3

4
A

10

85

125

30

20

85

250

30

318
R

C
L

Q Q

280

60

D
80

35
I

K
WELDING PROCESSES
1. SMAW--111
2. GTAW--141
3. GMAW--135
4. FCAW--136

380

E
F

INSTRUCTIONS
1.TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE MOST LOGICAL SEQUENCE

Test Project for the 42nd. WorldSkills

Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.

FOR STRUCTURAL SQUARENESS AND JOINT ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER
THAN 15 mm AND PLACED ON THE OUTSIDE OF THE VESSEL ONLY. ALL WELDS ARE TO BE MADE AS

INDICATED ON DRAWING.

Skill: 10. Welding, Schweissen, Soudage

2. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 mm (+2mm/-0mm) IN LEG LENGTH.

Scale: N. T. S

3. GRINDING WILL BE LIMITED TO : TACK WELDS, STARTS, STOPS, ROOT PASS, FACE AND TOES.

Drawn/Designed by: Chih-Peng Chen TW / Kamyer Sadeghi IR

4. POST CLEANING : WIRE BRUSH ONLY AFTER SLAG REMOVAL, NO GRINDING.

ALL DIMENSION IN MILLIMETRES

OR

Date: 18. Dec. 2012 Paper: A3

Description: Pressure Vessel-Assembly

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO A

Rev. 2

Page: 4

10

10
WELDING PROCESSES
1. SMAW--111
2. GTAW--141
3. GMAW--135
4. FCAW--136

A
L

Q Q

280

60

B
80

35
I
K

380

250

INSTRUCTIONS
A

1.TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE

MOST LOGICAL SEQUENCE FOR STRUCTURAL SQUARENESS AND JOINT

ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN 15 mm AND

30

20

125

PLACED ON THE OUTSIDE OF THE VESSEL ONLY. ALL WELDS ARE TO BE

MADE AS INDICATED ON DRAWING.

85

2. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 mm

(+2mm/-0mm) IN LEG LENGTH.

85

3. GRINDING WILL BE LIMITED TO : TACK WELDS, STARTS, STOPS, ROOT

PASS, FACE AND TOES.

4. POST CLEANING : WIRE BRUSH ONLY AFTER SLAG REMOVAL, NO

30

GRINDING.

Test Project for the 42nd. WorldSkills

Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.

318

Skill: 10. Welding, Schweissen, Soudage

Scale: N. T. S

Drawn/Designed by: Chih-Peng Chen TW / Kamyer Sadeghi IR

ALL DIMENSION IN MILLIMETRES

OR

Date: 18. Dec. 2012 Paper: A3

Description: Pressure Vessel-Assembly

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO E

Rev. 2

Page: 1

10

10

TO SUIT THE ACTUAL OD. OF PIPE PROVIDED BY HOST WORKSHOP

R 44

.5 5

250

105

A
A

n2

95
190

n100

10

30BEVEL CUTTING

50

190

380

ALL DIMENSION IN MILLIMETRES

20

70

30BEVEL CUTTING

30

30BEVEL CUTTING

70

n2

60

30BEVEL CUTTING

30 BEVEL

6
140

190

MILD STEEL

NIPPLE AND DRAIN PLUG

MILD STEEL

MILD STEEL

O
N
M
L
K
J
I

1
1
1
1
1
1
1

MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL
MILD STEEL

PIPE, OD 60.5, SCH 40, 50

mm LONG
PIPE, OD 89.1, SCH 40, 140
mm LONG
PLATE, OD 52.7X6
PLATE, OD 78.1X6
PLATE, OD 100X10
PLATE, 70X70X10
PLATE, 170X77X10
PLATE, 170X160X10
PIPE, OD 89.1, SCH 40, 140
mm LONG

MILD STEEL

PLATE, 190X100X10

MILD STEEL

PLATE, 190X100X10

F
E

2
1

MILD STEEL
MILD STEEL

PLATE, 190X50.45X10
PLATE, 190X140X10

D
C

2
2

MILD STEEL
MILD STEEL

PLATE, 190X113X77x10
PLATE, 190X60X10

MILD STEEL

PLATE, 190X140X10

1
Q'TY

MILD STEEL
MATERIAL

PLATE, 380X250X10
DESCRIPTIONS

30 BEVEL

0
n2

160

n89.1

170

140

80

113

77

n20

n89.1

190

140

n2

100

95

n78.1

n52.7

50

190
85

30 BEVEL CUTTING

n60.5

3.9
77

140

E
30BEVEL CUTTING

A
ITEM

50

170
190

70

50.45

70

Scale: N. T. S

Description: Pressure Vessel-Parts list

OR

Date: 17. Dec. 2012 Paper: A3

Drawn/Designed by: Chih-Peng Chen TW / Kamyer Sadeghi IR

Skill: 10. Welding, Schweissen, Soudage

190

Test Project for the 42nd. WorldSkills

Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.

