Hilti Bolts Manual

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vaNatenae la = () CTI] oa Oy | Technology Manual Foreword Dear Customer, In our pursuit of excellence we constantly strive to provide state-of-the-art technical information which paves the path for a safe and economical selection of Anchor fasteners for a fixing requirement. The Fastening Technology Manual combines the results of our continuous research in anchors with the international regulations and approvals for quality fastenings in various base materials. We intend this manual to be a reliable support tool for solving design and fastening tasks. With further research in fastening technology, we shall continue to update ourselves to meet the ever changing challenges in construction and hence make fastening simpler and safer. We are available at any time to answer additional questions that go beyond this content. we Prakash T John Director - Technical 6/2010 1 aes Lm Important notice 1. Construction materials and conditions vary on different sites. If it is suspected that the base material has insufficient strength to achieve a suitable fastening, contact the Hilti Technical Advisory Service. 2. The information and recommendations given herein are based on the principles, formulae and safety factors set out in the Hilti technical instructions, the operating manuals, the setting instructions, the installation manuals and other data sheets that are believed to be correct at the time of writing. The data and values are based on the respective average values obtained from tests under laboratory or other controlled conditions. It is the users responsibility to use the data given in the light of conditions on site and taking into account the intended use of the products concemed. The user has to check the listed prerequisites and criteria conform with the conditions actually existing on the job-site. Whilst Hilti can give general guidance and advice, the nature of Hilti products means that the ultimate responsibility for selecting the right product for a particular application must lie with the customer. 3. All products must be used, handled and applied strictly in accordance with all current instructions for use published by Hilti i.e. technical instructions, operating manuals, setting instructions, installation manuals and others. 4, All products are supplied and advice is given subject to the Hilti terms of business, 5. Hilti's policy is one of continuous development. We therefore reserve the right to alter specifications, ete. without notice. 6. The given mean ultimate loads and characteristic data in the Anchor Fastening Technology Manual reflect actual test results and are thus valid only for the indicated test conditions. Due to variations in local base materials, on-site testing is required to determine performance at any specific site. . Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or ‘expenses in connection with, or by reason of, the use of, or inability to use the products for any purpose. Implied warranties of merchantability or fitness for a particular purpose are speeifally excluded. N Hilti Corporation FL-9494 Schaan Principality of Liechtenstein www.hiltiicom Hilti = registred trademark of the Hilti Corporation, Schaan 2 612010 Anchor technology and design Anchor selector Legal environment Approvals Base Material Anchor design Design examples Corrosion Dynamic Mechanical anchoring systems Heavy duty anchors Medium and light duty anchors Insulation fasteners Adhesive anchoring systems Foil capsule systems Injection mortar systems Post installed rebar connections Bw Basics of post installed rebar connections . Hilti HIT-RE 500 post installed rebar Hilti HIT-HY 150 post installed rebar 6/2010 3 fern | | | ee oe | Contents Anchor technology and design Dynamic Resistance to fire BISESBRS Mechanical anchoring systems .. HDA Design anchor... HSL-3 Heavy duty anchor HSC-A Safety anchor. HSC-| Safety anchor HST Stud anchor.. HSA Stud anchor HSV Stud anchor HLC Sleeve anchor. HKD Push-in anchor | Single anchor application HKD Push-in anchor | Redundant fastening... HKV Push-in anchor | Single anchor application HUD-1 Universal anchor HUD-L Universal anchor. HLD Light duty anchor HRD Frame anchor | Single anchor application HRD Frame anchor | Redundant fastening. HPS-1 Impact anchor. HHD-S Cavity anchor. HSP / HFP Drywall plug... HA 8 Ring / hook anchor. DBZ Wedge anchor. HT Metal frame anchor HTB Hollow wall metal anchor IDP Insulation fastener. IDMS / IDMR Insulation fastener Adhesive anchoring systems. HVZ Adhesive anchor HVU with HAS-E rod adhesive anchor. HVU with HIS-(R)N adhesive anchor Hilti HIT-RE 500-SD with HIT-V rod . P| | eo | Contents Hilti HIT-RE 500 with HIT-V / HAS. Hilti HIT-RE 500 with HIS-(R)N.. Hilti HIT-HY 150 with HIT-V / HAS. Hilti HIT-HY 70 injection mortar for mason . 326 Post installed rebar connections Basics of post installed rebar connection: Hilti HIT-RE 500 post installed rebars... Hilti HIT-HY 150 post installed rebars... 