X-Rack: X +185 17.57 Y-Racl 5 (66.17). | 7.5 (0.37 Approx.— || 7.5 10.97 Approx rit 2« 8mm (%4"] hoes trough tho ends 7010 200A 1020200 Fiestas [OTSA X8Y RACKS - DRILLED M210110 |DIA1. Prepare approx. 2mm [0.1"| gap at butting ends without marking the flanks ofthe last teeth. (Work inthe "Yo0t only) ol een Temporary Splint Rack 2. Clamp another lang piece of rack across the joint as a “split CAREFULLY weld th jin to within mm {ofthe spit, Do NOT ty to Wold ia the jain of tho root viben te splits removed. Grind the welds flush withthe original surface. X-Rack: X+ 200/797 PUGHASED "BLANK" RACKS: METRIC: Mode 3, 20" pressureMank angle, 16mm x 15mm Square Y-Rack: INCH: Dlametra pitch (OP) 20, 20° pressure angle, '5"X!2" Square Y 170 (877 [far 2707100 Fist ese [OTOL A fies STEEL GEAR RACK [row RACKS - WELDED & CUT TO LENGTH mec con M210110_ |WI|Awe 50 [1.957 | 200 (7.87 50 (1.959. ul ait & Tap 2x Mémm [147 holes 10mm deep OPTION [fie tosoo00n [a Tenathon By Coma [TOTOOT TE Tenigthen farther 20mm [2-06.08 | C 250mm [10°] ZRACK - DRILLED & TAPPED M2 10 120 D\c900 (11.84 Oe I Li [Em MeT0 1200 TH Tenigihen by Sonam [TOTOOTT a A Tengihen by futher 20mm [26-06-08 © OPTION Y 250mm [10°] Z-RACK - SAWN M210120 |S|Cfort “— Ann aAnnnnnilannnnnnnnnnnnn) center [— ee by ait & Tap 2x Mémm [147 holes 10mm deep ToAoTA Fata [TOTO OPTION. Y 350!m [147] Z-RACK - DRILLED & TAPPED M210124_ |DIA290 (18.3) [er wero re | TOOT, 350mm [14°] -RACK - SAWN M2 10 124 OPTIONNo Collar Welded on collar T We thickness | Small TG wold ‘Hu diam, ——I 41 Check the “wall thickness" that wil remain after the gears bored out ‘ofthe motor/gearbox shat I the wall thickness i ess than 3.5mm 10.187 thon a reinforcing collar must bo pressed and woided on before ‘any machining. Rather choose a gear with mere teeth and a bigger hub ‘amet 2. Bore out the pinion fo the shat precisely, making sure thatthe ore Is concentric and paral 13. Dnil and fap 2 grb-serew hole at ightangles to each other. MS or W290 770 [= M6 Piso 'e* UNG] (Hardening) Fist ese [OTOL A “4 Homove all burs BEFORE hardening. = ered Ba im PINION GEARS - MACHINED smc con M2 30110 |T|A013 [057 EYE INSIDE DIAM, 016 10.67 ‘OUTSIDE DIAM, 35 ACTIVE TURNS: 2.0mm STEEL SPRING WIRE DIN 2076-D or ASTM A228 or BS 5216 12kg (26 ts) approx. (@ 128/507 ‘STATIC EXTENDED LENGTH were Rea aba oF wat Tas [P-T-OB TS —_ A First issue [20-10-06 [A am ram SPRING WIRE MOTOR SPRING M3 10100 |K|Ba Daseraton 6 10-312 D Motor Swing Plate e Siepper meter t t (i220 110 T Pinon Gear r a 70-100 Spring 7 0 Washer t [40x 10.x2 Teflon Washer