R
L

ID 20 mm CENTER HOLE DRILLED

ONE END 30 DEGREE BEVEL
CUTTING AND ID 20 mm HOLE
DRILLED AS PER SKETCH
ONE END 30 DEGREE BEVEL
CUTTING
CUT TO SHAPE AND ONE END 30
DEGREE BEVEL CUTTING
ONE END 30 DEGREE BEVEL
CUTTING
CUT TO SHAPE, TRAPEZOID
ONE END 30 DEGREE BEVEL
CUTTING
ID 20mm CENTER HOLE DRILLED
AND ONE END 30 DEGREE BEVEL
CUTTING
CUT TO SHAPE
REMARKS

TO SUIT THE TESTING PUMP AT

WORKSHOP
ONE END 30 DEGREE BEVEL
CUTTING
ONE END 30 DEGREE BEVEL
CUTTING
ID 20 mm CENTER HOLE DRILLED
ID 20 mm CENTER HOLE DRILLED
ID 20 mm CENTER HOLE DRILLED

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO E

Rev. 2

Page: 2

10

135

WELDING PROCESSES
1. SMAW--111
2. GTAW--141
3. GMAW--135
4. FCAW--136

10

INSTRUCTIONS

135

111

1.TACK WELDS CAN BE MADE IN ANY POSITION WITH ANY PROCESS IN THE
MOST LOGICAL SEQUENCE FOR STRUCTURAL SQUARENESS AND JOINT

135

ACCESS. ALL TACK WELDS ARE TO BE MADE NO LONGER THAN 15 mm AND

PLACED ON THE OUTSIDE OF THE VESSEL ONLY. ALL WELDS ARE TO BE

135

MADE AS INDICATED ON DRAWING.

2. ALL FILLET WELDS EXCEPT SPECIAL NOTES ARE TO BE 10 mm
(+2mm/-0mm) IN LEG LENGTH.
3. GRINDING WILL BE LIMITED TO : TACK WELDS, STARTS, STOPS, ROOT

PASS, FACE AND TOES.

136

4. POST CLEANING : WIRE BRUSH ONLY AFTER SLAG REMOVAL, NO

GRINDING.

136
136

141 4(+2/-0)

136

141

141 4(+2/-0)
141

111
141
111

135

141

136

D
136

135
135

136

135

136

135

136

135

136

135

111

6(+2/-0)

141

136

111
Test Project for the 42nd. WorldSkills
Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.
Skill: 10. Welding, Schweissen, Soudage

Scale: N. T. S

OR

Date: 18. Dec. 2012 Paper: A3

Drawn/Designed by: Chih-Peng Chen TW / Kamyer Sadeghi IR

Drawing No: WSC2013_TP10_IR_PRESSURE VESSEL-ISO A

ALL DIMENSION IN MILLIMETRES

Description: Pressure Vessel-Welding Symbols

Rev. 2

Page: 5

10

ITEM
A
B
C
D
E
F
G
H
I
J
K
L

45
n9

78

A
39

90
A

n8

Q'TY
1
2
4
1
1
1
1
1
1
1
1
1

MATERIAL
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304
AISI 304

CUT TO SHAPE

CUT TO SHAPE

CUT TO SHAPE

ID 9 mm CENTER HOLE DRILLED

TACKED ON PLATE K

H
E

REMARKS

1. ALL TACK WELDS GTAW (TIG) (141) IN ANY POSITION.

2. ALL BUTTS & CORNER WELDS TO HAVE FULL PENETRATIONS.
3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.
4. ALL FILLET LEG SIZES: 3.0 mm WITH TOLERANCE (+1.0 mm/-0.0 mm).
5. OUTSIDE CORNER WELD RADII: 2.0mm WITH TOLERANCE (+1.0 mm/-0.0 mm).

--TACKWELD ONLY FOR PURGING

--TO BE REMOVED FOR EXAMINATION

10

DESCRIPTIONS
PLATE, 120X110X2
PLATE, 80X50X2
PLATE, 90X80X2 TRIANGLE
PLATE, 100X80X2
PLATE, 60X50X2 TRIANGLE
PLATE, 100X60X2
PLATE, 90X48X2
PLATE, 150X60x100X2 TRAPEZOID
PLATE, 90X60X2
PLATE, 100X90X2
PLATE, 90X78X2 PURGING PLATE
TUBE, OD 8X50X2

INSTRUCTIONS TO COMPETITORS

50

C
B

20

20

20

90

50

50

100

80

60

60

Test Project for the 42nd. WorldSkills

Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.