411 6/2010 5 rea cal acon cata aad Ls | | ee Le | | ee | Satay eee est Anchor technology and design Anchor selector Legal environment Approvals Base Material Anchor design Design examples Corrosion Dynamic Resistance to fire 612010 6/2010 7 Anchor selector Poem eel Anchor selector ‘Anchor type Bi ‘Application ‘Advantages Drill Bit ‘Spe n ig Page diameter resp. z i anchor size Zlele eal | alg 2/8) (El sla| la Sele arelalglald| |e 3i/2/2/2/8 2 2) 8)/8)/8/8/5 : 2(3/2/2/=| 2/3 8)3/5/3|s/#/z|,/2 2/3 5| &| 2 gy eeysiel zis gle 8/2/28) 8/8) ale /¢ asletellalalglsle zlalslalsleleltle sl slals isl élalalz alglalaiglaleiile Mechanical anchor systems Heavy duty anchors HDAGT-TRITFP-PREPF 7 © | |» [Anchor fastaning or high loads e.. = Automatic undereuting Dinetdaz —J*]*] ]*] ]*] ]*]*] 0 Undereut anchor in steel construction and plant + High load capacity 20-37 mm construction, suitable for dynamic = Approved for dynamic loads —_| Anchor size: ——— leading Mto—M20 ISLS heavy daty anchor oT =|] | Fastening heavy loads eg. from = integrated plastic section to | DnbRdias | > 7% +. columns, high racks, machines: telescope and pull down tightly | 12-32 mm. hell, + Thobottcan be retorqued” [Anchor size: M8 —M24 Medium and light duty anchors HSC-A(R) F(R) safety anchor ele © | |e [Safety relevant fastening at facades = Automatic undercutting = . eT el. 708 and ceilings where short embedment = Small edge distances and Sa depth is required ‘spacings + _ Small setting depth TIST-R-HOR stud anchor ran = |_| | Fastening through in place paris ea. = Quick and simple seiing > a 3 angles, tracks, channels, wooden ‘operation = beams, eto. = Setting mark Anchor size: = Safety wedge for certain follow | M8 —_M24 up expansion SAPRIF stud anchor . © |] | Fastening through in place paris Ike = Two setting depihs Dil bitdias side . e]e] 14 wooden beams, metal sections, = Setting mark 6-20mm columns, brackets, etc, = Extremely ductile steel for high | Anchor size: bending capacity M8 — M24 SV stud anchor . Fastening through in place paris = Quick and simple setting Drillbit dia. . . epe| 156 operation 8-16mm Anchor size: M8 -M16 LC sleeve anchor > > = | Temporary fastenings in conorete = Short seting and removing |Drilbi diaz | a) (e.g. formwork), fastening in base operation 6,5-20mm material of low density = Good loads in green concrete | Anchor size: = Bridging of gaps MS — M16 © =very suitable = maybe suitable per application _1) redundant fastening 8 612010 6/2010 9 Anchor selector Poem eel Anchor type Base material Application Advantages Drill bit Specification Setting | Page diameter resp. cd 2 erecta 3 i anchor size 3 3 3 i 2 2s 2 i ElE]e A a8) |g g/2/2) 2/8 = 8/5) alEla) |e 2/3/3/e/=|218| |2 8/z/z) 8\x|5 s §\3 a 3/5/8515 19 3|3 alelelgizislelg eg AanE 2/E\3/2 é Slal2 515/51 8135/3121 3) 312 Vialglalslals = Medium and light duty anchors HKD pushin anchor an ee ee = Visual verification offal ec : — 765 =, 1) pipe suspensions, air ducts, expansion 8-25mm biuepended codings + Small setting depth Anchor abe: M6 —M20 ‘HKV push-in anchor . Fastening with threaded rods for = Visual verification of full Drill bit dia.: . ele 190 pipe eusponsions, air duct, expansion 8-25 mm a suspended ceilings = Small setting depth Anchor size: ‘M6 —M20 ee Sts ea Dili ope] te = Flexibility of screw length 5—14mm = An anchor for every base material AOD-L universal anchor ee Various applications 7 Fest seting Dill btdias =>] 200 | = Flexibility of screw length 6-10 mm. = Ananchor for every base material ALD Wight duty anchor ae Faterings fo weak material ih : : 2A | cant = Rein every bate material am very suitable may be suitable per application _1) redundant fastening 40 612010 6/2010 " Anchor selector Poem eel Anchor type Base material Application Advantages Drill bit Specification Setting | Page diameter resp. 3 i anchor size q a = oleldl 2 es 5 i i i slajglel [2 B/2/2)2/8 2 g\Bl ales! |e 2/3/3/e/=|218| |2 8 8 BI) 8] s)/2] 3/2 ale s/2/ P18 woe S\E)E/EE/ 2/2 | 4/4 S| 5/8/13 £ ZlF/E/ E/E i E : i 515/81 2/313 £13132 glglaie a E Medium and light duty anchors HRD-U/-S frame anchor ele lelele ° ‘© | Securing support frames, timber * Preassembled with screw Drill bit dia.: ° ° ° | 208 frames, fascade panels, curtain = Screw of steel 5.8 grade or 10 and 14mm ane) walling stainless steel A4 (1.4401) HRD Universal anchor ele ele . ‘© | On most hollow and solid base = impact and temperature Drill bit dia.: . . . 208 ea =—— | 1) material resistant 8mm = high quality plastic FIPS=1 impact anchor he ye le |e Fastening wood battens, = impact and temperature 4-8 . > . + | as a components for electrical and resistant Saint plumbing installations * high quality plastic FD cavity anchor Te Fastening battens, channels panels = Controlied seting Dabeaiaz | > BE = Deliverable with or without: 8-12mm prefitted screw HSP/HFPdrywall plug capa] Fastenings in dry walls © Self-driliing tip > . 234 f = One bit for anchor and screw a = Removable HAS ring/ hook anchor ele . . ‘© |For suspended ceilings and other = Quick and easy setting Drill bit dia.: . . 236 a @) 1) ‘items from concrete ceilings * Automatic follow up expansion | 8mm DBZ wedge anchor ele . . ‘© | Suspension from concrete ceilings = Small drill bit diameter Drill bit dia: . . 240 1) e.g. using steel straps, punched = Quick setting by impact 6mm band, Nonius system hanger extension = _ Automatic follow up expansion Ai metal fame anchor aa Fastening door and window frames + No risk of distortion or forces of > | aa constraint = Expansion cone can not be lost ele Ingenious and strong for hollow = Load carried by strong metal Drill bit dia.: . 