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Basic Solar Pond Model and Material Balance
Basic Solar Pond Model and Material Balance
David S. Butts
Great Salt Lake Minerals
& Chemicals Corporation
Ogden, Utah
ABSTRACT
There are many solution mining operations that use solar ponds as a mineral recovery
step. Other locations in the world are now under investigation to recover minerals by solution
mining but require the cheap energy of solar ponds to make the recovery viable.
This paper shows a step-by-step material balance system that can be used in both simple
and complex solar ponds. Use of this system will help the engineer determine if solar ponding
efficiency can be improved or if solar ponding will work at all with a given set of conditions.
Even the most complicated solar pond can be reduced to six flow streams. These are (1)
feed, (2) exit, (3) leakage, (4) entrainment, (5) salts, and (6) evaporation. The equations developed
in this paper will allow the solar pond engineer to easily evaluate the effect of each of the flow
streams on the mineral production of a pond or pond complex.
EVAPORATION
The h i g h c o s t of f o s s i l f u e l s o r t h e l a c k of i t
a l t o g e t h e r have caused many new e v a p o r i t e v e n t u r e s
t o i n v e s t i g a t e s o l a r energy.
One proven s o l a r energy a p p l i c a t i o n i s evapora t i o n of water from s o l a r ponds and numerous i n dustries a r e currently investigating projects that
r e q u i r e s o l a r ponds i n a m i n e r a l p r o c e s s i n g sequence. Many of t h e s e p r o j e c t s a r e q u i t e l a r g e .
Egypt i s i n v e s t i g a t i n g Lake Qarun, China i s dev e l o p i n g t h e Tsaidam B a s i n , J o r d a n and I s r a e l a r e
e x p l o i t i n g t h e Dead Sea, and C h i l e i s u s i n g t h e
sun a t t h e S a l a r d e Atacama. I n v e s t i g a t i o n s f o r
s o l a r ponding systems a r e a l s o b e i n g conducted a t
t h e S a l t o n Sea, ~ o l i v i a ' sAlto P l a n o , Botswana,
T u n i s i a , Saudia A r a b i a , I n d i a , Mexico and many
more.
FEED
BRINE
POND
I
BEGINNING
INVEWORY
SALT
LEAKAGE
INVQNTORY
SOLAR POND F L O W S T R E A M S
BACKGROUND
FIGURE I
I n 1965, 66 and 67, G r e a t S a l t Lake M i n e r a l s
and Chemicals C o r p o r a t i o n s p e n t c o n s i d e r a b l e t i m e
and money t o i n v e s t i g a t e t h e u s e of s o l a r ponds
t o s e p a r a t e m i n e r a l s and w a t e r from t h e p o t a s s i u m
s u l f a t e c o n t a i n e d i n t h e G r e a t S a l t Lake b r i n e .
E n g i n e e r s working on t h e p r o j e c t found t h a t t h e r e
was l i t t l e advanced technology a v a i l a b l e i n t h e
d e s i g n and o p e r a t i o n of a d o l a r pond system.
What technology was a v a i l a b l e was l i m i t e d t o prod u c t i o n of t h e r e l a t i v e l y s i m p l e sodium c h l o r i d e
c r y s t a l l i z a t i o n pond system and ocean b r i n e s .
More advanced technology had t o b e developed from
scratch.
T h i s paper d e a l s w i t h a s i m p l e step-by-step
pond modeling program t h a t l a t e r l e d t o much more
advanced technology and u n d e r s t a n d i n g of compl i c a t e d s o l a r pond systems such a s s e q u e n t i a l
pond t h e o r y .
'
BASICS
A l l s o l a r pond systems c a n b e d e s c r i b e d by t h e
model shown i n F i g u r e I . A b r i e f d e s c r i p t i o n of
each of t h e f l o w s t r e a m s shown i n t h e f i g u r e w i l l
be given t o f a m i l i a r i z e t h e reader with t h e terms
used and t o p r o v i d e some background. The f i g u r e
shows o n l y o n e pond. I n most systems t h e r e i s
more t h a n one pond and t h e e x i t b r i n e of one pond
becomes t h e f e e d b r i n e t o t h e n e x t . E v a p o r a t i o n
i s a f u n c t i o n of t h e c o n c e n t r a t i o n of t h e beginn i n g and ending i n v e n t o r y , and of m e t e o r o l o g i c a l
c o n d i t i o n s . The s a l t d e p o s i t i s a f u n c t i o n of
b r i n e c o n c e n t r a t i o n , t e m p e r a t u r e and e v a p o r a t i o n .
