Etching For Bulk Micromachining (Cavity/Cantilever Anisotropic)

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ETCHING for BULK

MICROMACHINING
(Cavity/Cantilever Anisotropic)

DRY (Plasma) ETCHING

Deep Reactive Ion Etch


(DRIE)

Single Crystal Silicon for


MEMS

Single Crystal Silicon for


MEMS

Single Crystal Silicon for


MEMS

What is MICRO-MACHINING?

h What can Micromachined Parts/Systems do for


us?

Be a Conduit to Microscopic
Domain:
1. Sensing (Information)
2. Information Processing
3. Communication
4. Manipulation (Actuation
and Control)

Why / Why not

SILICON?
Semiconductor:
Active Devices + Sensors
(Photo-Magneto-Strain Sensing)
Insulator:

SiO2 , Si3N4 , Glass

Thin Film Conductor:

Aluminum, Gold, Silicides

PhotoLithography: Planar control (+ & -)

Mechanical Material

SILICON?

Stiff => Thinning is required for appreciable strain

Micromachining of

SILICON?
Additive Processes:
Chemical and Physical Deposition
(Thin Layers only) (Single/Poly)
Removal Processes: Chemical and Physical Etching
(Wet/Dry/Plasma/Inert/Reactive)
(Bulk/Film) (Anisotropic/Isotropic)

MICROMACHINING of SILICON =>


(a) BULK (substrate)
(b) SURFACE (films)

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