O eS electric INSTRUCTIONS FOR AIR CIRCUIT BREAKERS (STORED ENERGY TYPE) AH- 6D -CS | AH- 8D -CS AH-10D-CS AH-12D-CS Type AH-16D-CS AH-20D-CS AH-25D-CS AH-30D-CS AH-40D-CS Ws ci. C & S Electric Ltd. electricRECEIVING AND HANDLING CONTENTS 1, Storing 1 2. Directions for Transportation 2 CONSTRUCTION 3 OPERATION 6 1. Manually Operated Type 6 2. Power Operated Type 8 3. Slow Closing Operation 10 DRAW-OUT MECHANISM. 12 1. Draw-out Operation (Through Telescopic Rall) (6D-16D)...... 13 2. Remounting the Breaker Body 15 3. Drawout Operation (20D-40D) 16 4, Remounting the Breaker Body 19 PERIODICAL INSPECTION AND PARTS REPLACEMENT .. oak eT Are Chutes Contacts Operating Mechanism Undervoltage Trip Device (UVT) Shunt Trip Device (SHT) Auxiliary Switeh Unit OVERCURRENT TRIP DEVICE Salient Features Working Principle Setting 3.1. Setting of Over Load (LTD) . 3.2 Setting of Short Ckt. (STD)3.3 Instantaneous (INST) 47 3.4 Ground Fault Setting (GFT) Test Mode Function Blocking Led Indication ON -LED 6.2 Fault Discrimination LED 64 63 Tolerance on Settings 49 7. EARTH-FAULT AND OVERCURRENT TRIPPING CHARACTERISTICS 50 ® | 8. BUILT IN OPERATION CHECK FUNCTION 51 9. SECONDARY CURRENT TESTING st 9.1 LTD Check 51 9.2 STD Check 52 9.3 INST Check 52 9.4 GFT Check 52 40. OVER CURRENT TRIP DEVICE TYPE plT-G (Generator Applications) 53 10.1 Setting of LTD & STD 53 10.2 Instructions for Testing : IT-G Relay .... 54 ® 11. CAUTIONS FOR CURRENT PASSING TESTS .... 55 11.1 Temperature Rise Test 55 411.2 Tripping Characteristic Tests ... 55 11.3 Insulation Resistance and Dielectric Withstand Test... 56 TROUBLESHOOTING 57-60 CLEARANCE ABOVE ARC CHUTE 61 CONNECTING DIAGRAM ZSheet No.1 RECEIVING AND HANDLING All the air circuit breakers are completely assembled, inspected and tested both electrically and mechanically for construction and operation at factory, then shipped in fully guaranteed condition. When you receive your air circuit breaker, please check the following and, if any discrepancy or unacceptable point is found, inform us immediately through our sales office or dealers in your region. 1) Check that your breaker is fully complying with your order specification; also check the accessories. 2) Check your breaker for any loss or damage during transportation. 1) Storing It is recommended that the breaker be used as soon as you receive it, but if itis necessary to store the breaker for some time before installation please note the following for proper storage : 1) Keep the breaker in a warm dry room so as to prevent it from sweating; absorption of moisture can deteriorate the insulating materials. 2) Store the breaker with its closing springs discharged e 3) Keep the breaker in a clean place free of corrosive gases, dirt and dust. Protect the breaker from cement dust and moisutre (use a polyethylene bag coming with the breaker to wrap the breaker. 4) Place the breaker in normal position on a level place.5) 2) Sheet No.2 Do not place the breaker directly on the floor. Directions for Transportation When transporting the breaker from one place to another, note the following 4) Tol the breaker, engage a hoisting device's hooks or fasten its ropes to the iting plates (Fig. 1(2)) on the breaker top sides. During ling, take care so as to prevent the lifting plates from bending in- wards. 2) Make sure that the surface on which the breaker is to be placed is a levelled one. 3) Protect the breaker from impacts and shocks during transportation.W 2) 3) 4) Sheet No.3. CONSTRUCTION Fig. 1. Ouline View Overcurrent Trip Device : This is a 3-pole type overcurrent trip device. Lifting Plate (right and left) Engage hooks, ropes etc. here when lifting up the breaker body. Position Indicator ‘Show the word “CONN,” “TEST” OR “ISOLATED” according to the position of the breaker body in the cradle. Fixing Screw (right and left) ‘When the breaker body is at the “CONNECTED” and "TEST” positions, these screws secure the breaker body to the draw-out framework.5) 6) 2 8) 9) 10) 11) 12) Sheet No.4 Draw-out Handle Insertion Hole ‘hole, through which the draw-out handle (7) is inserted to engage it with the draw-out mechanism. This hole is normally covered by a shutter linked to the “TRIP” button (12). The shutter is open as long as the “TRIP" button (12) is pressed. Wing Screw (right and left), draw-out handle and extension rails. ‘Draw-out handle : Used when moving the breaker from the “CONNECTED” to “TEST” and to “DISCONNECTED" position, and vice versa. Extension Rail (right and left) Used when the breaker body is taken out of the draw-out framework, Insert them into the end sockets of the draw-out rails (17) ; he breaker stoppers (9) sink down and the breaker body can be further drawn out. ‘These ralls are, when not in use, attached to the right and left side of the drawn-out framework, respectively. Breaker Stopper (right and left). (BLANK) Quick-close / Slow-Close Selector Lever : Normally set to the “quick-olose” (lower side). For further information, see Section lll. Trip Button : By pressing this button the breaker opens.13) 14) 15 16) 17) 18) 19) 20) 21) 22) ‘Sheet No.5, Open-ciose Indicator : Shows “CLOSED” when the breaker is closed “OPEN” when the breaker is open or tripped. (BLANK) Close Button : By pressing this button the breaker close, provided that the closing springs are charged. 7 - Spring Charge Indicator: ‘This shows “SPRING CHARGED” when the closing springs are charged and “SPRING UNCHARGED” when they are not charged or discharged. Draw-out Rail (right and left) Charging Motor Switch (power-operated type only) : This is a switch to control power to the spring charging motor, and normally kept turned on (flipped up). Charging Handle : This is a handle to charge the closing springs, and also used for slow- closing operation of the breaker. Protective Cover. Front Cover. Rating name plate.Sheet No.6 OPERATION These ait circuit breakers come either in manually operated type or power operated type. iB 14 Manually Operated Type : On manually operated breakers, all operations including charging of the closing springs, and closing and opening of the breaker are done by hand. Tripping is done automatically through releases. Charging the Closing Springs The closing springs must be charged before the breaker can be closed. To charge the closing springs, follow the procedure below : 1) 2) 3) Check that the quick-close / slow-close selector lever (Fig. 1(11)) is in the “quick close” position (lower position): Pump the charging handle (Fig: 1 (19); each down stroke charges the springs and the full stroke is about 105° by angle. Continue the pumping operation unit a metallic “click” sound is heard; no further pumping will be possible. When the charging handle (Fig. 41 (19)) is operated in full stroke, five to seven down strokes will be necessary to complete the charging. Check that the spring charge indicator (Fig. 1 (16) now shows “SPRING CHARGED”Sheet No.7 Fig. 2. Indicators and Hand-Operated Controls on Breaker Front. 12) 13) 15) 16) 19) Trip-Button Open-Ciose Indicator Close Button Spring Charge Indicator Charging Handle 1-2 Closing the Breaker Check the following items when closing the breaker : 1) "The closing springs are charged; the spring charge indicator (Fig. 1 (16)) should be showing “SPRING CHARGED". 