Entrainment i s t h e b r i n e c a p t u r e d i n t h e v o i d s
between s a l t c r y s t a l s . A l l s a l t s h a v e a c h a r a c t e r i s t i c v o i d volume. Sodium c h l o r i d e h a s a 35%
v o i d volume f o r example.
Leakage is t h e l o s s of b r i n e t h r o u g h porous
d i k e s o r s e e p a g e down v e r t i c a l l y t h r o u g h t h e pond
f l o o r . A m a t e r i a l b a l a n c e around t h e pond system
must a l s o i n c l u d e changes of b r i n e volume ( i n v e n t o r y ) and changes i n c o n c e n t r a t i o n . Each of
t h e s e b a s i c p a r a m e t e r s wil!. 1.e d i s r u s s d i n t h e
develogm'e?t ofs.w-ojltiflp pond model.
138
system i s s t e a d y - s t a t e , t h e i n v e n t o r y change i s
n e a r z e r o . I n t h e model developed i n t h i s p a p e r ,
s t e a d y s t a t e w i l l b e assumed.
J F M A M J J A S O N D
T I M E O F YEAR
EVAPORATION RATE CURVES
FIGURE
I
l
GROSS EVAPORATION
FOR JULY
I
1.20 1.25
1.30
1.35
B R I N DENSITY (concentration 1
FIGURE
A s each of t h e s a l t s c r y s t a l l i z e , some of t h e
b r i n e i s c a p t u r e d t n t h e v o i d s p a c e between s a l t
c r y s t a l s . Each s a l t h a s i t s c h a r a c t e r i s t i c v o i d
volume. H a l i t e , f o r example, w i l l c a p t u r e a b o u t
35% v o i d . A d e p o s i t of c a r n a l l i t e may c o n t a i n
o v e r 50% v o i d . Some s a l t s c o n t a i n 90% v o i d . Of
course t h e void is f i l l e d ' w i t h brine. I n t h e
, m a t e r i a l b a l a n c e c a l c u a t i o n , t h e volume i s t r a n s l a t e d i n t o weight f r a c t i o n of b r i n e e n t r a i n e d i n
t h e d e p o s i t . I f a d e p o s i t c o n t a i n s 25% e n t r a i n ment, t h e n 100 pounds of d e p o s i t w i l l h a v e 25
pounds of b r i n e and 7 5 pounds of s a l t . The r a t i o
of b r i n e t o s a l t i n t h e d e p o s i t i s c a l l e d t h e
e n t r a i n m e n t f a c t o r . Thus, t h e e n t r a i n m e n t f a c t o r
i n t h e p r e c e d i n g example i s 25/75 o r .333. The
amount of b r i n e c a p t u r e d i n s a l t d e p o s i t Snl i s
( S n , ) ( I 1 ) , where I1 i s t h e e n t r a i n m e n t f a c t o r of
s a l t s p e c i e s 1.
LEAKAGE
A l l s o l a r ponds l e a k . I n some, l e a k a g e i s
n e g l i g i b l e , b u t i n o t h e r s i t may b e t o o h i g h t o
o p e r a t e a s o l a r pond system. A t i g h t pond i s o n e
t h a t would l o s e l e s s t h a n . O 1 i n c h p e r day l e v e l
from l e a k a g e a l o n e . R a t e s of .04 o r h i g h e r a r e
u s u a l l y c o n s i d e r e d i n t o l e r a b l e . The methods of
d e t e r m i n i n g l e a k a g e r a t e s from s o l a r ponds i s a
s c i e n c e of i t s own and w i l l n o t b e d i s c u s s e d f u r t h e r h e r e . Leakage must b e accounted f o r i n t h e
pond model, however. For i l l u s t r a t i o n , .02 i n c h
p e r day v a l u e w i l l b e u s e d . The symbol f o r l e a k a g e i s "L"
EXIT STREAM
Component
Sodium
Chlorine
Water
F i g u r e V shows a s i m p l e , b u t t y p i c a l c a s e of a
pond t h a t d e p o s i t s o n l y o n e s a l t . The pond i s
assumed t o b e a s t e a d y - s t a t e and t h e r e f o r e , t h e
i n v e n t o r y s t r e a m s a r e n o t shown. As a n example,
suppose i t i s d e s i r e d t o produce y t o n of sodium
c h l o r i d e from a pond system having t h e f o l l o w i n g
parameters:
FEED STREAM
Component
WeightIFraction
Sodium
Chlorine
Water
Symbol
0.0219
0.156
0.780
Leakage R a t e
Evaporation
Time P e r i o d
Cln
H202
= .02 i n c h e s p e r day
= . 2 i n c h p e r day
= 30 d a y s
From F i g u r e V a m a t e r i a l b a l a n c e i s made. S i n c e
o n l y 3 p a r a m e t e r s a r e unknown, A, S and T2, t h e n
o n l y t h r e e e q u a t i o n s need b e s e t up.
