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Tema 9TH Edn PDF
Tema 9TH Edn PDF
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I
STANDARDS
OF THE
TUBULAR
EXCHANGER
MANUFACTURERS
ASSOCIATION
..i
RichardC. Byrne,Secretary
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NOWARMNTY
EXPRESSED
ORIMPUED
Inc.to assist
byTheTubularExchanger
Manufacturers
Association,
TheStandardshereinarerecommended
u!grs-,engineers,
anddesignerslvhospecify,design,and inslallttbular exchangers.Thesestandardsarebased
design,inslallatbn,sd
uponsoundengineerirgprinciples,research,andtieldexpriencein themanuiac-fure,
or experience
useof tqbularexchangers.Thesestandardsmaybesubjectto revisionas furtherinvestigation
or implied,
hereinshallconstitr.rte
a warranty
of anykind,expressed
or desirable.Nothing
mayshowis necessary
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IiETBERSOFTHE
TUBUIIR EI(CI{A}IGERTAT{UFACTURERS
ASSOCIATION,
II,IC.
Comprising
Manuiac{urers
of VariousTypes
of ShellandTubeHeatExchanger
Equiprnent
APfHeatTransfer,
Inc.................
Cust-O-Fab,
Inc....................
.........8g88
Wst ZlstStreet
SandSglngs,OK zz(169
EnergyExcfranger
Company.....
.....1g1.4N.
GamettRoad
Tulsa,OK 74116
Fabsco
SheflandTubd,LLC................
.....p.O.Bo<gBB
Sapulpa,0K74066
HeatTransfer
Equipment
Co..
p.O.Box580638
...............
Tulsa,OK 24158
Hughes-Anderson
HeatExchangers,
Inc....................
j001N.Fulton
.....................
Avenue
Tulsa,OK 74115
KuegerEngineering
& Mfg.Co.lnc...................
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....ZzT7wdftr,rrAverue
Buffarc,Ny i4225
...........
12001
Hirscfr
Rd.
Houston,TX 77050
JosephOatCotporation................
..........2500Broadnay
Camden,
NJ 08id
Ohmstede,
Ltd....................
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PerryProducts
Gorp.................
:,
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89SN.MainSt.
Beamor|t,TXTnU
...........AS
itt lanrCRoad
Hainesport,
NJ 0g{X}6
ci+Md&tvbr&hd,.,.
Robbinwille,NJ 0Bl
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iIEMBERCOMPANIES
CONTRIBUTING
OFTHE
N
TUBUITR B(CHANGER MAI.IUFACTURERSASSOCIATIO
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CONTRIBUTING
ASSOCIATION
MANUFACTURERS
TUBUIAREXCHANGER
Jim Barbee
' , Monb,DaMs
SamDavis
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,. lanietQe$djs.
.JimHaniSOn
MichaelHoltz
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PREFACE
Ninth Edtion - 2fit7
TheNinthEditionof theTEMAStandardswaspreparedbytheTecfrnicalCommittee
of tte Trlrla
ExchangerManufacturers
As.sgciation.
A compilation
proveninformation,
of p-reviously
alongnft n*
additionsto theFleible ShellElementsec{ion,is presented
for youipracticaluse- E"ie g;*tArraFb
(FEA)guidelin
havealsobeenadded,as haveioreignmateriitcrossrcferencesanooesigrmetro*'tr
largediarneter
openings.
In responseto theintroduction
of PanUHXof ASMESectionVlll, Divisioni, muchof thetrbestreetd6ign
in{ormation
fomerlycontainedin TElrlAParagraph
RCB-ZhasUeenmoveoio iifvfe nppenOix
n"
TheEditoracknowledges
wittrapprecidionthe contbutionsby TonyPaulhandChrisHlnnant
(PzulinResearciGroup)to the newrulesfo,rFlexiHShdl Edmenti.
DanielGaddis,Editor
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PREFACE
1
2
3
4
I
NOTES
TOt SERS..........................
NOMENCLATURE
andTypeDcsignatioft-Recommended
1-1
SizeNumberlng
Prac1ice...............
..............
of FbatEdrangerCorponefits....................
.........
1-3
Nomenc'ldrre
FABRICATION
TOLERANCES
External
Dimensions,
NozzleandSupportLocations
.....................
2-1
Fabricdion
Tolerances..........
Recommsded
...-.---....-..............2-2
TubesM, Partitions,
CoirE|s,
ard F|anges...............
FlangeFacelmperfuclions
GENERAL
FABRICATTON
AT{DPERFORMANCE
INFORMATION
ShopOperaton...
-........-...--.34
2
3
4
5
6
7
4
1
2
1
,,,
:
OPEFATION,AND MAINTEMNCE
I]tISTALLATION,
Perbrmance of Heat Excfiangers...
Installationof Heat Exchangers
Operationof HeatE<cfianqrs
ot HeatErchangers...
Maintnance
TEMACLASSHCBHEATD(CHANGERS
MECHANICAL
STANNARD
ScopeandGeneralRequkements......
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shefsandsihefco,rs.;.,:,..:i..:.,.,..;.:,:...;.'..;;....',.'.,.:';.:..
Batrsard SupportPlates
FloatingEndCorstruclion
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.............5.1-1
5.+1
5.5-t
FlexibleShell Elements
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AxialTubeShe6s
EffectiveTube Mas$........
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+2
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5.6'l
'..,':
GeneralConsuuction
Features
of TEMASlandard
HeatExchangers.........
4
5
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COT{TENTS
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Symbd&
Sectlon Paragraph
6
FLOI/ INDUCED
VIBFAT|ON
(continued)
14
Ssbdd Rierences
7T
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3
4
8P
Fouling......
................7_2
PHYSICALPROPERTIESOF FLUIOS
1
2
3
4
ThemalConductivrty.......................
6
7
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10 RGP
.................................................8
SelectedReferences...............
GENERALINFORMATION
(Seedtailed Table of Contents)
RECOMMENDEDGOODPRACTICE
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Windand Seismic
10-1 3
13,
14
RCB-7
RCB-11
RCB-12
G l9
Finib ElementAnalyEbGuidelines
................1G2S
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NOTESTO USERSOF
THETEMASTANDARDS
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The Recommended
Good Practicesectionhas beenpreparedto assistthe designerin areasoutsidethe
scopeof ihe basicStandards.Paragraphsin the SLandards
havingadditionalinformationin the RGP
sectionare markedwith an asterisk(*).The referenceparagraphin the RGP sectionhas the identical
paragraphnumber,but withan "RGP"prefix.
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requiring
www.lema.org.
development
of newor revisedtechnicalinformation
Questions
willonlybe
answeredthroughanaddendumoraneWeditionoftheStandards'
Uponagreemenlbetweenpurchaserand fabricalor,exceptionsto TEMArequirementsare acceptable.An
exchangermay stillbe consideredas meelingTEMArequirementsas long as the exceptionis documented.
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HEATE)(CHANGER
NOIIET{CLATUR
E
sEcTror{
I
I{.1 SIZEiIUilIBERING
AI'IDTYPEDESIGNAIION-RECOT'ilEilDED
PRACNCE
It is recommended
thatheatexcfiangersizeandtypebe designated
by numbersandlefie'sas derytd
below.
l{-t.lstzE
Sizesof shdls (andtubebundles)shallbe designated
by numbersdescribingdreil (sd rrfte
bundle)diametersandtubelengths,as follows:
ll-1.11 l{ol|tNAL DtAilETER
Thenominaldiametershallbethe insidediamderof the shellin inctres{mm),rorrded of'
to the nearestinteger.Forketflereboilersfie nominaldiametershaffOeire portOnm
followedbytheshelldiameter,eachroundedoffto the nearestinteger.
I{-1.12 I{OI'INALLENGTH
Thenominal
lengthshallbethetubelengthin inches(mm).Tubelengthlor straight
fubes
shallbe takenas the actualoveralllength.ForU-tubesthe lengtrrshallbe Akenas tre
approximatestaight lengthfrom end of fube to bendtangent.
N.12TYPE
Tpe designation
sfiallbe by lettersdescribingstationary
head,shell(omittedtor bundlesu{yf, and
rearhead,in thatorder,as ldicatedin FigureN-l.2.
N.l.3 TYPICAL
EXAIIPLES
lt-l.31
Split-ring
floatingheadexchanger
withremovable
channelandcover,singlepassshdl,23inside
diameter
with
tubes
16,(482
mm)tong.S|ZE2s-r9E691-4Sr4'
11!59lTm)
TYPEAES.
N-1.32
excfgngerwithbonnettypestationary
head,splitflowshell,19"(4gitmm)insirle
-U.-tybe
diameter
wifrtubes7'(2134mm)straigtrtlengh.SIZE19-S (rgt-213ayTypEEGU.
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NOMENCI.ATURE
HEATEXCHANGER
HGUREfrl-l.2
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NOiIENCLATURE
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N.2NOIIENCI-ATURE
OFIIEATE(CHAT{GER
OOilPOI{ENTS
Forthepurpoeeot establishing
standardterminology,
FigureN-2illustdes vrarious
typesd hed
exchangers.
Typicalpartsandconnections,
for illuslralivepurposesonly,arenumbered
tor ldenttficdftnin
TableN-2.
TABLE}I.2
1. S-talionaryHeaGchannel
2. StatiionaryHeacl-Bonnet
3. S:tationaryHead Flange-Channelor Bonnet
4. ChannelCover
5. StationaryHead Noz/e
6. StationaryTubesheet
7. Tubes
8. Shell
9. ShellCover
10.ShellFlang+StdionaryHeadEnd
11.ShellFlange-Flear
HeadEnd
12.ShellNozds
13. ShellCoverFlange
14. ElpansionJoint
15.FloatingTubesheet
16.FloatingHeadCover
17.FloatingHeadCoverFlange
18.FloatingHeadBackingDevice
19.SplitShearRing
20. Slip-onBackingFlange
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FIGURE
I&2
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FIGUREll-2 (contlnued)
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RE
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FIGUFEt{-2 (continued)
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HEATEXCHANGER
NOMENCLATURE
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HEATB(CHANGER
FABRICANON
TOLERANCES
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SECTION2
F-l E'CERI{ALDIIIENSIONS,
NOZZLEAI{DSUPPORT
LOCANOilS
Standardblefianceefor processffournozdesandsupportlocationsandpojectionsaredronn h
FigureF-1. Dimensions
in ( ) aremillimeters.
FIGURE
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TOLERANCES
FABRICATION
HEATEXCHAT.IGER
FABRICANON
TOLERAT{CES
F.2 RECOIIMENDED
tolerancesnormallyrequiredto maintainprocessflow nozzleandsupportlocationsares-ttwn
Fabrication
shownin FigureF-'1.
to meetthetolerances
as necssary
in FigureF-2. Thesetohrancesmaybeadjusted
in ( ) aremillimeters.
Dirnensions
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HEATEXCHANGER
FABHICATION
TOLERANCES
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F.3TUBESHEETS,
PARTITIONS,
COVERSANDFI.AI{GES
Thestandarddearancesandblerancesapplyingto tubesheets,
partitions,
coversandlages a1BsSorn in
FigureF-3.Dimeflsions
in ( ) aremillimeters.
FIGURE
F.3
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TOLERANCES
FABBrcANON
HEATE)(CHANGER
RGUREF.T
FACINGFINISH
IN FTANGE
IMPERFCTIONS
PERMISSIBTE
1'2
FLANGES
FEMALE
AND
I.ARGE
MALE
FACE
AND
FORMISED
of
MaximumRadialProiections
WhichAreNo
lmperfections
DeeperThanthe Bottomof the
in.(mm)
Senations,
112
314
1
1-114
1-112
118
1/8 (3.2)
1/8 (3.2)
1/8 (3.2)
1B (3.2)
6
1/16
1/16
1/16
1/16
(1.6)
(1.6)
(1.6)
(1.6)
(1.6)
(3.2)
(3.2)
(4.8)
(6.4)
114 (6.4)
1/16
1/16
1/16
1/8
118
(1.6)
(1.6)
(1.6)
(3.2)
(3.2)
1/4
5/16
5/16
5/16
14
16
18
N
24
5/r6 (7.e)
(e.5)
3/8 '(12,4
112
1t2 (12.I
112 (2.n
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U8
,v8 (3.2)
1/4 6.4)
5
6
I
10
12
Depthand Radial
Maximum
of lmperfections
Proiec'tion
the
WhichAreDeeperThan
in.(mm)
Bottomof theSerrations,
118
1/8
3/16
'U4
2
2-112
3
s-112
(3.2)
1/8 (3.2)
3/16 (4.8)
3/16 (4.8)
(6.4)
(7.e)
(7.eJ
(7.s)
3/16
3/16
, 114
114
114
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(4.8)
(6.4)
(6.4)
(6.4)
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FABRTCATION
AIID PERFORMANCE
INFORIIATPIIISECTION
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tosuppoll.ot"o," toreduce
unsr,rpported
tube
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wrrhq{
considqnrion
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trtrffii.ldevice
Tubesheet
Liqamentis the shortestdistancebetweenedgeof adjacentfubeholesin rre t oe patenr.
weldedrube Jointis a tube-to-tubesheet
jointwherethotubeis weldedto thetubeshet
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INFORMANON
ANDPERFORMANCE
SECTION3 GENERALFABRICATION
SPEClFlS4;nqN$EET
G-s.2HEATEXCHA]IGER
FTGURE
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FABRICATION
ANDPERFORMANCE
INFORi'ATx)il SECTKN:
FIGUREG-5.2II HEATE(CHAIIGERSPECIFTCATIOT{
SHEET
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INFORMATION
ANDPERFORMANCE
FABRICATION
3 GENERAL
SECTION
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G.l SHOPOPERATION
in conformitywith
of t|e manufacturer
Thedetailedmeffiodsof shopoperationareleftto the dis-cretion
theseStandards.
G-2tt{sPEcnoN
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IHSPECTION
G-2.2PURCHASER'S
duringfabricationandto witnpssanylesb
purciaser
havetherightto makeinspections
shall
The
'
shallbegivenas agfeedbetweenthe
whenhe hasso requested,Advancenotificaflon
o{
shallnotrelievethemanufacturer
bythepurchaser
Inspection
andlhe purchaser.
manufacturer
abovethosealreadyagreedb,
Anyadditionaltestsrequiredbythe purchaser,
his responsibilities.
account.Costfor remedialworkas a resultof iheseadditionalteatswill
willbe to the purcfraset's
account.
alsobe to thepurchaser's
o
I
G3 NAITEPLATES
G-3.1ilAilUFACTUREFSNAiIE PLATE
attached
nameplateof conosionresislantmaterialshallbe permarlently
A suitablemanufacture/s
manulactured
to the headendor the shellof eachTEMAexchanger.Nameplateslor exchangers
(300series)stainless.WhenInsulation
in aeordancewittrClasses'R'and '8" shallbeaustenitic
the namepla{eshallbe attachedto a brackstweldedto the
thicknessis specitiedbythepurchaser,
exchanger.
G.3.11NAI'E PLATEDATA
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User'sordernumber
G.312
wnereI |s penlnenllo m
IntormalKrn
shallsupplysupplemefltal
Themanufacturer
to
operationor testingof theexchanger'Thiswouldincludeinlonnationpertaining
forfued
decl'g anOtestpresslie conditilns,restrictionson operatingconditions
differen-tial
tlpe o<cfnngers,or otrer restricliveconditionsapplicableto the de[n and/or
tr.rbesheet
canbe notedon thenameplate
operationof the unitor its componeots.Suchinformation
plateattacfredb the exchangerat the nameplatelocation.
or on a supplemental
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NAI{EPIATE
PURCHASER'S
,,
rdter
byfie purchaser
andsupplement
nameplates,whenused,areto be subplied
Purc-haset's
ttranreplacethe manufacfire/snameplate.
g-4 DRAW|NGS
AIID ASIIE CODEDATAREP9BTIi
:
,
,
,
CHAIIGE
FORAFPROVAIAI'ID
G4.1 DRAWINGS
three(3) printsof an oudinedrawing
shallsubmitfor prrcfiasedsapprorral
Themanuf,acturer
sudrb'and weight,Qtherdlaprnf,tt"y
shoringnorzlesizesandlocations,owrall dimensjons,
. r ::::::.:
lt is anticipated
hat a
be fumishedas agreeduponbytre Ourcfiaseihnd:themanufactqrbrnumberof minordrawingcfiangesmaybe requiredat thd time.Changees$sequent
reasonable
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GENERAL
FABRICANON
ANDPERFORilAT.ICE
INFORiiANOil SECTION3
G-4.2DRAI'VINGS
FORRECORD
Afterappronl of drawings,the manulacturer
shallfumishthree(3) printsor. d t$sopthn,a
fansparencyof all approveddrawings.
G-43PBOPRIETARY
RIGHTS
TO DFAWNGS
Thedrmringsandfte deoQnindicatedby themareto be consadered
the proprtydt
maniriacfurer
andarenotlo be usedor reproduced
withouthis permission,
s@etrbytrregrctraser
lor hh ownintemaluse.
G4.4 AStrECODEDATAREPORTS
Aftercompletionof fabrication
andinspection
of ASMEGodestampedexc*rangers,
the
manufiac'turer
shallfumishthree(3) copieaol theASMEManufacturer's
OataReport
G-5GUARAI{TEES
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PARTS
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Themanufacfurer
shallnot be heldliablefor anyindirector consequential
damage.
G.4
ild##il*i;;ffi*#;iiurur.io"*uaoa*a;,*n;ffi**;
:'
Whenreplacernent
or sparetJbe bundles,shells,or crtrerpartsarepurcfiase4fte csufurer
b
b Waranteesatisfacbryfit of sucfrpartsonlyil he wastheoriginalmanuhctrer. Farb ffirtated
to &a@s fumishedby the purctcer shallbe guaranteed
to meetthe &ngl*rs anOut*arces
specified.
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INFORMATION
SECNON3 GENERALFABRrcANONANDPERFORMANCE
FORS}IIPIIENT
G{ PREPARANOil
OF HEATEXCHAI{GERS
G6.1 CIEAI{ING
lntemalandextemalsurfacesareto befreelrom loooescaleandotherforeignmaterialthatis
readilyremorrable
by handor potrefbrushing.
t
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G.2 DRAIT{IilG
Water,oil, or otherliqrkls usedfor deaningor hydrostatic
testingareto be drainedfromall units
betoreshignent.Thisis notto implydrattheunitsmuslbecompldelydry.
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G.3 FI-AT{GE
PROTECTrcfl
and
All exposedmachinedcontactsurfacesshallbe coatedwitha removablerustpreventative
protectedagainslmechanical
damageby zuitable@vers.
G.6.4THREADED
CONIIECTIOI.I
PROTEqNON
Allthreadedconnections
areto be suitablyplugged.
G.6.5DAI'AGEPROTECNON
potectedto preventdamagedur* ,
Theexcftangerandanysparepartsareto be suitiably
.
shipment.
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G.6 EXPAIISIONJOII{TPROTECNOil
bdernalthin walledepansion belbwsshallbe eqipped witha protectivecoverwhichdoesnd
restrainmoverneflt.
FEATURES
HEATE(CHAT{GERS
CONSTRUCTION
OFTEMASTANDARD
G.7GENERAL
G-7.TSUPPORTS
All heatexctangersareto be providedwithsupports.
*G-7.1
1 HORIZONTAL
UNITS
O
]
Thesuppoilsshouldbe designed
to accommodate
theweightoJtheunitandcontents,
includingthefloodedweightduringhydrostatic
test
tubebundles,
supports
shouldbe designed
to withstand
a pulling
Forunitswithremovable
forceequdto 1-1l2timestheweigtrtof lhetubebundte.
Forpurpoces
of supportdesign,forceslromextemalnozzleloadings,
windandseismic
detailsthe
evefltsareassumedto be negligibleunlessthepurchaserspecifically
requirements.
Whentheseadditionalloadsandforcesarrequiredto be considered,
the
neednol be assumedto ocnrrsimultaneously.
cornbinations
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.G-7.12VERnCALUt{tTS
VerticalunitsqrebbeprovldedwifrsupportsaOeqmteto,meetdes6niequiryrnents.
The .
may
of
fie
lug,
annular
ring,
leg
or
skirt
type.
lf
fte
unft
b
to
be
located
in
supporb
be
a
sffucture,the supportsshouldbe of sufficientsizeto allowdearancefor the
supporting
bodvflanoes.
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GENERAL
FABRICATION
ANDPERFORMANCE
INFORilANONSECTION3
G.7.13REFERENCES
(1) ZidqL P.,'StressesinlargeHorizontal
Cy,lindrical
Pressu.e
VessehanTro Sadde
Supports,'PressureVesselandpiping;DesignandAnalysb,ASME,l9?Z
(2) Vinet R., andDore,R., 'stressesandDeformations
in a CylindricalShe'[Limgon a
Gontinuous
Rigidsupport,' paperNo.zs-AM-l, Joumalof AppliedMecfunics,Trarrs.
ASME.
(3) Krupka,V., "AnAnalpis lor Lugor SaddleSupportedCylin&icatPressseVeseds,'
Proceedings
of the FirstIntemational
Conference
on PrssureVessdTecfurobg%
pp.
49100.
(4) Singh,K' P., Soler,A. 1.,'Mechanical
Designof HeatExchangers
ard Pressure
Vesset
publishers,
Components,"
Chapter12,Arcturus
Inc.
(5) Eijlaard,P. P., 'StressesfromLocalLoadingsin Gylindricat
PressureVessds,.Trans.
ASME,Vol.77,No.6,(August
195S).
(6) Wichman,
K. R., Hopper,
A. G., andMershon,
J. L., "LocalStresses
h Spherical
and
Cylindrical
Shellsdueto Extemat
Loadings,'Welding
Hesearch
Council,
&.dltjn
No. 107.
Rerr.1.
(7) Rodabaugh,
E.C., Dodge,W. G.,andMoore,S. E.,"stfessIndicesd l_4 Supports
on
PipingSystems,'Welding
Researcfi
CouncilBulletinNo.i9g.
(8) Brownell,
L E., andYomg,E.H., .processEquipment
Design,,'JohnWfley& Sorrs
Inc.
(9) Jawad'M. H., andFan,J. R.,"structurar
Anarysis
andDesignof processEquipment,.
JohnWileyandSons,Inc.,1984.
(10)Bednar,
H. H.,'Pressure
VesselDesignHandbook,"
VanNostrand
Reinhold
Cornpany.
(11) Blodgett,
o. w., "Design
orwerdedstructures,'
TheJamesF. Lincorn
Arcwerding
Foundation,
1966.
(12)Moss,DennisR.,"Pressure
vesselDesignManual,"
19g7,Gulfpublishing
company.
rG.7.2LIFTING
DEVIGES
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INFORMATION
SECTION3 GENERATFABRICATION
ANDPERFORMANCE
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ANDMATNTENANCE
sEcTtofl4
E-l PERFORiIAiICE
OFHEATE(CHAI-|GERS
Sdisfactoryoperdionof heatexc'hangers
canbeobtainedonlytromunitswhichare pmperlydex{lnedand
havebuilt-inquality.Conectinstallation
andprerrentive
maintenan@
areuserresponi{ime&
E-I.l PERFCNf,AilCE
FAILURES
Theteilureof heatexcfranger
equipment
to performsatisfac-torily
maybe causedbyme tr mo.
factors,sucfias:
(1)Excessive
fouling.
(2)Ak or gasbindingresuhingfromimprcperpipinginstatlation
or lackof suitat*errerils.
(3)Operating
condilionsdifferingfromdesignconditions.
(4)Maldisfibutionol flowin the unit.
(5)E<cessive
clearances
betweenthebafflesandshetland/ortubes,dueto conosion.
(6)lmproper
thermaldesign,
TheuserrsbestassulanceoJsatisfactory
performance
liesin dependence
uponmanufiact:rers
competent
in the designandfabrir:ation
of heattransferequipment.