2) The draw-out handle (Fig. 1 (7)) is left as set to the draw-out handle insertion hole (Fig. 1 (6)). 3) _ The undervoltage trip device (UVT), if equipped, is either energized at normal voltage or prevented from functioning (see Section V, Para- graph 4 for detail of the latter), After checking that all the above items are fulfilled, press‘Sheet No.8 the “CLOSE” button (Fig. 2 (15)) to close the breaker. ‘The open-close indicator (Fig. 2(13)) now shows “CLOSED” and the spring charge indicator Fig. 2(16)) shows “SPRING UN- CHARGED”. 1-3 Open the Breaker Press the “TRIP” button (Fig. 2(12)) the breaker is tripped open in- stantly. The open-close indicator (Fig. 2(13)) now shows ‘OPEN’. 2. Power Operated Type : On power operated breakers, the closing springs are automatically charged by means of an electric motor, and closing and opéning of the breaker can be done electrically from remote control. Hand op- erations are also possible in the same manner as described in Para- graph 1 above. Control circuit diagrams are indicated in Fig. 3 (at the end of this manual) N.B. Caution for Dielectric withstand test. When motor and closing control circuits (terminal Nos. 1, 2 and 3) are subjected to the test between that and earth, the test voltage and duration should be 1000v. for 1 minute. 2-1. Charging the Closing Springs 1) The Charging motor switch (Fig.2(18)) is normally tuned on (flipped D. | 2) As soon as the breaker is closed. the charging motor starts to charge the closing springs. 3) When the closing springs are fully charged, the charging motor au- tomatically comes to a stop and the spring charge indicator (Fig. 2(16)) show “SPRING CHARGED”.SCH EEE ere eee eee eee eee eee eee eee eee eee eee eee ere eee eee eee Sheet No.9 The charging time with the kind and voltage of control power and is between 3.5 and 8.5 seconds. NOTE : The charging motor can operate on 85 to 110% of the rated voltage if AC operation or on 75 to 110% if DC operation, but is, strongly recommended to maintain the rated voltage. 2-2 — Closing the Breaker Check the following items when closing the breaker : 1) The closing springs are charged; the spring charge indicator ® (Fig. 2 (16)) should be showing “SPRING CHARGED”. 2) The draw-out handle (Fig. 1(7)) is lett as set to the draw-out handle insertion hole (Fig. 1(5)) 3) The undervoltage trip device (UVT), it equipped, is either energized at normal voltage or prevented from functioning (see Section V Para- graph 4 for detail of the latter). After checking that all the above items are fulfilled, operate the associated breaker control switch in Fig. 3, “ACB CLOSE” PB. switch) io close the breaker. This operation energizes the closing latch release coil (Fig. 3 LRC) and the closing springs are released. ‘The breaker is closed instantly. The open-close indicator (Fig. 2(13)) now @ shows “CLOSED” and spring charge indicator (Fig. 2(16)) shows “SPRING. UNCHARGED”. 2-3. Opening the Breaker For remote opening of the breaker, either a shunt trip device (SHT) or an undervoltage trip device (UVT) is used. Operate the associated breaker control switch (in Fig. 3, "ACBSheet No.10 OPEN" PB. switch) to open the breaker. This operation causes (a) the shunt trip device (SHT) to energize, or (b) the undervoltage trip device (UVT) to de-energize, whichever used, The tripping mechanism then operates and the breaker is tripped open. The open-close indicator (Fig. 2(13)) now shows “OPEN”. NOTE : In the case of power operated type, successive closing and open- ing operations must be limited to 15 cycles. When the breaker is subjected to 15 close-open cycles, be sure to provide a cooling period of 20 minutes or more: 3. Slow Closing Operation The breaker can be closed slowly at controlled speed by hand-oper- ating the charging handle. This slow closing operation should be done only when necessary for inspection and maintenance and should IN NO CASE be used for closing the live circuit. Slow Closing Procedure 1) Turn off (flip down) the charging motor switch (Fig. 2(18)) if power-operated type. 2) Pump the charging handle (Fig. 2(19)) to fully charge the clos- ing springs; the spring charge indicator (Fig. 2 (16) should show “SPRING CHARGED’. 3) Hold the quick-close/slow-close selector lever (Fig. 1(11)) at the slow-close position (upper position) by one hand press the “CLOSE” button (Fig. 2(15)). This will cause a slight move- ment in the closing mechanism and the selector lever (Fig. 1(11)) will be mechanically held in position, on you may release your hold of the lever.4) Sheet No.11 Pump the charging handle (Fig. 1(19)) again. The moving con- tacts will move towards the stationary contacts with the handle’s down stroke movement and 4 or 5 pumping operations are re- quired to close the breaker. When the breaker is completely closed, the open-close indicator (Fig. 2(13)) shows “CLOSED” and the charging handle (Fig. 2(19)) becomes light and gives no resistance. If this occurs, stop pumping. Restoring to Normal Condition After Slow-Closing 5) 6) On completion of the slow closing operation, press the “TRIP” button (Fig. 1(12)) to open the breaker. Repeat Steps 2) through 4) if another slow closing operation is desired, ctherwise proceed to Step 6) below. Pump the charging handle (Fig. 2(19)); the closing spring will be fully charged again. At this point, throw the quick-close/slow- close selector lever (Fig. 1 (11)) to the quick-close position (lower position). No slow closing is now possible and resroe the original conditions.Sheet No.12 DRAW-OUT MECHANISM ‘The draw-out mechanism is so designed that drawing out, taking out, and remounting of the breaker body can be easily made; this permits easy inspection, maintenance, and replacement of the parts. ‘The draw-out mechanism has the following three breaker body | positions, one stationary and two draw-out positions, and the breaker body can be locked in any, of these positions. Breaker Electrical Connections Description Body é Position Main Circuit Controt Circuit CONNECTED Connected Connected | Normal Service Position TEST Disconnected | Connected Position for close-open ‘Operation check and | Control circuit ‘operation check DISCONNECTED | Disconnected | Disconnected | Broaker Completely denergized Electrical Connections between the breaker body and the framework € are made by means of main circuit disconnect devices and control circuit disconnect devices (isolating contacts.)