Standard : API 1104 PROCEDURE

I.

DATA LAS
Proses las
Tebal material
Material
Diameter material
Elektroda

:
:
:
:
:

Diameter elektroda
Posisi las
Joint design
Electrical characteristic
Technique
Cleaning

:
:
:
:
:
:

SMAW
11 mm
SA 53 type S Grade A
168 mm
E 6010 (Root Pass) & E 7016 (Filler + Caping)
3 beads.
2,5 mm (E 6010) & 3,2 mm (E 7016)
5G (Fix welding)
Single V-groove
DC-reverse polarity
String and Weaving
Brushing, grinding and chipping

Joint60
detail
0
3,2 mm
3
32

11 mm

1
1,6 mm

No. of

Proses

Beads
1
2
3

las
SMAW
SMAW
SMAW

II.

HASIL UJI

Elektroda

Diameter

E 6010
E 7016
E 7016

elektroda
2,5 mm
3,2 mm
3,2 mm

2 mm

Amphere
85
97
98

Voltage

Travel speed

24
26,4
27,4

(cm/menit)
11,4
10
10,5

Ket

Uji Tarik : Min. Tensile strength = 330 MPa

T1 = 482.1439 MPa (Accepted)
T2 = 597.1073 MPa (Accepted)

Requirement :
Menurut standard API 1104 section 5.6.2.3, specimen patah pada base metal
Uji Bending :
RB 1 : Imperfection (1 x 2 mm) Accepted
RB 2 : No defect (Accepted)
FB 1 : No defect (Accepted)
FB 2 : No defect (Accepted)
Requirement :
Menurut standard API 1104 section 5.6.4.3, crack tidak melebihi 3 mm.
Uji Patah Takik :
NB 1 : No defect (Accepted)
NB 2 : No defect (Accepted)

Kesimpulan :
Material Root Bend 1 terdapat cacat tapi masih memenuhi syarat keberterimaan,
sedangkan material uji yang lain tidak terdapat cacat dan ukuran material uji
masih mendekati requirement dimension menurut standard API 1104 procedure.

Range of Qualification :
Item

Range qualification
5.4.2.1 & 5.3.2.1
(process)

Remarks

Process

SMAW

Material

Carbon Steel SA 53 Type S

Grade A

5.4.2.2

Essential

168 mm and 11 mm

5.4.2.5

Essential

Single V Groove
E 6010 (root pass) , E 7016
(Filler and Capping) and 3
beads
Position Welding
DCEP
Vertical Up Hill
Grinding, Brushing and
Chipping
10,63 cm/minute

5.4.2.3

Essential

5.4.2.6

Essential

5.4.2.4
5.4.2.7
5.4.2.9

Essential
Essential
Essential

5.3.2.12

Non Essential

5.4.2.12

Essential

Pipe Outside
Diameter and Wall
thickness
Joint design
Electrode
Position
Polarity
Direction of Welding
Cleaning
Speed of Travel

Essential