E-2INSTALLATION
OFHEATD(CHANGERS
E-2.I HEATEI(CHANGER
SETNilGS
E.2.I1 CLEARAI,ICE
FORDISiIAIITUNG
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andreptaoemeni"r
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3 Four{DArltrBg:r:
Foundation
bohsshouldbe loosenedat oneendol tlre unitb allowfreeeoansionof
shells.Slofredholeoin supportsare providedfor this purpose.
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Theentiresystemsfrould.be
dean beforestartingoperation.undersdne srdbrNs, ttrc
useof strainersin the pipingmaybe required.
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All exchanger
openingsshouldbe inspected
for toreignmaterial.protdiveduos arxl
coversshoqtdnotbe rernoved
just
prior
until
to installation.
',,i
,t .1i,
.,.t1:
con,enientmeanssfrould.
be prwidedfor deaningthe unitas a4rgestedrnder
'Maintenance
paragraphEa.
of HeatExchangers,.
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INSTALLANON,
OPERATION,
ANDMAINTENANCE
AT{DPIPIHG
E.2.3FITTINGS
E.23I EY+ASSVAL\IES
to providevalvesandby-passesin thepipings),stemto
It maybe desirablef,orpurchaser
permitinspection
andrepairs.
E-232TESTCO0IilECflONS
lA/hennotintegralwiththe oxcfiangernozles, themometerwellandpressuregage
shouldbe installedcloseto the exchangerin the inletandwtlet piping.
connections
o
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a
E-2.3itlrEt{Ts
Venlvalvesshouldbe providdby purchaserso unitscanbe purgedto Preventvaporor
gasbinding.Specialconsideration
mustbe givento dischargeol hazardous
or toxb ffuitls.
E.2.34DRANS
or intoa vessdat lowerpressure.
if permissible,
to atmosphere,
Drainsmaydischarge
closedmanifold.
Theyshouldnotbepipedto a common
t
I
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E.235 PUISANONAT{DVIBRANOfl
i:aie shouldbehken to eliminateor minimizetransmission
d fuid
In all installations,
pulsationsandmecfianical
vibrations
to the heatexchangers.
E.2.36SAFEWREUEFDEVICES
lor safetyrelie{devices.Whenspecifiedbyfie
TheASMECodedefinesthe requirements
purchaser,
lor the safetyrelief
willprovidethe necessary@nnections
the manufacturer
will be specifiedby the purchaser.
devices.Thesizeandtypeol therequiredconnectfums
t
o
ANDOPERATING
CONDITIONS
E.3.1DESIGN
onthe nameplate(s).
at conditions
whichexceedthosespecified
Equipment
mustnotbe operated
a
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PROCEDURES
E-3.2OPERATING
referenceshouldbe madeb the$(changerdrawings,
Beloreplacinganyexchangerin operation,
specification
stet(s)andnalneplate(s)for anyspecialinstructiwts.local saletyandhealh
parlbular{yof fxed '
regr-ilatir:ns
mustbe oonsidercd.lmproperstart-upor shutdownsequences,
and/orboltedflangedjoints.
tubesheetunits,maycauseleakingof trbe-to-tubeshet
'
E-3.21START.UPOPERANOil
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OPERATTON,
ANDMA|NTENAI{CE
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E.3.23TEMPERATURE
SHOCKS
Exciangersnormallyshouldnotbe subjected
to abrud trnprafiJre
fludrdima ]bftrid
mustnotbe suddenlyintroduced
whentheunitis cold,norcoldllukl sdderdyifrqrced
whenlheunitis hot.
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E-3.24BOLTEDJOII{TS
Heatexchangers
areprGsuretestedbe{oreleavinglhe manufacfi.rrer,s
shopil
accordance
widrASMECoderequirements.
Howener,nomal rdaxingof thegad<ded
jointsmayoccxrrin the intervalbetweentestingin the manufaclurer's
$ropad igldon
at fte jobsite.Therefore,all extemalbohedjointsmayrequirerdigtrtni altsr-Wdlon
and,if necessary,
afterthe o<changer
hasreachedoperatingtempefdrrcE-3.24-1lt is possiblefor the boltstressto decreaseafterinfial tightenmg,
bcared
slowcreepor relaxation
of thegasket,paniculadyin the casecrflhesfr gasket
materials.
E-5.24.2 Excessive
initialbohstresscancauseyieldingof theboltitselt.Thisis eopecially
likelywithbolb ot smalldiameteror boltinghavingrelativelybw yieldvakres
suc{ras stainlesssteels.
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E'5 RECOTIIMENDED
BOLTT|GHTENING
PROCETIT'RE
E-3.25.1 Al gasketjointsurfacesshallbe cleanandlree of oil or debris.lf tfie gasket
requiresassistance
greaseshallnotbe used.
to be heldin placefor installation,
Anytapeappliedto a spiralwoundgasketfor shippingor assanbly$rdl be
removedpriorto instgllingthegasket.No tape,stringor oiherobjectwillbe
allowedto remainon thegaskelsurfaceonceassemblyis complete.
E-3.25.2Thoroughly
cleanfireads,nutlacesandthellangewherenutiacebears.lf
roughness,
burrsor anyirregularity
is present,
dressit outto assmooth
a surface
as possible.
E-3.25.3Thoro.rghly
lubricate
threadson studs,nutsandcontacting
surfaces
onnutsand
flange.
E-3.254 Thejointshallbesnugged
upsquarely
so theenlireflangefru bearsuniformly
theSasket . ,,',.,
gn
_
E-3.25-5Tightening
of theUblGsnanbeappliedin at leastthreeequallyspaced
increments
usinga crossboltingpatternas illustrated
in FigureE-3.2S.S.
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AI,IDMAINTENANCE
INSTALLANON,OPEHATION,
FIGURE
E-325.5
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E.4.1INSFECTION
OFUHIT
comdetestoppageof flowthroughsometubeswhichcouldcauseseverethermalstrains,leaking
Sacrificialanodes,whenprovided,shouldbe
tubejoints,or structrraldamageto othercomponents.
should be deaned oJreplaced.
'
Exctrangers
subiectto foulingor scalingshorld bedeanedperiodically.A lightsludgeor
shoid first be checkedfor air or vaporbindingto confrrnthatthisis notthecausefor tre
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OPERAnON,ANDMAr{TENANCE
sEcTtoN4
Beforedisassembly,
the usermustassurehimselfthatthe unithasbeendqree*ized,
ventedanddrained,neufalizedand/orpurgedof hazardousmaterial.
To inspectthe insideol fre tubesandalsomakethemaccessiblefor clear*rg,lhe
followingprocedures
shouldbe used:
(1) SiationaryHeadEnd
(a) TypeA, C, D & N, remorecoveronly
(b) TypeB, rernovebonnet
(2) RearHeadEnd
(4 Typel- N & P, removecoveronly
(b) TypeM, removebonnet
{c) Tpe S & T, removeshellcoverandfloatingheadcover
(d) TypeW, removechannelcoveror bonnet
E{,13 LOCATING
TUBELEAKS
Thefollowingprocedures
maybe usedto locateperloratedor splittubsan<tteakingjoints
behfleentubesandfubesheeG.In moslcases,theentirefrontiace of eacfrtubeshiei will
beaccssible
lor inspection.
Thepointwfrerewaterescapesindicatesa defec-tive
fube or
pint
tub+to-tubesheet
(1)Unitswithremovable
channel
cover:Remove
channelootrerandapplyhydraulic
pressure
in theshell.
(2)Unitswih bonnettypehead: Forfixedtrbsheet unitswheretube6heets
arean
fteoral.na1of theshell,removebonnetandapplyhydraulicpressureh theshell. For
fxed tubesheetunitswheretubesheebare notan intregral
partof theshdl andfor units
withremovable
bundles,
removebonnet,r+bolttubeshLet
to shellor installtestflanoe
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Mrentestingpartialyas_embled
exchangers
to prwent overextdnsistof egnSi,on
,
jointsor overloading
of trbes and/ortube-to-tubesneet
ioints.
(4)Hydrostatic
trestshouldbe performedsotrat tfretemperdrreof themd b orer 60 F
. *SBr:iljH.tthematerialso!cons{uctimhavealowernilductilitvtdtsilbn,,,,
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ANDMAINTENANCE
OPERANON,
INSTALI.ATION,
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FIGURE
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FLOATII{G TIJSES}EET
FLAI*GE- FEAF
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TUBEBUNDLES
E.4.3CLEANING
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performance.
Convenisrtmeanslor cleaningshouldbe madeavailable.
satisfac.tory
mehods. Themeffiod
may
be
deaned
by eifrerchemicalor mechanical
lleat o<changers
''
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,,
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rr
thatmaYbe considered:
(1)Circulatinghotwashoil or lightdislillatethroughtubesor shellal highvelocitymay
:
,d!$irrelyremo\r6sludgeolsiqrilarsoftdeposib.
(2)Somesaltdepooitsmaybe washedantby circulatinghotfresh'water.
areavailablelor removingslu@eor scalegovided
(3)Commercial
deaningcompounds
resufts,
hotwaShoil or wateriSnotavailableor doesnol givesatis{ac'tory
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coke,or otherdeposits.
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AI.IDUAINTENANCE
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OPERAilON,ANDMAINTENANCE
II,ISTALLATION,
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MEC}IANICAL
STANDARDS
TEMACLASSR C B
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RCB.ISCOPEANDGEI{ERALREOUIREiIEI{TS
RCB.l.l SCOPEOFSTATIDARDS
RCB.l.ll GENERAL
TheTEMAMechanrgls$$arus areapplicable
to she{andtubehed rcftangersnhitl
do notexcedanyof thelollowingcriterh:
(1) insidediametersof 100in. (zSi{(lmm)
(2) produc-t
of^nominal
diameter,in. (mm)anddesignpressure,psi ftpa) of .l00,(m
(i7.sx101
(3) a designpressureoi 3,0fl) psi (2O6Sa
kpa)
Theintentof theseparameters
is to limilthemaximumshellwallthicknessb Winrately
3 in. (76mm),andthemaximum
studdiameter
to approximately
4 in.(102nrni.'Aiteda
containedinthesestandardsmaybe appliedto uniiswhicho6eeo r,b
"orr.;*rrd.r"
R-1.12
DEFINITION
OFTEMACLASS'R'O(CHANGERS
TheTEMAMechanicar
standardsfor crass"R' heatexchangers
specifydeo@and
of unflredshellandtubeheatexchangers
tor ttreleneraltys6u*"i"quir"*,enS
9jl.t'3"
fl ptroleumandrelatedprocessing
applications.
G1.12DEHNmOI|oF TEilA CLlgg rgr ExcHAt{cERS
TheTEMAMechanical
standardsfor class oooheatexchangers
specfi designand
fabficationof unfiredshdrandtrbe heatexcfiangers
for the ;*dt#;#t"
requirements
of commercial
andgeneralprocessapplications,
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Rcts-1"21.Or*n
PRETUTE
{}
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fortheshellandtubesidesshallbespecified
separatety
bytre
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Exchanger
llanufacturersAssooiation,tnc.
A1-l
sEcfloNs
TEMACLASSR C B
STANDARDS
MECHANICAL
shallbe in
tes{pressureal roomtemperature
ttretest Theminimumhydrostatic
withthe Code.
accordance
RC&1311OTHERUOUIDTESTS
the
Liquidsolhertran wder maybe usedas a testingmediumif agreeduponbetween
purchaserandfre manufacturer.
a
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RC&l .s1PftIEUXAnCTEST
Wten lQuirlcannotbe tolratedas a testmediumthe exchangermaybe givena
that air or gimb
pnmaticted in accordance
witfttheCode. lt mustbe recognized
-nazardous
wtrenusedas a pressuretestingmedium.ThepnqJmatictest pressLred room
withthe Gode.
temperdureshallbe in accordance
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AIRTEST
RCB.133SUPPI.EIIENTARY
by
air or gastestis specifiedby the purchaser,it shallbe preceded
Whena supplementary
shallbeasagreed
RCB-1.31.
Thetestpressure
by Paragraph
testrequired
thehydrostatic
butshallnotexceedthat requiredby Paragraph
uponbythe purchaserandmanufacturer,
RCB-I.32.
RCB.1.4 METALTEIilPEIIATURES
PARTS
UltlrATlONSFORPRESSURE
IIETALTEMPERATURE
RCB-1.41
limitatirnsfor variousmetalsarethoseprescribedby theCode.
Themefialtemperature
rr
t
PAHTS
OFTIEATEXCI{AT{GER
TEI'PERATURE
RC8.1.42DESIGN
FORPARTSt{OTlt{ COilrAcT wlTH BorH FLUIDS
RCB-1.421
sepalatelyby the
shellandtubesidesshallbe specified
geecrfifl:,e.q11:1y--by,.ry
for fre
fre.shell
De$igntemperatures
purchaser.TheCodeprovidesthe allowablestresslimitsfor partsto be designedat
0
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;
ffi:;;"ii.JHffffi;ffiffi;:*""*-
WITHBOTHFLUIDS
FORPARTSlN CONTACT
RC8-1.422
metalte-mperature
andis usedto establishthe
is
the
design
Ihe designtemperatrre
shallbe basedonthe
Codestresslirnitsfor design.Thedesignmetaltemperature
ol the shellsideandthetubesideflukJs,exceptwhenthe
operatingtempratures
temperature.Wt
ignternpgr,afirreg
urlr arrt'riarr\r
affec-ted
oar
clrrgI the
flt/E - |..lzI, ulE gut gt| | | tirliat tlit|tPti|4rqtv
PCl|r.rrDrra|| LrE -r rrrwr I vrI urv
in ParagraphG.1.
nameplate(s)
as deocribed
manufac{r.rre/s
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:,'RCB'1.II3IGA}|IEIAI-TEIIPGRATURES,',.,,
WTH BOTHFLUIDS
RC81.431FORPARTSNOTlN CONTACT
unoerspecifted
under
specmeo
temperarure,
mtaltemperature
tempeElureis the calculatedmetaltemperature,
Themeanmetal
of thefluidin contact
operatingtemperatures
BOTHFLUIDS
RCB.I.'IiPFORPARTSII{ CPiITACTWITH
undersp,scffid
Themeanmetaltanpgreilureis fre calculatedmetaltemperalure,
iart in conmctwift bothstrellsideandtubesideflukts. lt is
#ffi;;;-,1fti;il:?a
usedto establishmetalptoprtiesunderoperatingconditions.The meanmetd
and
of the sheltside
oi trb specifiedopeiatingt6mperattrres
tmprdrreis UaseO
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MECHANICAT
STAT.IDARDS
TEMACLASSR C B
sEcnoils
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SECTION5
TEMACIASS R C B
STANDARDS
MECHANICAL
a
3
RCB.1.7AflODES
of ttteheata(changermaIruiactrr. lf
Sdec{lonandplacemntof anodesis noifre responsibility
a quotation,thepurchw b
a heatexchangeris to befumishedwithanodes,whenrequesting
information:
the
following
manufacturer
for fumishingthe heatexchanger
responsible
(1)Mtrodof anodeattachment.
(2)OuanWol anodesrequked.
(3)Sizeandmanufac{trerof lhe anodes.
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MECHAI{ICAL
STAT{DARDS
TEMACLASSR C B
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*RCB-2TUBES
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RC&2.1TIBELEI{GTH
for bothsfiaightandU-tubeexcfrangers
are@nmmtyused:$ (ArtgS),
T: !9!o,ilnStubelengrths
120(3048),111(3658),192(8m and2irc (6096)in. (mm). otrer tengthsmay'be,rsed.Ako
seeParagraph
N-|.12.
RCB.22TUBEIilATIETERSA}ID GAGES
RC&221BAFETUBES
TaUeRCB-2.21
listscommonfubediametersandgagesior barefubescrfcopper.sted
ard alloy. Otherdiametersandgagesareacceptable.
I
'D
TAELE RC8.2.21
o.D.
In.
(mm)
t
a
B.W.c.
uc
27
24
22
(6.4)
318
22
20
t8
20
18
20
18
16
20
(e.s)
112
112.4
518
(1s.s)
314
(1e.1)
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'..16
718
(22.2)
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B.W.c.
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BARETUBEDIAMETERS
ANDGAGES
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(50.8)
,12
14
12
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14
12
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(31.8)
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14
16
,14
't4
12
20
18
20
18
t6
18
16
14
16
14
12
18
16
14
16
14
18
16
14
12
18
16
1
(25.4)
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22
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18
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12
14
12
,,,,.,;i,',,j,1i-lfr,ffi,:ilili
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2. Chamctedstbs
cf tubingare$pwn in TablesD7 andD-ZM.
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STAI{DARDSTEIIA CLASSR C B
MECHANICAL
5
SECTION
RCB,'2.3U.TUBES
BCB.E31U.BENDREOUIREIIEI{IS
WhenU-bendsareformed,it is normatfor tr tubewallat the outerradiusto thin. The
inthebentpottionbeforebendingshallbe:
tubewallthickness
minimum
o
a
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l. d"l
t" = trll+ -* |
r 4Rl
I
I
where
,o = Requkedtubervallttricknesspriorto bending,in. (mm)
tr = Minimumtubewallthicknesscalqrlatedby Coderulesfor a straighttubes$Fied
in. (mm)
andmddiemperature,
to thesatne presgure
in. (mm)
tubediameter,
do= Outside
R = Meanradiusof bend,in. (mm)
Moreihanonefi.rbegege,or dualgagetubes,maybe usedin a tubebundle'
WhenU-berdsareformedfrorntubemderialswtrichare rdat@lynon-work-hardening
inthebendsshouldnotexceeda nominal17%of
temper,tubewallthinning
andol suitable
originalfubewallthic*ness.
outsidediameter.
bendshatlnotexceedl0%ofthenominalfube
Ratteningatthe
or mderialswtrk*taresusceptible
U-bendsformedfromtubematerialshavinglowduc'tility,
RCB-2.381.
Alsoreferto Pamgraph
mayrequirespecialconsideration.
to work-hardening,
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RC8,2.32BENDSPACING
RCB-2.321CENTER.TO4ENTERDIMENSION
dimensions
betweenparallellegsol U-tubesshallbe suchthat
Thecenter-to-center
to thetubes.
withoutdamage
assembly
intothebaJfle
theycanbe inserted
BENDINTERFERENCE
RC8.2.322
cutact
appearance.Metal-to-metal
Theassemblyo{ bendssfrallbe of workmanlike
permited.
plane
not
be
shall
in
the
same
bends
betwen
RC&2.3i' HEATTREATTIENT
to stes conosion
or susceptibility
Coldworkin lormingU-bendsmayinduceembritdement
sc{t
cotditicinomay
to
allerriate
Fleat
treatrnent
environments.
materials
and/or
in certain
t, ,
:.:
::,
::' ::
:i.::::
Rdtatcd
T ri a r uul ar ,
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$r"*
...
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S {uar
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. R C + 2 . 4 I S O U A F E P A T I E R1i.l ,
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is
specfied
ty
tn
cleaningol thetrbes
bundleunits,wfrenmecfranical
In rernovable
purcfraser,
tubelanesshouldbe wttinuous.
Trisnculrr .
.r
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l50
90'
:'' \::.':': ::
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MECHANICAT
STANDARDS
TEiIA CLASSR C B
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5
RC&2.42TRIANGUI-AR
PATTERN
Trhngularor rotatedbiangularpatternshouldnotbe useduirenthe $el sib b b be
deanedmechanically.
R.2.5TUBEPITCH
Tubesshallbe spacedwitha minimumcenEr-lo-center
distanceof I .2stime6tte oldsiledianter
of thefube. when mechanical
cleaningof thefubesis specifiedby thepurctrr"r. n**r"|q,
deaninglanesof 114,(6.4mm)shallbe prorided.
G25 TUBEPffCH
T;rbessfrallbe spacedwitha minimumcenter-bcenterdisianceof 1.25timestre 61rtsibdarneter
o{thetube. Wherethetubediameters
are5/8' (15.9mm)or lessandtrbe-to-t6edr*ilhts are
expanded
only,the minimumcenter-lo-center
distancemaybe reducedto 1.20tines te.oltside
diameter.
B-2.5TUBEPITCH
Tubesshallbe spacedwitha minimumcenter-to-center
distanceof 1.2Stimesfie {utsire diameter
o{thefube. Whenmechanical
cleaningo{ thetubesis speciliedby the purchaser
ard thenominal
shettdianreter
is iz in.(30smm)or lesi, minimum
cteaning
r-Liti g7i6 (a.a;m) shal be
provided.Forshelldiameters
greaterthani2 in. (3osmm[ minimum
dning hres J r7a;$.+
mm)shallbe provided.
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STANDARDS
I,IECHANICAL
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TEMACLASSR C B
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SECTK)}I5
BCB.3S,}IELLSANDSHELLCOVERS
RCB.I SHELU;
a
o
a
o
RCB-3.I1 SHELLDIATETERS
It shallbe leftto tfie discretionof eadrmanufactrrer
b establisia systemof sta.dardEfdl
diameterswithintheTEMAMedanicalstandardsh orderb ar*rievetheecmcnie
peculiarto his indMdualdesignandmanufacturing
facilities.
RC&,3.12
TOLERAT{CES
RCB-3.121PIPESHELI.S
Theinsidediameterof pipeshellsshallbe in accrrdancewithapplicableASTWASilE
pipespecificalions.
BCB.122PI.ATESHELLS
Theinsidediameterof anyplateshellshallnotexceedthe designanside
diamterby
morethan1/8' (3.2mm)as determined
by circunrferential
measurernent
RCB-3.1
3 ttllNlilUlrlSHELLTHICK]{ESS
a
?
shell thickness_
is determinedbythe code designformulas,pluscorrosionallowryrce,lrrt
in no case shall the norninalthicknessof shells be less than that s{rovynir the apptbaHe
table. The nominaltotal thicknessfor clad shells shall be the same as {or carbm-sted
shells.
TABLE R.13
MINIMUM
SHELLTHICKNESS
Dimensions
in lnchesmm
o
)
Alloy*
Pipe
6
8-12
13-29
30-39
4O0
610
8r-100
t
I
(152)
(203-305)
(330-734
(762-S)1)
(1016-1524)
(1s49-2032)
(2057-25401
Plate
scH.40
scH.30
SCH.STD
(3.2)
(3.2)
(4.8)
{a4)
(7.e)
118
318 (s.s)
7t16 (11.1)
1/2 11?4
112 (12.n,
'tlz (12.4
1t8
3/16
114
s/l6
5i16
3/8
.(zej .
(e.s)
t
)
Dlmensions
in lncfres
,... t'.
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:l .::.:: a.:t)1.:: :,.. :
t
I
(D
o
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o
Nominalthicknessof shellcoverheads,berfore
fonning,shallbe at leastequalto therhirlcressof
. ..| :
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TEMACLASSR C B
STANDARDS
MECHANICAL
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iort,lnc,
ubuhrExrfrf lger:ilanufactu,lgfls-,Asisociaf
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IIECHATTIICAL
STAIIDARDS
TETAclAss R c B
sEcTKtts
RCB-CBAFFLESA}ID SUPPORT
PLATES
RCA41 TYPEOFTRAflSVERSE
BAFFTES
Thesegmentral
or multi-segmental
typeof baffleor fubesupportplateis standard.ot.er rFe
balflesarepermissible.Baffle.cutis definedasthe segmeiriop#ing fteighteren;*aba
percfltage
ot lhe shellinsidediameteror as a percentage
of fre tolit ra treeirea ir*e g1e*rell
(shellcrosssec{ionalareaminustotaltubeare{, rrre nimuerof tuberonc frJr*6o.nt
,+
segmental
bafflesshouldbe adjustedto giveapproximately
thsamena freeaea-frftu4h
eacfibaffle. Bafflesshallbe cut nearthe centerline
of a rowol fubes,or a passrane,ia ulbe kle,
or outsidethetubepattem.Bafflesshaflhavea wofkmanlike
finish; ft;;bG J6i6r.