‘Sheet No.13 Draw Out Operation Through Telescopic Rail Arrangement 1. AL 1) 2) 3) 4) 12 1) 2) 13 y Draw Out Operation (6D-16D) “To move the Breaker from the “CONNECTED" to “TEST” and to “DISCON- NECTED” position, the Draw-out Handle (Fig. 5b, 7) must be used. The Draw-out Handle is secured to the Right Hand Side of the Draw-out frame- work (Fig. 5a (6)) Drawing Out From “Connected” To “Test” Position Loosen and free the right and left fixing screws (hexagon head, Fig. 5 (4)) but do not remove them completely. Pressing the “trip” button (Fig. 5a(12)), open the shutter which is covering the draw out handle insertion hole (Fig. 5a(5)) and engage the draw out handle with the draw out handle shaft by inserting the handle through the insertion hole. Turn the draw out handle anti-clock wise till the breaker slides out through breaker & cradle slides plates (telescopic) and rollers and reached up to the “test” position. When opening & closing tests etc. are to be peformed at this position, be sure to remove the draw out handle. Drawing out to “disconnected” position ‘After drawing out the breaker body to the “test” position, turn the draw out handle further anti-clock wise, the breaker body slides out through rollers & slides plates to the “disconnected position and the draw out position stop~ pets operate to lock the breaker body in position. After locking, do not turn the draw out handle any further. Remove the draw out handle Note : If itis required to secure the breaker body in the test or disconnected position, loosen the fixing plate securing screws (Fig.5a(24)), slides out the breaker fixing plate (Fig.5a(23)), and tighten the breaker fixing screws (Fig. a(4)) and fixing plate screws. Repeat these steps on the other side. The breaker fixing plate should be pushed back & secured in place when not used. Drawing out from “disconnected” position to out of draw out frame- work Pull down the DR stopper levers (Fig.5a(10)) then pull the breaker body forward by holding the breaker body fixing pieces (Fig. 5a(22)) by hands until the breaker body is stopped by DR stopper lovers,Sheet No.14 Fig. 5a, Draw-out Mechanism (1) Over Current Trp Device (15) Close Button (2) Lifting Plato (Right & Let) (18) Spring Charge Incicator (3) Postion Indicator (17) Cradle Side Plates (Left & Right (4) Fring Screws (Right & Lett) (18) Charging Motor Switch (@) Draw-OutHandle insertion Hole (19) Front Cover ® DR Handle Support (20)... Protective Cover) (7) DRHandle (21) Cradle Frame (8) Breaker Side Plate (Right & Lett) (22) Breaker Body Fixing Pieces q @ Rollers: (23) Breaker Fixing Plate | (10) DR Stoppers Levers (Right & Let) (24) Flving Plate Securing Screw (11) Quick Close /Slow Close Selector Lever, (25) Position indication Supports i (12) Trip Button (28) DR Stopper Lever Spring (13). Open-Close Incicator (27) DR Stopper Spring Holder : (14) Charging Handle (28) DR Stopper Spring GuideSheet No.15 Remounting the Breaker Body To put the removed breaker body back into the Draw-out framework, ‘observe the following precedure : 1, Place the breaker slide plate into the cradle slides plates on rollers at the starting point of the cradle. After pull down the DR stopper levers of both the slides, push the breaker untill it locked by these stoppers in the “discon- nected” position. 2, Then press the “trip” button (Fig. 5a(12)), open the shutter which is covering the Draw-out insertion hole (Fig. 5a(S)) and engage the draw out handle with the Draw-out operation shaft. 3. Tum the draw out handle clock wise till the breaker body slides on rollers in the cradle slide plates up to the “test” position. Turn the draw out handle further clock wise, the draw out position stopper will operate once again and this is the “connected” position. 4, Remove the draw out handle & tighten the right and left fixing screws firmly. ‘The breaker is now ready for operation. 5. Place the draw out handle back to its original place.Sheet No.16 Draw-out Operation (20D-40D) 3) 4) 5) 8) Fig. 5b. Draw-out Mechanism Indicator Operation Lever 9) Breaker stopper Fixing sorews 10) Draw-out ails Draw-cut handle insertion hole 28) Breaker position indicator palte Wing screws, draw-out handle and 27) Breaker body fixing pieces extension rals 28) —_Draw-out Operation shaft Draw-out handle 29) Breaker fixing piates Extension als. 80) Fixing plate securing screw Drawing Out the Breaker To move the breaker from the “CONNECTED” to “TEST” and to “DISCON- NECTED" position, the draw-out handle (Fig. 5b (7)) must be used, The ‘draw-out handle (Fig, 5b(7)) is secured to the right hand side of the draw- out framework by the wing screw (Fig. 5b(6)). Loosen the wing screw (Fig. 5b(6)) to remove it from the framework.1 1) 3) 4) 12 a) 2) 3) Sheet No.17 Drawing Out From “Connected” to “Test” position Loosen and free the right and left fixing screws (hexagon head, Fig. 5b (4)) but do not remove them completely. Pressing the “TRIP” button (Fig. 2 (12)). Open the shutter which is covering the draw-out hand insertion hole Fig. 5b(5)) and engage the draw-out handle (Fig. 5b(7)) with the draw-out operation shaft (Fig. 5b (28)) by inserting the handle (Fig. 5b(7)) through the insertion hole (Fig. 5b(28)). Tum the draw-out handle (Fig.50(7)) anticlockwise; the breaker slides out. When the breaker body slides out to the “TEST” position, do not turn the draw-out handle (Fig. 5b(7)) any further. When opening and closing test, etc. are made at the position, be sure to remove the draw-out handle (Fig. 56(7)). Drawing out to “DISCONNECTED” position ‘After drawing out the breaker body to the “TEST” Position, (Fig. 5b). Turn the draw-out handle (Fig. 5b (7)) further anticlockwise; the breaker body slides out to the “DISCONNECTED” Position and do not turn the draw-out handle (Fig.Sb(7)) and further. Remove the draw-out handle. NOTE: Ifitis desired to secure the breaker body in the TEST or DISCONNECTED position, loosen the fixing plate securing screw (Fig. 5(30)), slide out the breaker fixing plate (Fig. 5b(29)), and tighten the breaker fixing screw (Fig. 5b(4) and fixing plate securing screw (Fig. 5b(80)), Repeat these steps on the other side. The breaker fixing plates (Fig. 5b(29)) should be pushed back and secured in place when not used.Sheet No.18 1.3 Drawing out from “DISCONNECTED" Position to Out of Draw-out Framework. The breaker body can be further draw out by using the extension rails (Fig. 5b(8)) for making inspection, maintenance, or replacement or for removing the breaker body from the framework. 1) Draw out the breaker body to the “DISCONNECTED” Position with the draw-out handle (Fig.5b(7)), then remove the draw-out handle (Fig.5b(7)).. 2) _Insert the extension rails (Fig. 5b(8)) into the end sockets of the right and left hand draw-out rails (Fig. 5b(17)). respectively. & 3) Then pull the breaker body forwards by holding the breaker body fixing pieces (Fig.5b(27)) by hands untill the breaker body is stopped by the extension-rail end stoppers.Sheet No.19 How to take out Breaker Body from Framework After drawing out the breaker body to the fully drawn out position, lift the breaker body off the rails with a chain block or the like, using the lifting plates (Fig. 1(2)) of the breaker body (see Section 1.2 Direction for Transportation), 2. Remounting the Breaker Body To put the removed breaker body back into the draw-out framework, ob- serve the following procedure: 1) 2) 3) 4) 5) 6) Insert the extension (Fig. 5b(8)) into the end sockets of the draw-out rails (Fig. 5b(17)) and place the breaker body on them. Push breaker body into the draw-out framework by hands; the breaker body in the “DISCONNECTED” position. Remove the extension rails (Fig. 50(8). Then pressing the “TRIP” button (Fig.2(12)). Open the shutter which is covering the draw-out handle insertion hole (Fig. 5b 5) and en- gage the draw-out handle Fig. 