Symbol
Mass Balance
T 1 = E + T 2 + S + S I + L
Na 1
0.0333
0.0856
0.869
TN
~eight/Fraction
c11
C h l o r i n e Balance
TICll = T2C12
H201
POND N
+ S(.607) +
SIC12
b T(N + I 1
WHERE:
A
E
=
=
=
N =
SN =
=
TN+I =
VON =
VIN =
TN
POND A R E A
EVAPORATION
ENTRAINMENT FACTOR
POND NUMBER
POND F E E D B R I N E
DISCHARGE BRINE
BEGINNING INVENTORY
F I N A L INVENTORY
BASIC POND M O D E L
FIGURE
IP
L(C12)
100 = 675A+T2+S+S(.333)+83A
Chlorine
100(.0856)=~~(.156)+~(.607)+~(.333)
(.156)+838(.156)
Water
100(.869)=675~+~~(.78)+~(.333)(.78)
60.7
BASIS: TI c 100
UNKNOWNS ARE
Ole
CI
A,S and T p
+83A(. 78)
FIGURE
L e o n i t e (M~SOI,'KZSOI,'~HZ~)
and S c h o e n i t e
(MgS01,'KzS01,'6Hz0) a r e n e a r i m p o s s i b l e t o i d e n t i f y
from each o t h e r by i o n a n a l y s i s a l o n e . A m i x t u r e
of s i l v i t e and epomite (MgS04*7HzO) i s d i f f i c u l t t o
i d e n t i f y from a K a i n i t e s a l t (KC12MgS0,-4~20).
Many s t u d i e s have been made on b r i n e c h e m i s t r y and
u s u a l l y phase r e l a t i o n s c a n b e found i n t h e l i t e r a t u r e . I f n o t , t h e n bench o r f i e l d t e s t s must b e
made. X-ray def r a c t i o n , p e t r o g r a p h i c and micros c o p i c i d e n t i f i c a t i o n of e a c h s a l t s p e c i e s may b e
necessary.
BRINE CONCENTRATION PATH
Each b r i n e h a s i t s c h a r a c t i s t i c c o n c e n t r a t i o n
p a t h . T h i s p a t h must a l s o b e e s t a b l i s h e d b e f o r e
t h e pond model can b e f u l l y u s e d . The p a t h i s
n o t s u b j e c t t o c o n t r o l a t w i l l . The p a t h i s a
SUMMARY
b
Use of t h e s t a p l e pond model d e s c r i b e d i n t h i s
paper c a n h e l p a n e n g i n e e r c r i t i q u e a proposed
system o r e v a l u a t e an e x i s t i n g one. Use of t h e
model w i l l l e a d t o o p t i m i z a t i o n of a pond system
and p r o v i d e t h e t o o l s n e c e s s a r y f o r s e n s i t i v i t y
a n a l y s i s . The model can b e used t o u n d e r s t a n d t h e
complexity of s o l a r ponding and a i d i n c o n t r o l of
a system a l r e a d y i n o p e r a t i o n . Once t h e model i s
used t o a i d a p r o j e c t e n g i n e e r t o u n d e r s t a n d t h e
b a s i c s of s o l a r ponding, more advanced models can
b e made t o i n c l u d e n o n - s t e a d y - s t a t e c o n d i t i o n s ,
ground b r i n e exchange phenomena and changing b r i n e
temperatures.
REFERENCES
l . B u t t s , David S . , Theory of S e q u e n t i a l Pond
Systems, P r e p r i n t No. 84-318, SME-AIME F a l l
Meeting, Oct. 24-26, 1984, Denver, Colorado.
EXIT B R I N E
CONCENTRATION
EVAPORATIO N O F BR l N E
FIGURE
PI
1.
2.
3.
4.
5.