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Marinediesels - Co.Uk Sample Questions Chiefs Engineers Motor Eks
Marinediesels - Co.Uk Sample Questions Chiefs Engineers Motor Eks
marinediesels.co.ukChiefengineerssamplequestionOctober2000question7
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TheBasics
The2StrokeEngine
The4StrokeEngine
Operation
Members
October2000Question7.
Withreferencetomediumspeedenginecylinderliners:
a. explainthecauseandeffectsofpolishingorglazing(6)
b. describe,withtheaidofsketches,anantipolishingringandexplainhowitisfittedintheliner(5)
c. explaintheactionofanantipolishingringduringtheoperationoftheengine(5)
AuthorsNote:ThisquestionappearedforthefirsttimeinOct'99.Imaybemissingsomething,butpartcofthe
questionseemstobeagiveawayfor5marks.
a.
When a liner and piston rings have run in, the asperities, or high spots have been worn off the rubbing surfaces, and
ideally, what is left is a microscopic corrugated surface which will hold the lubricating oil. Combustion, especially of
residualfuels,willproducecarbonwhichtendstobuilduparoundthetoplandofthepiston.Asthecarbonbuildsup,it
willeventuallytouchthelinersurface,removingtheluboilfilm,and,becausethecarbonisabrasive,itwillpolishthe
linersurface,removingthemicroscopiccorrugations,andgivingitahighlyglazedsurfacetowhichaluboilfilmcannot
adhere.Carbonbuildupcanbesoseverethatitjamsthetopringinitsgroove.Thedualactionoffurthercarbonabrasion,
andunlubricatedcontactbetweenringsandlinerleadingtomicrosiezurewillacceleratethewearrateofthelinerleading
toblowby,lossofpower,possibleseizureanddangerofcrankcaseexplosion.
b.
Theantipolishingringhasaslightlysmallerdiameterborethantheliner
in which it is located, and is slightly larger than the top of the piston.
Whenthepistonisontopdeadcentrethebottomoftheantipolishingring
isjustabovethetopsurfaceofthetoppistonring.
Theantipolishingringisaclearancefitinastepinthetop of theliner,
and can be replaced when it wears. On some engines it incorporates a
coolingspace,andsotheantipolishingring(orfireband)isfittedwithO
ringsforsealing.
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marinediesels.co.ukChiefengineerssamplequestionOctober2000question7
c.
Asthepistonreciprocatesinthecylinder,anycarbonbuildupformingonthetopofthepistonwillberemovedbythe
antipolishingring.Thisensuresagoodlubricantfilmonthelinersurface,reducingwearandgivingamoreconsistent
lub.oilconsumption.
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