5b(7)) with the draw-out operation shaft (Fig. 5b(28)). ‘Turn the draw-out handle (Fig. 5b(7)) clockwise, till the breaker body reaches the “TEST” position. Again turn the draw-out handle (Fig. 5b(7)) further clockwise till it reaches the “CONNECTED” position. Remove the draw-out handle (Fig. 5b(7)) and tighten the right and left fixing screws (Fig. 5b(4)) firmly. The breaker is now ready for operation. Put the extension rails (Fig. 5b(8)) and draw-out handle (Fig. 5b(7)) back to original place and fix in place by tightening the wing screws (Fig. 5b(6)).Sheet No.20 PANEL CUTOUT FOR GASTKET FITTING TYPE OF ABC's AH-6D~16D ‘AH-200~40D_Sheet No. 21 PERIODICAL INSPECTION AND PARTS REPLACEMENT Inspection Intervals The interval of periodical inspections required for your breaker will vary depending on the operating conditions including the frequency of closing and opening, the magnitude of current it normally makes and breaks, the number and magnitude of fault interruptions, etc., and on the operating environment. Itis, therefore, advisable that you establish your own inspection plan con- sidering these factors. However, in general we recommend that you carry out detailed inspections at last once a year with one or more simplified inspections between them. When inspecting or replacing the parts, be sure to trip open the breaker and draw out the breaker body to the “DISCONNECTED” or “FULL OUT" position (or remove the breaker body from the draw-out framework if necessary). 1. Arc Chutes Inspect each are chute during the regular inspection or after short- circuit current was interrupted. The arc chute should be replaced when the cover or any of the. arc-exiinguishing-grid side plates is cracked, or when molten particles from the contacts and arc-extinguishing grids are heavily deposited on the interior and not removable.Sheet No. 22 1-1 Maintenance Inspection Inspection Item Method, Criterion and Maintenance Dirt, dust or foreign material Check visually, Must be clean and free of dirt, dust, and foreign materials... Blow out with air if not clean Flaw or crack Check visually. Must be free of flaw crack, or other damage, Replace arc chute damaged. 1-2 Removal and Mounting 1) Loosen and free each are chute mounting screw (Fig. 6(4)). Keep the screw captive on the are chutes (Fig. 6(1)) and do not remove it from the arc chutes (Fig. 6(1)). 2) Lift up the are chute (Fig. 6(1)) pulling its front towards you and disengage the rear catch, then remove the arc chute, 3) When mounting, do the above in the reverse order. CAUTION : DO NOT DROP ARC CHUTE ON FLOOR NOR OTH- ERWISE GIVE IMPACT TO IT AS ARC-EXTINGUISHING GRID SIDE PLATES MIGHT BE DAMAGED AND GRID MAY COME OFF.Sheet No. 23 ® » AH-6D~ 25D ‘AH-30D: ‘AH- 40D Fig.6 Are chute 1. Are chute ioe Moulded base 3. Support base 4, Mounting screw (s) Contacts The contacts become visible after the arc chutes have been removed. Check them during maintenance inspection or if short-circuit current has been interrupted.oPNegrono Fig. 7. Contact Assembly Stationary arcing contact 10. Stationary main contact 11. Moulded base 12. Hinge 13, Copper ribbon lead 14, Contact holder Contact spring Contact tips Operating rod Lock nut Adjusting screw Contact arm pin Moving main contact Moving arcing contact Sheet No. 24—s——nrhrhrhnrrcrcrchLC Cl Sheet No. 25 24 Maintenance Inspection 2-1-1 Arcing Contacts Inspection Item Method, Criterion and Maintenance a. Check visually, b. Blackening of surface is due to oxidation and sulfuration. This will give no problem as it is wiped off when breaker is closed. e c, Remove deposition of dirt, oll, ete. if any. d. If surface is rough, polish it with fine sandpaper (No. 200). If contact tip thickness is reduced to 1/3 or less of original thickness as a result of polishing, replace, both moving and stationary contacts with new ones. Contact tip surface Mounting conditions a. Check each moving contact for 4 loosening or missing of mounting nut (Fig. 7(15)). Tighten or resotre as necessary. b. Check each stationary contact for @ loosening or missing of mounting screws (Fig. 7(16)). Tighten or restore as necessary. ¢.. Close breaker and check each pair of contact tips for alignment. Others a. Check each contact shaft for missing snap ring. b. Check each contact spring for breaking and disengagement. Note : When polishing the contact, exercise care so that cutting powder will not drop into the breaker mechanism and wipe clean after polishing.Sheet No. 26 241-2 Main Contacts The main contacts exhibit almost no wear or roughness even after a long service and require neither maintenance nor replacement. 2-2 Replacement 1. Stationary Arcing Contact a) Remove two mounting screws (Fig. 8(1)) and detach the contact (Fig. 8(2)) slightly pulling forward. b) Attach a new contact (Fig. 8(2)) and secure it in place by the mounting screws (Fig. 8(1)). Fig. 8, Stationary Arcing Contact. 1) Mounting screws 2) Stationary arcing contact 3) Stationary main contactSheet No. 27 2) Moving Arcing Contact a) Remove the mounting nut (Fig. 9(3)) and pull out the contact (Fig.9(1)) Be sure not to lose the washer, adjusting liner (s), etc. which come off when the contact is removed. b) Attach a new contact (Fig. 9(1)) with the mounting nut (Fig. 9(3)), washer, adjusting liner (s), etc. mounted as they were and secure the assembly by tighting the mounting nut (Fig. 9(3)). AH-6D ~ 30D AH- 40D Fig. 9. Moving Arcing Contact. 1) Moving arcing contact 2) Moving main contact 3) Mounting nut (hexagon nut, M5) 4) Moving contact armSheet No. 28 3) Operating Mechanism Operating Mechanism Details Fig. 10. Operating Mechanism Details (Breaker Closed) 1) Stationary contact assemblyipole 19} Charging lateh roller 2) Contact Spring 20) Charging lever links (B) 3) Contact holder 21) Closing spring lever 4) Copper ribbon lead 22) Springs for Charging lever links (B) 5) Trip Lever 23) Connector plate 6) Toggle links (B) 24) Connector link 7) Toggle Links (A) 25) Charging lever link (A) 8) Tigger 26) Charging lever 9) Trip piece 27) Trip springs 10) Closing Springs 28) Closing lever 11) Close button 28) Reset spring 12) Charging hook 30) Closing latch 18) Charging latch 31) Connector levers 14) Drive pawl (Motor operation) 32) Crossbar 18) Ratchet wheel 33) Operating rodipole 16) Drive Lever (manual Operation) 34) Moving Contact arm/pole 17) Drive paw! (Manual Operation} 85) Drive lever (Motor operation) 18) Ratchet wheat linksFig. 