Typicalbafflecutsareillustratdin FigureRcE-4.i. Bafflecutsmaybe umor-r,cri-rra*
rotated.
lo
lo
lr
lo
It
It
lr
lo
FIGUFEBCB4,'
BAFFLECUTSFORSEGUENTAL
BAFFLES
lt'
lo
tl
lr
lo
lo
?
Hotizontal
Vcrtical
noteted
BAFFLECUTSFORIIULTI.SEGTENTAL
BAFFLES
o
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DOUSLESEGMETTAL
o
O
: ::
RC&42TUBEHOlES
:..,.::l
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::
::
:: ::| .':
, 1 , "r - r r l ,
,, ,
,
::::
t
(}
t
t
(D
:'::
:::" : ;: :.::::
T,!g.,f.*y"T".F fl_"and.supportprarecrearance
shalbesudrtheilthedifference
btren fte
i , ' : it : ,
:, ,1: : r
RCB4.I|3.)
'
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irirr r:;, i:
,.:: !u:.
Ii
5.+1
S'tcma.9rg
:]:
:,:, :r:I.i,.;1,
sEcnoN5
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TEi'A CLASSR C B
STANDARDS
MECHANICAL
TABLERCH.3
SEndard Crcss Baffleand SupportPlat Clearances
In lncfie
Oimensions
DesignlD of ShellMinusBaffleOD
(1s2432)
u8 t3.e)
(457-991)
3/16 (4.8)
114 (6.4)
0016-1372)
(13s7-1753)
5/16 (zS)
q8 (e.s)
$n8-21y',1
(2159'25.10)
7t16 (11.r)
NominalShelllD
6-17
18-39
40-54
sffi
70{4
85-100
a
a
a
o
o
t
I
o
t
Dimensions
in lnches
NominalShelllD
tubelengthbetweencentralbaflles.Endspacesbetweentubesheets
Unsupported
andbafflesarenota consideration.
Over 24 (610)
Over36 (914) Ovrrl8 (1219)
' to36 (914)
to 60 (1524)
to 48 (1219)
lndusive
Inclusive
lnclusive
(6.4) 3A
(e.s) ',112
(152-3s6) 118 (3.2) 3116 (4.8) uc
3,8 {e.5)
cll
, 114 t6.4) sa
(e.5)
(9.5),,
3
(381.711)
s/!6
:,,,1-s.r-.Pl
fiz.n
{4.O
'2s-38 . '(737-965) 114 (6.4) 5/16
(s.5) ' 1f2 (12.7t' 518 (15.e)
3/8
oO
(e.s) 1t2 (12.n s/8 (15.e) 518 (15.s)
(991-1524) 114 (6.4) 3/8
3940
(e.5)
112 (12.7) 5/8 (15.s) 314 (1e.1) 314 (1e.1)
3/8
61-100 (1fl9-2ilO)
,,,',.
::.,
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@TubularExchangerllanufacturercAssoc{atlon,lnc.
',1',,,',,1.i.,i.
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w*r.lena-org
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MECHAT,IICAL
STAilDARDSTEIIA CLASSR c B
a
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sEctrcils
TABLECB.4.4I
BAFFLEORSUPPORT
PI.ATETHICKNESS
Dimensions
in Incfies
I
NominalShlllD
Unsupported
tubelengthbetneencentralbdfles. End*rcbeHl
tubeshets
andbafflesarenota consideration.
Over24(610) O/er36
Oirertl8
to 36 (914) (e14)to (1219)
to 60
Inclusive
(121S)
(152/t)
lndusive Indudve
(152s6) 1/16 (1.6) u8
(3.2) 3n6 (4.8) 1t4 (6.4)
(381-711)
3/16 (4.8) 1t4 (6.4) 3/8 (e.5)
(737-965)
(6.4) 5/16 (7.s) e/8 (e.5)
1t4
112(2.n
(991-1524)
(6.4)
114
1t2 (12.4 5/8 (1s.e)
o
t
(D
6-14
15-28
29-38
39-60
61-100 (154S25,rc)
o
o
3/8
(e.5)
sB (2.n
R...{21 LONGITUT'INAL
BAFFLESUYTTH
LEAFSEALS
Longitudinal
bafflT ltth leat(orothertlpe) sealsshallnot be lessthan1/4"(6.4mmj
nominalmetallhftC<ness.
R4.422WELDED{NLOI{GITUDII.IAL
BAFFLES
baffles
tharareweldedto the sheficy,tinder
shattnorbe
Jhe
less!l'i,E*lgss.oJlongitudinal
fian thethic*erol %' (6.4mm)or lhe thicknesscalculatedusingthefollmring
{ormula:
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, , t t :, r , : i : '
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: ; , ; .i , 1
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,i: ,. ,
,,
,,:,,.
frude.$$.1,.
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,, ,
,,1,,
.i tg0|
u*
u.ti#aw|tH
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.' ':,.,,,,,,,
,, .r.i:a;:
Longitudinal
carbonsteelbaffleswithleaf (orotrer type)sealssha{nd beleEsftill
1/4'(6.4mm)nominal
mdalthickness
, , , :,, ,' ' . ' , ' 1 , , , ' i , ,, ' , ,
@TubularExchangertenutaclurcrs Association,tnc.
S.4.a
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TEMACLASSR C B
STANDARDS
MECHANICAL
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RC8.4.52TiAXMUMSPACING
tubespandoesnottceed
Tubesupportplatesshallbe so spacedthattheunsupported
used.
inTableRC&4.52forthetubematerial
thevalueindicated
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IIIECHANICAL
STAI{DARDS
TEITIAcLAss R c B
sEcTtotit5
TABLERCB.4.5iI
MAXIMUM
UNSUPPOFTED
STMJGHTTUBESPANS
Dimensions
in
o
a
3
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(l
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)
l , .,i ,'
a
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,,
:,,::r
located
thatforanyindMduat
bend,
thesrmotrreuenaoamdffi'fr"
::::.,,,:
:.::::,:
i,,,,,,'ffiffiffi.1,firoffiHsffitr*J$ff":*rit
,
' .
b e n d s . .i : r .
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-.--'..--.'::-':-:'--r
RC8...55 SPECXAL
CASES
vynenputsarng
condronsare-specified.by
thepurc{raser,
unsuppofied
sp6ns+d *be*as
sfiortasipressure
oroprcsric{ions
permAt Oesp;;"d;th6;;il;'"h;;tr..maximum
pennitted
byparagraph
Rcg+.s2,oonsiaerair:n
$rclaG
Te.l*,T
given
to ahemative
florv
I
I
di[*
r*,nxi"
measuredalongbothlegslronrsupporbb bendtangenbooesnoieloeeorc fioanu*
(}
,r,,,i
RCB{.54 I.LTUBEREARSUPPORT
Thesupportplateor bafflesadjacentto flre bendsin U-trbeexchangers
shallbe so -
a
t
:: -'
anangements
whicfr-would
permitshorte,.pa* una* r,"
prssure.dropresFictions.
"are
':
s,wly.teme.org
@TubularBrchangerllanufectrror Associatlon,Inc.
5.+5
sEcTloNs
o
a
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STANDARDS
TEMACI.ASSR C B
IIECHANICAL
RCB.456ruBE BU}IDLEVIBRANOil
Shdl sideffowmayproduceexcitationforcswhichresultin dEfirctivetibe v$ratirns.
Exisiingpredic'tive
corelationsareinadequate
to insurelhd arrygivendesignwiilbe frae
d s.rchdamage.Thewlnerabilityof an excfiangerlo flowinducedvibrationdepardson
theiow rate,tubeandbaffremslerials,unsrpportedUbe spans,tubefi6ldlayout drdl
diametr,andinleVoufiet
confuration.Sction6 of theseSlandardscontains&{rynralin
wtricfris intendedto aleftthe dssignerto potentialvibrationproblems.In anycase,and
or liablefor anydirect,
wlsisterit withParagraph
G-5,the mantiactureris notresponsible
damagesresultingfromvibration.
irdiret, or oonsequenthl
a
I
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J
'}
)
PROTECTION
REOUIREMENTS
plate,or o'thermeansto protectthefubebundleagainstimping&gft.rids,
An impingement
shallbeprovidedufien ent:ancelinevaluesof pZ'exceed thefollowing:nondrasive,
singlephasetuils, 15m etrz)' all otrer liquids,indudinga liquidat its boilingpotrrt,500
f/,14).Forall otrer gaseeandvapors,indudingall nominallysaturatedvapors,andfor
protectionis required.Zis the linearvelocityof thefluid
liquidv4c mixtures,impingernent
in fed persecond(rEters persecond)andp is its densityin poundspercubicfuot
percubicmeter).A propedydesigneddiffusermaybe usedto reduceline
(kilograms
vdocitiesat shellentrance.
a
t
t
o
o
a
o
o
plateis provided,
Whenan impingement
theflowareashallbeconsidered
the
areabelweenlhe insidediameterof theshellat the nozle ard fe faceof
unresbic-ted
a
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a
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t
I
:t'l
::
:.l.: . :1: I
:: ::
J
,,,'..,,,.,.,
, ,.,,-,:,r;,!:,
I
,,.i{Q
(2)
5./r-6
;'t,i;t ,
wru.kd.!
1 ; . 1 ;, ] 1, 1 , ' . . ' ,
i , : : , :: jl i' . : ',,. 1
a
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ITIECHAI{ICAL
STANDARDS
TEIIACLASS R C B
a
o
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RC&4.771ERODSAt'lDSPACERS
Tiercdsandspacers,or ortrerequivalent
meansof tyingfte bffie syEtfntogEd|rer,
sfnn be
providedto retainall transversebafflesandtubesupportplalssecu-rety
enpo6iuon.
R4.71NUiIBERANDSIZEOFTIERODS
TableR-4.71showssuggested
tie rodcountanddhmeterfor vadotssizescf hed
excfiangers.
Otfrercombinations
of tie rodnumberanddiameterwifi equaydril
mid ara
arepermissible;
however,nofewerthanfourtie fllds,andno dlameterti:sstran S,A (gS
mm)shallbe used. Anybafflesegmentrequiresa mlnimumof threepointsof suppori.
TABLER-4.71
TIERODSTANDARDS
Dimensions
in Inches
o
a
t
o
a
o
a
sEcTtoits
Tie Bod
Diame{er
6 - 15
16-27
28-33
34-48
49-60
61 - 10q
(152-381)
(40686)
(711-838)
(864-1219)
(1245-1524)
(1549-2540)
3/8 (e.s)
3/8 (s.5)
112 (2.n
112 (2.n
112 (12.7)
5/8 n5.e)
Mlnimum
Numberof Tie
Rods
4
6
6
I
10
12
o
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a
t
o
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TIERODSTANDARDS
''
'Nominal
thell Diameter
a
I
in lnches(mrn)
Tie Rod
Diameter
,.114 (6.+1
3E (e.5)
112 (12.7',)
112 (12.n
(1.2,7),,
;::1,12,
5/8 (15.e)
'| r Ir v t t- 'tutti
Minimum
Numberof Tie
Rods
4
6
6
I
,lQ:", ;:,,
'12'
I
RCE4.8SEAUNGDEVICES
be in$alledwtrenneceosary
to pveflt erQeoshre
lle. Sealingdwices maybe sealsfiips,tb rcds
wift spacers,dummytrbes, or combinations
of these.
o
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, . : ,,.. ' , .
,..r:,.::,.. , .;Y,
',,;.1',.,1;'wtuh.fre31"ttettu"n!.l.aa1rer-sAs-tochrign'ln::
;,,,,,,
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TEMACI.ASSR C B
MECHANICAL
STANDARDS
sEcTloN5
RCB4.9 KETTI-ETYPEREBOIT.ERS
Forkettletypereboilers,skidbarsanda bundlehold-dounmaybe provided.Onemethodb
shownin FigureRCB-4.9.Oher methodswhichsatisfyfte intentareacceptable.Bundlehold'
downsarenotrcquiredfor fixedtubesheetkefrs.
o
a
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FIGUREROB4.9
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:.
:'
.:
::
,::' .:
t,;:' it
r:',,;,,.t,,.,,,',ii.,'
'..,;;',',
,
",tt',,,',
o
)
I
r i . i ' i , ,i ,i t: . i ' l t ; '
, . . , ' il.l,,., . : O
:..'i ',',r;l
.,,,,,.i
,''.",,
i.',,,.'
!
t,;,1
, , , . . , , ,1. ,, i,,;,r' : ' , : , : : ' : : , 1 , , , ' , . ; : . ,
o
, , ;. . i .. , . t t l i t , r . : , . ; : ' ; , , i :. : ?
5.+8
wuuisne.o
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O
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MECHANICAL
STANDARDS
TEMACLASSR C B
sEcno{5
RCB-sFLOATING
ENDCONSTRUCTION
a
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RCB-5.1
lllTERt-tALFLOATTNG
HEADS(TypesS and T)
R.5.1IMINIMUM
INSIDEDEPTHOFFLOATING
HEADCOVERS
Formultipass
floatingheadcoverstheinsidedepthshallbe suchthattheminimum
cmcs.
overareafor flowbetweensuccessive
tubepassesis at leastequalto i .3 timestE fury
arealhrough
thetubesof onepass.Forsinglepassfloatingheadcove{Ethe@l d
nozzlecenterline
shallbea minimum
of one'thirdffreinsidediameter
of tte nozle.
GB.s.II IIINIMUTII
INSIDEDEPTI{OFFLOATING
HEADCOVERS
Formultipass
floatingheadcoverstheinsidedepthshallbe suchthattheminimum
cro,5soverareaforflowbetween
successive
tubepassesis at leaslequalto thellowarea
througlthe.tubes
of onepass.Forsinglepassfloatingheadcoversthedepthat no:zle
centerline
shallbea minimum
of one-third
theinsidediameterof thenozzte.
RCB.s.I2 POSTWELD
HEATTREATMENT
Fabricated
lloatingheadcoversshallbe postweld
heattreatedwhenrequiredbyfre Code
or specified
bythepurchaser.
RCB6.I3INTERNAL
BOLTING
Thematerials
of construction
forintemalboltingforlloatingheadsshatlbesuitable
fortf.e
mechanical
designandsimilarincorrosion
resistance
to the materials
usedfortheshell
interior.
o
I
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t
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t
a
o
=[o?YJfn]"', m m
' =l'YtHfn, flirwri'4"'
Metric
r
J"
,:'',...,..:':
'...,
SHEAR
,.,,, i:r.,rri,,,,,,,,,|rr,!!Wrryrx\)",ino.
.r,
r.
;'...,.'..-
I
t
I
('
o
o
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a
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A = Ring0D, in.(mm)
n/-
Designboltload( as lef. h
Z=
Tubesheet
OD,in.(mm)
,,;,
,;:,1,
ir;,.l,,ri:A*;;;*;,;ru:hce+,iii,
:,,n= ff flfiI;li:,ilft .,'.,r,,,
ii:,,'.
::,,:
(mm)
K= Al B
C:
Boltcircle,in.(mm)
o
I
sEcTtoNs
TEMACLASiS
RC B
STANDARDS
MECHANICAL
H = (C-B)/z, in. (mm)
S = Codeallowablestressin
tension(usingshelldesign
psi (kPa)
temperature),
L-
Greaterof T or /, in.(nrn)
S* =
S_ =
-E
So =
S of backingdng,p,5i(kPal
S of splitkeyring,psi(kpa)
Softubesheet,
Psi(kPa)
S = 0.8S,psi (kPa)
NOTES
1. All references
aboveareto ASMECodeSec'tionMll, Division1.
2. Caution:Forstyles"A', 'B' & 'D' checkthicknessin shearof the tJbesheetif 'S,"< 56.
'
< So
in shearol thetubesfreetif
3. Caution:Style"C' checkthrekness
,S,"
styles.OtherstylesarepemissiHe.
for illustration
of suggested
SeeFigureRCB-5.141
FTGURE
RCts5.141
t'(25.r
(Mrlr)
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ti
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.:i:
5.+2
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MECHANICALSTANDARDS
TEMACLASSR C B
sEcTrot{5
RCB.s.IsTUBEBUNDLE
SUPFORTS
Whena rernoraHeshellcoveris utilized,a partialsuppodplate,or offrersuibblerneilst
stall be providedto supportttrefloatingheadendol lhe tDe bundle.tf a plde b r.ned,lhe
ftic*nessshallequalor exceedthesuppofiplatethicknessspectfiedh rable 84.41 or
CH.41 as applicable
for unsupported
tubelengthsover@ in. (1524rrm).
RCB.16FLOATING
HEAI' I{OZZLES
Thefloatingheadnozzleandpackingboxfor a singlepasso<cfrangwdraficonfly with
therequirements
oi Paragraphs
RC&.S.21,
RCB-S.22
and RCB-5.a3.
RC&5,I7 PASS PARTTflONPLATES
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to fil microinches.
RCB.22PACKTI{GBOXES
A machine
finishshallbeusedor theshellor packingboxwherethefloatingtubesheet
cr
node passesthough. lf packing
of braidedmaterial
is used,a minimum
dfiree ringsol
packingshallbeusedfor 150PSI(1G14
kPa)maximum
designpressure
anda minimum
of
foutringsshallbe usedfor300PSI(2068kPa)maximurn
deeignpressure.Forpressures
lesslhan150PSI(1034kPa),temperaturesbelowg00"
F (149"C),andnon-ha-ardous
servhe,lewerringsof packingmaybe used.FigureRCB-5.22
andrableRC&s.22show
typicaldetailsanddimensions
ol packing
boxes.
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TEMACI-ASSR C B
STANDARDS
MECHAIIIICAL
sEcTloN5
TABLERCB5.22
HEADS
FLOATING
FORPACKED
TYPICAL
DIMENSIONS
kPa)WITH600' F (316"C) MAX.TEMP'
kPa)AND300PSI(2068
150PSI(1034
in Inches
Dimensions
F
BOLTS
D
c
B
A
(MrN)
NO.
STZE
1
4
1-5/8
1-114
Zi16
o
1
1-5/8
1-114
7116
I
I
1-s/8
1-1t4
il16
I
10
1-518
1-114
7ne
1
12
1-s/s
1-114
7116
16
1-U8
2-114
1-314
9/16
20
2-1t4
1-Sl1
9/16
:t_1/8
24
1-118
2-114
9/16
1-314
1-114
28
2-314
1ln6
2-'U8
1-114
32
2-3t4
2-118
1t/16
6-8
I -'13
14-17
18-21
22-n
24-29
30-33
34-.13
44-51
52-60
BOLTS
NO.
152-203
229-330
3sil92
457-533
55$584
610-737
762-838
86+1092
111&'1295
1321-1524
'
9.53
9.53
9.53
9.53
9.53
12.70
12.70
12.70
15.88
15.88
11.11
1 1 .1
11.11
11.11
|
11.1
14.29
14.29
14.29
17.46
17.48
31.75
31.75
91.75
31.75
31.75
4.45
44.45
44.45
53.98
53.98
41.n
41.28
41.28
41.28
41.28
57.15
57.15
57.15
69.85
69.85
25.40
25.40
25AO
25.40
25.40
28.58
28.58
28.58
31.75
31.75,
SEE
19.05
19.05
19.05
19.05
19.05
25.40
25.40
25.40
31.75
31.75
nozzleandfie tubesheet.
RC&525 PASSPARITNOilPLATES
'The
nominalthicknessof lloatingheadpasspartttionistrattbe identicalto ft;
andbonnets'
RCF9.13for channels
Paragraph
RC&s.3 EXTEBilAI"LYSEALEDFLOAnNGTUBESHEETfrypc tY)
:
:
,RB-5.31Umgff
nffC
a
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MECHAI{ICAL
STANDARDS
TEMACLASSR C B
TABTERB.31
MA)(IMUM
DESIGNPRESSURE
FOBEXTERNALLY
SEATED
NominalShellInsideDiameter
Incftes(mm)
(15210)
6-24
(635-1067)
25-42
(1092-1524)
43-60
(15/+9-25,10)
61 - 100
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MaximumDesignPressure
PSIfiPa)
300 {2068)
150 (1034)
75 (s14
50 (345)
C.3I LANTERN
RII{G
Theextemallysealedfloatingtubesheetshallbe usedonlyfor water,steam,air,ft.dricdirg
oil, or similarservices.Designtemperature,
pressureandshelldiametershallbe limitsdby
theseMce,jointoonfiguration,
packingmaterialandnumberof packingrings,to a
maximum
designpressure
of 600psi(4197kPa).
RC8ia ICA|(ACE PRECAUnO
ilS
Thedesignshatlincorporate
provisions
in the lantemringso thatanybakagepret he
packingwillled<to atrnosphere.
Whenendlesspacftingringsare used,oneringd pAdrgshaflbe usedon eachsidsof thelantemring. Forbraidedpackingmakrialswilfra seanr,
a minimumcf two ringsof pac*ingshallbe usedon eact sideof thelanternring,wih the:
seamsdaggeredduringassembly.
RCB,s.&IPACKINGIIATERIAL
Specialdesigns
incorporating
othersealingdevicesmaybe usedfortheapplications
in
Paragraph
RB-5.31
andC-5.31orotherspecialservicerequirements.
Provisions
forleak
detection
shallbeconsidered.
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sEcTloN5
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MECHANICAL
STANDARDS
TEMACI-ASSN C B
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ilECHANICALSTANDARDS
TEUACI.ASSR C B
sEcTtolts
FCB6 GASKETS
RCA6.1TYPEOFGASKETS
Gasketsshallbe selectedwhir*rhavea continuous
peripherywih no radadteakpdrs. ft6 ftd
nol exdudegasketsmadecontinuous
by weldingor'othermeftodswhicfrprodudea hoerngranmus
bond.
Gaskbmadeintegralby weldingareoftenharderin tre weldsthanh thebasemab.id- Hardress
limitationsmaybe specitiedbytheexchanger
manuiaotlrer.
R6.2 GASIGTIIATERIALS
Metaljacketed
g tlig^[9qf-Sqskeb shallbe usedtor intemalfloathgheadioinb,aflirintsfor
pressuresof 300psi
(2068kPa)andover,andfor all jointsin contaA-with
nyi*ocartons.OCrer
gasketmaterialsmaybe specifiedby agreemant
betweenpurcfuserandmanufadurr
b fileet
specialsewhe conditions
and.flange.des[!.Vt/}ren
trrogastaeOiointsareconrprcesed
bytfie
samebolting,provisionsshallbe madesothatbothgaskebseal,butneilhergasketis crustreO
a
therequired
boltload.
CB{2 GASKETMATERIALS
Fordesignpressuresof 300psi (2OGS
kPa)andlower,compocition
gaskebmaybe usedfor
extemaljoints,unlesstempetffiJreor conosivenafureof oontained
iuld indicatesother*se. lldal
jackeied'filledor solidmetalgaskeils
stull be usedfor all jointsfor desSnpressurs
$ler lhal
300psi(2068kpa)andlor intemalfloatingheadjoints, O'ttrergasXamitdrialsmavbe
soecifiedbv
agreement
betweenpurdEserandmanufacfurer
to meAspecialseMceconditions
anOitange
design.Whentwogasketediointsarecompressed
bythe samebolting,provisions
shallbemade
so thatbotttgasketsseal,butneittrergasketis crushedat the required-bolt
load.
RCB6.3PERIPHERAL
GASKETS
RC.31
The..minimum
widtho-fperipheral
ringgaskets
for externaljoints
shallbea/g.(9.5mm)for
shellsizesthrough23 in.(sB4mm)nominal
diameter
and1/2.(12.7rnm)toralllargeishelt
sizes.
B-6.31
The minimumwidthof peripheralringgasketsfor extemaliointsshallbe 3/8. .5 mm) for
shellsizesthlough23 in. (58amm) nominaldiameterand-112"
(i2.7 mm)tor a1largei stretl
sizes. Full face gaskeb shall be usedfor ail cast iron flanges.
all shellsizes.