248 base materials channel and serew 13-14 mm = Convincing simplicity when setting ¢ = very suitable 0 = may be suitable per application _1) redundant fastening 412 612010 6/2010 13 Anchor selector Poem eel Anchor type Base material Application Advantages Drill bit Specification Setting | Page diameter resp. 3 i anchor size a a = ales] |2 He: 5 Helfldiel (e 32/3/38 z 3/E)z/El8| |: 2/3/3/e/=|218| |2 8/315] 8/s/e 2 ei é Pls alae Salad aialils 8|2/5)/8/3\s 2 3/8|8|8 i E SSS sisi sl el si ele Ziglglals = £ Insulation fasteners TBF ton TTF astnng a aa, a suporing She poo tara Daibraa: me fastener insulating materials * Corrosion resistant 8 mm insulating = No heat bridge material thickness 410 — 150mm _ TBS TOW Tanai Taian Je T=} > Fasining TSO a Taso are pee a Dried — >> a a ‘supporting insulating materials and Corrosion resistant 8 mm insulating non self supporting insulation * Fire resistant material materials thickness up to 150mm @ = very suitable ‘= may be suitable per application 612010 6/2010 15, 14 Anchor selector Poem eel Anchor type Base material Application Advantages Drill bit Specification Setting | Page diameter resp. 3] Ie ‘anchor size dlele 5 7/8|8 22] 2 Slelele Eisla| |& i f i alalelel |e B/2/2/2/8 2 5/2/£/5] |e 2/3/s/8/=/ 2/2] |3 8) 3/5) 8/3|5 Bae 3|8| 3 s/s) 2/2 Heelzela a S\E)E/EE/ 2/2 | 4/4 8|2/5)/8/3\s 2 3/8|8|8 i E SSS sisi sl el si ele ElalalsiSislzlél2 Adhesive anchor systems Foil capsule systems HVZ eummumae ||| @ Je [e [Heavy-duty fastenings with small = No expansion pressure wi0-W20 ° elle . 262 adhesive spacing and edge = Small edge distances and anchor | ypascosammmmmmmn spacing = Astrong and flexible foil capsule HV ena | | © | [> [Heavy duty fastenings with small = No expansion pressure HAS MB— M39 |= elelelele 276 adhesive ‘spacing and edge distances * Small edge distances and HIS-M8 - M20 anchor | cca ‘spacing Rebar dia. ae * Astrong and flexible foil capsule | 8 - 40 mm Injection mortar systems AIT-RE —Te]° @ | |» [Adhesive anchor in cracked . ing [HASMB-N30 | « “Tel lle 300 500-SD concrete tir HIS-M8 - M20 Rebar dla. 8-32mm AIT-RE . = |_| [Adhesive anchor = No expansion pressure HASM8—W39__| eTel lel. 326 500 * Flexibility in terms of drill bit HIS-M8 - M20 diameter and annular gap Rebar dia. = Flexibility in terms of working 8-40mm time oe penanesecesscausaasss 9 = very suitable may be suitable per application 46 612010 6/2010 7 Te eto co Ls | | ee P| | eo | eee reg Anchor type Base material Application Advantages Drill bit Specification Setting | Page diameter resp. | |e anchor size Zlele tl Wii), Ail Fl 22/2/3|2 z Heese ale Haalale|Hil aii HEEL PEMA S/S] S15 131312181818 Rlalalalsislaléle Injection mortar systems HITHY oo |] [Adhasive anchor = No expansion pressure HAS W8—W0_| © eT*\° . 362 160 = No styrene content MB M20 = No plasticizer content . * Environmental protection due to ieee soins ‘the minimized packaging cd Annnnvarcnssscaaaaiss ITHY paleale. ee | Universal mortar for sold and hollow = No expansion pressure Dallbitda: . elele : 382 70 — brick + mortar filing control 10-22 mm M6-M12 te ery suitable © = may be suitable per application 6/2010 19 18 612010 ee COnUCUS | oe oe | Legal environment Technical data The technical data presented in this Anchor Fastening Technology Manual are all based on numerous tests and evaluation according to the state-of-the art. Hilti anchors are tested in our test labs in Kaufering (Germany), Schaan (Principality of Liechtenstein) or Tulsa (USA) and evaluated by our experienced engineers and/or tested and evaluated by independent testing institutes in Europe and the USA. Where national or international regulations do not cover all possible types of applications, additional Hilti data help to find customised solutions. In addition to the standard tests for admissible service conditions and suitability tests, for safety relevant applications fire resistance, shock, seismic and fatigue tests are performed. European Technical Approval Guidelines Approval based data given in this manual are either according to European Technical Approval Guidelines (ETAG) or have been evaluated according to this guidelines and/or national regulations. The European Technical Approval Guideline ETAG 001 ,METAL ANCHORS FOR USE IN CONCRETE* sets out the basis for assessing anchors to be used in concrete (cracked and non- cracked). It consists of: + Part 1 Anchors in general Part 2 Torque-controlled expansion anchors Part 3 Undercut anchors Part 4 Deformation-controlled expansion anchors Part 5 Bonded anchors Part 6 Anchors for multiple use for non-structural applications Annex A Details of test Annex B Tests for admissible service conditions — detailed information Annex C Design methods for anchorages For special anchors for use in concrete, additional Technical Reports (TR) related to ETAG 001 set out additional requirements: + TRO18 Assessment of torque-controlled bonded anchors + TR020 Evaluation of Anchorages in Concrete concerning Resistance to Fire + TR 029 Design of Bonded Anchors The European Technical Approval Guideline ETAGO20 , PLASTIC ANCHORS FOR MULTIPLE USE IN CONCRETE AND MASONRY FOR NON-STRUCTURAL APPLICATIONS* sets out the basis for assessing plastic anchors to be used in concrete or masonry for redundant fastenings (multiple use). It consists of: + Part1 General + Part 2 Plastic anchors for use in normal weight concrete + Part3 Plastic anchors for use in solid masonry materials + Part4. Plastic anchors for use in hollow or perforated masonry + Part Plastic anchors for use in autoclaved aerated concrete (AAC) Annex A Details of tests Annex B_ Recommendations for tests to be carried out on construction works ‘Annex C Design methods for anchorages 20 612010 te | | ee oe Peeters The European Technical Approval Guidelines including related Technical Reports set out the requirements for anchors and the acceptance criteria they shall meet. The