C
Skill: 10. Welding, Schweissen, Soudage

Scale: N. T. S

50

150

90

Drawn/Designed by: Chih-Peng Chen TW / K. S. Lee KR

ALL DIMENSION IN MILLIMETRES

OR

Date: 18. Dec. 2012 Paper: A3

Description: Stainless Steel/ Rostfrei Stahl/Inoxable L'acier

Drawing No: WSC2013_TP10_KR_SS-ISO A-R1

Rev. 2

Page: 2

10

1
PIPE TEST COUPON 1A:
MATERIAL: CARBON STEEL PIPE
2 PCS n114.3 X 8.56 WALL X 115 LONG

NOTE:
THE NUMBER OF TACKS IS TO BE
LIMITED WITH A MAXIMUM 4 TACKS.

TEST PLATE COUPON 1B:

MATERIAL: CARBON STEEL PLATE
THICKNESS: 10 mm.

10

TEST PLATE COUPON 1C:

MATERIAL: CARBON STEEL PLATE
THICKNESS: 16 mm.

HOLD 12:00

HOLD POINT
AREA OF STOP AND
RESTART IN FINAL CAP
PASS

X
B

X = YOUR CHOICE

XX

XX

B
70

XX
XX

XX

WELDING POSITION:
ROOT PASS:_______________
FILL & CAP:________________

TACK IN CENTRE
(25 mm LENGTH MAXIMUM)

NOTE:
1. DEPOSIT A FILLET WELD ON THE FRONT SIDE OF THE
JOINT WITH A 10 mm (+2.0/-0) mm LEG LENGTH.
2. WELD TO BE DEPOSITED WITH A MINIMUM OF 2 RUNS
AND A MAXIMUM OF 3 RUNS.
3. EDGE PREPARATION MUST REMAIN AT 90 TO THE
PLATE FACE. NO CHAMFER AND GAP ALLOWED.

BAC

ID E

X
XXX

8.56 (A)

TACK EACH END

ROOT FACE YOUR CHOICE

115(A)
100 (B)

50

10

75

STOP/RESTART OF
ROOT PASS IN THIS
AREA

CARBON STEEL

PLATE 250 X 100 X 12

CARBON STEEL

PLATE 250 X 125 X 12

CARBON STEEL

PLATE 250 X 125 X 16

30 deg. MILLED BEVEL

CARBON STEEL

PLATE 250 X 100 X 10

30 deg. MILLED BEVEL

CARBON STEEL

PIPE OD 114.3 X 8.56 WALL X 115 LONG

30 deg. TURNED BEVEL

Q'TY

25

DETAIL OF MILLED BEVEL

25

ALL DIMENSIONS IN MILLIMETRES

BUT DO NOT SCALE DRAWING

DESCRIPTIONS

Skill: 10. Welding, Schweissen, Soudage

125

MATERIAL

REMARKS

Test Project for the 42nd. WorldSkills

Competition in Leipzig, Germany 2013
Copyright 2011 Worldskills International
All Rights Reserved.

Scale: N. T. S
25

NTS = NOT TO SCALE

ITEM

12

Ref.
NOTE

125 (C)

50

FRONT SIDE
DISCARD

100

KS

1. ANY PROCESS AND ANY POSITION MAY BE USED FOR TACKWELDING.

2. ALL TACK WELDS EXCEPT CENTRE OF FILLET WELDS ARE TO BE NOT LONGER THAN 15 mm. A MAXIMUM OF 4 TACKS ARE TO BE MADE FOR TEST PIPE COUPON.
3. ALL PLATE OR PIPE COUPONS ARE TO BE TACKWELDED BEFORE ANY WELDING COMMENCES.
4. PROCESS INDICATED FOR ROOT WELD TO BE USED ONLY FOR ONE RUN, NOT FOR SECOND AND SUBSEQUENT PASSES.
5. ALL PLATE OR PIPE COUPONS MUST BE WELDED IN THE POSITION AS INDICATED FOR EACH TEST.
6. GRINDING IS NOT ALLOWED FOR THE CLEANING OF THE FINAL SURFACES OF BOTH CAP AND ROOT WELDS.
7. XXXX= COMPETITOR'S I.D.

