this magnitude will cause false alarns and possible danage. (GENERAL PURPOSE RECTIFIER DIODE, 4N4005 (NOTE POLARITY) eee (OR EQUIVALENT SHITCHED LOAD COIL MODET, pc120 BELL, BUZZER, RELAY.) ‘CoNTACTOR, SOLENOID es WALVE, ETE. D.C. CONTROL ‘voiTAGE ETAL OXIDE VARISTOR RATED FOR, 150 VANS GENERAL ELECTRIC VISOLAZOA OR EQUIVALENT \| SWITCHED LORD COIL onst, Dc120 eeu, ze, BELAY La touhctoR, shst01D — rine como, NRIES EE. ‘A. C,SYSTEM ‘VOLTAGE After completion of the interconnections, the display board assenbly should be replaced in the housing, Notice that the two interconnecting plugs P1 and P2 (see figure 3) are keyed so that the assembly cannot be made incorrectly,page 7 GENERAL MONITORS APPLYING POWER Before applying power to the system for the first time, all wiring connec tions shonld be double-checked for correctness. the system has a time delay feature, For approximately 45 seconds after the power is applied to the system the alarm relays remain deactivated. The purpose of this feature is to eliminate false alarns which might other- wise result while the sensor beads are stabilizing, ‘the. time delay is also initiated when the SC100 Smart Sensor returns to normal operation fron the malfunction mode, puring the tine delay, the display on the DCI20 will in dicate a zero gas condition. G._ALARM SBT POINT ADJUSTMENTS CADTION: The following adjustments require that the explosion proof cover be removed from the DCI20. It is important to insure that no combustible gas is present when these adjustments are being made, NOTE: To minimize the physical dimensions of the Model 0C120, an alarm relay disable switch has not been included, Before making alarm level adjustments or testing the system with a gas sample, all warn ing alarm devices should be temporarily de-activated to prevent false alarming. 1. Alarm Level Display ‘whe values of the WARN and ALARM settings may be viewed at anytime, To do so, remove cover of the enclosure and, using a pencil point or small screwdriver, press the switch button labeled DISPLAY LEVELS. The WARN level will appear on the channel 1 display and the ALARM level will ap- pear on the channel 2 display. 2. Alarm Level setting To make adjustments to the ALARM and WARN level settings the display window must be removed, Renove the four screws securing it to the display circuit board. To set the WARN level, hold the DISPLAY LEVELS switch (st) down and adjust the WARN trimpot (R4) (see fig, 3) until the desired level is displayed on the channel 1 display, To set the ALARM level, hold the DISPLAY LEVEL switch (si) down and adjust the ALARM trimpot (R2) (see fig. 3) until its desired level is displayed on the channel 2 display. When completed, secure the display window to the display circuit board with the four screws and replace the cover on the enclosure,Page 8 GENERAL MONITORS IIT, INDICATORS, DISPLAYS and RESET FUNCTION & LEL DISPLAY ‘The digital display is scaled from 0 to 99% LEL for the gas/vapor for which the system will be calibrated. should a malfunction occur in a given chan~ nel the display for that channel will indicate an "Er" reading and the MAL~ function relay switch contacts will close. During the calibration of a SC100 Smart Sensor, the display reading will be "CA". READINGS OF 99% LEL OR HIGHER (A BLINKING 99 INDICATION), INDICATE AN EXPLOSIVE GAS CONCENTRATION IS PRESENT AND IMMEDIATE ACTION IS REQUIRED. CAUTION: ALARM INDICATORS When the gas concentration exceeds the previously set WARN level the