TiO Fender Washer t z z z 3 [MTOx35 Hex Set Sew 6 7 7 [TO Nook Nat 10 | Grabserows per MZ 30 T1OT z F1 [6x 16 Allon Head Cap Screw 72 [6x50 Alan Head Cap Screw 13 [MB.x 25 Allen Head Cap Screw 156 Washoe TE [Bx 30 CSK Sorew (Tp SHEA 57 [20x 8.x? Tefon Washer 7a a Washer 7 rz iz 7 t 74 16 Nols rs iz 7 B 7 | M Nivfock Nar DB Be @ -—-—-—- a hi seton 2¢ J = (eq ‘Section B-B ii a — i EE. wa Te = { =a ae ASSEMBLY im M510100 |A|A Section AoA OPTIONCrientato toad wire entry Irom bottom of motor a Daseraton [Stepper Motor 8 10-322 D Motor Swing Plate Ii 2-90-170 T Pinion Gear 2 a FM TO TOOK Spring [1470 x35 Hex Set Sew e 7 7 if0 Washer [40x 10.x2 Teflon Washer TiO Fender Washer [TO Ryo Nat 10 | Grabscrows per MESO TIOT Ti [6x 76 Aon Had Cap Sow 2 [6x25 Alan Head Cap Screw 73 [6 Nuts 000 48 74 6 Washars 70 40386 D SPRING ANCHOR or 18 | 10.40 387 8 SPRING ANCHOR RERREEEEREEEIS 40 ao Al Tk Hi ae Section AA Kj suction 88 OPTION. [Fie 1040 000A = Opa TaseTed anor pave [ODES |B Firstissue [27-17-06 [A Tame ASSEMBLY Z-MOTOR ASSEMBLY - DIRECT ORVE M510150 |A|Bi Dessrnton = » & - [ara Spore TS 10-322 D Univ, Motor Pas, oF (OPTION) 6 M5 10.326 0 Geared Motor Pate 2 A {} 3 [M230 110 T Pinion Gear i [3 70-100 Spring 5 3 7 = 0x 35 Hex Sat Soe 0 Washer [40x 10x? Teflon Washer ito Poar Wasa we 9 [MIO Nylock Nut 10 [subse por MESOTIOT V 77 [Rr To Ro Fad Cap So : 7 [WO¥-25 Alen Head Cap Sob 73 [we Nat | 7 [e Wasos (2) [ig 1090386 B- Sama arco ° $ 10 40.387 8 Spring Anchor (OPTION) a Wj Section 8-8 > | 1) tk vy Section AA [fee Toso [= Trad corectons [PORTS] —— First issue [17-10-07 [A JE IL. are ASSEMBLY ‘Z-MOTOR ASSEMBLY - GEARED DRIVE D 6 a OPTION) | | ba <= z ime M5 10160 |A|BDescription ‘STeppar Matar (Seared, rite 10 372 D M6 10.914 0 Gi ‘Thiv. Motor Prat, or red Motor Pate 4230 110 T Pinion Goar TO TOOK Spring 0 x35 Hex Sat Soaa iff0 Washer 40x 10% 2 Taian WaT Ti Fender Washer iO Nyiock Nut Gnibserews por MESOTOT it x 30 Allen Head Cap Screw 6x 25 Allon Head Cap Scrow 7 [Me ats 75 [Me Wastes 16 [x 20 CSR ‘Serew [Tip sated) TT [20x 8x2 Teflon Washer |e Washer 7a [Me Niylock Na Countersunk Aen Seren to match e 7 t 7 t 2 Screw supplied with motor 2 7 t is iz 1 iz t motor thread and dopth 2 ‘Section 6-6 as 64 at-18-—=s @® @ { 1 0 8, Seaton 6-8 Tox0000A PE Options mor ate | T-TOOTT B. 1030 000 Countersunk serene for motor mounting [27-06-08 | C ame ASSEMBLY ‘Seaton AA OPTION: - MOTOR ASSEMBLY - GEARED DRIVE M5 10200 |A|CB\ For geared motors, countersink 2 per motor ‘mounting screw holes, from the side facing the Carrer Pats (1020481, 1020452 & 