general assessment approach adopted in the Guideline is based on combining relevant existing knowledge and experience of anchor behaviour with testing. Using this approach, testing is needed to assess the suitability of anchors. The requirements in European Technical Approval Guidelines are set out in terms of objectives and of relevant actions to be taken into account. ETAGs specify values and characteristics, the conformity with which gives the presumption that the requirements set out are sat whenever the state of art permits to do so. The Guidelines may indicate alternate possi for the demonstration of the satisfaction of the requirements. Post installed rebar connections The basis for the assessment of post installed rebar connections is set out in the Technical * TR 023 Assessment of post-installed rebar connections The Technical Report TR 023 covers post-installed rebar connections designed in accordance with EN 1992 - 1-1: 2004 (EC2) only. ETAG 001 (Part 1 and Part 5) is the general basic of this application. The Technical Report TR 023 deals with the preconditions, assumptions and the required tests and assessments for postinstalled rebars. System of attestation of conformity For anchors having an approval, the conformity of the product shall be certified by an approved certification body (notified body) on the basis of tasks for the manufacturer and tasks for the approved body. Tasks for the manufacturer are: * Factory production control (permanent internal control of production and documentation according to a prescribed test plan) + involve a body which is approved for the tasks Tasks for the approved body are: * initial type-testing of the product * initial inspection of factory and of factory production control * continuous surveillance, assessment and approval of factory production control 6/2010 21 Nr ENS) Anchor type Description Authority / No. / Languages: Approvals Laboratory _|Datoofissue [|g | e | f i HVU with ‘Adhesive anchor, rod made out of _ | DIBt Berlin ETA-05/0256 “Tere International Approvals: Europe HAS-R/HIS-RN | stainless steel 20.01.2006 ‘Anchor type Description ‘Authority 7 No.7 Languages: (Valid until 20.01.2011) Laboratory [Date ofissue [g | e | f HVU with ‘Adhesive anchor, rod made out of | DIBt Berlin ETA-05/0257 “lel HDA/HDA-R | Self-undercutting anchor made of |_| CSTB, Paris ETA-99/0009 oe | iene te deaths highly corrosion resistant stee! feed galvanised or stainless steel 25.03.2008 (Valid until 20.01.2011) (Valid until: 25.03.2013) HIT-RE 500-SD_| Injection adhesive anchor, rod made | DIBt Beriin ETA-07/0260 “|[° HSL3 Torque controlled expansion anchor |CSTB, Paris | ETA-02/0042. senna pa of galvanised, stainless or highly deeiaee of galvanised steel 10.01.2008 eee carosion eset etal (Valid until: 10.01.2013) SE Une Ece (Walid until 08.11.2012) HSCTHSCR | Setundercting anchor made of | STB. Pais ETAOuOORT | + [= | Tier be ae galvanised or stainless st 09. an tno = > ts Brant 200825 ee eee oceer iin aaceel HST/HST-R/ | Expansion stud anchor made of |_| DIBt, Berlin ETA-98/0001 aie crore ane ae eee ctr cise HST-HCR galvanised, stainless or highly 07.07.2009 HITV-RIHAS- | (Valid untl 28.08.2014) Corrosion resistant steel (OR HIS RNY et (Walid unti: 19.02.2018) HIT-V-HCR HSATHSAR Expansion stud enchormede of CSTE, Parts [BTA B010001 “Te T: HAS4E)HCR | eprint ete faa HIT-HY 150 MAX | Injection adhesive anchor, rod made | DIBt Berlin ETA-04/0084 eae |ee (Valid until: 13.03.2013) with HIT-1Z/ | of galvanised or stainless steel 09.12.2009 HUS-HR ‘Screw anchor made of stainless | DIBt, Berlin ETA-08/307 ee leer|a HIT-RTZ (Valid until 23.09.2014) Kkla Rina a oa ees HIT-HY 150 MAX | Injection adhesive anchor, rod made |CSTB, Paris | ETA-08-352 lee al (Valid until: 12.12.2013) with HIT-V/ HAS- | of galvanised, stainless or highly 01.04.2010 HKD7HKD-R | Deformation controlled expansion | DIBt, Berlin ETA-06/0047 ste lise: (EVHIS-N/ corrosion resistant steel anchor made of galvanised or 22.04.2010 HIT-V-R/HAS- | (Valid until 18.12.2013) stainless steel (€)R/ HIS-RN/ (Vail nti: 22.04.2015) HIT-V-HCR/ HKD/HKD-R | Deformation controlled expansion | DIB, Berlin ETA-02/0032 “To HASE)HOR anchor made of galvanised or 22.04.2010 HIT-HY 150 with | Injection adhesive anchor, rod made | DIBt Beriin ETA-05/0051 ena stainless steel HIT-V/ HAS-(E)/_| of galvanised, stainless or highly 22.10.2008 (Valli untit: 22.04.2015) HIS-N/ corrosion resistant steal HRD Frame anchor made of polyamide, | DIBt, Berlin ETA-07/0219 “Te [° HIT-V-R/HAS- | (Valid until 17.03.2011) sorew made of galvanised or 17.42,2007 (©)R/HIS-RN/ stainless steel HIT-V-HCRY (Valid unti: 17.09.2012) HAS4E)HCR DBZ ‘Wedge anchor made of galvanised | DIBt, Berlin ETA-06/0179 alee steel 13.09.2006 (Valid unti: 13.09.2011) HVZ/HVZ-R/ | Adhesive anchor, rod made of DIBt, Berlin ETA-03/0032 pee Additional National European Approvals HVZ-HCR galvanised, stainless or highly 29.09.2008 corrosion resistant steel France (Valid unti: 01.10.2013) VU with ‘Adhesive anchor, rod made out of _ | DIBt Berlin ETA-05/0255 “T° ‘Anchor type Description ‘Authority / No./ Languages HAS/HISN | galvanised steel 01.08.2010 Laboratory [Date oflasua (Valid until 20.01.2011) oe | HPS4 Impact anchor made of Polyamide, | SOCOTEC, Paris | CX 5217 * nail made of galvanised steel 08.2000 (Valid until: 30.09.2008) HIT-HY 70 Injection adhesive, rod made of | SOCOTEC, Paris | YX 0047 06.2009 . galvanised steel (Valid unti: 30.06.2012) 22 612010 6/2010 23 Nr ENS) it id Germany Switzerlan ‘Anchi Description ‘Authority / No./ Languages Anchor type Description Authority / in wae Languages eee = ee Date of issue . f Lan OrstOry| [ol | irom mit} HDA7HDA-R | Underout anchor for shockproof | Bundesamt for | BZS D 04-221 scala: HDA Self-undercutting anchor made of _ | DIBt, Berlin Z-21.1-1696 . fastenings in civil defence Zivilschutz, Bem | 02.09.2004 galvanised steel for unusual actions 01.09.2008 installations (loads) — for use in Nuclear power HSL-3 Heavy duty anchor for shockproof | Bundesamt fir | BZS D 08-601 : plants) (Valid until: 31.03.2011) HSL-3-6 fastenings in civil defence Bevolkerungs- | 30.06.2008 HDA- Dynamic | Self-undercutting anchor made of | DIBt, Berlin Z-21.1-1693 * HSL-3-B installations schutz, Bem galvanised steel for dynamic loads 25.05.2007 HSL3-SK (Valid until; 30.09.2011) HSL-3-SH HRD Frame anchor made of polyamide, —_ DIBt, Berlin 2-21.2-599 fs HSC-(R), ‘Safety anchor for shockproof, Bundesamt fur | BZS D 06-601 = - screw made of galvanised or 25.10.2007 HSC-AR) fastenings in civil defence Zivilschutz, Bem | 17.07.2008 stainless steel installations (Valid until: 31.10.2012) HST/HST-R | Stud anchor for shockproof Bundesamt fur | BZS D 08-602 one HVZ-Dynamic | Adhesive anchor, rod made of DIBt, Berlin Z-21.3-1692 7 fastenings in civil defence Zwvilschutz, Bem | 15.12.2008 galvanised steel! 18.10.2008 installations (Walid unti:31 410.2011) HVZ/HVZ-R-— | Adhesive anchor for shockproof | Bundesamt far |BZSD 09-602 | + | + HIT-RE 500 | Injection adhesive for reinforcing bar | DIBt, Berlin Z21.8-1790 * fastenings in civil defence Zivlechutz, Bern | 28.10.2009 connections (Valid until: 23.10.2010) 16.03.2009 installations HIT-HY 150 MAX | Injection adhesive for reinforcing bar | DiBt, Berlin Z-21.8-1882 . connections (Valid until: 30.11.2014) 16.12.2009 HIT-HY 70 Injection adhesive anchor for DIBt, Berlin Z-21.3-1830 . masonry, fod made of galvanised, 20.01.2009 USA stainless or highly corrosion resistant stool Anchor type Description ‘Authority / No./ Languages (Walid until: 30.11.2011) Laboratory _|Dateofissue [5] e | ¢ HDA, HDA-P, | Evaluation report of Hit HDA Metric |ICC-ES 1546 * HDAT Undercut Anchor 01.03.2008 HSL-3 Evaluation report of HitiHSL-3_|ICC-ES 1545 7 Heavy Duty Anchor 01.08.2005 HVA Evaluation report of Hilti HVA Icc-Es 5369 * adhesive anchor system 01.01.2007 HIT RE 600-SD | Evaluation report of Hii HITRE | IGC-ES 2322 * '500-SD Adhesive Anchoring System 01.04.2010 HIT-HY 150 | Evaluation report of Hilti HIT-HY 150 | ICC-ES 2678 7 adhesive anchor for solid base 01.09.2008 material 24 612010 6/2010 25 eld Base material General Different anchoring conditions Concrete A mixture of cement, aggregates and water Cracking from bending Stress and strain in sections withconditions | and I If cracks in the tension zone exist, suitable anchor systems are required Observe curing of concrete when using expansion anchors 26 ‘The wide variety of building materials used today provide different anchoring conditions for anchors. There is hardly a base material in or to which a fastening cannot be made with a Hilti product. However, the properties of the base material play a decisive role when selecting a Suitable fastener / anchor and determining the load it can hold. The main building materials suitable for anchor fastenings have been described in the following. Conerete is synthetic stone, consisting of a mixture of cement, aggregates and water, possibly also additives, which is produced when the cement paste hardens and cures. Concrete has a relatively high compressive strength, but only low tensile strength. Steel reinforcing bars are cast in ‘concrete to take up tensile forces. Its then referred to as reinforced ‘concrete, + Cond. 2 Cond. + Cond. + | eet ne fd ayz< 1, lessee), 5 uo catustodconpesve sx oz calculated tensile stress fa concrete tensile strength If the tensile strength of concrete is exceeded, cracks form, which, as 4 rule, cannot be seen. Experience has shown that the crack width does not ‘exceed the figure regarded as admissible, i.e. w = 0.3mm, ifthe concrete is under a constant load. If it is subjected predominately to forces of ‘constraint, individual cracks might be wider if no additional reinforcement is, provided in the concrete to restrict the crack width. If a concrete component is subjected to a bending load, the cracks have a wedge shape across the ‘component cross-section and they end close to the neutral axis. It is recommended that anchors that are suitable in cracked concrete be used in the tension zone of concrete components. Other types of anchors can be Used if they are set in the compression zone. ‘Anchors are set in both low-strength and high-strength concrete, Generally, the range of the cube compressive strength, fase 1, Is between 25 and ‘60 Nimm?, Expansion anchors should not be set in concrete which has not ‘cured for more than seven days. If anchors are loaded immediately after they have been set, the loading capacity can be assumed to be only the actual strength of the concrete at that time. If an anchor is set and the load applied later, the loading capacity can be assumed to be the concrete strength determined at the time of applying the load. 6/2010 Cutting through reinforcement when driling anchor holes must be avoided. If this is not possible, the design engineer responsible must be consulted first. Masonry Masonry is a heterogeneous base material. The hole being drilled for an anchor can run into mortar joints or cavities, Owing to the