amber WARN LED will blink and the WARN relay switch contacts will activate. If the gas concentration continues increasing past the ALARM level setting the ALARM LED will blink and the ALARM relay switch contacts will activate. RESET SWITCH If latching relays are selected for the ALARM only or the ALARM and WARN conditions, a reset switch must be provided. General Monitors recommends that explosion proof awitch P/N 3001-1 be used for this application. The GMz explosion proof switch will mount directly in one of the two 3/4" NPT ports in the Model DC120 enclosure, and will be installed prior to being shipped from the factory. If {t is desired to use the opposite port, dis~ connect the two leads fron the terminal block (181) and unscrew the switch from the port. When installing it in the opposite port it is only neces— sary to install it hand tight. ‘he switch has four colored leads but only two are used in this application. The brown lead from the switch is connect= ed to the DC120 conmon terminal (TB1-10) and the green lead is connected to the system reset in terminal (TB1-1) ‘The orange and gray leads are not used.Page 9 GENERAL MONITORS IV+ OPERNTTONAL ADJUSTMENTS AND PROCEDURES INITIAL START-UP Zach Model DC120 is completely checked at the factory for proper operation. However, a complete checkout is a necessity upon placing the systen in operation to assure system integrity. This includes verifying the digital indicator zero, checking and/or adjusting alarm set points and performing a complete calibration procedure for each associated Model SC100. Bz _MODEL $C100/DC120_ CALIBRATION During a normal calibration of a Smart Sensor, Model SC100, the output cur rent is held at a constant 1.5 mA so that alarm circuits need not be dis- abled to prevent activation of the relay contacts during calibration. If a test is to be made of the DC120 by gassing the sensor, then the alarm in- dicating devices will have to be disabled. 1» _ALARM SET POINT CHECK To check the alarm set points, depress the DISPLAY LEVELS switch and observe the corresponding readings on the digital display. NOTE: Up to 34 hysteresis is normal around alarm set points. This is required to prevent relay chatter. Jf the relays are latching, the RESET will have to be depressed to deactivate alarm circuits.Page 10 Ae Be GENERAL MONITORS SYSTEM PROBLENS AND TROUBLESHOOTING MAINTENANCE once installed, the Model SC100/DC120 systems require little or no routine maintenance other than periodic calibration checks which GMI recommends be performed every 90 days. GMI also recomnends that a calibration schedule be established and maintained and that a log book be kept showing calibra~ tion dates and dates of sensor replacenent. TROUBLESHOOTING ‘TABLE ‘The information presented in the following table is designed to correct the more conmon problems which appear during system startup and operation. Should the various actions suggested in the table fail to restore normal operation, we recomend that the factory be consulted and, if necessary, that the module be returned to the factory for repair.Page 11 squtod yes uxeTe spesoxe qnopesa squounsn {pe +paasn (pe "aT & UeyA NO, uxNa 30u auyod jes mreTe MAWM pue WUVTY wi0sZed +L yxzedoxd you szod waety *1 op S,GaT WEVTY z0/pUE NIWH wots, *epou uoyzounsTem -exedo redoxd 203 83 41M QOLDS eM yORUD *z ous UT Ss} OOIDS UY *Z +412, 83207 srettozau0o 02 Atddns xenod xedozd omsur <1 sxenod andut mom *T -uy steuueyo Woq Zo BuO *Z toda 0¢ 03 zz Daa ze ueyg