14 Breaker Being Closed Sheet No. 29 Fig. 12 Breaker Being Tripped Fig. 13 Breaker Tripped (ResetSheet No. 30 Maintenance Inspection Inspect the mechanism as minutely as possible though maintenance may be difficult as some of the mechanism parts are not readily accessible. If you find a defective part or parts which are not accessible, please inform us immediately. Inspection item Method, Criterion and Maintenance Operation Charge the closing springs and close the breaker By pressing the "CLOSE" button, then open the breaker by pressing the "TRIP" button; the © mechanism should move smoothly without binding. Noxt, make slow-closing operation with the “TRIP” button kept pressed and check that the moving arcing contacts do not move more than 20 mm. (Check the trip free feature), rication ues Food a slight amount of spindle oil to each of the shafts, pins and bearings. Also apply grease, if necessary, over the engaging tooth surfaces of the ratchet wheel & pawls. Avoid excessive oiling & greasing, or they will result in accumulation of dirt, dust, etc. Dirt & Dust The latches must be free of dirt or dust Wipe off dirt and dust, if any, with clean cloth wet with spindle oil, Screws, Bolts Check the and Springs missing ‘ing screws and bolts for loosening or Tighten or resotre as necessary. ‘Check the springs for disengagement or breakage and repair as necessary‘Sheet No. 31 4) Undervoltage Trip Device (Time delayed type) The coil of the undervoltage trip device (UVT) is DC rated, and requires a UVT control device external to the breaker. The UVT control device of type ARU-IDC is with a 500-ms time-delay. UVT Funetion lock Breaker closing operation is not possible when rated voltage is not supplied to the UVT. To allow for breaker closing operation without applying the rated voltage to the UVT for inspection and maintenance purposes, lock the UVT function by keeping the reset pin (Fig. 14(11)) pulled toward the front such as by tying with a piece of wire. When returning the breaker into service, be sure to remove this wire locking. Caution The close Button (Fig. 1(15)) can not be pressed even if the closing springs are charged when rated voltage is not supplied to the UVT. NOTE : Also available the undervoltage trip device without any time delay.Fig. 14. Undervoltage Trip Device Details E-ring retainer Terminal mounting plate Mounting screw for above, pan head M5. Stationary core mounting plate screw, pan head M4 Stationary core mounting plate Terminal block UVT mounting plate UVT mounting sorew, hex head M6 Breaker crossbar bearing UVT fixing screw, her head M5 Reset pin Trip plate Coil Moving core guide plate Terminal name plate Trip piece Sheet No. 32Sheet No, 33 4-1 Maintenance Inspection Inspection Item Method, Criterion and Maintenance Operation a With the UVT de-energized, make a slow Closing operation and check that the breaker does not close (check of trip free feature). b. With the UVT energized at normal voltage check that the breaker can be normally closed (this check may be made with the breaker at the “TEST” position). Coil Measure the coil resistance with an ohm-meter or VOM it should be about 160 ohms. If the measured resistance is considerably lower than this value or if a ountinuity is found, replace the coil with a new one. Terminal & Check the terminals and mounting screws for Mounting loosening or missing Screws Tighten or restore as necessary ‘Trip spring Fig. 15. (Under Voltage Trip Device) 3) Left Hand Protective Cover 4) Screws 5) Top Screws 6) Upper Protective Cover42 NOTE : Sheet No. 34 Replacement of Coil Figure 14 locator number for parts are given after the part names without references to Fig. 14. When the other figure is referred both figures and locator numbers are given. A. Removal of UVT Device. 1) Remove the left hand protective cover (Fig, 15(3)) by re- moving the five screws. (Fig. 15(4)). 2) ‘Of the two trip springs (Fig. 15(1)), unhook the top end of the right hand spring. © 3) Remove the wires form-the UVT terminal block (6). 4) Remove the UVT device by removing the two screws (10) B. Replacement of coil and Restoration 1) Remove the terminal nameplate (15). 2) Remove the UVT Coil leads from the terminals. 3) Cutoff the wire band. NOTE: Wire band is not reusable. Use an equivalent in assembly. 4) Remove the E-ring retainer (1) € 5) Remove the terminal mounting plate (2) by removing the two screws (3). 6) Remove the four screws (4), and pull and separate the sta- tionary core mounting paltes (5) from the moving core guide plate (14). The coil is on the Stationary core of the mounting plate (5), and remove the coil from the core. At this stage, the anti-remanenace disk (0.1 mm thick 14.3 mm dia, Stainless steel disk) may fall off from the face of the stationary core, Be careful in retaining it from missing.7) 8) 9) 10) 11) 12) 13) 14) Sheet No. 35 ‘The guide pipe is stuck on the inside surface of the removed coil. Remove if carefully. Mount the new replacement onto the stationery core of the ‘mounting plate (5) with its leads extending towards the mount- ing plate. Insert the anti-remanence disk into the coil and place it on the stationery core surface. Apply a dab of adhesive on the removed guide pipe at a position shown below, then insert it into the coil until it seats home on the anti-temanence. Assemble the UVT device by performing the reverse Apply adhesive here of the above disassembly steps in the reverse order, With the terminal block on the front side, place the assembled UVT device into the breaker and secure it to the UVT mounting plate (7) by the two screws (10). Fully pull the reset pin (11) toward the front and confirm that there is a gap of 1 to 2 mm between the head of the adjust screw on the trip plate (12) and the trip piece (16). Restore the original condition by performing the reverse of the UVT device removal procedure in the reverse order. ‘Check operation in accrodance with 4-1 Maintenance Inspection. | |Sheet No. 36 5 Shunt Trip Device (SHT) Table 1. Coil Resistance Rated Voltage (V) Coil Resistance (ohm) +5% 420-480 240 380-420 170 AC 180-250 55 100-150 15 150-230 90 ae 90-120 36 24 22 Fig. 16. Shunt Trip Device Details 1) Plunger 8) Adjusting screw 2) Stationary Core mounting plate 9) Lock nut 3) Coil 10) Moving core 4) Terminal Block 11) Mounting screws, stationary core ‘mounting plate (pan head, M4) 12) Tip piece 5) Support 13) Breaker trame ' 6) Support mounting screws, (hexagon head, M6) 7) Support baseSheet No, 37 5-1 Maintenance Inspection Inspection Item Method, Criterion and Maintenance Operation a Remove the breaker left hand protective cover, Push the moving core (Fig. 16(10)) of the shunt trip device with a tip of a screw-driver or the like, release slowly, and check that the moving core retums lightly as released. With the moving core kept pushed, make a slow-closing operation and check that the breaker does not close (check the trip free feature). Coil Measure the coil resistance with an ohm-meter or VOM; Ifthe resistance is considerably lower than the specified value (See Table 1) or if a discoun- tinuity is found, replace the coil with a new one. Terminal & Mounting Screws Check the terminals and mounting screws for loosening or missing Tighten or restore as necessary 5-2 Replacement of Coil 1) Remove the left hand Protective Cover (Fig. 15(3)) 2) _Disengage the two trip springs (Fig. 17(1)) from the connector lover shaft (Fig. 17 (2)). (2) Connector lever Shaft | (1) Trip springs 4 Fig. 17 GSheet No. 38 3) Remove the two wire connected to the upper terminals (Fig. 16(4)) 4) Remove two support mounting screws (Fig. 16(6)) and take out the shunt trip device. 5) Remove the stationery core mounting plate (Fig. 16(2)) by unscrew- ing four mounting screws (Fig. 16(11)). The coil (Fig. 16(3)) and moving core (Fig. 16(10)). also come off with it 6) Pullout the moving core (Fig. 16(10)) and replace the coil (Fig. 16(3)) with a new one, Reassemble the SHT device. 