relatively low strength of masonry, the loads taken up locally cannot be particularly high. A tremendous variety of types and shapes of masonry bricks are on the market, @.g. clay bricks, sand-lime bricks or concrete bricks, all of different shapes and either solid or with cavities. Hilti offers a range of different fastening solutions for this variety of masonry base material, e.g. the HPS- 4, HRD, HUD, HIT, eto. If there are doubts when selecting a fastener / anchor, your local Hilti sales representative will be pleased to provide assistance. When making a fastening, care must be taken to ensure that a lay of insulation oF plaster is not used as the base material. The specified anchorage depth (depth of embedment) must be in the actual base material. Other base materials Aerated concrete: This is manufactured from fine-grained sand as the aggregate, lime and/or cement as the binding agent, water and aluminium as the gas-forming agent. The density is between 0.4 and 0.8 kg/dm? and the compressive strength 2 to 6 Nimm?, Hil offers the HGN and HRD-U anchors for this base material. Lightweight concrete: This is concrete which has a low density, Le. < 1800 kg/m?, and a porosity that reduces the strength of the conerete and thus the loading capacity of an anchor. Hit offers the HRD, HUD, HGN, etc anchor systems for this base material. Drywall (plasterboard/gypsum) panels: These are mostly building ‘components without a supporting function, such as wall and celling panels, to which less important, so-called secondary fastenings are made. The Hilt! anchors suitable for this material are the HTB, HLD and HHD. In addition to the previously named bullding materials, @ large variety of others, e.g. natural stone, etc, can be encountered in practice. Further- more, special building components are also made from the previously mentioned materials which, because of manufacturing method and configuration, result in base materials with peculiarities that must be given careful attention, e.g. hollow ceiling floor components, etc. Descriptions and explanations of each of these would go beyond the bounds of this manual. Generally though, fastenings can be made to these materials. In some cases, test reports exist for these special materials. itis also recommended that the design engineer, company carrying out the work and Hilti technical staff hold a discussion in each case. In some cases, testing on the jobsite should be arranged to verify the suitability and the loading capacity of the selected anchor. 6/2010 bert Avoid cutting reinforcement Different types and shapes Plaster coating is not a base material for fastenings Aerated concrete Lightweight concrete Drywall / gypsum panels Variety of base materials Jobsite tests S 27 eld Why does an anchor hold in a base material? Working principles There are three basic working principles which make an anchor hold in a building material: Friction The tensile load, N, Is transferred to the base material by friction, R. The ‘expansion force, Fexp, is neces- ‘sary for this to take place. It is pro- duced, for example, by driving in an ‘expansion plug (HKD). ‘The tensile load, N, is in equilibrium with the supporting forces, R, acting on the base material, such as with the HDA anchor. Keying ‘An adhesive bond is produced between the anchor rod and the hole wall by a synthetic resin adhesive, such as with HVU with HAS anchor rods. Bonding Many anchors obtain their holding power from a combination of the above mentioned working principles. For example, an anchor exerts an expansion force against wall of its hole as a result of the displacement of a cone relative to a sleeve. This permits the longitudinal force to be transferred to the anchor by friction. At the same time, this expansion force causes permanent local deformation of the base material, above all in the case of metal anchors. A keying action results which enables the longitudinal force in the anchor to be transferred additionally to the base material In the case of expansion anchors, a distinction is made between force- controlled and movement-controlled types. The expansion force of force- controlled expansion anchors is dependent on the tensile force in the anchor (HSL-3 heavy-duty anchor). This tensile force is produced, and thus controlled, when a tightening torque is applied to expand the anchor. In the case of moverent-controlled types, expansion takes place over a distance that is predetermined by the geometry of the anchor in the expanded state. Thus an expansion force is produced (HKD anchor) which is governed by the modulus of elasticity of the base material. The synthetic resin of an adhesive anchor infiltrates into the pores of the base material and, after it has hardened and cured, achieves a local keying action in addition to the bond. Combination of working principles Force-controlled and displacement-controlled expansion anchors Adhesive/resin anchor 28 612010 Failure modes Effects of static loading berry ‘The failure patterns of anchor fastenings subjected to a continually Failure patterns increased load can be depicted as follows: ‘The weakest point in an anchor fastening determines the cause of failure. Modes of failure, 1. break-out, 2. anchor pulkaway and, 3., 3a., failure of anchor parts, occur mostly when single anchors that are a suitable distance from an edge or the next anchor, are subjected to a pure tensile load. These causes of failure govern the max. loading capacity of anchors. On the other hand, a small edge