zereez6 go oSuer 043 Uy Sy e6ezTOA qnduy sins ea *Z eq Kew ofeatoa andur *Z sxemed 30 wots weoydde reqze uo wana sxeTtozauos 03 ATédns zeMed szedozd omnsur “1 sxenod gnduz on *L 30u op sfeTdstp TS *L saypngexes queweyeys Aquexzen ayy peor asvoTd ‘AgueITEA 94y PTOA Sew TeUUOSIEd peZT -aoyjne ,Sx03TUOW TexeUS. UeyL JeyIO suosZed Aq pouxosied sateder Aue ‘AgueTzeA Jepun sf ueusTnde ou FT *STON seuoqqord 23eaa9 [ITH woTsTpuco wAETe ue Jy ‘wxeTe oguy 37 2uR PUSS 4UBTE YOTUM yooUS SUP SuTYeU e10Feq SuyTTA wIeTe TeUTEIxs oBUUODSTD 02 OINS oF ‘auowdyys amoA UBTA epNToUT og TeqUMU WH Ue FoF Az030N5 OG TTeD “aueudtnbs oyy SuTUINy ox 03 zoqad ZoquNY YOTIEZTIOUINE TRTTOITH UANGON v UTEIGO oF AzesSeosU ST FT PUP PapNTOUT aq PTNOYS weTgoIs Ou Jo uorgdrzosep uas3t1m syetducs Y ‘atedex oy sx0zTUOH TeIeUSD 03 PoUTNZEX oq 3TUM SATRO9zOP Oya 3PYR PapuouD woz sj 4] @TqeTTeae 30u ST 63803 SNOT Tea 303 peztMbex Teuuoszed peTsTTeNb 10 quewlrnbs 31 ‘wetqord ayy eaeuTUTTS Jou Op peIeTT SUOTIDE eaTJOoAI09 aya ZT souLISTSs~ 70J peJOvIUOD aq PTHOYS SIOITUOM TeZeUSD pUe ‘OATSNTOUT-ITE jou St UOTZO0S STYL “PTST ouy UT esTZe Kem YOTYM sMoTGoTd BuTaDerI09 UT OpTNS & aq 02 PapueTUT ST UOTIOeS STUL :NOTEONGORENT WqRNS SNTLOONS-PINOME Of 15a Tacow —-A ‘SHOLINOW WH3NI9 sees eat ease seca asec geese a ase snes seePage 12 vt. GENERAL MONITORS SPECIFICATIONS FOR MODEL DGi26 Dimensions: Classification: Weight: Temperature Range: Storage Temperature: Humidity: Input Power: Signal Input: (each channel) Display Range: Accuracy: Status Indicator: Display levels switch: Relay Contacts: Maximum Wire Distance: (18 gauge wire) Warranty: 41/2" dia. x 3-1/2" high with two 3/4 NPT ports. NEMA 7, NEMA 4 suitable for Clase I, Division 1, Groups C. & D. 3.0 Lbs. (1.4 Ke). -40°F to 140°F (-40°C to 60°C) -28°F to 130°F. NEMA 4 Weatherproof enclosure. 22 to 30 VDC at 0.12 Amps maximum. 0 to 20 milliamperes (compatible with the $c100 Smart Sensor). 0 to 99% LEL with blinking digits for over-range. + 3% LEL or + 10% of applied gas, whichever is greater. Red LED for ALARM, Amber LED for WARNing, “Er” mes- sage on display for Malfunction, and “CA” on dis- play for Calibration. To set and/or indicate WARN Level on Channel 1 and ALARM level on Channel 2, SPST for Alarm, Warning and Malfunction, 2 amperes at 24 VDC, 1 ampere at 117 VAC resistive. 424 ve supply to display unit 100 feet. Sensor to display unit 1000 feet. ‘Two years.Page 14 ‘Mew AA =2 HASH ONLY he é EXTERNAL SET SCREW REF ‘OND 1G REE — =1 8-3 ASS" SHON 3 cms ae | we EEE — ‘OF FACTORY MUTI FOR PARTS UIST SEE COMPUTER BOM 30030— Figure 2, Sheet 1 Final Assembly, Model DC120 (30030 G)amso ro suss tro woe wo otro soe tro 0055-1 1 038-1 1 eout-t 1 100421 1 400504 1 5005-1 1 14-060 1 sous 4 our ‘ sour ‘ 0-770 2 056 (30030-1 £) FIG 2 sut2 FINAL ASSY READOUT MODULE COMB SCHERATIC.INPUT/OUTPUT 8D SCHEMATIC DISPLAY BoARD ‘OUTLINE DRAIN FIELD counectrons (CCA DISPLAY BOARD DC120/01220 ‘cca rwPUT/oUTPUT so Dct20/0T220 «6 8 ENCLOSURE EXPL PROOF HOD BLUE NAMEPLATE C120 DISPLAY WINDOW SILKSCREENED OID B10 ‘SWITCH PUSHBUTTON ASSY BREATHER/ORAIN EXPL PROOF ra SCR 6-32X5/B PHIL FL ND BLK tO0DGR 15 WASH #6 INT-T STL CAD PLT SCR 6-32X7/16 PHIL PAM HO SST 6 “ STUD ORIVE LocK-RowW HO 3/16 1G, 16 PARTS LIST Page 15 FINAL ASSEMBLY MODEL DC120 WITH RESET SWITCHPage 16 1 somo wo FIWAL nest READOUT EDULE COME 23033 tro SeNENATEE IU /OUTPUT 8D 3308 wo SCHEMATIC DISPLAY BOARD 6 30051 aro CUTLINE peauene 5 30% wo rieip comecrioNs 6 sot Cth DISPLAY BoARD Bc120/0T220 7 7some1 4 Gh ipuTveuteur wp oct2n/or220g ott 1 vcLosute e901. PROOF NOD BLE : 9 ee. 1 wawertaTe oe120 ° 10 soso-4 1 DTSPLAY wisoou SIUKSCHEENED 0C120 4p 1 916-055 care iva 376 1W cLose UP . 