7) Check the moving core (Fig. 16(10)} for smooth movement then mount the SHT device in the breaker. 8) Mount all the removed components in the reverse order of when removed. Auxiliary Switch Unit The auxiliary switch unit comprises two rotary switches linked to the operation mechanism. One rotary switch contains 5 poles and there are a total of 10 poles (five “a’ and five “b” contacts). Some ofthe poles may be used te contral the accessory devices within the breaker depending on the particular breaker design.61 Sheet No. 39 Maintenance Inspection Inspection item Method, Criterion and Maintenance Operation Check electrical operation of the auxiliary switch contacts with an ohm meter, VOM or the like: “a” contacts - open when the breaker is open and closed when the breaker is closed. “p” contacts - closed when the breaker is open and open when the breaker Is closed. —- Contacts Check the contact surface for roughness. It excessive wear or roughness is found, replace the rotary switch as a whole. For simple visual check, just remove the laminated phenolic plate from the top of each rotary switch. Terminal & Mounting Screws Check the terminals and mounting screws for loosening or missing, Tighten or restore as necessarySheet No. 40 Oo r a folloll+T-Te FTE FLEET © FPP -— Fig. 18. Auxiliary Switch Unit 1) Support, left hand 2) Support, Right hand 3) Switch mounting nut, hex MS 4A) Support mounting screw, hex head MS 4B) Support mounting screw, pan head M6 5) Rotary Switch 6) Switch shaft-end nut, hex MS 7) Switch mounting screw pan head MS 8) Connecting link 9) Switch lever 10) Roll Pin 11) Auxiliary Switch cover 12) Auxillary switch cover mounting screw, pan head M462 Sheet No. 41 Replace of auxiliary switch unit Always replace the rotary switch as a whole even if the wear or damage is partial Note : Figure 18 locator numbers for parts are given after the part names without reference to Fig. 18. When the other figure is referred, both figure and locator number are given. 1) 2) 3) 4) 5) 6) om) 8) Remove the upper protective cover (Fig. 19(6)) by removing the two top screws and two bottom screws. (Fig. 19(6)). Remove the auxiliary switch cover (11) by removing the screw. Remove all the wires form both rotary switches (5). Remove the switch shaft-end nut (6) from each rotary switch. Dismount the auxiliary switch unit by removing the four support mounting screws (4A) & (48). Remove the lefthand support (1) from the switch unit by removing the nut (3). Remove the defective rotary switch from the righthand support @) by removing the three screws (7). Mount the new replacement rotary switch to the righthand support (2) using the same three screws (7), then attach the lefthand sup- port (1) to the switch nut by tightening the nut (3).9) 10) 11) 12) 13) 14) Sheet No. 42 ‘Turn the shaft of each rotary switch (5) so that the roll pin (10) driven into the switch shaft will fit into the notches in the switch lever (9), then mount and tighten each shaft-end nut (6).. 3) Left Hand Protective Cover 4) Screws 5) Top & Bottom Screws 6) Upper Protective Cover © Fig. 19 Auxiliary Switch Unit Mount the auxiliary switch as it was. Connect the wires to the rotary switches as they were. Check the “a” and “b” switch elements for correct and smooth op- eration. Mount the auxiliary switch cover (11) by tightening the screw (13). Check that the top holes are aligning with the holes in the supports. © Mount the upper protective cover (Fig. 19(6) by tightening the four screws.VI 2.0 Sheet No. 43 OVERCURRENT TRIP DEVICE 1.0 Salient Features Error free & user friendly setting of current & time delay. % Provides highest degree of system protection coordination. Self powered by the built in current transformer. % No maloperation due to external disturbances. Built in operation check function. Visual fault discrimination by LEDs. Three phase and earth fauit in one single compact unit. % Self monitoring of trip unit with blinking indication. * Available with function blocking facility. APPROVALS Certified by ERTL for TYPE OF TEST SPECIFICATION wo Damp Heat Test IS 9000-PG4 (Il) Dry Heat Test 1s 9000-PG3 (ill) Vibration Test IEC 255-4 (2mm double amplitude 1 10 25Hz) (IV). Radio Frequency Interference 1EC-801-3/1000-4-8. (V) _ Electrostatic Discharge IEC-801-2/1000-4-2 (VI) Electrical Fast Transient IEC- 801-4/1000-4-4 (vil) Surge IEC-801-5/1000-4-5 Working Principle UIT - 100 is a true RMS sensing overcurrent trip device without external supply for its basic function. The phase & neutral current sensed by the phase & neutral Cis are sampled at a rate of 800 samples per second. ‘These samples are converted into digital data & fed to a micro controller.‘Sheet No. 44 The micro controller, depending upon the magnitude of current setting of the relay, calculates the tripping time based on I't curves and gives a tripping ‘command to the MHT after completion of the set time. Pree eae (Fig. 20a) 1) Overload (L.T.D,) current setting DIP switch. 2) Overload (L.T.D,) tripping times setting DIP switch. 3) Short circuit (8.7.D.) current setting DIP switch, 4) Short Circuit (S.T.D,) tripping time setting DIP switch, 5) _ Instantaneous short-circuit current setting DIP switch. 6) Earth fault current setting DIP switch. 7) Earth fault tripping time setting DIP switeh. 8) Built-in operation checking DIP switch, 9) Functicn blocking DIP switch, 10) Reset switch 11) LED Indications. 3.0 Settings All the current & time settings of overload, short circuit and earth faults are 6 controlled by DIP switches located on the front of the Unit. Xe «OFF Position HEM ON Position |Z DIP Switches | ‘| | ‘|Z | Th off ‘on Tie Xs asbsesd) there X -minimom valve sie seting General : For alll functions, tripping current values and time delays are calculated from the SUM of minimum value (indicated on top of all the DIP switches) and the ‘sum of the individual settings of all the DIP switches.34 Sheet No, 45 Setting of Over Load (LTD) LTD Current Setting (1,) Minimum Setting - 0.5 x 1, Setting range - 0.5, 0.55 ... 1.15 (in steps of 0.05) Example 3.1.1 A tripping value of 1.0x1,is regd 05: 0.05 1,=1,( 0.5+0.240.3) = 1.01, of 02 03 ay Example 3.1.2 Setting required at 650 Amps. when CT (I,) is 1000 Amp. x 05 005 I, 04 1 1,(.0.5+ (a+b) 1,( 0.5+ 0.05 + 0.1) = 1000 x 0.65 02 = 1000 x 0.65 = 650 Amp. 0.8 eooe m 1 LTD Time Setting (¢,) Minimum Setting - 2.5 sec. Setting range - 2.5, 5 .. . to 35 sec. (in steps of 2:5 sec.) Example 3.1.3 Tripping time reqd. is 25 sec. 25 a les t, = 25+(atb+d)=25+254+5415 >| | 5 ee ‘|| 0Sheet No. 46 3.2. Setting of Short Cit. (STD) ‘STD Current Setting (1) Minimum Setting - 4 x I, Setting range - 4, 5, .... 10 (in steps of 1) Example 3.2.1 Setting reqd. at 8 times I, Ae (4+ (ced) = (44.242) 8 a maoce Example 3.2.2 Setting reqd. at 7000 Amps. when CT (J,) is 1000 Amp. (i) = 1000 (44142) = 1000x7 = 7000 Amp. ay raoge STD Current Setting (t,) Minimum Setting - 50 m sec. Setting range - 50, 100, .....550 ms. (in steps of 50 m sec.) ¥ Example 3.2.3, ‘Tripping time reqd. is 350 m sec. 50 I, = 50+ (b+d) = 50 + (100 + 200) 100 = 350 msec, anSheet No. 47 3.2. Instantaneous (INST) INST Current Setting (L) a Minimum Setting - 4 times ¥, Setting range - 4,5, .... 