:
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I..1
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,,,'',
.:
rr
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5.&l
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SECNON5
TEIIACIASS R C B
MECHANICAL
STANDARDS
R6.5 GASKETJOINTDETAILS
Gasketediointsshallbe ol a conlinedqpe. A conlinedgasklrequiresa sotidmetalretahin4g
in the eventof gasketextnnsiofl
elementthat prevenba directradialleakpathto theenvironment
and
This'confining'
elementcanbeviaa recessinhe llangefaceperfiguresRGB-6'5
or blowout.
F, or it canbe via an outerretainingringwtrichis notusedas theprimarysealingelement
(gasket)of theJointas shownfor a spiralwoundgasketin FigureRC&6.5.
A solidmetalgasketwhichprojectsbeyondthe raisedfaoeof a raisedfaceflangeand sdendsto
abotefor a oonfinedjoint.
the insideof fre boltswillmeetthe de{inition
A solidmetalgaskton a fld faceflangein wtric*rthe enfiregask{ ygtt is efiectveas a *$ng :
elementdoeshotmeetthecriteriao{ a confinediointandb by defnitionan unconlinedgad<et.
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ConfinedGaska
Gasket
Unconfined
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'.,'''.,:.,tl':.,
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SPIRALWOUNDGASKETWITHOUTERTIETALRIiIG
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MECHANICAL
STANDARDS
TEMACLASiSR C B
o
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TNCETTUBESHEETS
RCB.7.ITUBESHEET
THICKNESTI
R.7.11II|NMUil TUBESHEET
THICKT{ESS
WIT}IE(PI{NDEDTUBEJOhTTS
In no caseshallthetortaltricknessminusconosionallowance,in theareasintowhidttbes are b
be elganded,of anytubsheetbe lessthantheoutsidediameterof tubs. In no casedrd the
totalfubesheetfiickness,indudingconosionallowance,be lessthang/4. (19.f fim).
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sEcTtoNs
In no caseshallthetotalthickness
minuscorrosion
allowance,
in theareasintowhichtubesare b
be expanded,of anytubesheetbe lessthanthree-fourths
ol thetubeoutsidedlametertor tubessl
1'(2i.4 rnm)OD-aqd
srnaller,
7/S'(22.2mm1lot1 114,(31.8mm)OD,1. (25.4){or I i/2. (39.1
nm)OD,or1114'{31.8mm)for9(50.8mm)OD.
lnnocaseshall
thetotal
ttesfreettfriikness.
including
conosfurn
allowmce,be lessthan3/4"(19.1mm).
prertenting
individual
iadialgroudhof tubesheets.,lt is assumedthtt the element'isrigrid :
enoughto mutuallytransferall thermalandmechanical
radialloadsbetnveen
the
tubeshets.Additionally,
it is understood
thatfre tubesarerigidenoughto mutuafiy
t
", ,' : :
'',
, , ; ., , t , 1 .
,;,,,
,1.,.,,.
.:
',.
,.
, , , ,, ; . ;
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.,i..1t,.:.:.,
'..
..,...
.i,.a
,r
:,1.1
,,r,..
l' ;
;:.' ,:l .ri ' l l ,.:l .'
''i,;' 1, : ; , r i.r , : l
FIGURERC8.7.124
www.tema.org
@TubularExc*ranger
ilanufacturerc Association,lne.
S.Z-1
s
sEcTloN
TEMACLASSR C B
STANDARDS
iIECHANICAL
RC&21241TUBES}IEETTHICKNESS
Ca|or|atelhebta|combinedfubesheett}ricknesslperParagraphAl3.
where
T=Grederofthethickness,in.(mm),resu|tingfromA.l31orA..|32usingthe
followingvariabledefinitirns:
tubesheets
G = PerA"13,in. (mm),usingworstcasevaluesol shellsideor tubside
at theirrespectivedesigntemperd"re'
$=LoweroftheCodea|lotb|esfiess,psi{kPa),toreithrcoilnponenth"6e6*|dd
designtemperature'
its respectft/e
at|hek
worstcasevaluesot shel|sideortubesidetubesheets
using
=
PerA.l3,
f
re.
designtemperatu
respective
arePerA.13.
Atlothervariables
)
Establishthethicknessof eachindividualtubesheetsothat t2 I \ T andthe
grealer
of
the
shall
be
t2
t! and
minimumindividrnltubesheetthioknesses
A131or A133,asapPlicable.
where
in' (mm)'
of tubesldetubeeheet'
tr = Thickness
t2= Thicknssol shellsidtubesheet,in' (mm)'
"=&.0.*s
tE
(Metric)"
=&x196 <o'8S
1,,l,.:'..'..
...', ]..:
r ' ,. ,. ' ,. i
. 1 ;1 1 , ,;q' .1. : ,
(r,r,)+(rr4)
.:,;il:j,',;,.,,,
1;'
(t,n,\+(t,t,)
';'I'irI:",;1
...,
'ur'
1..
1l'1",
'l
i,,1.,.
(kN/ffn].
Fs = ForceperunitmeasJredueto differentialradialexpansion'lbflin
psiftPa)'
o{tube$eet1 at meanmetalter.nperature:
ofElasticitv
UoOulu3
,
pBt
(kP4'
temperature'
metal
2
mean
at
tubesheet
of
of
Elasticity
Modulus
'l
for tubesheet at meanmetaltemperature
a, = coefficientof thermalexpansion
:
eF(mm/mm/'G)'
in./in./
..1
t'i.i,;;'.
5.7-2
: | : .| : .. : : :' : ' ' : : ' : : :
,,; t,1,"'1.';,,,
,'.:,,
:, .' .
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t:..i,,..,,i..t,:
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MECHANICAL
STAT'IDARDS
TEi'A CLASSR C B
a2=
o
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o
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CoeJficient
of thermalexpansion
lor trbestreet2 at meanmetaltempratfir,
in"rn"/"F (mm/mm/'C).
lT1 =
Diffurenceintemperature
fromambientconditionsto meanmetaltenrperatreior
tubesheet
1,"F('C).
/T2 =
Difference
in temperature
fromambientmnditionsto meanmetdternper4.retor
tubeshest
2, "F ("C).
RC&7.12i(' INTEBCONNECTING
EI-EIIEiITI'ESIGI{ENTXI{GA}rDrEt|s{.E
Thecombinedstressesfrombendingdueto differential
thermale,e$saonof
tubesheets
anda)daltensiondueto thermaloeansionof trbes sfiallrd eroeedl.S
timesfte CodeallowablestressS o{ the interconnecting
element Thecomtfnedtotal
stressof inbrconnecting
elemento5,psi (kPa),is givenb1l:
OE =
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sEcTtoNs
O, + OIZ:< -I.5 S
"---l?:l
(Meric)
,*=lftluo"
where
'
,, l": ...,., ,.
Thebandingmomentis definedas:
M*J
: . ,li , - , 1 , , . ,. : .. , .,..,.;
'li.',
,.. ,::,'
.i t.
.,, ,-',.t
. ,,1,. l, I ,
, : , ,, : , , i
11.,:.,,
.,,:
:,,:, T'tma.gig
::l ;r:iri,r
'
',t,,,.;,,:,,',:;',
,,:;'
.
,,;.,'
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MECHAI'IICAL
STANDARDS
TEIIA CLASSR C B
of ftermalexpansionof interconnec.ting
elementat meanmeid
aE= Coefficient
in./in./"F (mm/mm/"C).
temperature,
in temperafure
fromambiefit@nditions
to meanmetaltempefdurcfor
lTy = Difference
tubes,"F ('C).
o
o
psi (kPa).
Er = Modllusof Ehsficitycf trbes at meanm{altemperature,
o
o
o
elementat meanmetaltempratlre,psi
Er = Modulusof Elasticityof interconnecting
(kPa)
fromanrbientmnditids to meanmetaltemperd.refu
lTp = Differenceintmperafufe
interconnecting
element,'F ('C)
Ar = Totalcrosssectionalareaof tubes,inz1mm21.
element,in21mm21.
At = Totd crosssectionalareaof interconnecting
lorcedueto the differencein thermalexpansionbetweentubesryd
Frc = Resultant
elementlbf (kN).
o
o
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RCB.7.1
2'04TUBESTRESSCONSIDERATION-A)(|AL
STRESS
Theaxialstressesin thetubesdueto thermalexpansionandpressureloadsfid not
exceedthe Godealtowabtes:tress
S of the tubesat designtemperature.
Thetotalcombinedstressof thetubeson psi (kPa),is givenby:
O r=
op+ o?"<S
rn(c'-uao')
oP=
where
P=
psi (kPa).
Greaterof shellsideor tubesiddesignpressure,
A.13,in.(mm).
Q = PerParagraph
lV= Numberoltubs
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MECHANICAL
STANDARDS
TEIIA CI-ASISR C B
RCB.7.1
25 COTINECTED
DOUBIf TUBESIIEETS
Thefubesheebareconnected
in a mannerwhld,rdistributesaxialloadbdrvsr
tubesheets
by meansof an irterconnectlng
cyinder. Theetfed of tre ffi
rdid
growlhbetweenfubesheets
is a maiorfactorin tubesressesandspacingberreen
tJbeshets.
lt is assumedtheinterconnecting
cylinderandfubesarbdgdnqEh o
mufuallytranslerall mechanical
andthermalaxialloadsbetrveentfredbed|ei
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sEcnoil 5
_-l
r
tz
TI
FIGUFERC&7.125
RCB-7.1251 TUBESHEETTHICKNESS
Calculqtethe iotal cornbinedtubesheetthickneosI per paragraph Ai3.
where
T = Greaterof the thickness,in. (mm),resultingfrom paragraphsAlgl or Alg2
usingvariablesas definedin paragraphRCB-7.1241.
Establishthe thicknessof eachindividualtubesheetso that tzrh> rand the minimum
individualtubesheetthicknssrr and 4 shailbe the gt""t", oi e"ogr"pf, n.iir ot
A.1313,
whenapplicable.
tt = Thicknessof tubesidetubesheet,in. (mm).
t, = Thicknessof shellslle tubesheet,in. (mm).
RCB7.1252 i'INIII UII SPACINGBETMEil TUBESHEETS
The minimumspacingg, in. (mm),betweentubesheetsrequiredto avoidoverstressot
tubes resultingfrom differentialthermatgrowthof individualtubesheetsis given by:
'...:'tt
'..i, :
,
.. a ,
',,:;'.,
,. r,.
,,.r:,,
. :-,,.:,.'
lr :
":;,:,:'",',"',,
,,:,t,.,;.., ..,,,,
'r, ',.
, , 1, , r , , , : , 1i; f ,
Differential
radialexpansionbeinreenadiacentfubesheets,in. (mm).
(Measured
tromcenterol tubesheetto Dp).
ii,i; :.i:.t:
@*
..,t:t,,,,
,. ..
",.
'...
,','..,
,r:
:i, i, , , .;,
ry.remaoru
'
@TubularExctangerllanufuctursrs Associa$on,Inc.
S.z{
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TEMACI.ASSR C B
MECHANICAL
STANDARDS
FC8-7.1253INIEROIililECTING ELEllEltlTDESIGN- A}(|ALSTRESS
elementaxialstressoIE,psi (kPa),dueto ttrethemal expalsiond
Theinterconnectfrrg
elemnt
thetubes.shallnotexceedtheCodeallowableqtressS of the interconnecting
at designtemperdrre. Theaxialstressis definedas:
l+l
*=lTl
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a
o
o
t
o
o
o
o
lrl
o- =ltil><to'
(Meuic)
where
$Aetuic)
o
o
vr _
4Ar
where
psi(kPa).
P = Greaterof shellsideortubesidedesignpressure,
A13, in.(mm).
G = PerParagraph
in. (mm),
tubesheeis,
da= TubeODbetween
:
,r,
;:ir'll;lijl;r .. ,t, ;:r ,,,.., ,.,,, '::,r ;
l 1 . ; , , , ri . . , , i
: : : : , : i , ' i : . . : : : .i : : , j , rj . :
.o, ,^,- A ,
F_(Metric) oo=!'E-*1ga
trr
'''''
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o
o
o
o
o
o
o
o
o
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o
. .. , t : :..,O
.,,,,,'.,
..O
.,.,.,,,
O
:.,:,,,,
O
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i,IECHANICAL
STAI{DARDS
TEMACLASSR c B
sEcTtot{s
HCB-7.I26SEPARATE
DOUBLETUBESHEETS
Thefubesheets
areconnectedonlyby the interconnecting
trbs. Thediect d
differential
radialgrorvtfrbetweentubesheets
is a mairr tactorh fuOesbessesrtd
spacingbetweenfubesheets.lt is assumedftat no loadsarefanEile{redbe{rcen tre
tubeshets.
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r
tZ
t,
FIGURE
RC8.7.126
RCB.7.'261
TUBESHEET
THICKNESS
catculate
tubesidetubesheet
perparagraph
thickness
A.13. usealtvariables
as
perTEMA,neglecting
defined
all considerations
o strettsidedesignconditirms.
calculatesfrellsidetubesheetthicknessperparagraphA.13. use d rrariaHes
as
definedperTEMA,neglecting
all considerations
oi tubesidedesignconditions.
RCB.7,1
262MIiIII,IUMSPACINGBETWEENTUBESHEETS
a
o
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RCB-7.21
TUBEHOLEDIAUETERS
AI{DTOLERANCES
a
o
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1...:':......'.1.':.,....]..
ii ,,',, ,
, .,
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o
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,,, ,
'i,i
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':1
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, 1 . ,1 , 1 1
. ,....
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@TubularExchangerllanufacturers Associaffon,Inc.
5.7-7
.
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sEcfloNs
TABLERCB-727
I
O
ANDTOTERANCES
TUBEHOLEDIAMETERS
in
Dimensions
tlominalTubeFloleDiameterand UnderTolerance
OverToleranc:
96%of tube
holsmustmestvaluein
may
column(c).Remaindet
nct exceedvaluein columt!
/,,11
Nominal
TubeOD
illominal
Diamebr
114
318
112
5/8
0.2s9
314
0.7d)
il8
0.885
1.012
1.2&
1 114
0.384
0.510
0s85
1 112
2
1.518
2ln
2.528
3.033
2.O2.
Under
Toleranca
0.004
0.(x)4
0.(xx
0.(xx
0.0(H
0.004
0.006
0.007
0.007
0.012
tlominal
Diamstsr
Under
Tolerance
o.2s7
0.382
0.508
0.633
0.002
0.002
0.002
0.0(p
0.002
0.88:l
0.002
1.010
1.2e1
0.@
1.514
0.003
2.018
0.003
2.523
3.027
0.004
0.004
{c)
0.002
0.002
0.002
0.002
0.002
0.(E2
0.007
0.007
0.008
0.010
0.010
0.010
0.010
0.@3
0.003
0.003
0.010
0.010
0.004
0.004
0.010
o
o
a
o
o
o
o
o
o
o
o
o
o
Dimensions
in mm
o
,,. : .,,,o
. - . ,,,
r (D
o
':.,:.;,;'1,,:,:,,
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o
: ' , , , , : : , , , , . l ' t : , ": ' j
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UECHAI.IICAL
STANDARDS
TEIIA CLASSR C B
RCB:1.2,TUBESHEET
UGAIIEI{TS
Tabfes RCS7.22andRCB-7.EMgMeprmissible
tubesheetligarnerts,drilld.iftard
recommenddmaximumflrbewallth&J<nesses.
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TABT"E
RC&7JII
TABLEOFTUBESHEET
LIGAMENTS
ANDRECOMMENDED
HEAVIEST
TUBEGAGES
Tuba
Tube
Dia
PiSrp
do
114
5116
3/S
2eF4
112
17IQ
pld o
P'do
1.25
1.50
1/16
1E
a
t
1 118
20
20
'18
'lg
st3e
us
l8
16
16
16
t5
14
14
13
12
12
12
12
12
10
10
10
5tu.
3/16
118
5l:r2
3116
1t4
3/16
114
sit6
3E
1 r/16 't.42
I 118 1.50
7B 1 3/32 'r.25
1 3/16
1 'lt4
1 t/4
1
1 s/16
t3a
11h 19,
1t2
718
2 2 1t2
3 1/8
3 3
1/8
r.33
fbai/i61
Tu$o l{qninsl
Hol6
usaRcommnt
mndsdTubo oia.
GagsBWG Sld. Ftl Widfl
5W
1.21
1.3rir
.42
't12 5/8
125
1.31
21le
11/16 1.38
1.4
518 3t4
23132 1.25
13y16 1.30
7B
1./O
st4 15/16 1.25
3i8
o
a
o
a
a
o
a
o
a
o
o
o
o
o
o
a
o
o
SECTIO}I5
1.n
1.36
1.,|{}
125
t.31
1.38
1.21
1A
5/16
3/8
o
I
16
I
I
TubsshstThid{|6s
11n 2
2112 3
4
5
6
o.250 0.(}31 0.025 0;025 o.025 0.
o.116 0.o83 o,o7t o.070 0.064
0.384 0.069 0.041 0.@6 o.oE2 0.{}28 0.m4
0 . 1 1 6 0.087 0.o8it 0.079 0.075 0.fio o.062
0.147 0 . 1 1 9 0 . 1 1 4 0.1100.106 0.r02 o.0*! o.(t85 0.076
0.510 0. 5 0.009 0.086 0.082 0.079 0.076 0.0@ 0ldt
o.146 0.1s o.1170.113o.rt0 o.107 0.101 0.094 0.m
0.178 0.151 o.1l|8 0.1,L5o.142 0.r30 o.1& 0.126 0.1t9
0.635 o . 1 1 5 0.(a0 0.o77 0.075 o.o72 o.070 0.065 0.0590.054
0.146 o.i tl 0.109 0.106 o.103 0.101 o.06 o.osl 0.086
0.178 o.142 0.140 0.137 0.135 0.132 o.121 o.12. 0 . 1 t 7
o.2q
0205 02xJ2 0.2c[) 0.197 0.t95 0.189o.t04 0.179
0.178 0.14:l o_1410.139 o.137 0.135 o.130 o.12e o.1?4.
o2@ 0.206 o.204 0.201 0.ts 0.197 o.tgit o.r89 0.184
0.303 0.268 0.e66 0.44 o.ftz 0.260 0.255 0.251 0.247
0.365 0.ct1 0.329 0.326 0.324 o.M2 o.318 0.3140.3@
0.885
0.175 0.173 0.171 o.t70 0.168 0.1ar0.1600.157
0.206 0-205 0.203 o.201 o.199 0.195 0.1s20.188
0i2@ o.26'1 0.e65 0.263 o.262 0.258 o.254 0.251
0.331 0.4ro 0.328 0.326 o-924 0.320 0.3t7 0.313
o.ut8 0.205 0.m3 0.2m o.200 o . l $ 0.195 0.192 0.18e
0.301 o.87 o.268 0.264 0.2&l 0.261 0.258 0.255 oEl
0.3&t. 0:3rD 0.328 0.&7 0.s25 0.323 o_320 0.9t7 o.314
'1.&
s6
026{l o,2
0.261 0.258 0.256 o.253
1518
2.04
1.8
1.8
5
1.25 . M
2.51
0.341
0.4,ri!
0.563
.684
l&*
nl
PflnasEtao
tiJgnsil
vtr.dl
o.025
o.060
o.(xto
0-060
o.060
o-drs
o.og0
o.od,
o.o?5
o.090
o.lal
o.000
o.120
0.150
o.185
o.105
o.120
o.150
o.185
o.120
0.150
o.185
o.t5{t
o-lg0
o.&
0.562 0.5
o,683
0.aD
0.559
81
Note:The abovetable of minimumstandardlbamnts is bdsed m a llgnrnenttolerancenot e)eedlng ttle sum of iflice the dri{ drn
tdea|ce pl$ 0.020"for t/bs less lhdr qif OD and 0.0$' for tube6 5/8' OD end largr.
ri, D,{tfti|,ryF,=
* Fortubhllnicknasses
grcderthan6', it is petmissible
lo dtormine
mhhnumsiandardligamrtsaccording
to the nole
above'
:,l
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:.
,,
''
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@TubularExchangrllanuhctrr|1sAssoclation,Inc-
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sEcnoN5
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MECHANICAL
STANDARDS
TEMACI-ASSR C B
TAAIE RC&7"A2I
TABI.EOFruBESHEETUGAMENTS
I{EAVIEST
TUBEGAGES
AIID RECOMMENDED
mmm
Tub
Iub Pidl
Oia
P
do
pld o
Tube Nomktal
llavl66t
Hob
usaRecommsnt
msnddTub Oia
@sB\,VG s1d.Ffr Widtl
1 . 6 1.59
t -50 9.18
7 .2 1 1 .S8
12.70 1.33 s.l0
13.49 7.42 3.57
a
20
38.
63.5
6.579 1.872
2.W
9.754 1.753
2.W
3.7U
12.954 e.921
Widtl
8.1
7.94
9.53
6.4
tlhinrr
P5,mbcilt
LiJsrr
762
o
o
o
a
0.10
o-76e
1.774 1.575
1544
2.591 2.82 2.139 1.gx)
1.gF
15.88 1.25 3.18
t8
1.930 1.75.3 1.000
t.524
12.7
'It$
2.71;a2.565 2.388 2235
16.67 1.31 3.97
t6
3.505 3.353 3.200 3.023 2.ffi
17.6
1.38 4.76
16
16.t 29
r9.05 1.m 3.18
16
2.042 1.956 1 905 1.829 1.778 1.651 1.499 1.372 1.524
15.9
19.84 1 . 2 5 3.97
t5
2.819 2.769 2.@2 2.616 2.565 2.44 2.Sfi 2.1U
r.9(F
M,H
t.txt 4.76
t4
3.607 3.556 3..180 3.429 3353 ?.m 9.009 2.972 2ffi
5-,,J7 5.t3t 5.080 5.ma 4.S53 {.80r 1.674 4.547 3.0{8
4,.4
l.rs 6.35
14
tg.gx 4.541 3.632 4.581 3531 3.480 3.48 3.fltz 3.2@ 3.099 2.M
l0
19.1 23.81 1.25 4.76
6.0s6 5.232 5.182 5.105 5.65 5.004 4.902 4.801 4.674
25.40 't.33 6.35
12
3.0rt8
7.@6 6.807 o. /ctt 6.706 6.655 6,6(14 6.47f b . J / c 6274
3.4|0
26.99 1.12 7.9
12
a.&7 a.*i7 a2a0 8.?trr 8.1re 8-0?7 ?_975 7.8r
9.n1
28;58 1.50 9.53
12
4gr
p,479 5.3&| 4.&
4.4e4 4.34d| 4.318 426f 4.'166 4.004 3.938
2,6dit
4,2
27.78 7 . 8 5.56
12
6.096 5.W. 5.n7 5.156 5.105 5.055 4.95S 4An 4.7f5
1.2S 6.35
3.Oig
28.58
12
7.6!t6
6.&ts 6.742 6.731 6.680 6.655 6.553 6.452 6.975
30.16 1.36 7.9
to
3.810
9.271
4.47
8.342 8.:Kll 8.280 8.29) 8.128 4.o52 7.SO
31.75 1 . 9.511
t0
4.e9
25.76 6.O{5 5A? 5.156 5.131 s.0@ 5.029 4.53 48n 4.801
3J,18
31.75 1.25 6.3s
to
6.4
7.645 a.792 6.756 6.706 6.080 6.6?9 6.55S 6,4n 6.375
33.34
1 . 3 1 7.p4
I
9.810
34.9:t
1.34 9.53
9
9.UO 8.382 8.3:11 8.3{168.255 8.204 8.128 8.0527.974
4.609
(l
32.106 7.5S5 6.756 6.731 6.6
.665 6.629 6.553 6.502 6.426
3 1 . 8 39.@
1.25 7.94
3.810
38.557 9.068 8.255 8.230s.N4 8.179 s.i53 8.On 8.02 7.976
4.512
47.69 r.25 9.53
I
38.1
51.359
I
11.82 1.2271 t . 1 7 r 1.125 6.050
63.50
t.t
I
I
2:
6
4
14.304 .27 14.24 14.