2 9-060 1 oot SREATIER/ORAIW EXPL. PROOF 7 15 9063 ‘ Sch 6320/8 PHIL FLW BLK Y00D6R 4 Xe on7 ‘ ssh #6 107-1 tt cto LT 7 15 907 ‘ SOR 63217/16 PHIL PAU WD SST ag 16 sam 2 asa S710 DRIVE LOEK-ROLND HO 3/16 40. yg (30030-2 E) FIG 2 sut3 PARTS LIST FINAL ASSEMBLY MODEL DC120 WITHOUT RESET SWITCHPage 17 soos ro Fa. sS51 ne WoOULE come soos tro Sven HarueUTPUT 6D ¢ some tro SCHEMATIC DISPLAY dno . stost two corte rsuone 2 sos; two rreto coneerions ° soos2 oA DIPLAY BoM Aor soos cea varurvatrur wo ecizgnrazo G8 sous LONRE EAP. PRCOF HOD BLUE sos waver oct20 cs soos DISPLAY WIABON sILKSEREENEO 1208 10 suost-t 4 sre rusGurTo ass an suo toe SREATHER/RAIN YL Poe 2 sos ‘ Sok 6-5215/6 PIL FLW BLK tome 13 our ‘ sh #6 1Wrr StL oD PLT s sor ‘ SOR 6-3247/%6 PHIL PAW AD s3t « mem 2 036 SUD DRIVE LocK-RONNO HO 3/N6 UG. 16 (30030-3 A) FIG 2 suT4 PARTS LIST FINAL ASSEMBLY MODEL DC120 - WITH RESET SWITCH FM APPROVED ALARMSPage 18 PART MUNER 30030 30033, 30032 30081 ‘s003% 3003-2 30088-1 ‘0081-4 0062-1 0050-1 91-085 94-080 9043 our ‘07 28-770 30030-, ‘OmIL PART ary snr nro 1HF0 nro Fo 1 2600 4 4A FG PART WIMBER DESCRIPTION TEM REFERENCE DESIGNATOR READOUT MODULE COMB SCHEMATIC IMPUT/OUTPUT BD SOIEMATIC DISPLAY BaARO ‘OUTLINE oRAWNG FIELD cORNECTIONS (CCA DIPLAY BOKRD FAK 7 eA INPUF/aUTPUT Bo DC120/0T220 8 ENCLOSURE EXPL PROOF HOD LUE 6 NIEPLATE ONE/TWO CHAWNEL READOUT 9 DISPLAY WINDOW SILKSCREENED DcT20 10 wee PLUG 3/6 1K CLOSE UF ” wont BREATHER/ORAIN EXPL PROOF ® SCR 6-5215/8 PHIL FL 10 Bx 1000013 WASH 6 INT-T STL CAD PLT 6 SCR 6-3247/16 PHIL PAN HO 88 u O36 STU DRIVE LOCK-ROWND HO 3/16 LG. 16 No CHANGES WITHOUT AUTHORIZATION OF FACTORY MUTUAL FIG 2 SHT5 PARTS LIST FINAL ASSEMBLY MODEL DC120 WITHOUT RESET SWITCH FM APPROVED ALARMSPage 19 020d TAGOW ayuvod AVi1dSsid YOO NOZLVENSTSNOD NOT Lad (4 se00e gay)Page 20 02100 Ta00W auvod Av 1dsid ASIT SLUVd Z1Hs € OldPage 21 SWUV TV G3A0Hddy W4 oz1od 1aqd0W auvoa AV1dsia Asti SLuvd e1HS § Old (az-se000)Page 22 ‘System Reset Input Warning Output Relay Contact Warning Common Relay Contact Malfunction Output Relay Contact Malfunction Gommon Relay Contact Alarm Output Relay Contact ‘Alarm Common Relay Contact 4-20mA Input Channel One 4-20mA Input Channel Two 7B1-10 System Common TBI-11 ¥24 VDC Input OS® Ge Gane 6) erin OPTION CONFIGURATION warn | aver | ALF No [ne [wo [nc [No | wc IMPERS wi w Figure 4, Sheet 1 ve in vs NW va w v5 w ve I " CCA Input/Output Board, Model DC120 (30038 K)01900 TaqOW ztLHS GYVO LNd.LNO/LNANI bv Sid ism SLuvd Page 23 «rs-oeaoe)(a zeooe 43y) 0z-00 T3G0W ¢ ‘Bld 3G -/+ W/E “SD NE Ba STA ‘GuVvOd AVIdSIG WVHDVIG OLLVNSHOS eee OBeINORU KI o7"E_ SHY SENTWA EL TY NOTSURR Seay sarin ey ty : 5 NTS Page 24 “oun sx019vs 20 solvawofany 10m eons On esa Bo 1 anent ze af | wr 7 vezome o d 15 al J I 2 nae fiom 7 Be snd QD fe i: KH 19077 : ee be ax or | oa EET] Jew ee se Et ee * "2 F i E ott—h Y a eoeoaa ¢ is he 9s, en Be ea aw & LA cree oe veECoNT Te Fo a2 uence cee LBL Misi Tar aL any a B aus “te an ' Eee “2 i Ag { 2 SF ise nee -Page 25 0Z-90 13GOW GHvOd LNdLNO/LNANI WYHYOVIG OLLVWSHOS Tin AwoLges 42 NOZLYZIuOHAY EnoHLzM 'SBONVHO ON 9 “Sid (a seve 43m) LYM 2/t “RE USHMO NI a¥Y SaNTEA HOLSISBE Ty AOS "KOS ‘SQVEWAONOTA NI BHY SANTA HOLTOVEYD Tvrages 4-20ma CONVERSION CHART oF Je AHAZMDICOHA 0 20 40 60 80 100 a FIG. 7