11 (in steps of 1) Example 3.3.1 Setting reqd. at 9 times 1, cs a m_ | 1 (4+ (td) = (4 +243) = OXI, >| || c\L |e 3 |__| s gee Example 3.3.2 Seiting reqd. at 8000 Amps. when CT (I,) is 1000 Amp. A+ |) >| a: T,= 1000 (4+b +d) = 1000 (44143) c 2 = 1000x8 o|[ ls = 8000 Amp. iL 3.4 Ground Fault Setting (GFT) Ground Fault Current Setting (1,) Minimum Setting - 15% of I, Setting range - 15, 20, .....50% (in steps of 5%) Example 3.4.1 Setting reqd. at 35% of I, 15% + 5 I, = 1,(15+a+d) b : Ba iis = 1(15+5 +18) ; | _}} 10 = 95% of,Sheet No. 48 Example 3.4.2 Setting reqd. at 450 Amp. When CT (1,) is 1000 Amp. 15% a CZ 5 I, = 1000(15+a+c+d) b ms 5 = 1000 (15+5410+15) °|L_ a) 0 = 1000x 45% im le = 450 Amp. Ground Fault Time Setting (t,) Minimum Setting - 50 ms. Setting range - 50, 100, .......... 550 (in steps of 50 ms) Example 3.4.3 Tripping time reqd. is 00 m sec, 50+ : Cm) > |b Sieeve c 150 = 50 +50 +200 S1[ EB) 200 = 300 msec. 4.0 Test Mode ‘Test mode is req. for function, checking of uIT - 100 Relay with 24V DC supply without injecting the phase current. TEST MODE vest Lona SHORT man STEP 1 Put the Normal - Test mode DIP switch in TEST POSITION STEP 2 — Put the LONG or SHORT SWITCH whichever function is to be checked in ON POSITION. pIT-100 will give trip command depending upon the time set on respective LTD or STD time delay DIP switches. CAUTION : In normal running condition all the DIP switches should be in OFF position (Normal position). iSheet No. 49 5.0 Function Blocking In normal running operation of unit or in test mode, any of the four functions can be blocked by turning the DIP switch of that particular function to ON position. oes For example, if STD function is to be blocked then STD switch of function blocking DIP switch should be turned to ON position. Zz uD [I uD = uD | LT mgs [| $10 L | STD | | sTD aes | |o | J] ms Ts e HE ]|ox0 ao | cn = en Setting for STD ‘Setting for GND ‘Setting for LTD Setting for GND & INS. Function Blocking Function Blocking Function Blocking Function Blocking 6.0 Led Indication 6.1 ON-LED : This will indicate normal operation of unit. 6.2 Fault Discrimination LED * Any one of the three LEDs will glow when the breaker trips due to any OIL, S/C or Earth fault momentarily. However, if a 24V DC. supply is connected to Sp and Sn terminal of IT Relay, the LED will continue to glow till tis reset by the reset switch i.e. before closing the breaker again. + Reset switch is given to reset the LEDs. 6.3. Tolerance on Setting LTD. Pick up Current .. +5% Time delay = 20% STD Pick up Current se pensetenes 7 [0 Time delay ... = 10% INS Pick up Current = 20% GND Pick up Current = 20% Time delay + 10%7.0 Sheet No. 50 yIT-100 Earth Fault and Overcurrent tripping Characteristics 3 [AIT-100 | eee Earth-fault and overcurrent when L setting is 100 % 3 | 3 & caaeaalts i a € 88 8 88 PERCENT RATED CURRENT OF BASE CURRENT (4) PERCENT RATED CURRENT OF BASE CURRENT (I.)8.0 9.0 ‘Sheet No. 51 Built in Operation Check Function For checking the function of JIT, draw out the breaker to “Test” or “Disconnect” position. Give 24V DC between Sp and Sn short a1 and a2 terminals of ilT-100. Use TEST MODE DIP Switches. 1. Put the 1*DIP switch to “Test position 2. LTD CHECK Put 2" DIP switch to long position. IT will give trip command depending on the LTD time delay DIP switch setting and I>LED will glow, Reset it by pressing reset switch. 3. Put 2”DIP switch back to normal position. 4, STD CHECK Put 3° DIP switch to “Short” position, JIT will trip after the time delay set on STD time delay DIP switch. Ib>LED will glow, Reset if by pressing Reset switch. 5. Put 8"DIP switch back to normal position. Secondary Current Testing For checking the jIT-100 by Secondary current injection method, the breaker should be withdrawn to “Test’ or “disconnect” position 9.1 LTD CHECK Set the required setting of LTD DIP switches. Inject current in any of the three phases between neutral n & K, K,, Ke. pT will give trip ‘command after some time depending upon DIP switch setting and FT curve. I>LED will glow. Reset the LED by pressing Reset Switch.9.2 9.3 94 Sheet No. 52 STD CHECK Inject current between neutral n and any of K,, Kor K., When the current crosses the set value. uIT will give trip command after time delay (set on time delay DIP switch) and I>>LED will glow. Reset the LED by pressing Reset switch. “INST CHECK When the injected current between n and any of Ky, Kor K- terminal crossed the set value, pT will trip instantaneously and I> and I> LEDs will glow, Reset the LED by pressing Reset switch. GFT CHECK Inject current between ground and neutral, pT will give trip command depending on set values of current and time and Ig LED will glow, Reset it by pressing Reset Switch.Sheet No. 53 40.0 Over Current Trip Device Type pIT-G (Generator Application) Characteristics Curves ylT-G (For Generator Applications) 4 atop io = - LIT G Overcurrent -; ; ip? tripping characteristics . Garvent Seti Rang 23% when J, setting is 100% + Hour Minute Second 0.035 0.03 =f ah ® oa fo: agg 0.06] aEe = oat } fgehctn gt hee nm ee eeeesesees $3 222 § 2% PERCENT RATED CURRENT OF BASE CURRENT (|,) Fig. 21 LIT-G is similar of pIT-100 in constructions and function but differs in current and time setting of LTD & STD which is suitable for Generator application.Sheet No. 54 10.1 SETTING OF LTD & STD LTD Setting a) Minimum setting is 1 Times setting range : 1 to 1.3 In (in steps of 0.05) b) Time = 15 to 65 secs. At 120% of In Minimum setting 15 sec. (in steps of 5 sec.) STD Setting a) Current = 2 to 5.75 In (in steps of 0.25) b) Time = 50 msec. to 420 m sec. (in steps of 50 m sec.) 10.2. Instructions for Testing : pIT-G Relay ‘Checking of Function 4) Draw out the breaker to “Test” or ‘Disconnect position. Connect 24V DC between SP and Sn. Put 1" DIP Switch to ‘Test’ position. Select respective function blocking switch to ‘Normal’ position and all other to function blocking to ‘ON’ position, 2) LTD CHECK : Put 2"DIP Switch to long position, pT will give trip ‘command depending on LTD time delay setting and I> LED will glow. Reset by pressing reset switch, Put 2” DIP Switch to ‘normal’ position 3) STD CHECK : Put 3" DIP Switch to ‘short’ position. pIT will give trip command after set time delay I>>LED will glow. Reset by pressing Reset switch, Put 3"'DIP Switch to ‘normal’ position. TESTING OF CALIBRATION (BY THREE PHASE SECONDARY CURRENT INJECTION) e 1) Withdraw the breaker to ‘TEST’ or ‘DISCONNECT position switch to ‘Normat’ position. 2) Select respective function blocking switch to ‘Normal’ position and all other function blocking to ‘ON’ position. 3) LTD CHECK : Carry out required setting of DIP switches. inject 3- phase secondary current between ‘n’ and terminals kA, KB, KC. pIT will give trip command depending upon setting and I>LED will ticker on overload but remain lighted after trip signal. Reset the LED by Reset Switch. 4) STD CHECK : Inject 3 phase current between ‘n' and kA, KB & kC. UIT will give trip command depending on setting, I>>LED will glow. Reset by switch.11. ‘Sheet No, 55 Cautions for Current Passing Tests Air circuit breaker may be, either marked in the switch board or solely, subjected to various current passing tests and attention should be paid to the following points when they are tested using a test power source of single phase. 