63.5
79.38
1.25 :l5.88
6
14-3ti 14.4 14.
7.e.
n.w 19.212
17.41 17.4 17.38 17.36{l 17.9 17.31 17.8
76.2
95.25 125 19.05
6
8.8S
n a ligamntlolerance nol oaeeding It| sum cf twice
Alotes: Ths abo\retabl of minimun stardard ligamentsis basd on
l'lotes:
t$riceth dd[ &ifr
&ift
11.51
9.5
18
t8
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,
tf,'S"H'lfl.Hffim*ilffH,3?"ffi***,%F'5'emm.ooandre's*
",,,,
o
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o
o
o
'r.
i:O
:::r::::;il;l
o
', 'o
. : , ; . , 1 , , , il 1O
5.7-10
,,,.o
,,,,,
::.:,'Iry+?f4g-s-,
:
:
...:
,'',, .l: :1,',',,,:
: : ,1
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iIECHATiIICAL
STANDARDS
TEiIA CITSS R c B
sEcTtoNs
t
t
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RCE-?
Whenbo'tttubesald tubeshee{s,
or tubesheetfacing,areof $itable malerids,lhe t be irints may
.,,,r,.,hci iGEILw
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o
be weldd.
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@TubularExctangerllanufecturemAssocletlon,tnc.
5.7-11
SECTON 5
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TEMACLASSR C B
STANDARDS
MECHANICAL
WEU)EDJOINTS
RCE7322 STRE}IGTH
Whenwdddtubejointsareusedto carrythe lorEitudinaltubeloads,considertbnnu|y
FCB-7.2throughRC&7.31.
of Paragraphs
of therequirments
be girrento modilication
R-7.11,C-7.11and&7.11dord
shownin Paragraphs
tubeshet
thic*nesses
Minimum
apdy.
AilO TEST|ilGPROCEDURES
FCB'7.SxtFAARrcATION
for dher sealweldedor strengthwsldedtube
andtestingtec-trniques
Weldingprocdures
jointsdratlbe by agreement
andthepurchaser.
betwnthemanufacturer
a
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JOINTS
BOHDEDTUBE.TGTUBESHEET
RCB.7.3IIEXPLOSN'E
Explosivebondingand/orexplosiveexpandingmaybe usedto attachtubesto lhe tJbesheets
the relevantparameters(e.9.,Ubeshouldbe givento modifying
whreappropriate.Consideration
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R8.7.6CLADANDFACEDTUBESHEETS
shallnolbelessthan5/16'(7.8mm)
thickness
at thetubeside{aceof a fubesheet
Thenominalcladding
whentubesareelqandedonty,and1/8"(3.2mm)rvhentubesareweldedto thetubesheet.Thenominal
otherhan in
ontheshellsidefaceshallnotbe lessthan3/8"(9.5mm).Cladsurfaces,
daddingthickness
o
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MECHAI.IICAL
STANDARDS
TEIIA CLASSR C B
I
t
I
sEcTtor{5
RCB{ FT"EX|ELE
SHELLELEltEl{TS(Fsg
Thissectionshallapplylo ffxedfubeshetodrangers,whichrequireflo<r,ble
ebrnentsb rdroeddl ard
tubelongitudinal
stressesand/ortub+to-tubesheet
iointloads.Lightgaug6bellou6typeeilpq1gimloif6
withinthescopeof theS'tandards
of the BeansioflJointManulacturers
(g.nfni arern
Associatlon
indudedwiftin the purviewof thissec;tion.
Thepamgraphs
containedwihh ftb sectftrtpnoirtrte
r*e arO
gruidelines
for determining
thespringrateandsfessesusinga two{imerniond nrdsyddic FniF
ElqnentModel(FEA)for tre FSEor FSEcombinations.
flangedonlyandflanged-and{ud
type6d
etqansioniointsare exampleof flodblesfielldementcornbinations.
Thedesignershatlcon$er tre moet
adtfseoperatingconditionsspeciliedby lhe purdraser.(SeeparagraphE2.)
Historiccalculation
mdtods for flexibleshelldementswerebasedon classicalanalysbu*ng d# ard
beamtfieory.Classicaltheoryutilizedsquarejointsbetweenannularandcy'indricaldomponanb
of g1e
flexibleelement.To accountfor knucklesbetweencomponents,
paramAers
modifying
ucre lncorporated
intothecatculations
andwereverifiedby comparison
witr experimenan
ridasur"rens J
ft ti;.
"b"*
Whilettresehistoriccalculation
methodshavebeenusedfor over50 years,modemengineering
tools and
mefiodsprovidelor a moreaccurateanalysisol a flexibleshellelemer. Modemtoolsallowf1gOesignerto
modelactualgeomebies
anddirec{ycalatlatest-iffness
andstressesassociated
geometry.
witha specifieO
'
Theneedto utilizecurvesandcorectionfac,tors
to mimicexperimental
resultrg
is no longa neceGarybr
appropriate.
o
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,] ,,],:. ., .,.,,,
'
l:
r. , , .,,lj. t,
,: ,,,1.
,;:.1',.,
,,..,,
5&t
'
]:::::'.:
a
I
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s
TEIIA CLASSR C B
STAI.IDARDS
MECHANICAT
Al{D UUITATIOI{S
RCB-8.1APPUCAnOil HSTRUCTIOiIS
is applirnblebaseduponthefollowing
Theanalysiscontalnedin theloflowingparagraphs
assumPtions:
loadingsareaxial.
APPlied
Torsionalloadsarenegligible.
or mechanical,tlhennd
of sffessesdueto thermalgnadients
Thereis no consideration
transients.
thk* to atroidinsiability.
TheflexiHeelernenbaresufficiendy
Theflodbledmentsareaxislmmtrio.
Materialis isotropicandthe responseis linearlyelastic.
RCB-8.11
a
a
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o
a
o
o
o
o
o
a
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a
I
(8)
(e)
(10)
(11)
(12)
(13)
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MECHAilICALSTAI{DARDSTEiIA CLASSR C B
sEcTtofls
RCB.82GEOI'ETFYDEFINITION
Thegeonetrymaybe madeup of anycombinartbn
of cyinder8andannularpl# rilt or $lfEd
knuckleradiiai theiriunc:tions.
RCB,I PI{YSICALGEOTETRY
COilSTAI{TS
FigureBC&821 detinesthe notnenclature
usedin thefollowingparaglrapftsbcdr.g16;l
nominaldimensions
of thellexiblelements.
a
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FIGURERC&,8.21
o
t
o
t
(.a
tI
^t
al
s)J
o'
a
o
.fr'
_l
t
I
o
a
where
t
t
I
I
rem-oved
fromanygrossdiscontinuities.
Theminimum
lengthof 3.
thereis no interaction
of boundary
conditions
witr tt FSE.
RC8+22 A)(sYililETRICIIODEL
TheFSEdlall be moddedas twodimensiona,l
axisymmebic.
Modelsthatarethree
dimensional
axislrnmericandtrat aresubjededto a)(isymmeuic
loadingareredred to
twodimensional
axisyrnmeuic
modelsfor ouranalysis.Thesymmetrydan onea<is
resuhsin all deformations
andsbesssto be independent
of a rotationalangle,0.
ReferqrceFigres RCB.B.22andRCB.A3.
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TEMACLASSR C B
STANDARDS
MECHAI,IICAL
FIGURE
RCB{.22
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ilECHANICALSTAI{DARDSTEMACLASS
RC B
SESNONs
RCB.3IIESHDEVELOPMENT
Thissec{iondescribes
thetypeof meh andme6hdrnentBthd shdl be ussdh fie F$Emodd.
Useof lhe guidelinesbelowwillass.rrelhal an dequate numberandtypeof demanbe tFed
andthattheyaresfategicallyplacedfor ttresuessevaluationprocess.ihe fotciqgd
meshingmit(ptes issuesof extrapolation
of dressesandresuitinghighstressesh}1jiF-,"try
dueto discontinuities,
throughtfrenumerioal
integrdionprocessatongcleryly<Hrd eggr[*
RCB-8.31SIHUCTURED
tEsrl
The meshdardopedfor the FSEshallbe a sfucturedmesh.A sbuctJrdme$ b one hr
wlticfithe meshconnectivity
is sucfrthateactrmeshcellstnrs a facedt a6e4t ;dr
cells.In otherword9,,-neg!ceil (i,fl sharesa fiacewifrrceil (i+i,i), cil0-1,0,oit
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uieat<ooini*hilnmery,
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nd*r*.
e,grrE
${ 1'1t be usedas a StressClassfficatiinLinefor ouput pr*dfr.
RCB-8.31.
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FIGURE
RCB.31
8-NODE QUADRATICELEMENT
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MESH CELL, t
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Sixquad-ratic
dis$acementelementsshallbe usedthroughthethickness.
ElementsadFicentto strecsdaisificdion linessnouHhaveaspect,Aios no
$eder than
two andshoutdhavetheiraxiattengtlrno gr"at", t
O.ediOl ffi"r" 0 b mefrffia}
"n
lll stressdassificationline.
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TEMACI.ASSR C B
STANDARDS
MECHAT{ICAL
CONSIOERATIONS
COI{DMONSA'{D LOADIT{G
RCB.4 BOUNDARY
'
and
endboundaryoonditions
modelshallhavetheappropriate
axisymmtric
Thetrrrc-dimensioaral
TaHe
RCB-8.4.
in
conditim
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shown
for
loadings
eac*r
necessary
TABL"ERC&8.4
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VARIANONS
PARAITETER
CONDITION
TubesldePressureOnly,Noie(1
ShellsidePres$re + Tube6idePr$$rre
Note(1
Expansion,
TubesidePressureOnly+ Differential
Shdl $idePreosure+ TubesidePressure+ DiflerentialFlpansion
{1)Thisconditionb notapdbaHetor differntialpressure
COOIDMONS
RCB.A4IBOUNDARY
Thefoilowingboundaryconditionsshallapply:
inthear<ial
direction.
endshallbe unrestrained
(1) Thesmalldiameter
in the odal direction.
(2) Thelargedirmeterendshallbe restoained
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shallapply:
loadingconditions
Thelollowing
FORSPRING
RATEDETERI'INATION
CONDITIONS
LOADING
along
of springrateshallbe appliedas a loaddirected
Theloadingfor determination
theaxialdirectionactingalongthe smalldiameterendsudace'
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DETERMINATION
FORSTRESS
CONDITIONS
LOADING
of the 1m{ end
(1) Theloadingfor axialforcesghallbe enteredas dispbcemenfs
tr
duelo mechanically
displacements
Ihe desbnershall'detemine
diameter.
as
shown
in
Table
for
eac*r
cr,ndition
apply
forces
and
hermallyinducedo<ial
from
canbe calculated
fot echcondition
Thedisplacement
RCB-8.4.
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springrde determined
il a
Fore><amPle,
FSE
is
modeled.
fi onehalfof the
',r'r::
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shell.Reference
Sfrelbideinter.ralprssurcshallbe appliedat the insidesurlaceof the moddas8,
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surfacepressre.
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ilECHANICALSTANDARDS
TEMACLASSRC B
FIGURERCB{.4I
FLEXIBLEELEMENTLOADING
AND BOT]NDARY
CONDITIONS
SHOWNIN FIGURERCB-8.42
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5
SECTTON
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RCB.8.5DETERTIII'IATION
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(3)
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TWOFLEXIBLEELEMENTS
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RC&,8.6STfiESSA'ALUANON
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(1) TheFSEshallbe modeledandmeshedas describedin RCB-8.2andffi.3.
(21 Applypressureandaxialdisplacernents
as describedin RCB-8.42for arfi ld caseh
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(4)
Establish
the minimumnumberof stressclassilication
linesas describedh RcB.62 and
as shownin FigureRC&.8.62.
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ol wRC 42g.Elementstressessfiallnotbe
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anySectionwherethereis a ciange in thicknessor directim.
comparethe stressescornputed
in (5)withthe allowablestresslimitsdefinedln code.
RCB.7shallbeusedwhena latigueanalpisis required.
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MECHAI{ICAISTANDARDS
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Where
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mnaingsfressat Node1
obvz=artlatbendingstressat Node2
obn=4iabendrngstressat NodeI
stuessat Node2
o!r= r&ial bending
bendingstressat Node1
oir = circumferential
bendingstressat Node2
oiz= ckcunrferential
oy,r=totalaxialstressat NodeI
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sfrcssat Node1
di,i = totalcircumferential
stressat Nodej
on,t=lc',alshearffess at Nodej
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= radiusto Node1
R.=fadiUStONOdeZ'i
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evrr,uefron.
REFERENCE
CEOMETRYSHOWNIS FORSTRESS
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lncr
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TEMACLASSR C B
ilECHANICALSTANDAROS
UNES
STRES{'CLASSIFICATION
RCB.62REOUIRED
linesarerequircdfor tre designandanalysisol
As a minimr.rn,
thelolbwingstressdassification
of WRC429shallbe followed.
flexibledenrents.Theguidelines
9tess ClwsfrcaionLircs shallbe placd at thelollowingiocations.
1) Anychg|lgein modelthkj<nessthatis notan arfficialboundarycondition,suchas sectim&B
in FigureRCB8-62.An o<arnpleof an artificialboundaryconditionis thesdid endcapas
shwrr in FigurRCB{.42
a symmetricflanei $,dl as at boundaryH-Sin
Zl Anymodelboundaryconditionthatrepresents
F(1ure
RCB{.62.
3) Anyclosedor opencomer,suchas sectionsC-DandC-Ein FigureRCB-8'62'
sucfias sectionsH-MandGLin FigureRCB'8.62.
4) Oneithersideof a curvedsec-tion,
5) At frree equidistantpointsalonganycurvedsectionremovedfromtheends,suc$as sections
N{, O.l andP-Kin FigureRCB.62.
6) At tre middleof anyannularplatesec{ion,sucflas sctionFG in FigureR@-8.62.
FIGURE
HCB.8,&I
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AXIALPLANEOF /
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GEOME-TRYUSED FOR
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CI.ASS]FICATIONLINE O - J
SYMMSIRY
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.
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MECHANICAT
STANDARDS
TEMACLASSR C B
SECTNN5
RCB{,8 FEAIIETHODS
a
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Thedesignpmcedures
andmeffrodsdescribedin lhis sec{ionhavebeenreseardredad wrifiedfrr lEse
specificgeometries.
Finiteelmntmodetshavebeencfi66n to reprGentthe possibleFSEgecnetbeTheyhavebeenelominedusingtheseprocedures,
andteling hasbenperb;medin oider6 vfrtfte6e
procdures.
ll is recornmended
thattheseprocedures
arelollowed,howweraltemaefen edniqEmay
be ernployed
if fte followingconditionsaremt
(1) TheFSEgeomeffieareas describedin RCB.2.
(21 Theloadingconditionsareanalyzedas describedin RCB.4.
(3) Theproperboundaryconditimsare appliedlor the FEAtechniqueutilized.
(4) Themembrane
andbendingstressesmaybedetermined
frsn thelinitedernentsreees.
(5) Thefinite-element
analysistechniquehasbeenverified.lf requestedbytrregr$cer, tre
melhodof rrcrification
shallbe submifred
for approval.
(6) Results
areconsistent
amongvariousgeometries.
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RCB{.g REFEREI,ICES
{1)
tcl
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(4)
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TEMACLASSR C B
STANDARDS
MECHANICAL
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ilECHANICALSTATTIDARDS
TEMACI-.ASS
RCB
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RCB-gCHAI{I{ELS,
COVERS,
ANDBOI{NETII
RCB.I CHA}I]IEI"SAilD BOiIT{ETTI
R.l1 ftitrtflilultTHtcKNES{t
OFCHANNELS
Alio aounErs
channd andbonnetthicknessis determind
bythe code desenformr.dae,
p&nod11;sixl
allowance,
butin no caseshallthe norninaltricknessof chann;b andbomb bs bss than
themhimumshellthidmessesshownin TableR-3.13.Thenominatffi ftil$66 fiordad
channelsandbonnetsshallbethe sameas for carbonsted cfiannels.
cB.ll im{mun THtcKitEssoF cHAilNELtS
ANDBoNNErs
channelandbonnetthic{messis determined
bythe code des{p formuh, ptr correion
allowance,
butin no caseshallhe nominalthic*nessof channelsandbomits be bss than
theminimum
shellthicknesses
shownin TableC&3.13.Thenominal
tctdthi*ness for
dad channelsandbonnetsshaflbe tfie sarneasfor carbonsteerchanners.
RCB-9.12
iltNtMUmhtstDEDEPTH
Formultipasschannelsandbonnetsthe insidedepthshallbe sucfrftd themhimum
cross-over
areafor flowbetrreensuccessive
fubepassesis at laste$Jd to I .gtimes the
flowareathroughthetubesol onepass. when an axialnozdeis used,tre oepmd te
no& cprfierline
shallbe a minirnumol sre.thirdthe insidediameteroi tre nobe.
RC8.9.13PASSPAf,TITIONPIATES
RCB-9.1
31illNttult TH|CI(HESS
The_thickness
of passpartitionsshallnotbe lessthanthe greaterof thalsfrownin Table
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orfl"rlq!fl ll.paraogofr
Rc&e.
ptaes
1s2. passiartition
mayG
l91r:1^!1
taperedto gasket
widthat thecontact
surface.
TABLE RCB-9.131
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NOMINALPASSPAFTITIONPLATETHICKNESS
Dimensions
are in Inches r | | l
NominalSize
CarbonSteel
Aloy Mderial
114
(6.4)
24 to 60
112
3/8
(610-1524)
(9.5)
fl2.n
61to 100
,u2 ,
,5/8.
, (15.9)
(1549-2ffi)
na.n'
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,,.
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.:.:1r; . ,',, ,.,;,,:,,.
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';1r
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\ll.ss
where
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STAIIDARDSTETA CLASSR C B
TIIECHANICAL
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TABLERCB.g.IEI
PASSPARTITION
Threesidesfixed
OneslJe simdysuppoded
Longsidesfixed
Shortsklessimply
suDoorted
alb
1.0
1.2
1.1
1.6
1,8
2.O
-
B
0.020
0.081
0.173
0.307
0.539
0.657
0.718
a/b
0.25
0.50
,o.75
1.0
1.5
2.O
3.0
B
0.4182
0.,,1626
0.,,1860
0.4968
0.4971
0.4973
0.5000
Longsidessimplysupported
B|
0.418e
0.52$
0.5988
0;6310
0.6912
0.7146
0.7500
a/b
1.0
1.2
1.4
1.6
1.8
2.0
.o
RCB.lgI PASSPAFNNONWELDSIZE
Thepasspartitimplateshallbe attachedwithfilletweldson eachsidewilha minimum
but
areafioured
legof 3/4 / fromParagraphRCB-9.132,Ofier typesof attrachments
skengith.
shallbe of equivalent
RCB-9.1
34 SPECIALPRECAUTIOI{S
tor
or thioknessrequirements
Specialconsiderdionmustbe givento reinforcement
iniemalpartitionssubiectedto pulsatingfluids,exFemedifferentialpressuresand/or
underspecifiedoperating
deflec-tions
unduerestraintsor detsimental
tem0eratures,
specffied
bythepurchaser.
condilions
start-upor maintenance
or unusual
conditions
Considerationmay also be given to specialdesign configurationsand/of mffiodsof
analysiswhich may justify reductionof pass partitionplate thic*ness requiremenb.
bypassol tJbesidelluidwherethepass
shouldbe givento potential
Also,consideration
partitionmightBJllawayfromthe gasketdueto deflection.
: .RCB-9.1/[
Fabricated
channelsandbonnetsshallbe postweldheattreatedwhenrequiredbythe
Codeor speclfiedbythe purchaser.
5.+2
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IIECHANICALSTAI{DARDS
TEIIIACI.ASSR C B
sBcTKns
underconsider.ation,
f : Thickness
inches(mm)
p: Designpressure,
psi(kpa)
lt8 = Allo,'/ableboltingstressat designtemperafure,
psi (kpa)
o
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,{a = Actualtoialcross-sectional
rootareaof bolb, squareirrctcs (nmr;
G to boltcircle,inches(mm)
4 = Radialdishncefromdiameter
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lf the celculated
deflectionis greaterthantherecommended
timit,tfe deffedbnrnaybe
rcducedby acceptablemethodssuchas:
Increasechannelcoverthicknessbylhe cuberootof the ratioof calc{ldeddeftciin
to
therecommended
limit.
Useof strongbacks.
Changetypeof constructton.
Note: Forsingrepasschanners,
or othersin whichthereis no passparfriongaskets@l
againstthechannelmrrer,nodeflection
criterianeedbe considerea_
Therecommended
limitforchannel
coverdeflection
is intended
to preventexeive leat<age
the
co-ver
and
pass
the
partition
plate.
Many
factors
govem
the choiceof deign deflection
9"y*l
limits.
someof thesefiactors
are:numberof tubesid-epasses,fubesidepressure
droo;sizeof
springback
of gasketmateriat;
effeitof interp"."i""rJg" ; th";;l
:Ilaqlt
_:tirtic
penornance;presenceor absenceof gasketretaininggrooves;an<tleakale
cfraraderistics
of the
tubesidenuid.
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channercoverss.failbe.proylded
withapproximatery
s/16,'(4.gmm)deepgroovesicr pass
,'1.
;;,,,',,",,r,lg$ffi;,
jl .,o1?pfl$
d ailililj;idr-dr,,s
C;
9flg:,.311ffi""'
9*io1uu
C&9.22CHANI{ELCOVERPASSPAFTMOil GROOVES
'holdingthegasketin prace.ln crador apptiedrdcings,a[ iurr"""" er<po*J
t
ftrid,
gasketseatingsurfaces,
inctuding
sharthaveat teait il8, ls.zmmynoinlrunrGot
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MECHANICAL
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MECHANICAL
STANDARDS
TEIIACLASSR C B
sEcTtofls
RCB-10ilOZt.ES
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Preseuregageconnec{ions
shallbe as specifiedbythe purchaser.see paragraph
c10.4.
xr"
.;;*$zt"ps;]iJc!'
i"rre"p#,oJ;*
NPSlor a pressuregageunlessspeciarconsiderations
afiowit to be omited. see
Paragraph
RB-10.4.
:li,':,,::,,,,.;,,,,,., .;,,,
''
' ,r'
,.:.:;:.
:::4,.::,.
Thermometer
connect'ons
shallbe as specifiedby tfrepurctraser.SeeFaragr4h GtOa.
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STANDARDS
TEMACLASSN C B
MECHAI{ICAL
R&10.4STACKED
UNITS
Intermediate
nozdeobetvueen
unitss*rallhaveflat or raisedfaceflangec. Presure gageand
of unitscqrnecied
connections
maybe omfiedin oneol thet$/omatingconnections
thermometer
in series.Boltingin flangesol matingconnec-tions
betweenstackedexchangers
shallbe
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DESIGN
RCB.1O.s
SPUTFLANGE
mayprecludethe useof thenormal
Circumstances
ol fabrbation,installtion,
or maintenance
doublesplitringflangesmaybe
integralor loosefull ringnozzleflange.Underthsconditions,
wih the Code.
usedin accordance
IRCB.1O.6
NOZ'ZTE
LOADINGS
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Heatexchangers
arenotintendedto seweas anchorpoinlstor piping;therefore,lor purposesof
detailssuch
unlessthepurchaserspecifically
desQn,nozzteloadeareasssnedto b negiligible,
Theanalysisandanymodifications
in Frgnrre
RGP-RCB-10.6.
in
loadsin hisinquiryas indicated
thedesignor construc-tion
to copewithfiese loadsshallbe to the purcfiase/s
of the exchanger
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additionalinformationregardingimposedpipingloads.
rRCB.1O.7DESIGNOF LARGEDIAI'ETER RATIOSHELLIT{TERSECTIONS
SUBJECTEDTO
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PRESSURE
ANDE'(!ERI{ALLADINGS
'Recommended
See
GoodPractice'seclion.