30

12

EVALUATION:
1. VISUAL
2. X-RAY ENTIRE WELD JOINT

NOTE:

FILLET WELD COUPON 1D:

MATERIAL: CARBON STEEL PLATE
THICKNESS: 12 mm
WELDING PROCESS:_______________
WELDING POSITION:_______________

C
C

WELDING POSITION:
ROOT PASS:_____________
FILL & CAP:______________

EVALUATION:
1. VISUAL
2. X-RAY ENTIRE WELD JOINT

10(B)

EVALUATION:
1. VISUAL
2. X-RAY ENTIRE WELD JOINT

16 (C)

WELDING POSITION:
ROOT PASS:_________________
FILL & CAP:__________________

DISCARD

XX

Designed/Drawn by: Chih-Peng Chen TW

Description: Module I--Test Coupons (Plates/Pipe/Fillet)

OR

Date: 19. Dec. 2012 Paper: A3

Drawing No: TP10_42DE_DAY1_GENERIC

Rev. 2

Page: 1 of 1

10

4
C

ITEM
A
B
C
D
E
F
G
H
I
J

I
A

12

12

12

12

C
E

7
Q'TY
1
2
2
1
2
1
2
1
1
1

MATERIAL
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052

9
DESCRIPTIONS
PLATE, 190X90X3
PLATE, 110X103.92X3
PLATE, 177.74X80X3
PLATE, 160X110X3
PLATE, 120X120X3
PLATE, 160X57X3
PLATE, 120X103.92X3
PLATE, 190X120X3
PLATE, 160X120X3
TUBE, OD 60X25X3

10
REMARKS
CUT TO SHAPE

A
CUT TO SHAPE

95
G

60

D
F

Det. A

D
B

REVERSE ELEVATION

ELEVATION
Detail A

50

110

103.92

60

28.87
103.92

120
ITEM G

ITEM B

ALL DIMENSION IN MILLIMETRES

Test Project for the 42nd. WorldSkills
Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.

INSTRUCTIONS TO COMPETITORS
1. WELDING PROCESS: GTAW (TIG) (141).
2. WELDING POSITIONS: ALL EXCEPT VERTICAL DOWN..
3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.
4. ALL FILLET LEG SIZES: 4.0 mm WITH TOLERANCE (+2.0 mm/-0.0 mm).
5. OUTSIDE CORNER WELD RADII: 3.0mm WITH TOLERANCE (+2.0 mm/-0.0 mm).

Skill: 10. Welding, Schweissen, Soudage

Scale: N. T. S

Drawn/Designed by: Chih-Peng Chen TW

Description: Aluminium Alloy

OR

Date: 17. Dec. 2012 Paper: A3

Drawing No: WSC2013_TP10_TW_ALUMINIUM-ISO A

Rev. 2

Page: 2

10

10

95
G

60

Det. A

ELEVATION
B

REVERSE ELEVATION

Detail A

ALL DIMENSION IN MILLIMETRES

12

J
I
H
G
F
E
D
C
B
A
ITEM

12

12

12

E
60

1
1
1
2
1
2
1
2
2
1
Q'TY

AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
AA 5052
MATERIAL

TUBE, OD 60X25X3
PLATE, 160X120X3
PLATE, 190X120X3
PLATE, 120X103.92X3
PLATE, 160X57X3
PLATE, 120X120X3
PLATE, 160X110X3
PLATE, 177.74X80X3
PLATE, 110X103.92X3
PLATE, 190X90X3
DESCRIPTIONS

CUT TO SHAPE

CUT TO SHAPE
REMARKS

50

103.92

110

28.87
103.92

120

ITEM B

ITEM G

Test Project for the 42nd. WorldSkills

Competition in Leipzig, Germany 2013.
Copyright 2011 Worldskills International
All Rights Reserved.

INSTRUCTIONS TO COMPETITORS
1. WELDING PROCESS: GTAW (TIG) (141).
2. WELDING POSITIONS: ALL EXCEPT VERTICAL DOWN..
3. ALL THE WELDING MUST BE CARRIED OUT WITH BASE PLATE "A" IN THE FLAT POSITION.
4. ALL FILLET LEG SIZES: 4.0 mm WITH TOLERANCE (+2.0 mm/-0.0 mm).
5. OUTSIDE CORNER WELD RADII: 3.0mm WITH TOLERANCE (+2.0 mm/-0.0 mm).

Skill: 10. Welding, Schweissen, Soudage

Scale: N. T. S

Drawn/Designed by: Chih-Peng Chen TW

Description: Aluminium Alloy

OR

Date: 17. Dec. 2012 Paper: A3

Drawing No: WSC2013_TP10_TW_ALUMINIUM-ISO E

Rev. 2

Page: 1

10