414 2 Temperature Rise Test If the breaker with its three poles connected in series carries the rated current from a single-phase test power source, a tripping of the breaker will result. This is because the test current passes through two poles out of the three in the same direction, giving the vector sum equivalent to twice the rated current to the pick-up circuit in the overcurrent trip device (jiIT) In temperature-rise testing; therefore, the terminals kA, kB, kC, g and n on the button of the device front must be electrically linked together (short-circuiting of the CT secondaries). ‘Tripping Characteristic Tests When these tests are made with single-phase test current passed through the breaker main circuit, the test current should be passed through only one pole or two poles opposite in direction to each other Figure 22 (A) through (H) show possible main circuit connections, of which (A), (B) and (C) are unacceptable for testing and (D) to (H) shows the case of three-phase test ourrent.Sheet No. 56 ax (Bx (oy x 0) 0 wo 0 (6) 0 wo (Ra Fig, 22. Main Circuit Connections for Testing 11.3 Insulation Resistance and Dielectric Withstand Tests The pIT- 100 overcurrent trip device contains electronic components and, for this reason, carries a marking “NO MEGGER TEST” as a warning that it should not be subjected to any type of insulation resistance or dielectric testing. An insulation resistance test of dielectric withstand test on the main circuit of the breaker will not give any adverse effects on the device, but such a test on the control or auxiliary circuits does unless the wires connected to the terminals a1, a2, SP, SN, TP, TN, kA, kB, kC, g, and n on the button of the device front are removed before testing. The device, however, may be subjected to dielectric withstand test only if it is between the terminals kA, kB, kC, g, n connected together and the earth. ‘The test voltage and duration are 1000 V AC for 1 minute.Sheet No. 57 pooesedey — “p 0 asealal yore) uopisod esoj0-yoInb 0} Jene| sty uowsod esojo-mojs Ul S| 49n9| Jes uayy ‘sGuuids Bulsop eBieyo Any —*g | alas asojo-mojs/esoj-yoIND peBreyo ‘Aung eB1eU9, Aun jou ore Buds Bulsoig, 38070 LON ‘sjoeU09 eaxjdeu 10 Ystloq “yBnos Ajewianxe aie sjoe]U0Q, Soop soyeog enNoeJOp 1} + “sn ynsuoo - eoeidey + H iz petite Jojo Jo se4ysniq UogieD WOM, “PUNO, s1 UOHOUNY.eLH 40 yeIUOD 400d opounyeuynouo jones « queuieseide: Aq sfedos “aI9 ‘Ke : i : “igayeas Jonuon Jog fedey + ‘njte) JMO JOALOD (e6ey0n poyes Addins) euoisoy + % enqeiodout so}ou! Bus61eyO “U10M 8} B40} J 194M yoYOIe 10 jared pay eozjdoy jeoym jougres pue BGV3OUVHO LON -vayoig y Buuds winjas ied eoeiday “| (med paay uaamyaq Bulddys ‘sBunds Buiso1, Apowioy asneg ejqnou, SNILOOHSATENOwL e eoSheet No. 58 ‘quaseid y! sn ynsuos +B s20M g UOISO1I09 104-219 ‘SYBUS ‘su9|lOJ ‘SeYO}E| YOYD. iat Mojo payeos-ue ql) ym ueapp adim pue Up ino Mold. + ‘snynsuog —-g “sn nsu0o-|Hs aoeider 10 ‘Aue 41 6109 wo1, yelqo uBjel0} exowey —“e ‘eojnap aoeidey =p "sn ynsuoo-|An eoxjdas 10 ysnfpy “9 yoo eoedey = -q 81089 e yoau109 10 sJede4 pue ‘249 “yon}2euuo9-sip ‘uongauuod soo] ‘ear 40 YOUN @AH}98}9p 10} jINOMI9 94D “syed pebebue usemjeq Bujddys 40 ‘uoHeoLIgN| 100d 0} anp sured Jo Bulpueg 10 uoyous “peBueyo BxORS 8109 BuLAojW, oO ‘umes yOu se0p e100 Buinow “8 + Ayney 8} e1ap diy yunys ‘Ayuo uowperedo Oy) 1Iney eonep jong’ “p ‘uonesedo Bumasel ood = “9 0 Jo Buyroys Jeke-oy-s0he| 10 Buluedg —-q je} Jamodjonuog —*e Ayney st eonap diy oBeyonepun, “Ayney 81 yNos19 S}ORIUOD 3SO10 LON saop Jexeo1g, Apowiey, esneg aignoyy,Sheet No. 59 “yoeu09 40 sredes pue “oye “uoRoeU -uoosip ‘uoja2uLi09 e800} ‘fejas 10 YOIMS @nNoaJap JO} No }eUD —“P “sn ynsuoo--isnipy aBeyoa jeusou xiddng.-q yoo sogdey =e “sn yinsuoo.jn eovjdoy ‘Aue 41 }20{G0 uBlex0} enowieyy “eiqeayedaaun J} sn ynsuog ‘you j| redex pure juewenow! joous 40} spied Burrow eyo, -eovjdes 10 yo01109 pue abeyeelg pue queweBeBuesip 10} sBuuids yoou9 ‘Ayme} $1 NOHO JONUOD. .“P atoo Busou joayons yuoioynsu; —°9 ‘aGieyjon Aiddns mo] g 109 J Bujsoys Jofel-oys0he| 0 Bulusdg “Be ‘Auney si domnep din Junug sousuewsy = g 2010} Buiddinqueroynsuy “eB Ayney si soinep dis, eBeyonepun did 40 NadO LON ‘sep Je2e1g Apowiey asneg, aiqnou,Sheet No. 60 “uoweINUAA o1GeHNS BpIAcig —“P ueojo adim pue suonisodep snp puke Ip ‘0 eAoWSyY co “sqe1U09 eoe|dal 10 YsIIOd “sn ynsuoo —jsnipy uenyBLL aunyeseduis) quelque UBIH {geoepins yoe}U09 Aug ‘saoeins yejuoo YBnoy = *g feinsseid yewuoo waoynsy) = “e rsjeu0g -Z ‘SM@1OS [BUIUE] @S00]—*h ‘ONLWSH-H3IA0 jueseid yt ‘sn tinsuoo pue seem pu UO!S0:H09 40} “oye syeus ‘Si9|jol ‘seyore YeUD + “sujojo peyeos-yuedHan} musa edit puE YIP INO MOI + a “sn ynsuos — 1.9 eoeidey ‘sn ynsuoo — fejei eozdey luoneougn) 100d 0} enp wisiueyoou 109 LO 40 Buyusdo a ‘yosy Aejas yo ynes Bulddyy yo Guypuiq 40 onus =e Ayn $1 Kejas wuounasenQ —*E did 40 NadO LON ‘saop seye01g, Apawey esnep, eiqnou,Clearance above Arc chute, maintenance space sheet Necet ‘Arc gases expel out from the arc chutes when the breaker interrupt a short circuit ‘fault current. It is therefore necessary to keep the area above these arc chutes clear or any metallic objects, incuding electric devices and earthed structures, at least by the distance shown below in reference to the breaker bottom level. i the provision of such distance is impracticable, then provide a barrier of heat and flame resistant insulating material and of sufficient size to cover all arc chutes at the position indicated also as minimum from the breaker bottom level. For fixed type air circuit breakers also, provide a sufficient maintenance space around the breaker. If an arc barrier is provided within the recommended maintenance space, make the breaker removable. fe riminpe: Aten Ae oRMON 420120, ranoutyn: HesBE,eHs0Be0, A220, Sica e a = a ZELZILEE Wess: vs | eis Devas 1 cect ge at anC0D AM #6250 SS fsssfoo eT} "twas ye 300, co Ato pan ial steConnecting Diagram Sheet No. 62 With motor stored energy operation Vaya oa lL (Sy acme a. eee t es " Somactib of mail Tia 8 2 respec ot elroy on oe (© Tae of Trninal Nunebers of Acessories Lebel aeSheet No. 63 SSS -= Sr ances tae oy ator Sos Saha catte ‘Sanpete ange bE een Arey oh saan F=== Teese Sea. Prtion Sr —e Tes Post Fe oR ADOT a CemececPostn TH7z0n TH7s0RF | eg] a ance aecing aT © | Beene etree, Etat 2) 2 3 Seco claro) | [or _—creroce TI crocs a pn Pa Ranben GA walang Corer Reine Sr dante ARO TE ssuce See or GR Wy Undo SE Ret nacre ger 4 eee NOTE: This is general cuircuit diagram for standard ACB. The circuit diagram for the particular ACB supplied, please look it in pocket at the top left comer of ACB & refer the same. Fig. 3.IMPORTANT INSTRUCTION : Please use all fixing bolt during transportation of panel also.is electric - Cc & S Electric Ltd. Factory :A-786, Sector-8, Noida-201 304 (UP) Ph. 95:120-3914304, 3014302, 3914304, Fax :95-120-3914303, Regd. Office : 22, Okhia Industrial Estate, New Dethi- 110020, +9414) 30887521, 30887522 Fax : #91-11-26847154 Website: www.controlgroup.org