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iIECHANICALSTANDARDS
TEIIA CI-ASSR C B
RCB.I1ENDFLAI{GES
ANDBOLTING
Flangesand99ftingtol ex-temal
jointsshatlbe in amordancewifr Codedeign rules,stpnt to the
limihlionssetforh in tre follorvingparagraphs.
R.l1.r lflt{tilum BoLTstzE
Theminimumpermissible
boftdiamebris 3/4' (M20).Sizesf ' ild ilndlerEftd be Coase Thread
Series,andlargersizesshallbe 8-PitchThreadSeri'es.Dimensional
standar&re irclded in
Section9, TableD-5. Metricthreadpitchis strorrrrn
in Section9, TaUeDM.
G11.1iltt{ttuil BoLTstzE
Theminimum
recommended
boltdiameter
is 1/2'(M12).lf boltingvnallerthanlf? glte is used,
precautions
shaflbe takento avoi.C
overstressing
fre bolting.Dimiensional
sardardsareincluded
in section9, TabreD-s. Metricboltingis shownlnsestiong, tabte o-stvt.
B!11.1tfi{ntuil BoLTstzE
Theminimum
pemissible
boltdiameter
shallbe5/8' (M16).Dimensional
g, TableD-S.Meiricboltingis shownin Section9, TableD-SM. standadsareincludedin
Section
RC$11.2BOLTCIRCLELAYOUT
RCB-11.21
XlNtltUMREOOMilENDED
BOLTSPAC|NG
Theminimumrecomrnended
spacingbetweenboftcenlersis givenin Sec,tftrr
9, TableD-S
or DSM.
RCB.I1.2,IIIIA)ffi,tUi,l
RECOilIIENDEDBOLTSPACII{G
Themaximumrecommended
spacingbetweenboltcentersis:
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B^* = Zdu+
6t
(n+0.5)
wnere
o
t
I = Boltspacing,
centerline
to centerline,
inches(mm)
da= Nominal
boltdiameler,
inches(mm)
t = Flangethickness,
inches(mm)
: ' rn = Gasket
fuctoiusedin Codeflangecalculations
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@T-ubuflt
Exglrgnser
Manlhg,f
,,,r,.r,,
i.,r,,,,
SECTION5
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STANDARDS
TETA CLASSR C B
TIECHANICAL
rRCB-I1-5|.ARGEDIAIETERLOWPRESSURE
FT.AI{GES
Praciice'
sc'tion.
Tlecommended
Good
See
AIID TAINTENAI{CE
RC&l 1.6BOLNNG-ASSEIIBLY
of boltedflanged
references
maybeusedfor assemblyandmaintenance
Thefollowiqg
gee
Paragraphs
E-3.24
and
E.25.
ioints.
Refererrces:
(1)TorqueManual.S'turtevant-Ricfrmont
DMsionof RyesonCorp.
(2)CraneEngineering
Dafa,VC-l9m8, CtaneCompany.
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W^z=bTGY+b,rtY'
*RCF12 FTilITEELEIIEilTAIALYSISGUIDELINES
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FLOWINDUCED
VIBRATION
sEcTtoN6
v-1.1sooPE
Fluitlflow,inter-related
withheatexcfiangergeomdry,cancauseheatep(changer
tubesto vflrr#.
Thbphenomenon
is highlycomplexandthe presentstale-of-tfre-art
s suctrtritre sotnr totrls
trslent is difficultto define.Thissectiondefinesthe basicdatawfiur stqlo te oorr*aerea*renanduatingpotentialflowinducedvibrationproblansassociated
witr heateNcfrargrs.
Srhrl
potenBal
flotr inducedvibrationproblerns
are.requested
to beevaluated,the rehfr,nships
in thisseciionand/orothermeffrodsmaybe used.Dueto Ge cor.rp|edycf fr; p6tren
qqg!{
,
fte TEIIA guaranteedoesnotcoverMbraiiondamlge.
V-1.2GEI{ERAL
Damging
tubevibrationcanoccurunder@rtaincondltionsof shellsideflow retatiwto bffie
corlllgultltionandunsupported
tubespan.Themaximumunsupported
tubespansinta6;e
RcB-4.52do notconsiderpotentialflowinducedvibrationprootir". tn mos" o.", wtrere
the
anal!'sisindicatestheprobabilfi of destructive
vibration,the usershouldreterto Caragraph
Vlls.
V-2VIBRANOilDAMAGEPATTERNS
Mechanical
failureof fubesregrltingfromflowinducedvibrationmayocq.lrin varior.rs
fqnrs. Danagecan
resuftfromanyof the follow{ngindeperdentconditions,or combinations
thereof.
v-2.1COIUS|ONoAMAGE
lmpactof the tubesagainsteachotheror againstthe vesselwall,dueto largeanptitrdes
ol theMbrating
tube,canresultin failure.Theimplaeo areaof thetubeow"fops rfre*laraaerisfic,
flattened'boatshapespot,genglgttyat the mid-spanot *re unsupporteu
iengh. Thetubeurait
eventually
wearsthin,causingfailure.
V-2.2BAFFLEDATIIAGE
cle-arance
(seeparagraphRcB4.2) overthetubeouter
|.afile.hrb9hole-srequireamanulacfuring
diameterto facilitatefabrication.when largefluidforcesarepr&ent, thetubecanimpact
the baffle
holecausingthinning
of fie tubewallin a iirornr{erential,
unevenmanner,
usually
thewidthof tre
'
bafflefiickness.continuous
thinning
overa periodof timeresultsin tubefailure.
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V.2.' trATERIALDEFECTPFOPAGANOil
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FLOWINDUCEDVIBRANON
Vodexsheddingfrequency,cycles/sec
v=
4 = Finmcildiameter,inches
turbulence
anda corrddionbasedon SkouhalNumberaloneis inadequate.
V4.2 FLUIDELASTICPARAIIETER
pararneterusdin tre corretations
dimensionless
to predictflowinducdvibrationis Sidt bf
., l44at^6,
t
..
:1.:.
I
...,'t',tl
t
o
X =..-----------:--
Podot
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: ; , 1 : :;:
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: , , , , 1; '. , , '1, : i, , l{
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VIBRANON
sEcTtoN6
@o=
6r=
Logariftmbdecrement
in thetubegnsupported
span(seepar4raphv{
Densfi of thesfreflsidefluidat its tocalbulktemperatrrqlbfif
Po"
d o = Outsidediameterof fube,inches
Forintegrallyfurnedfubes:
4 = Finrootdiameter,inctres
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V.5 NATURALFREOUEI{CY
I
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V-5.1GEIIERAL
andvariedindividualunsuppoded
spans.
ItT] ""fflgers havemuftiplebaffle.supports
IS
Galorlation
of thenaturallrequencyol the heatexchanger
tubeis an essentialdtepin estimatingits
potentialfor flowinducedvibrationfailure.Thecunentslate,of-the-art
flowinducedvibratirn
enough
to.warrant
treating
the
mutti-span
tr.rbevibration
probtem
f_r:l^{9i:11!
mggjhaqes"ot,sophisticated
thanthefundamenta,l)
h onecomprehensive
analpis. Therefore,
tire
!or.
.other
potentialfor vibrationis evaluated
lor eachindividualunsupported
span,wittrthevelocityand
natutalftequency@rtsidered
beingthatof theunsuppoded'span
unberexamination.
Formore
comflo<mode$apes andmufti-spans
of unequatlengths,see paragraphv-14 Rderence(10).
V2 FACTOFS
AFFECTING
NATURAL
FREOUENCY
Theindividualunsupported
spannafuralfrequencyis affectedby:
(1)Ttbe elasticandinertialpropsltiesandtubegeometry.
(2)Spanshape.
(3)Typeof supportat eachendof the unsupported
span.
(4)Axialloadingonthetubeunsupported
span.(seeparagraph
V_6)
V.E21SPANSHAPES
ThebasicspanshapesareSrestraightspanandtheU-bendspan.
v-5.2,1sPAllst PPoRTs
]
;
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approTTate.Theseappro<imations
areknownto haveminoreflects6nrc carciratea
nafuralfrequency.
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FLOWINDUCEDVIBRANON
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is givenby:
I = Momentof ineiliaof thetubecrosssection,inchesa
-d,11
r =.1-(d^1
'
I
64\ "
4 = Tubeinsidediamder,inches
l, = Outsidediametetof fube,inches
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TABLEV6.3
FUilOAilEITTALIIATURALFREQUENCV
a
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SpanCieomctry
Equatlo!!
(r)
?{omancl*re
A = Tubeaxialsfressmr.fiiffrr. See
Paragraph
V
C= ConstantdpendtE
onedge
conditiongeometry.
bafrB
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r.-tou:t+l#1"
c
SpanGeometry
9.9
15.42
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2..37
Edgecondition:both endslixed
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C, = Modeconstantof U-bend
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V NOALTUBESTRESS
V{.1 A)(|ALTUBESTRESSIIULTIPUEF
axial
thefubesaresubjected
to axialloads.Compressive
By theveryfunctionof a heatexchanger,
iL
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K2EI
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fc*=F
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K - 4.49for oneemdfxed, otherendsimplysuppoded
I
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K = 2r tor bothendsfixed
E = Elasticmodulusof fubematerialat thetubemetaltemperdlre,psi (see
ParagraphRC8-1.43)
I = Tubeunsupportedspan,inches
inchesa(see ParagraphV-5.3
I = Momento{ inertiaof the tube cross-seclion,
To simplify the applicationof the formulae,the constantshave been modifiedto enablethe use of weight
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masslromParagraph
V-7.11
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SECTl(xil6
(3)Therelativelocatbnof theshellulall
Hydrodynamic
massis defnedas:
H^ = C^wtro
where
C",= Addedmasscoefficientfrom
FigureV-7.11
wp= 0.oS{$ po# = Weightof fluiddisptacedbythetubeperunitlengrth
of t6e, t'l
where
/o = Densityof fluidoutsidethetubeat the localshdl sirfufluidbr.ilk
temperature,
lb/ff (Fort'rvophaseffukis,usetu,ophaseffiy.l
=
do Outsidediameter
of fube,inches
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do= Ftnrootdiameter.inches
t
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FLOWINDUCEDVIBRATION
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FIGURE
V.7.11
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FLOWINDUCED
VIBRATION
V{ OAiIPING
Themecfianisrns
inwlvedin dampingare numerous,
andfie variouseffctsarenotreadilymeasred or
quantified.
Thefollowingexpfessions
for logarithmic
decrement,
fi^, are basedstricdyon eipenmernal
observatons
andidealizedmodels.
Forshellsideliquids,67is equalto thegreaterof 6,or 6r.
^ 3.41d"
" or
4' wof,
wtrere
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fftt:
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for
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FLOWINDUCED
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/(Sr/ = Surfaceterisionfunction
JL
=
Sr*
(See
.g = Surfacetensionol shellsideliquil at the localbulktemperature.
V-14,Reference(20))
Paragraph
(SeeParagraph
$7p= Surfacetensionof shdl sideliquidat ambienttemperature.
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sEcTtoN6
V.9SHELLSIDEVELOCITY
DISTRIBUTION
V-9.' GENERAT
OP 9I E mostimportantandleast predichbleparameters
of flow inducedvibrattonb frrid
velgcltyTo calculatethe lo.calfluidvelocityat a particularpointin the heatexchangeris a dilfi6.rt
task.Verycomplexflowpattems
arepres6ntin i heatexci\anger
shell.t;riourimorrtr u n i l
bypassthetubebundleor leak.ttrrough
clearances
betweenbdfflesandshell,or tubeandbffie
tubeholes.Untilmethodsaredevelopedto accuretely.
calculatetocalnuidvel'ociti,gs,
thedesigner
mayusearieEgecrossflow
velocities
basedon available
empirical
methods.
V.9.2REFERENCE
CROSSFLOW
VELOCITY
Thecrossfiow
velocityin thebundlevariesfromspanto span,ftomrowto rowwithina span,and
fromtubeto tubewithina row.Thereference
croisflowvdbcityls calculateo
ioieactrreilixr*
interest(seeParagraph
V-3)andis basedontheaveragevebtity acrossa representatirre
tuberow
in thatregion.
Thepresence
of passpartition
lanesalignedin thecrossflow
direction,
clearance
between
the
bundleandthesfiell,tube{o-baffle
holeannularclearances,
etc.reducethenetflowrab of the
shellsidefluidin crossflow.
Thisshouldbeconsidered
in computing
he reference
crossflow
velocity.
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V.9.21REFERENCE
CROSSFLOW
VELOCITY
CALCULATIONS
Thefollowingmethodof calculating
a reference
crossflow
velocitytakesintoaccount
fluid
bypassandleakage
whicharerelatedto heatexchanger
geometiy.
Themethodis validfor
slngEpnasesnellsEefluidwithsinglesegmental
baftesin TEMAE shells.Otherrred,tods
maybe usedto evaluate
reference
crossflow
velocities.
Reference
crossflow
velocigis givenby:
o
o
o
o
o
e
u)(a,)(c)(teoo)'
fUsec
V.9.211CALCULATIONOF CONSTTNTS
by:
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j;
t
O
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;
1,.
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(\ii;l,1,
: , ::r::1:.i ,: : : . r
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'D
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,,
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i : . : , ,,,.,; ;
@l\.li.
J1=jc1'
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c"=o.ow74
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FLOWINDUCEDVIBRATION
SECTION
5
TABLEV.9.2I1A
(SeeFigureRCB-2.4)
TUBEPATTERN
o
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30"
60'
90'
45"
Ct
1.26
1.09
1.26
0.90
C5
0.82
0.61
0.66
0.56
1.48
1.28
1.38
1.17
0.85
0.87
0.93
0.80
e
o
a
(D
Cs VS
0.10
0.94
':
0.90
cut-todiameier
ratioa
Dl
0.20
0.25
0.85
0.80
035
0.74
0.68
0.50
0.62
0.54
0.49
Dr = Outertubelimit(OTL),inches
in baffie,inches
dt =fube holediameter
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V3 SEALSTRIPS
Se?lsttiPsareoftenusedto helpblockhe circumferentiat
blpass spacebetweena t6e hmdh
3nd9ne!,or otherbypasslanes.Sealstripsforcefluidfromihe bypiss streambackintothe
bundle'Thisincreasesthe referencecross{owvelocityandshoukibe considered
in a Mbragcn
analysis.
o
o
o
Localiuidvelocityin the_vicinity
ol seatstripsmaybe significanilyhigherthanthe averag
crossflowvelocity.(SeeParagraph
V-14,Reference
6.)
V-9.31REFERENCE
CROSSFL()W
VELOCIWWITHSEALSTRIPS
Thereferencecrossflowvetocityis calculafedby usinga modifiedvaluefor C| h llre
equations
in Paragraph
V-9.21'1.
ffa')-,1
t='.Lq-].trs)tc)
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,, i1,
o
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,.".t.:lr.
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n be subjectedto localfluU l
r::,,.1::
:::::::
prwentvibrationdamage.
V-9.6IIITEGRALLYFINNEDruBES
ln mmgrtingttr.ergleryre croyl* q**,
tre pnesnce
A fins shallbe tal<en6b urL:fior
theprrposesof usingthe equationsh Paragraph
V-9.2b calculatea refeiencecrc&Owt*cfty,
thefin diamdershouldbe usedin placeof fre nominaltr.lbeoo tor intedilt6,,"dtfr*.
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V-10ESTIiIATEOFCRITICALFI-OWVELOCITY
Thecriticalflowvelocity,yc,lor a tubespanis the minimumctoss-flowvelocityat whichthatspanmay
Thecriticalflowvelocityfor tubespansin the window,overlap,
largeamplitudes.
vibratewithunacceptably
Thecriticalvelocity,Vc,is
inletandoutletregions,U-bnds,andall atypicallocationsshouldbe calculaled.
defined by:
o
o
v,=ff.u"*
o
o
fmmTableV-10,1
D = Valueobtained
V-5.3)
naturalfrquency, cycle/sec(seeParagraph
f" = Fundamentral
d4- Oubidediameterof tube,inches
o
a
Forintegraltyfinnedtubes:
do= Frnrootdiameter,inches
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TABLEV.10.1
FORMUT_AE
FORCRtTtcALFLOWVELOC|TY
F,
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AilPUTUDE
V.l 1 VIBRATION
V.11.1GET{ERAL
tfratcanoccurin a tubebundle.Theseare
Therearefourbasicflowinducedvibrationmecfranisrns
Thefird
vortexshe&ing,turbulentbuffeting,andacousticresonance.
thefluidelasticinstability,
resonan@
acoustic
wtrile
by a fubevibrationamditude
areaccompanied
threemechanisms
causesa loudacousticnoisewithvirtuallyno increasein fubeamplitude.
o
a
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V--
C, p^d^Vz
= ---!.:--:--i-
/ vb
2u'5, f ,"*o
where
of vibrationat midspanfor thefirstmocle,for singlephasefluids,incfies
y6 = Peakarnplihrde
for vortexsfredding,(seeTableV-l 1.2)
C' = Liftcoefficient
lblffil
pa= Densityof fluidoutsidethetubeat thelocalshellsidelluidbulktemperature,
inches
finnedtrbes,do= fin rootdiameter,
of tube,inchesForintegrally
da= Outsidediameter
o
o
a
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t
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V-9.2)
crossflowvelocity,lVsec(seeParagraph
V = Reference
V'7.1)
of tube,lbft (seeParagraph
we= Elfectivetubeweightperunitlengrth
y^ s 0.02f0, incfres
:,.]1
,r :1,1::.:l
V-i1:3
ir :r::r,,:,,,::::
,. ,
wheig,
, ,,
o
a
a
o
of vibrationfor singlephasefluids,inches
y, = Maximumamplitude
'.l t+!i
.:::.:|::''i ::
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TABLEV-112
UFTCOEFFICIEI{TS
cL
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P
do
30"
60'
90"
rtS"
1.20
0.090
0.090
0.070
0.{r70
1.25
0.091
0.091
0.070
0.070
1.33
0.065
0.017
0.071)
0.o10
1.50
0.025
0-047
0.068
0-(X9
TABLEV.1r,3
FORCE
COEFFICENTS
Cr
tocdim
t,
Cr
<40
>40<88
>88
o
t
o
o
o
0.022
-0.000451+0.04
0
<40
0.012
4.00025f,+0.022
>40<88
>88
o
a
I
o
o
a
t
a
.t',
'''l
.,...:, .,,.:;:::i
o
o
. r . ., a j , ] i : i : ' i l
where
.t ": t,tri..t',. ,;i,,r,,
rr,r,l.l::i
::
o
o
Ii:'::": !:
. ', ,,.,.
to
bdecrfr
P, = Operatingshellsidepressure,psia
t -' ', , lt ,
1,
tl
I . l ;.,
.l., ,,,
t.,,.,:,tt
:li:'
:j... 'l
'ri
,::.,
ir'.r+=.;'1
,l ;;,,i'..;=,'
(}
o
o
o
;',i.ii.;':fft*tlts
6.21
:i;:i:::r
,,,,,
,, 1, ;;,'ir..'1'1.r;
ii,i:9ffi-*i.l?,.
1$,tl."""tl'foHT"tt*tn",,,,,,,.,
:,,,,
o
o
o
o
FLOWINDTrcEDVIBRANO}I
sEcTloN6
a
o
o
a
o
o
o
o
I
wftere
V-9.2)
crossflowvelocity,flsec (seeParagraph
Iz= Reference
number(seeFiguresV-l 2.2AandV-12.28)
S = Strouhal
o
o
o
o
ol tube,inches
do= Outsidediameter
finnedtubes:
Forintegrally
inches
do: Finrootdiameter,
FREOUENCY
BUFFETING
V.12.3TURBULENT
is givenby:
frequency
Theturbulent
bufleting
,. =#1"'['
;: ::; ,, ,,
a
o
-*)' . o'u],cydedsec
a
o
rvhere
'
, do= Outsid
of tube,inches ,.
diameter
Forintegrallyf nnedtubes:
, ..
.t
,,
Pt
h= 1ao
,
,,:::
i
,.
x t:
, . ; tn
..
rt
rl
-7
ao
pitct,inches(seeFiguresV-12'2AandY-12.281
,pr - Lqngitudinal
p, : Transrersepitc+l,incfies(seeFiguresV-f2'2AandV-l2.28)
trelocity,fVsec(seeParagraph
V-9.2)
Iz= Referencecrossflour
o
a
o
:..-
, i,.,
:1. .
,,:
@TubularExchangerManuhcturp|t Assoclatlon,Inc.
:,
w|rw.tqna.org
: ..
:r,
,, ,
r'
r':
o
o
o
t
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
a
o
o
o
o
FLOW|]{DUCEDVtBRATtOtrl
sEcnoil6
V-12.41CONDITION
A PAR/AilETER
0.8f*<f".L2f*
or
0.8fb < f" < 1.2fb
V.12,A,CONDMONB PARAilETER
-0.5)
V > f"do(x,
6
V.12./BCONDITIOil
C PARATTETER
-. f^d"
v >'- "
rtc
,- r
)'r
zooo
whe{e
:
x6 = xllorfio tubepatwns
and60' tubepatterns
s, = b,1for3Oo,45',
freouency,
cycles/sec
(seeParagraph
V-12.i)
1, = Acoustic
number(seeFiguresV-12.2AandV-12.28)
S = Strouhat
crossflowvelocity
& = Heynoldsnumber,evaluatedat the reference
o
o
o
o
o
o
o
o
o
a
o
o
o
o
o
o
o
o
o
o
o
o
., .I. .
= Shellsidefluidviscosity,centipoise
V,12.5 CORRECTIVEACTION
Thereareseraeral
meansavailableto correcta resonantcondition,butmostcouldhavesomeeflect
on excfiangerperfomance.Thesimplestmthodis to installderesonating
batfle(s)in the
exchanger
bundleto breakthewave(s)
at or neartheantinode(s).
Thiscanbe donewithout
significanily
affeahg theshellsideflowpafrem.In shellandtubeexclrangers,
the$mdingw;rve
formsare limitedto fie ftrstor thesecondmode.Failureto cfreckbotrrmode canres.dtin acoustic
,
.,'..
iit
,,
1,,'it,,'.,
'.'1
,...;;
De-funingbaffles(sornetimeo
calleddsresonatingbaffles)areusedto breakupsound
wavesandpreventresgnance
frombeingattained.Depending.on
nodelocations,
.
9ometimesmorettdnoned+funingroc'itionis*q,l,J.-------:...Y'De-trningbafflesmaybe attachedto bundlesby weldingto tie rodspacersor to bdfles.
Theymaybe installedin onepiece,runningthe lengrth
of tre bundleor in segmeots
,
i,,H*H"flnTffi*T[l:'#f"ff:,isr,ffi1,m
each side of the baffle bul not nanow enoughthat a sound wave can be grirdadd the
yvury.te!aor9
t.,
6iE
.l,' ',tt. :..,l,
o
o
o
o
o
o
a
o
o
o
o
o
a
o
o
o
o
o
o
o
o
VIBRA11ON
FLOWINDUCED
V-l2.2A
FIGURE
NUI'BERFOR90'TUBEPATTERNS
STROUHAL
FLOl,l
S
3.0
o
o
o
o
o
o
o
o
o
o
o
o
o
_l
'
:::
. : : . : : : : j: - : . .
.i : r, ,l : e
2 4. .
: ::: r
:
llanufacettelsAssociation,Inc.
@-Tubulaq
Exchanggq
.'.'::
. .,
r',rwr!.Fq!a.o!g.
..
