101401-9060

Ass'y No. :
JD
Engine Model:
INJ. PUMP CALIBRATION DATA
A kind of car:
Trade
Drawing No. :
90 - 01 - 31 - 02
Company :
ASIA MOTORS
General Ass'y No. :
Date :
1990. 01. 31.
Injection Pump
Governor
Timing Device
101040-9700
105921-4120
105671-0110
KP-PES4A
KP-EP/RLD-F
KP-EP/SCDM
1. Test Conditions :
Pump rotation :
Clockwise (Viewed from drive side)
Nozzle & Nozzle Holder Ass'y : 105780-8140(BOSCH Type No. EF8511/9A)
Nozzle Holder : 105780-2080(BOSCH Type No. EF8511/9)
Nozzle : 105780-0000(BOSCH Type No.DN12SD12T)
Transfer pump pressure :
Nozzle opening pressure : 175 Kgf/
2.6 Kgf/
Injection pipe :
2 mm 6 mm 600 mm
Oil temp. : 40 +5
Test oil : ISO 4113 or SAE Standard test oil(SAE J967D)
Overflow valve opening pressure :
2.6 Kgf/
2. Injection Timing :
Pre- stroke : No. 1 plunger
3.60.05 mm
Note : Adjust with control rack position of
mm
Injection order :

1342
Plunger are numbered from the

(Interval 9030)
Drive
side

Tappet clearance : Bolt adjustment type More than 0.3mm for all cylinders.
Shim adjustment type Manually rotate the camshaft 2~3 times and
confirm that it rotates smoothly.
3. Injection Quantity :
Adjusting
Rack
Pump
Injection Q'ty
Max. var.
B.C.S
point
position
speed
(cc/1000st)
bet. cyl. Fixed pressure
Remarks
(mm)
(r/min)
(%)
(mmHg)
10.4
1,000
46.20.5
2.5
Rack
Basic
H
(9.6)
325
8.02.0
14.0
Rack
A
R1(10.4)
1,000
46.21.0
Lever
B
10.45
1,700
(51.0)2.0
Lever
C
10.85
500
(41.8)2.0
Lever
I
Above15.0
100
(106.0)10.0
Lever
Rack limit

4. Timing Advance Specification :

Pump Speed
(r/min)
1360
1570
Advance Angle
()
Below 0.5
4.50.5
DOOWON PRECISION INDUSTRY Co., Ltd. Service Department

DPICO

503-5,SHINSA-DONG,KANGNAM-GU,SEOUL,KOREA TEL:(02)510-72416, FAX:(02)510-7111

3. Governor Adjustment

Ass'y No.:

101401-9060

Unindication of acommon difference the rack : 0.05

E41

Torque cam :

Rack limit
Above15.0
11.30

Control Rack Position(mm)

11.850.1
10.50
A

R1(10.4)
10.35

9.90.4
8.5 -0.19

Below250
500
(400)

105020
(700)

Pump speed(rpm)

(1500)
(1860) 1960
(1200) (1600)
1880 (2350)

11.5

Control Rack Position(mm)

10.5

+0.44
-0.76

9.5

H J

9.50.02

5.70.06
3.8

+0.21
-0.23

24
0 30
0

32
5

80
40 0
1300
0
Pump speed(rpm)
Ass'y No.:

(2050)

101401-9060

Speed Control Lever Angle

Stop Lever Angle

Timing Setting
At No.1 plunger beginning of
injection position.
BTDC : 14

Full speed

130

Idle
405

203
(38)3

Stop

405

Nomal
Gear "CC"mark

60

10

Kgf/

Remarks

ic

k limit

0-7111

60

E41

1960
(2350)

(2050)

60

ng
ing of