1030450, where applicable due fo options taken) tis possibe that a 3 plates are not countersunk from the same sido. e[) ° RIL & TAP M6 [07 THREADS 4 PLACES 2 0 [fee meroo00A [a CaS To Geared MOOT TDSC Fist issue TeOrO6 TA eae Gm STEEL SOOMPA UNIVERSAL MOTOR PLATE - DRILLED MS 10 312 D\B[SUPPLY THIS DRAWING IN dxf FORMAT TO THE CNC LASER CUTTING COMPANY FOR REMAINDER OF DIMENSIONS. THE TWO GIVEN DIMENSIONS ARE TO CHECK SCALE. 1606.29 128 (6.084) PROFILE TO BE CUT ENGRAVE CENTER MARKS FOR DRILLING & TAPPING THREADS. Sol pt Oo ‘Stabiliser screw Sy BH Spngatachment 5 a tae EY seiesBtrgeoes 9A mE TE SR I | BPI real cer the R det aia [euros voce 38 ae el TS an FET STEEL SP MOTOR SWINGPLATE- PROFLE OUT EXPLANATION OF HOLES - DO NOT CUT THIS PROFILE M5 10312 |P|B OPTION YCCountersink 2 yppar motor mounting screw hols, from the se facing the Carer Plates (102045, 1020452 & 1030480, where applicable due to options taken. Itis possible that al 3 plates are not countersunk from the same side. [Eines 15 10 200 Fetes |POGDE A ae Gm [1] STEEL SOOMP a (GEARED MOTOR PLATE - CSK DRILLED OPTION u M5 10314 _ |DIA1465.87. 160 (6.31 SUPPLY THIS DRAWING IN def FORMAT TO THE CNC LASER CUTTING COMPANY FOR REMAINDER OF DIMENSIONS. THE TWO GIVEN DIMENSIONS ‘ARE TO CHECK SCALE. [Bites 5 10.974 Tr Crantate ator wis ary Bottom ORTTOTTB. Frat 550 [06-1007 [A ee Gm [TAT STEEL 300M a [row OPTION u "GEARED MOTOR PLATE - PROFILE CUT on M5 10314 |P|Boo 6 Oo DRILL & TAP MB AT 4 PLACES Ben ETO TOA TH Faas PETTOEL A FSS Grom STEEL 900MPa [rw ~ — Z.MOTOR PLATE - DRILLED & TAPPED OPTION Y rae [Roe DIA[fie we T0s20 [a Tare Riga pooner moter [TTBS » Moved i to miss rack [0-17-06 |B Tam Gm STEEL S0OMPa [rw UNIV, Z-MOTOR PLATE - PROFILE CUT OPTION Ai ny rae M5 10322 |P|C127 (504) OPTION) Jeno M5 101508 [Ft Frau DETOOT LA ae Grn [14] STEEL 300M a GEARED Z-MOTOR PLATE - PROFILE CUT M5 10 324 PIAa [DETTOT|A GRIND HEAD - ASSEMBLYa5. Fastest |O-TOT | A Developed part = 6mm 961.51) — BEND 45° UP [far MeT0T00A Fa f= Grom [TA] STEEL 300A [roe OPTION Mi ne GRIND HEAD TOP PLATE - BEND "M6 10715 |B|A.474 [697] OPTION Engrave bend tes S10 1156 sy Fired andar Foe TO5OE, Firs ase a-F-07 f= Grom [TA] STEEL 300A [roe GRIND HEAD TOP PLATE PROFILE "M6 10 115 P\B#5 3011.27 eveloped part t= 6mm [far MeT0 100A FA Fates [OPT A eet nm [174] STEEL 90a [rn ‘GRIND HEAD BOTTOM PLATE - PROFILE OPTION y en mec con M6 10116 |BIA2228.77 Engrave bond ines Tie, We 101T68 Pa Tae ana pas, Sy [2TOEOST rt iesue [O-TPO7 [A eet nm [174] STEEL 90a [rn OPTION ‘GRIND HEAD BOTTOM PLATE - PROFILE "M6 10 116 P[s.