1
, t,
,:: i:
, , ' , , , : ,, . '
:; . :
o
o
o
o
a
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
a
o
o
FLOWllrlDUCED
VIBRAilON
sEgltot{ 6
NGUREV.I2.2B
STROUHAL
NUIiIBERFOR3{,",45",AIIID60OTUBEPATTERI{S
S
1.315
2.625
PL/fu = 3.95
'.',':i:r,.,r,
, ,, ]
, .,t,
',,,
,1;. ,,,.
jr l:i
:i':; :: :,:
]: ,11:'
t , : i j, ' : . 1 , ,
sEcTtoN6
o
o
o
o
o
FLOWINDUCEDVIBRATION
"Notubesin window*flowanangementbaffle providesupportto all tubesat all baffle
locationsandatsopermitthe useof mullideintonrediatesupportswithottdlecrtingthe
tubespan.
crossflowvelocitywhilereducingthe unsupported
V-13.3TUBE
PITCH
diameierratiosprovideincreasedligamentareaswttichresultin a
Largerpitch-lo-tube
tubespan,or a reducedunsupported
reducedcrossflowveloci${or a givenunsupported
tubespanfot a givencrossflowvelocity.
Theincreased
tubeto tr.6espacingreducesthe lt(elihoodof mid-spancollisiondamage
mass.coefficientgivenin FigureV-7.11.
andalsodecreases
fte hydrodynamic
to damage
to be partiqrlarlysusceptible
Entranceandexitareasaregenerallyrecognized
in vibralionproneexdEngers.
Entranceandexitvelocitiesshouldbe calqrlatedandcomparedto criticalvdocitiesto
awid vibrationof the spansin question.It should be notedthat compliancewith Paragraph
to insureprotec{ionfrom flow inducedvibrationat the
RCB-4.62
aloneis notenorJgh
entrance/exit
regionsof the bundle.
of the tube.
dampingcharacteristic
v-r3.8olfls9loNoF TUBES
:
i:.
::
.r'''
;.:
., :
e)gerien@excessivedamagein vibratkrnproneunits;there{ore,selectiveremovdof
trbes alongbafflecutlinsmaybe ad\tantageous.
Thehei excfrmgerdesignermustremgnkethe potentialadverseimpactonMbrationby
Thisis
conditions.
axialloadingof tubesdueto pressureand/ortemperalure
compressive
stre$s.
of an elqansioniointin suchcasesmayrewft in reductionof thefubecompressive
(SeeParagmphV.)
6,.26- '
'
nrvrv.tflnn|g
I
r' .,'.
o
o
a
o
o
o
o
o
o
o
o
a
o
o
o
o
o
o
o
o
o
o
o
o
a
I
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
O
FLOWINDUCEDVIBRATION
sEcnoil6
V.I4 SELECTED
REFERENCES
(1) Singh'K. P', andSoler,A. 1.,"Mecfianical
Design
Of HeatExchangers
AndPressure
Vessd
-N.J.,
Components',
Arcturuspublishers,
ChenyHill,
(1984)
(2) Paidoussis,
M. P., 'FlowInducedMbrationOf CylindricalS:tructrres:
A ReviewglThe$ileOf-TheArf, McGillUniversity,
MertReportNo.5z-r 6SaZ;
(3) Barrington,
E.A., "Experience
WithAcousticVibrationsIn TubularExchangers.,
Chemicd
Engineering
Progrss,
Vol.69,No.7 (1929)
(4) Banington,E.A., "cure Fxchanger
Acousticvibration,,Hydrocartonprocesx*q,ory, 1glg)
'Design
(5) chen, s- s., and
GuideForcarotatingHydrodynamh
irhss,pat r:
![ung, Ho,
CircularCy'lindrical
Structures',ArgonneNationaltaboratoiy,ileporrfrfo.Ail'lLT-764S
chung'H.,andcf9n, s_.s., "Design
partrft
GuideForcarcurating
Hydrodynamb
rJtass,
Noncircular
Cylindrical
Structures",
lbid,Reportwo.nNL_Cf_ie+g'
(6) Kissel,J. H.,nFlowInduced
Vibration
inA HeatExchanger
withSealStrips.,ASMEHTD,Vol.
e (1e80)
(4 Chen,S. S.,"FlowInduced
Vibration
Of CircularCylindrical
Structures',
Argonne
Ndiord
laboratory,ReportNo.ANL-CT-8S-51
(S) Tinker,T','GeneralDiscussion
of HeatTrans{er',
Institution
Of Mechanical
Engineers,
ppg7116,London
(1951)
(9) Gorman,
DanielJ., 'FreeVibration
Analysis
of Beams& shafts.,Johnwileyo sons,(r97s)
(ro)
o
o
o
a
o
o
o
o
a
M.J-,
Goyder,
Oiao.i.r_.,lxisa,
r., "OamplngJ
r*
fatisrew,Tubeso,
part i:f.p.!.,
Exchanger
InGases,Frow-rnduced
Vibtion'(idg6),
""i,"L
ASMLpvp vol. 1o4,
(1986),
pp817
(11) Pettigrew,
M.J.,Tayl.or,
c. E.,Kim,8.s., "vibration
of rube BundlesInTwo-phase
cross
- Hydrodynamic
Parl
Mass
and
Damping",
1988
Intemational
symposium
on Ror*
flouc
|
Induced
Vibration
andNoise- Volume2, ThePre66ure
- ASME,
VesselandpipingDivision
pp79-l0g
(12) conn.ors,.H.J.,
Vibration
of rube ArraysExcitedBycrossflow',FlowInduced
"Fluidelastic
york (1920)
Vlbralion
Vlbration
In
n Heat
HeatExcfiangers,
Excianoers.
Exciangers,
ASME.New
ASME,
Newyork
f197o)
(1970)
'Design
(13)
Guide
For
Catcutating
The
lnstabitity
FlowVetocityOf
Of Tut
TubeArraysIn
then,_p.q.,
Crossflow",ArgonneNationalLaboratory,ANL-CT-81-40 (19gl )
o
o
o
o
o
o
a
(16) WRCBulletin
989,datedFebruary.t994
o
o
o
o
o
o
o
a
o
a
$.tema.gqg
@TubularExclrangeltrlanutacturcrsAssociation,Inc.
6-n
sEcTroN6
o
o
o
o
o
o
o
a
o
FLOWINDUCEDVIBRATK'N
O
O
a:
.,
:,r ' .;
o
o
o
a
o
o
o
o
o
a
o
o
o
o
o
o
o
o
o
o
o
O
o
o
t.
: .,
&28
, j.
: r ' , 1 :, : r : :
; : i : : i ' . :,
:t:.
f f "$otr,f
,9.Tlhlar,Exc.,hangor:llanuficturyEf
*..,,'
www.tqna.ofg
a
o
o
o
o
a
o
THERMAL
RELATIONS
o
o
o
o
o
o
o
o
o
o
o
o
a
o
a
o
o
o
o
o
o
o
a
o
o
o
o
. ; , . 1 ' 1 t , : 1, , , : " .
o
t
o
o
o
o
o
o
o
o
o
o
o
sEcno}|7
4=
::
Rafoofoutsideloinsidesurfaceoflubing
t,
t--'r.
, . 7:
,.
,,.
., . .:
. . . : ,I
,
r.-r.
Er = Finefficiency(whereappticable)
'':::'
;t :. ;1.,.:,:t;;.:;,1
:j':::
ii::rr, .:..i'l
sEcnoil 7
a
o
o
a
o
o
o
THERIIALNE|.ATIONS
T.1.4TUBEWALLRESISTAI{CE
T.1.4I BARETUBES
,
\-l
,-=+lhl.!ll
24kl \d-2t)J
o
o
o
o
o
o
o
FINNEDTUBES
T.I./I2 TNTEGRALLY
t'n, =
where
d=
att=
lV =
k=
o
o
o
o
o
o
o
o
o
o
o
T.1.5SELECTEDREFERENCE
BOOKS
(1)A. P. FraasandM. N. Ozlsik,"HeatExchanger
Design',JohnWiley& Sons.1965.
(2) M.Jacob,"HeatTransfer',
Vol.1,JohnWiley& Sons,1949.
(3) D.O. l(em,'ProcessHeatTransfer",
McGmw-Hill
BookCo.,1950.
fFluid
(4)J, G. KnudsenandD. L ttz,
Dynarnics
arrdHeatTrans{ef, McGraw-i{ill ookCo.,
'
1958.
(5)W. H. McAdams,
McGraw-Hill
BookCo.,ThirdEd.,'195,.
"HeatTransmission',
(6) ChemicalEngineers'
rT.2 FOULING
*T.2.1TYPESOF FOULING
Chemicalreactioniouling
' - - ' - " ' - -foulinq
-':
Conosion
' ,
Biologiodfouliq0
,:r.,
"
*T.22 EFFECTSOFFOUUT{G
: : : : : r :.: 1: : : r : : r
lt
! t i .,. 1 ,,,
l : ,, : , , I h
:i :' l l l a CGt
These
thanthefluidsor thet.rbe
is operated.Foulinglayersnomallyhavea lowerlhetmalconduc{ivity
o
o
o
o
o
o
::1.:.::
:.:::;.::.::!)..: o
inr] r!.''il,:,,j:.:,:
O
it is important
h designb
proide a foulingallowanceappropriate
to the seected operatingandmaintenanc
condition.
o
o
: l,:ll
7.2
@TubularE<c*rangcrilanufectururcAeeociation,lnc.
. ,
.. .i ..
wryw.foma.org
. .,.. ..
. rr:
o
o
o
o
o
o
o
o
o
o
a
o
o
o
o
o
o
o
o
fiERTALRELANONS
sEcTilfi7
iT-23T PHYSICALCONSIDERATIOI{S
Typicalphyaicalfactorsinfluencing
the deteminationof foulingresistances
are:
Fluidpropertiesandthepropensity
for foyling
Heatexchanger
geometryandorientation
Surfaceandlluidbulktemperatures
Localfluidvelocities
Heattransferprocess
FluUtreatnent
Cathodicprotection
rT-2.32ECONOil|CCONSTDERATTONS
Typicaleconomicfactorsinfluencing
thedetermination
of appropriate
foulingresistances
aIe:
Frequency
andamountol cleaningcosts
Maintenance
costs
Operating
and production
costs
Longerperiodsof timeon stream
Fluidpumping
costs
Dfneciation
rate
Taxrate6
Initialcostandvariationwilhsize
Shutdowncosts
Outof-servicecosts
fT-2,4DESIGiIFOULING
RESISTANCES
o
o
o
o
a
o
o
o
a
o
a
o
o
fouling
resistances,
drosen
withailphysicar
andeconomic
properry
{actors
LE
lTTelg"
evaluated'
willresultin a minimum
cost
basedonflxedchargesof theinitialinvestnieni
fu*ricfr
ln9..rean
wjtftaddedfoulingresistance)
andon cleaning
anddown-time
expenses
(whichdecrease
wifi.addedfoulingresistance).Bytheverynatureof the factorsinvolved,itr" ranrtacture, ts
i| 9 eosition
to determine
optimum
foulingresistances.
Theuser,treretore,ontneOasi"ot
Tldlm
pa$
e)Qenence
andcunentor prqectgdcosts,sho.rldspecifyttredesignfoulingresistances
forlds
particularservicesandoperatingconditions.In theabsenceof specific-data
for-seilingproper
resistances
prwiousparagraphs,
asdescribed
in the_
theusermaybeguidedbytheialues
glltllLlll?l9f
nd:Ids.tnthecaseof
inlideEurfacefoutins,thesevabes
T FLUIDTEIIPERATUHE
REI.ATTONS
lr,
o
o
o
a
o
o
o
o
a
o
o
o
o
o
o
,.
t'
i:,tt,
',;,,'
,t:
. . 1 : ] 1 : : ' . , : : '
:::
,',:
l:,
, r i' : , ,
,:
.:i:ir;
:::r: ,j,:
j : , i : : : . ; : . . ri ;, 1' 1, 1 .
; : :: 1lr:::: !i
'
::
.. :a
:::::. ::.
Ngligibleheatlossto sunoundings
or internallybetweenpasses
,:
:. .
: , ,i , ,
7
::
a::
:::':t::: i;;l
::. :.: :."..1.
:
7
SECTION
o
o
o
o
a
o
o
o
o
o
a
o
o
o
THERUALRELANONS
of temperature
Forcaseowheretheaboveconditionsdo notapply,a stepwisecalculation
differenceandheattransfersurtacemaybe necessary.
a
Excessiwfluidleakagelhrougtrthe de*ance betweenfte crossbafflesandthe shellor bettfieen
profile.Thiscondlin
alterfre axkrltemperature
longitudinal
bdfle andthe shdl cansignificantly
of the effoc{ivemeantemperdlredifference.Thefollowitg
mayresuftin significantdegradation
be
used
for
information
on thissubiect
references
may
further
Processing,
(1)J. FisherandR.O. Parker,'Newldeason HeatExchanger
Design',Hydrocarbon
Vol.48,No.7, July1969
(2)J. W. PdenandJ. Taborek,'Solutionof ShellsideFlowPressureDropandHeatTrans{erby
StreamAnalysis',
No.92,Vol.65,1969
CEPSymposium
FORI|ULT|PASSFLOW
T-3.2CORRECTTOT{
(2) ThreetJbepassespershellpass
(3) urequal sze tubepasses
(4) WeightedMTD
,:
o
o
o
o
a
o
o
o
o
o
o
o
a
Reference
W. M. RohsenowandJ. P. Hartnett,"Handbook
of HeatTransfer",McGraw-HillBook Co.,1972
F. K Fischer,'lnd.Engr.Chem.',Vol.30,37/
(1s88)
Vol.33;1215
K.A.Gardner,'lnd.
Engr.Ghern.',
(1941)
Proc.",Vol.tts,116
D. L Gulley,'Hydrocarbon
(1e66)
betureen
lhe twofluidinlet
temperat"rechangeof thetubesidesheamlo the difference
tres,thus:
\.'''
tr)
(Tr-tt')
uppercGe ,
tJe lolvergflspl]/rFbols(4;.r4,ry,
ard c) refetfofe,li$q gidefuid;and
:r;lnsfl:cases,
(Tt Tz W,andg to the shellsidefluid. (Ihis distinctionis nc*hecessaryinthe caseof
counterflow
exchangers,
butconfusimwill be avoidedif it is obeeiled.)Thesechartsare basedql
thesameconditions
listedin ParagrqhT-3.1.
. \
74
':
:.'l:: ::
':: '
' : 1 .
. : . : . .
o
a
o
o
a
o
o
o
o
o
o
o
o
o
o
o
o
THERIiiALRELATIONS
sEcnot{7
T-OMEANMETALTEMPERATURES
OFSHELLANDTUBES
T4.l SCOPE
Thisparagraphoutlinesthe basicmethodfordetermindionof meanshellandhrberr|etd
temperatures.
Thesetemperatures
havea pronounced
influencein thedesignof fixedfiieded
er<ctungers.
Knowledge
of rneanmetallemperatures
is necessaryfor detefriningtr.6drd
hickness,shellandtubeaxialstressl6/els,andflexibleshellelementrequirerneirC.
n*s
paragraphprovidesthebasisfor determining
thedifierentialthermalexpansbnterm,AI , 13qluirEd
forthecalculation
of equivalent
differential
expansion
pressure,
P, (seeparagraph
RC&7.161).
T{.2 DEFINITIONS
o
o
o
o
o
o
o
o
o
o
o
o
o
o
4.21MEANMETALTEMPERATURE
Themeanmetial
tempereture
of eithertheshellor tubesis thetemperature
bt<srd fie
metalthickness
mjdpoint
averaged
withrespectto theexchanger
tubelength.Forthecae
of integrally
finnedtubes,thetemperature
at theprimetubem;tatthicknes!mifiriril
applies-Thelin metaltemperature
shouldnotbeweighted
withthe primetubemetal
temperature.
T4.U FLUIDAVEMGETEMPERATURE
*lybe ftuid
tqmperature
is thebutksheilor tubefiuidtemperture
LE :!:q withrespect
3vglaVe
averaged
to theexchanger
tubelength.
T4.3 RELATIONSHIP
BETWEEN
MEANTIIETAL
TEMPERATURES
ANDFLUIDAVERAGE
TEMPERATURES
o
o
o
o
o
o
o
o
a
o
o
o
o
o
o
o
a
o
o
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THERIIIALRELATIONS
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TEMPERATURE
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OFFLUIDS
PROPERNES
PHYSICAL
REFERENCES
P{ SELECTED
(1) Reid,R. C. andShemood,T. K, 'Popertiesol GasesandL[uids', 2ndEd.,McGravrHill
Inc., NewYorfi,1966.
BookCompany,
Inc.,NewYork,
BookCompany,
McGraw'Hill
Tecfinology",
(2) Comings,
E.W.,'HighPressure
1956.
Part1,2nd
Process
Principles',
(3) Hougen,
O. A, Watson,K. M., RagaER.A., 'Chemical
New
York,
1956.
Inc.,
Ed., JohnWiley& Sons,
ol GasesandUquids',TheM.l.T.Press,
(4) Tsederberg,
N. V., Themal Condr.rctiviUes
1965.
lnstituteof Tecfindogy,Canbridge,Massachusetts,
Maesacfru$tts
lnc.,
Engineering",
McGraw-Hill
BookCompany,
(5) Yaws,C. L, 'PhysicalProperties,
Chemical
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11.6
11.8
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12.4
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9.4
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100
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7.7
7.9
300
350
400
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7.6
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12.1
12.4
12.7
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7.3
6.2
6.2
6.4
6.5
6.7
6.8
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6.8
7.O
7.2
7.4
7.6
7.9
8.1
8.3
8.8
8.4
7.2
9.1
8.6
7.4
s.3
8.9
9.1
7.5
93
8.0
8.2
8.5
8.4
8.7
9.0
9.0
9.3
9.5
9.8
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10.4
10.7
11
11.4
1.7
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9.6
9.8
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1 0 .3
10.6
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11.1
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12.4
12.7
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9.6
9.8
10.0
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10.4
10.7
10.9
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11.4
11.6
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7.5
7.0
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7.7
7.2
7.6
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8.2
7.8
8.0
8.5
8.1
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8.8
8.4
8.4
9.0
8.7
4.7
9.3
8.9
8.9
9.5
9.2
9.1
9.8
9.3
10.1
9.8
9.5
10.3
10.1
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10:6
10.4
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10:8
10.7
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70
100
150
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250
300
350
400
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71.0
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72.5
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81.5
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31.5
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600
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TABLES
COIWERSIOT{
FORWIREASIOSHEETilSTALGAGES
Vdrrr b 4grorioc &cirnr& of ra iachAr r uurba of gqer gc io urc (or nrieur drpe nd nrarll it ir rdvir$b b drr. U thicbrrr h thosmdtht whm tFcifyht trgs relar.
tn.ri.{ (l"fi!)
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(s.W.e)c
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cld{4
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llL Gtoct w.O.l
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0.sE
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st|!iL!d
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0.400
txxxxtoo
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000
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0.,tao
0.4:t!
0..fi
0375
03aa
03r2
03as8
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0250
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031,17
0tooil
02500
0.w
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o.62
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2
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0.t56
0.l,al
0.tetl
0.r75a
0.t570
0.13!t8
0.r250
0.t92
0.r7rl
0.tlo
0.t{4
0.t26
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0.500
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0.s4
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0.tctr
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0.091
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0.06{
0.05,
0.r205
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0.0$3
0.0ct0
0.012,
0,t20
0.109
0.0!t5
0.6
0.1113
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0.06&l
0.078{i
0.06!t9
0.fi6
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0.ota
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0.109
0.094
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0.051
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0.0{o
0.@6
0.0c2
0.06a5
0.05a0
0.04?5
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0.4t
0.G5
0.68
0.0,49
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0.0:|5
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0.056
0.050
0.08
0.03?5
0.0625
0.0558
0.04!5
0.0,1O
0.0302
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0.058
0.0118
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0.025
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0.0219
0.s49
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0.024
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0.020
21
0.0r59
0.014?
0.0r28
0.0113
0.0r00
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0.01t3
0.0r62
0.0150
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0.0r6
0.016
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0.0t88
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0.0156
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0.0r25
0.0196'
0rr75
0,0r58
0.0r90
0.0r23
0.014
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0.0136
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0.002
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0.004
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3. Calculate
51.
stressat saddles,
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sEcTtoNt0
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d:r'(n)
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ss + sp shallnot exceed1.25timesthe allowablestressof the headof temperature.
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0
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KoQr . KroQrR
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KrQ" . KroQ,R
n
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whichweris less.
at temperature,
56 shallnotexceed0.5timestheyieldpointof fie shellor ringmaterial
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V^IUES
VATI'ES
0F coNsl^}{rK (riln:RPOI,AIE
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K7
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K9
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K2
KI
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0.74J 0.016OJJ5 0.019
0.3r9
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1J5 0.4r50.9610.3190.6570.3{5 o- 0.712 0.7350.325 0.Mt
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0.597 0.7800J20 0.0J7
140 0.4,130.9m 0.3190.5920.327 l.|.J
0.1710.8500.3190.539 0.311 z.
z
150 0.5050.7990.3r90.4E50.295 o
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r55 0.5J8 0.75{ 0.3r90..,1,11
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160 0.5710.7r50.3r9(tJg6 0.266 (:,
r65 0.6070-6770.3r90J59 0.253 u.,
lrJ
170 t-il2 0.6.100.3r9 0322 0,2f0 UI
175 0.675o60 0.3r9 0.2910i.228
1E0 0.7r80.5770.Jr9 0.260 0.2r6
145
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0.654 0.9760.290 0.026
0.646 r.02E
0.2800.024
0-&17 r.0790.270 0.gu
0.5Jt r .t3l 0.2600.020
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VESSELSUPPORTS
VERTICAL
RGP.G.7.12
topplate'b6e date, andtwogusssts.
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acceptabla
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GOODPRACTICE
RECOMMENDED
RGP.RCB.10.6 NOZZLELOADINGS
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to benegligible,
of design,nozzleloadsareassumed
Forpurposes
RGP-RCB-10'6'
in
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loads
in
his
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such
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FIGURE
RGP-RCB.10.6
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as
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forces
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6 a combination
evaluated
wallof theheat
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For
calculation
in
this
area.
condition
result
in
an
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could
and
exchanger,
pressure
piping
references
loads,
and
vessel
due
to
wall
of
the
in
the
developed
stresses
combined
References:
in Spherical
andCylindrical
No.107,"LocalStresses
Bulletin
Council
Research
( 1 ) Welding
A.G.HopperandJ.L' Mershon.
K. R.Wickman'
ShellsDueto ExternalLoading",
P.P.
Pressure
Vessels",
in Cylindrical
Moments
FromRadialLoadsandExternal
(21 "Stresses
(1954-1
955).
Supplement
JoumalResearch
TheWelding
Bijlaard,
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(3)
(4)
to StraightPipe",W.G.Dodge.
Attachments
in Cylindrical
ShellsDueTo
CouncilBulletinNo.297,"LocalStresses
WeldinqResearch
to WRCBulletin107''J.L.Mershon,
on Nozzles- Supplement
Loadings
Externa-l
andE.i. Rodabaugn.
GlV.Ranjan
K.Mokhtarian,
TO
SUBJECTED
SHELLINTERSECTIONS
RATTO
OF LARGEDIAMETER
DESIGN
RGP.RCB.1O.7
LOADINGS
ANDEXTERNAL
PRESSURE
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E.Rodabaugh,
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I.5 I.ARGEDIAilEIERLOWPRESSURE
RGP.RCB.1
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Whendesigninga largediameter,lowFessureflange,numrousconsidrations
in orderto reducethe amountof flangerotation.
AppendixS of the Codestould be revieerd
is thelact frlatlhist]pe of nangeusuallyhasa largeactualbdt area
Anotherpointol considerfion
area;the extraboltareacombinedwiththe potentialboltstress
required
compared
to the m6imum
setare produced.Mehods
dlec'tion andpermanent
canbverloadtheflangezuchfrat excessfue
arearrailabbto determinethe lnitialboltsiressrequiredin ordetto adtievea leak-freeboltedirint
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RGP.RC&l2FIIIITEEIfTIEIIT AI{ALYSISGUIDEIJNES
This.soctionoffersguidelines
for applying
the FiniteElementAnafysis
-Th6se
techniqueto compff1gr6ured ir
shell-and'tube
typehed exchangers.
guidelinesmayte usedas a basistor odrmi*rg gFfircry
for rrarlousheatexchagercomponenb,as riell as elementtypesto
be usedwih thata"rr..e",rfrrs
geomdry'Thissectionalsosuggestsguidelinesfor properly
evatuaung
an
typeol stressthatshouldbe conliderddfor fre cooispbnOmg
geor"rry. ""Ji"r "ijia",rr,ir;uL"
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rypicat
carcurarion
codee
;.,mlT::'S,:*T:'LT^sllTj9j1p_1,-"Hi:"
ouFut
in'ariousmodes.Thechoiceorelement
typessucftassdidor Cnelwittnnuo."iliffi- s*ire
Theuser'srequkements
forcode.orcon'strucrion,
Pr.ocess'
wheffier
ASME,pED:;;ti*r, musbe
'ntryq"d
intotheinteFretation
ol shessresuns.Eac+r-cQoe
specifies
theoasistorinterlil;;ffifr
analysis
results.There{ore
thecalculated
resutsmustbecomffi"dil;rp;;;1"'t
.rur,*-*, r,,
goveming
codeorcodesofconsbuction.
Typicalcombination
methods
are
Von
lrlises
ano
UadnnmSrear
Stress.
e
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2.0
orsecondarv,
general
or localis to.bedetemined. ex+anseryemprqy
rs,ge a
consfuc'tion
teatures
thatmavreoultinvariousareasof thelg!
",rid"
heatexctr*6* uiini l"i.rpra.a
differenily.
Therefore
eac*rai9.aor|9
rd b"e'erraruaeo
separatery.
Thecodesd
"*;69;r
definition
of
the
basis
ot
oesig
to oe
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i.uJrio^,,.rl*"
H*y*,ny{^contain
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may
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ilrr.ijil.'ivTlH"* ,"rt
fflgj::9:^:I ITS:f _"gL?lruction
"l"rrrritJ
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vessers
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to'i
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area
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# &it,"fi;
exchangef,
-u t5!.Erti
flllji
[$,bvon",=n*0".".'rn"'"Jffi
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a
3.0 Mesh
rvrnorr
rrrrrrtsi'
limits.
Dul[arJle
Suitrable
mesndevelopment
mesh
oev-elopment
is one
one-of
of the
the kev
key sl
stepsto obtaining
useableresults,Elernent
3:1.Inareasof
expeaeoflel;;;;l;it;1.s:1mav
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be
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ETiIDED
RECOIITII
sEcTloN10
FOUUNG
RGP-T-2
RGP-T-2.lTYPESOFFOUUNG
complex,
Theyareindividually
Cunentlyfve differenttl1pesof foulingmecfranivnsarerecognized.
andtheirefiectsmayincreasepressuredrop,accelerateco{T6ion
oftenoccurrirqsimultaneously,
anddecreaselhe orrerallhealfransfercoeffltcient
(1) PrecipitatbnFouling
fouling.lt occursin many
is oneof the mostcdnmontypso{ precipitation
Crystallization
scaleformsaslhe
prccessstreams,coolingwaterandcfifirical streams.Crystallizatbn
ol a relativelyinsolublesalt.Themostcommon,calcium
resultof orrer-saturation
of the
fonnson heattranslersurfacesas a resultof theihermaldecomposiUon
carbonate,
ions'
with
calcium
reaction
bicatbonateionandthe subsequefit
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Sedimengtion is the most commonform of partbulatefouling. Particlesof clay,-sand,silt,
rust etc. arc initiallysuspendedin the ffuirl and form depooftson the heat transfer st{aces'
Sedimentationis frequendysuperimpoeedqr crystallizationand possiblyacts as a cdlyst
for certaint)rpesof cfiemical reactionfouling'
(3) ChemicalReactionFouling
Surfacetemperaturesand the presenceof oxidationpromotersare knownto significaflfly
influencethe rate of build up ct tds louling typ. Coking,the hard crust deposit of
hydrocarbonsformed ur high temperdlre $ff{aces, is a commonform of this type of
a
I
iouling.
(4)Corrosion
Fouting
lronoxide,the mosicommonformof corrosionproduclis the resultof an electro-ctsttical
exposedsurfacesof the heatexchanger'
reactionandformsas a scaleon ion-containing,
to the basemetalof the heattranslel
Thisscaleproducesan addedthermalresistanc
sudace.
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lt alsopermitsexamination
whereloulingpredominates.
coefficientequation.Theoecan{pd,
heat
transfer
overall
introducedbv fte differenttermsin the
to
reducethedfect of{outing'tt dso
potential
dnnges
deslgn
are
there
to the deignir, wtrere
for
permibthJde6rmhationof thearirountof heattransfersurfaceafea'ftathasbeeriassigned
lnappropriately
specifiedto providesaletytactors
afe somtims
iouling.Higherfoulingresistances
and/or
theasfualoperatingconditions,
in the heathansfercalculation,
to accountlor uncertainties
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in fre frculingresislances.
butttteyitroutOriotUemaskeO
fuors in the deoig calculations.
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GOODPRACNCE
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B) SurfaceAndBulkTernperafures
Formanykindsof fouring,.as
he temperatures
increase,
-buit_.up-;*d;fr*"
the amouotcf fur,g
increases'Lowertemperatures
prodJceslowertouting
ftd ofterl
areeasierto remove,
C) LocalVelocilies
highreducesthetendencyto four.Verocflies
Ig-"tty, kepingthe\rerocities
on tc
tubesidearerimited
by.erosion,
andontheshertsloeoyn'cr*-inatJGrai*.
Stagnantandrecircutarion
regionson tfreshelts."l;;
b ;";;;;id'.
D) TubeMaterial,Configuration
AndSurfaceFinish
Theserec{inn
of fubemateriaris significantwhenit comesb corosbn. sfi." th&
of
biorogicar
fo.mngcanbe resser*doy copper-oearifiu*rJJJ].
t
G"r,
differences
betr,vee-n
finnedandpraintudiig. su*ad iinid ilb;
$;, b hfrence
therde of foufingandthe easeof deaningl
E) HeatExcftanger
Geome{ry
AndOrientation
S.*r.".try
g:,ry{loll"l
Ih".
of theflourson
l*!:ohanger caninfluencethe uniformity
"
the
tubesideand
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side.TheeasJofcreaning
;-ba;;iry
ilfr'd;
ilil"
orientationof the heat exchanger.
F) HeatTransler process
The fouling resistanceslor the sarne lluid can be.considerably
differentdepenttingupon
condensing.
",
G) FluidPurityAndFreedomFrornContamination
{o+.nytos
9r! q1_oLlo1*g inherentimpuritieshat candeposiroutas,afoutinglayer.,,
ol
actas cqtaryq.s
to thefoutingprocesses.tt is often
r"
eliminate
thefoulingconstituents
by filters.
"*""[i*]rv
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wherher
heatis beingtransfened
rhrough
sensibre
h";ilg;il;ii;g,'uoiiing,
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to providecathodicprotectionin the design.
le plannedCleaningMethodAndDesiredFrequency
rdtclrd
,.:,.:ii: JT.P;js!:tfftl'sH,I,sJl$gq,b! thedesigngage
s afewhetheritr
wilbedoheaF
'#ilihlffi#,i,ffi
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andpiping
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ffi:ffi1'atuin.g,
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Thereareturobenefitsfiun pracingthe moreburingfluidon the
fubesr.re.Thereb rc.s
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GOODPRACTICE
RECOMMENDED
sEcTloN10
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to cleanthetube
easirto cleanfte tubesidethantheshellside.lt is oftenpossible
to removethe bundleto
sidewitr the exchangerin placewhileit maybe necessary
deantheshellskle.
RGP-T-251
ECONOlllcooNslDERAnoNs
plannedfoulingprevention,
fur
andcleaningmakepossiblelo'werallowances
maintenance
frequency
of
The
amount
and
costs.
fouling,butdo involvea commitnentto ongoing
wifi userandoperation.
deaningvariesconsiderably
involvedin decidinguponthe amo.rr of foulingdloste
Them6t significantparameters
thd sfrorldbe prwidedarethe operdionalandeconomiciactorsthatfiange withtime.
firstcostsandoperatingcosts,ditferentcleaning
Ngrfluid teatnenb, c'tranging
prmeduresandthe degreeof paybacklor longerperkrdsof beingonslreamshouldbe
Failureto
loulingresistance.
an appropriate
sorneof the itemsevaluatedin determining
mondarypenaltiesfot
mayleadto unnecessary
indudethe economicconsiderations
touling.
of theirheat
concemedaboutfoulingcontinuallymonitorthe performance
Cornpanies
for
theirownguidelines
foulingexperience
anddevelop
to estabtish
exchangers
newequipment
foulingresistance
to specifywhenpurchasing
theappropriate
determining
Almostwery sourceol coolingwaterneds to be treatedbeforeit is usedfor heal
e<drangerservice.Thetreafnenlrangeslromsimplebiocideadditioflto controlbblogical
treatmentol brackishwaterto rendrit suitablefor use.Theamount
louling,to Substantial
ad substitutesourcesof coolingmustbe sought.Wittl
of treatnentmaybe uneconornical
quality
canbe improvdto thepointthatfoulingshotldbe
the
of
water
todat'stec*rnology,
andsurfacetemPerafures
underconfol as longas flowvelocitiesaremaintained
controlled.
requirernents
with
sothatit willmeetperformance
theheatexchanger
allowfor oversizing
not
recognize
thelime
These
values
do
and
between
shutdowns
cleaning.
intervals
reasonable
o{ particular
relatedbehaviorof foulingwith regardto specilicdesignand operationalcharacteristics
heatexchangers.
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RECOiliIENDED
Gq)D PRACTTCE
|D
SECNOflIO
FoulingReslstencsior IndustrialFlulrls
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RECOI'I'ENDED
o
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FoullngRsslstanceoFor ClremlcalProcesslngStreame
GasesAndVapors:
AcirdGases
0.002-0.(m
SolventVapors
0.001
Stable OverheadPrcduds
0.001
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MEAAndDEASolutircns
0.002
DEGAndTEGSohnions
0.002
0.001-0.00e
CausticSotutions
0.002
VegetaHeOils
0.003
lt
a
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0.001.0.002
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Liquids:
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RichOil
0.001-0.002
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GOODPRACNCE
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0.ml
0.ml
VacuumOverhead
Vapors
o.w
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VELOCITYFTISEC
a
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0.002
0.003
0.002
0.002
SALT*
0.002
0.00s
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0.(pl
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VELOCIryFT/SFC
4
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>4
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>4
0.003
SALTI
0.006
0.005
*Assumesdesalting@ approx'250" F
0.005
0.007
0.006
0.006
0.002
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{}
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HeawGasOil
AsphaltAndResiduum:
10.010
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0.007
Cracking
AndCokinqUnitSbeams:
,.
0.002
UgfrtCycleOil
.:
o(xxz{r.0(B
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,9.@99,90!,,,,
"
b.08{
HeavyCokerGasOil
0.00dHt.(ffi
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tanufacturcrs Association,Inc,
to$l
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RECOTIMENDED
GOODPRACNCE
,l
0.0015
BeformerEfiuent
0.0015
HydrocrackerChargeAnd Efflunf
0.002
RecydeGas
0.001
fl
rl
rl
ol
tl
ol
0.002
OverheadVapors
0.001
LiquidPoductOver50' A.P.l.
LiquidProduct
30 - 50 " A.P.l.
0.001
rl
ol
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rl
0.002
fl
Streams:
LightEndsProcessing
OverheadVaporsAndGases
ol
0.(x)1
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fl
0.001
Absorption
Oils
0.(X)2{.0tr}
0.002
ol
fl
rl
ol
Reboiler
Streams
Streams:
LubeOilProcessing
0.002
Solvent Feed Mix
0.002
Solvent
0.001
Raffinate
0.00'l
rl
ol
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rl
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Asphalt
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wa* Sluniesr
0.003
Refined Lube Ol
0.001
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Visbreaker:
tl
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NaphthaHydrotreater:
,,01003
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0.002
Naphthas
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GOODPRACNCE
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FoulingReslstancesFor Water
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TanperafureOf Water
19
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Sea Water
0.0005
Untreated
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Minimum
Averaoe
0.001
0.003
0.003
0.005
0.0(N
0.002
MuddyOr Silty
Hard(Over15 Graine/Gal.)
jrl
EngineJre*et
0.002
0.001
0.003
0.002
0.0m
0.002
0.004
o(m
0.m5
0.0(F
0.003
:
0.003
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1' ,1,',p,0005,,
,,,
0:0005
0.0005 ,
0.001
oii005
0.001
0.0m
0.002
0.002
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Or ClosedCyde
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0.001
0.001
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CoolingTowerAndArtificiat
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APPENFfiA
NOI.I.TAIIDATORY
rury91991O- TUBESHEETS
Thefoflol'ving
ruleshavebeeninqt]dedqs designmethodfor trbeshee,ts
for heatexchar{prstiat are .'
?
designedperASMEcode.rt is notinrended
thatfr;-;G-be
usedi"
t" A-dili desbnnd6s
"dditi"n
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TUBESHEETS
APPENDIXA
FORIIUI.A- BENDING
A13TTUBESHEET
-I = - FGfF
l-
3 \ltrs
wfiere
T = Effectivetubeshee{thftr(ness,in. (mm)
S= Codeallowablestressin tenion,psi (kPa),for fubesheetmaterialat desig
(seeParagraph
RCB-1;42)
mtaltemperatures
(TypeP),P shallbeas delinedh
Foroutsidepackedfloatingheadexcfiangers
psi
(kPa).
Paragraph
A..|41,
withlantemringfifpe W),f'orthefloding
Forpac*edfloatingendexcfiangers
Paragraph
A'142,psi (kPa).
tubesheet,
P shallbe as definedin
A.153'
P shallbeas definedin Paragraph
exchangers,
Forfixedtubesheet
psiftPa).
4.154,or A.155,
P shallbe rhedes(p pressure,shellskJeor tube
Forotrer typeexchangers,
side,conectedfor vacuumwhenpresenton theoppositeside,or differential
psi (kPa).
pressurewhenspcifiedby fte purchasr,
wherethe
tubesheets
For U-tubetubesheets(fype U) andfrorstationary
oppositetubesheetis a lloatingtubesheet,wtlerethe tubesheetis extendedas a
flangefor boltingto headsor shellswithringtypegaskets,P psi ftPa) is givenby
the greatestabsolutevalueof tte following:
For a tubesheetweldedto the channeland extendedas a flange for
boltingto the shell, P is the greatestabsolutevalue of (P, + Pa) orP,
For a tubesheetweldedto the shelland extendedas a flangelor bolting
to the channel,P is the greatestabsolutevalueof (P,+ Pil or P"
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TABLEA.131
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ChannellD
Des(p preserq;EftPa),sheleidec
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TUBESHEETS
FORMULA.
SHEAR
A.132TUBESHEET
' (,0.31D,rP\
4)\s/
-
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=------------!-l
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where
thickness,
in.(mm)
tubesheet
| = Effective
LN
in. (mm)
of thetubecenlerlimitperimeter,
diameter
D, - -:: - Equivalent
"C
in increments
of onetubepitch
( = Primeter
stepwise
of tfietubelayoutmeasured
tubes,in.(mm). FigureA.132showsthe
of theoutermosl
fromcenter-to-center
andsquaretubepatterns
to typicalhiangular
application
FIGURE
4.132
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TABLEA.I32
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APPENDIXA
TUBESHEETS
TABLEA.132Continued
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TUBESHEETS
APPE}IDIXA
A.I33TUBESHEET
FORI'ULA. ruBESHEETFLANGED
EXTENSION
Thisparagraph
is applicable
onlywhenbottloadsaretransmitted,
at theboficade.to
theextendedportionof a tubesheet.Theperipheralportionextendedto fumra flarge
for bofting
to headsor shellswithringtypegasketsmaydifferin thickness
tan th*
portioninsidetheshellcalculated
in paragraph
A.131.Theminimum
fridfiEssdtt|e
extended
portionmaybecalculated
fromihe following
equation.
u(r'-t*3.7rrr lnrl1"'
_
| __l__
2i' = 0.981
______J I
IL s (\ z - c )/ {\ t + t . 8 6 r| ' ?| )
)
where
f,= Minimum
thickness
portion,in.(mm)
of theextended
A - Outside
diameter
of thetubesheet,
in.(mm)
A
G
=
M
thelargerofM1orM2asdefined
in paragraph
A.152.
NorE: Themomentsmaydifferfromthemomentsactingon the attached6ange.
,9andG aredefinedin Paragraph
4.131.
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TUBESHEETSI
APPENDIXA
PRESSURE
EFFECTIVE
TYPEE(CHAI'IGEFS
TUBESHEET
A14 PACKEDFLOATING
AI41 OUTSIDEPACKEDFLOANNGHEAD(fYPE P)
wtrosefloatingheadsarepac*dat theodside
of trbesheetsin o<cfrangers
Thethir:kness
diametrol thetubesheetor a cylindrkElextensionthereotshallbecalculatedlike
tubesheetsusingttrefonnulasforP as definedbelow.
stationary
- BETIDING
DESIGN
PRESSURE
A1411 EFFECTIVE
A.131b
Theeffectivedesignpressureto be usedwiththeformulashownin Paragraph
given by:
a
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psi ftPa),tubeside
Designpressure,
(Forvacuumdesign,P, is negative.)
0
t
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in. (mm)
diameter
of thefloatingtubesheet,
D = Outside
A as definedin ParagraphA.132
where
Pr=
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APPEIEUA
A,I5 FIXEDTUBESHEET
EFFECNVE
PRESSURE
ThisParagraph
shatlapplyJoxcl-"Lsg"
having.tubesheets
fixedto bothendsof thestrefl.
nlh ',
withouta sheilexoansion
iointexcepiasrequireioipermittedby.paragraph
A.3. Bothttedc*
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exerted
tubes,
andsherareoefined
intermsoreq;iiai;ni"-.!gr.gi"ga""id;;;;ff,onthetubesheeb,
A.151through
A.1s5toruseinp"tagrads-Ajti'Jio n rrz. Thesepressures par{,,*.s
sha[abobeused
(with"/ =1)in paragraphs
A.zz,e.zi aia Aisto as"esstre needforanexpansion
joint.The
themost
adverse
opeiating
$nt#fftg!:r:nsider
conoirions
i;"ird;;
ffi iu"rcnaser.
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4.151EQUIVALENT
DIFFERENTIAL
EXPANSION
PRESSURE
Thepressure
dueto differential
thermalexpansion,
psi(kpa),is givenby:
(D
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-/ = 1.0for shellswithoutexpansion
joints
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APPENDIXA
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E = Elasticmodulusof thetubesheetmaterialat meanmetaltemperature,
(SeParagraph
BO&l./ttlz).
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ff = Numberof
Notes:
Do =
la =
t, =
(mm).
in. (mm).
lor kedetypexctangers,
or portwallihickness
Strellwallthickness
(1) J canbeassumed
equalto zeroforshellswithexpansion
iointswhere
. =---fiT-(4-r,)t,E,
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(2) Tubesheets
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APPEIDD(A
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BOLTING
PRESSURE
whenfixedtubeshets
areextendedfor boltingto headswi,hringtl'e gaffi,
o<tension
andthatportionot thetubsheebtnsidethestrellmaydiffermrrffil t
rrre
extensionsfiallbe designedin accordance
rirrith
put"gr"phAi;i. it'. #.aarr" mdnent
acthg uponthetubesheete)dension
shallbe accounleo't-in *o""qu"rrt p"rqn+t i
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TUBESHEETS
APPENDIXA
jointinsidediameter,
in.(mm)
Maximum
expansion
jointis present)
q = G whenno expansion
Di:
Othersymbolsareas definedunderParagraphs
A.151-and
A.152.
Notes:
(1) Algebraic
signof {' mustbeusedabove,andmustbe retained
for usein Paragraphs
A.154,A.155,4.156,4.22
and4.23.
(2) WhenJ=4 formulae
containing
P7willnotconlrol.
(3) DeletethetenflPa"in theaboveformulae
for usein Paragraph
A.132.
(4) Forkettletype,G : portinsidediameter.
PRESSURE
A.ls,f EFFECilVETUBESIDEDESIGN
pressure
is to betakenas ttregreatestabsolute
Theeffective
tubesidedesign
valueof the
following:
P,'+ Pr,+ Po
P=
whenPr' is positive
P,'* Pu,
orP:
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psi(kPa)(Forvacuum
design,
P,is negative.)
Tubeside
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r=
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to-tt'
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,1
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- | l + 0 . 4 J r r ( 1 . 5f +
r .' ll |
I
+
J
K
F
^
|
Lrl
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)
for usein
(1) Algebraic
signof P,' mustbe usedabove,andmuslbe retained
A.155,A.156,X22,and4.23. :
Paragraphs
tZl Wn". "l: O;
containing
Pawillnotcontrol.
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: l : r , l r : r,
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APPETIDIXA
4.155EFFECTIVE
DIFFERENTIAL
DESIGN
PRESSURE
undercertaincircumstances
thecodeandotrerreguratory
bodiespermit
'The desi$ qt rhe
basisof simultaneous
actionof bothsheilandtubeiide pressures. effia#
differential
designpressure
forfixedtubesheeb
undersuchcircumstances
isb beHoerl
as thegreatest
absolute
valueof thefollowing:
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P=P"-P!
or
P= p*
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lo
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TUBESHEETS
APPENDD(A
fiat bothtubehets
A.151throughA.155assurning
(3) Galculate
ts perParagraphs
=
propertie
l'.
Lp
B
altd
of
subscript
the
have
Zr andlr as follows:
(4) Calculate
-Tt
-Tt
L L,
Lo=
o
o
o
'.[*)(+l
Lt=L-Ln
A andLl fromstp4.
of subscript
A.151throughA155 usingtheproperties
TpperParagmphs
(6) Recalculate
.BandIr fromstep4.
(71 Repeatsteps4 through6 untilvaluesassumedin step4 arewithin1.5%ol thevalues
calculatedin step5 tor Taandstep6 for Tr.
Ie andrB prstg4.
incrementafd recalculate
(8) RoundT, and Is upto an appropriate
(e) Calculatetheshellandtubestressesaridthetubeto-tubeshediointloadsper
subscripted
A.2for eachtubesheetsystemusingtheappropriate
Paragraph
propatieo.
Note: Theshetlandtubestressesandtubeb'tubesheetjointloadsfor eachtubesheet
mayexist,however'
be identical.Smalldifferences
systemshouldtheoretically
in step8. Thetubestless
becauseof roundingthecalculatedtubesheetthicknesses
jointloadsfromthetwosystemsshouldbe averagdbefore
andthetube-to-tubesheet
in ParagraphA.2.
thesevaluesto the allowablevaluesas calculated
cornparing
a
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shellslressis givenby:
Theeffectivelongitudinal
:::,.:
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P"+ =
P1
(}
w*w.tema.ory
::
::
)
'
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TUBESHEETS
orP"*= I
orP"* =
-P,
ofPr*=
Pr+1
orP"*=
4-Po
1- Po
e
o
orP"*=
Note(2)
Note(1)
Notes(1)and(2)
Notes(1)and(Z)
otP,* = Pr+1-Pq
where
APFEI|OD(A
Note(1)
Pr- 4-P,'
othersymbors
area.sdetinedi1 paragraphs
4.151,4.153,andA.154,usirgaq{tdsf*fl
andtubesheet
thic*nesses
andrt ining'afg"tr;iign".
Notes:
{D
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-Pr ',.,,
, , , o1 t P * - =
.
orP,*= P,
0
t
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I
:-"
Pr+j Po
orP,+=
-P, + Po
,r
t::. ., ,
Note(2)
: . . : . ' :: .
:.
,, .l
NoEs(1)and(2)
':..-::..:']:..:
Notes(t) and(2)
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TUBESHEETS
APPET{DIXA
Notes:
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