distance causes mode of failure 4. edge breaking. The ultimate loads are then smaller than those of the previously mentioned modes of failure. The tensile strength of the fastening base ‘material is exceeded in the cases of break-out, edge breaking and spliting. Basically, the same modes of failure take place under a combined load. ‘The mode of failure 1. break-out, becomes more seldom as the angle between the direction of the applied load and the anchor axis increases. Generally, a shear load causes a conchoidal (shelllike) area of spall on ‘one side of the anchor hole and, subsequently, the anchor parts suffer bending tension or shear failure. If the distance from an edge Is small and the shear load is towards the free edge of a building component, however, the edge breaks away. 6/2010 Causes of failure Combined load ‘Shear load eld berry Influence of cracks Very narrow cracks are not defects in a structure Efficient utilisation of reinforcement Loadbearing mechanisms It is not possible for a reinforced concrete structure to be built which does not have cracks in it under working conditions. Provided that they do not exceed a certain width, however, itis not at all necessary to regard cracks as defects in a structure. With this in mind, the designer of a structure ‘assumes that oracks will exist in the tension zone of reinforced concrete components when carrying out the design work (condition Il). Tensile forces from bending are taken up in @ composite construction by suitably sized reinforcement in the form of ribbed steel bars, whereas the compressive forces from bending are taken up by the concrete (compression zone). The reinforcement is only utilised efficiently if the concrete in the tension zone Is permitted to be stressed (elongated) to such an extent that It cracks under the working load. The position of the tension zone is determined by the static / design system and where the load is applied to the structure. Normally, the cracks run in one direction (line or parallel cracks). Only in rare cases, such as with reinforced concrete slabs stressed in two planes, can cracks also run in two directions. Testing and application conditions for anchors are currently being drafted internationally based on the research results of anchor manufacturers and universities. These will guarantee the functional reliability and safety of anchor fastenings made in cracked conerete. ‘When anchor fastenings are made in non-cracked concrete, equilibrium is established by a tensile stress condition of rotational symmetry around the anchor axis. If a crack exists, the loadbearing mechanisms are seriously disrupted because virtually no annular tensile forces can be taken up beyond the edge of the crack. The disruption caused disrupted by the crack reduces the loadbearing capacity of the anchor system. Crack plane a) Non-cracked concrete Reduction factor for cracked concrete 30 b) Cracked concrete ‘The width of a crack in a concrete component has a major influence on the tensile loading capacity of all fasteners, not only anchors, but also cast-in items, such as headed studs. A crack width of about 0.3mm is assumed ‘when designing anchor fastenings. The reduction factor which can be used for the ukimate tensile loads of anchor fastenings made in cracked concrete as opposed to non-cracked concrete may be assumed to be 0.65 to 0.70 for the HSC anchor, for example. Larger reduction factors for ultimate tensile loads must be anticipated (used in calculations) in the case of all those anchors which were set in the past without any consideration of the above-mentioned influence of cracks. In this respect, the safety factor to use to allow for the failure of cracked concrete is not the same as the figure given in_product information, i.e. all previous figures in the old anchor manual. This is an unacceptable situation which is being eliminated through ‘specific testing with anchors set in cracked concrete, and adding suitable information to the product description sheets. 6/2010 Since international testing conditions for anchors are based on the above- mentioned crack widths, no theoretical relationship between ultimate tensile loads and different crack widths has been given. ‘The statements made above apply primarily to static loading conditions. If the loading is dynamic, the clamping force and pretensioning force in an anchor bolt / rod play a major role. If a crack propagates in a reinforced ‘concrete component after an anchor has been set, it must be assumed that the pretensioning force in the anchor will decrease and, as a result, the ‘clamping force from the fixture (part fastened) will be reduced (lost). The properties of this fastening for dynamic loading will then have deteriorated. To ensure that an anchor fastening remains suitable for dynamic loading even after cracks appear in the concrete, the clamping force and pretensioning force in the anchor must be upheld. Suitable measures to achieve this can be sets of springs or similar devices 6/2010 Pretensioning force in anchor bolts / rods Loss of pretensioning force due to cracks 31 eres eee Anchor design Safety concept Depending on the application and the anchor type one of the following two concepts can be applied: ‘mean utimate Partial safety factor resistance For anchors for use in concrete having an European Technical CONCept Approval (ETA) the partial safety factor concept according to the ‘environmental European Technical Approval ‘conditions. Guidelines ETAG 001 or ETAG 020 (temperature, shall be applied. It has to be shown, durabilty) characteristic that the value of design actions does not exceed the value of the design resistance: Sq < Ry. For the characteristic _ resistance given in the respective ETA, reduc- resistance (ETA) tion factors due to e.g. freeze/thaw, design service temperature, durability, creep feoeenee, behaviour and other environmental or application conditions are already recommended considered. load In addition to the design resistance, it manual recommended loads |. using an overall partial safety factor for action y = 1,4. mean ultimate Global safety factor resistance conce| characteristic resistance (basic value) For the global safety factor concept it has to be shown, that the characteristic value of action does not exceed the recommend load value, The characteristic resistance given in the tables is the 5% fractile value obtained from test results under standard test conditions. With a global safety factor all environmental and application conditions for action and resistance are considered, leading to a recommended load. 32 612010 Design methods Metal anchors for use in concrete according ETAG 001 The design methods for metal anchors for use in concrete are described in detall in Annex C of the European Technical Approval guideline ETAG 001 and for bonded anchors with variable embedment depth in EOTA Technical Report TR 029. Additional design rules for redundant fastenings are given in Part 6 of ETAG 001. The design method given in this Anchor Fastening Technology Manual is based on these guidelines. The calculations according to this manual are simplified and lead to conservative results, ie. the results are on the save side. Tables with basic load values and influecing factors and the calculation method are given for each anchor in the respective section, Anchors for use in other base materials and for special applications If no special calculation method is given, the basic load values given in this manual are valid, as long as the application conditions (e.g. base material, geometrie, environmental conditions) are observed. Redundant fastenings with plastic anchors Design rules for redundant fastings with plastic anchors for use in concrete and masonry for non-structural applications are given in Annex C of ETAG 020. The additional design rules for redundant fastenings are considered in this manual. Resistance to fire When resistance to fire has to be considered, the load values given in the section “resistance to fire” should be observed. The values are valid for a single anchor. Hilti design software PROFIS Anchor For a more complex and accurate design according to Intemational and national guidelines and for applications beyond the guidelines, e.g. group of anchors with more than four anchors close to the edge or more than eight anchors far away from the edge, the Hilti design software PROFIS anchor yields customised fastening solutions. The results can be different from the calculations according to this manual. Simplified design method Simplified version of the design method according ETAG 001, Annex C or EOTA Technical Report TR 029. Design resistance according data given in the relevant European Technical Approval (ETA) = Influence of concrete strength = Influence of edge distance = Influence of spacing "Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two anchors or more than one edge. The influencing factors must then be considered for each edge distance and spacing. The calculated design loads are then on the save side: They will be lower than the exact values according ETAG 001, Annex C. To avoid this, it is recommended to use the anchor design software PROFIS anchor) The design method is based on the following simplification: * No different loads are acting on individual anchors (no eccentricity) The differences to the design method given in the guideline are shown in the following. 6/2010 33 eres eee Anchors with fixed embedment depth Design tensile resistance The design tensile resistance is the lower value of ~ Design steel resistance Neas = Design pull-out resistance Nrap - Design concrete cone resistance Nae - Design spliting resistance Nrasp Design steel resistance Naas Annex C of ETAG 001 and relevant ETA Nrgs = Neka/ Yes * Nags: characteristic steel resistance * ‘Yue: partial safety factor for stee! failure * Values given in the relevant ETA Simplified design method ** Nags, ** Value given in the respective tables in this manual Design concrete cone resistance Nase Annex C of ETAG 001 and relevant ETA Nando = (N’re! Ye)“ (Aan A°en) Wan” Dean “Woon * ocr where —-N°exe=K- fercoune”® - Ra 7 kK: =7,2 (in general) variations } therefrom are given in the 4 relavant ETA ‘Yue: partial safety factor for concrete cone failure area of concrete cone of an individual anchor with large spacing and edge distance at the concrete surface (idealised) actual area of concrete cone of the anchorage at the concrete surface, limited by overlapping ‘concrete cones of adjoining anchors and by edges of the concrete member Design pull-out resistance Nap Annex C of ETAG 001 and relevant ETA Nrap = (Nee! Yap) * Pe * Nex: characteristic pull-out resistance * Yue: pattial safety factor for pull-out failure * qe influence of concrete strength * Values given in the relevant ETA influence of the disturbance of the distribution of stresses due to edges + Wen Simplified design method + Wran! Influence of dense reinforcement Nrap = N'rap: fo. + oon: influence of excentricity * Nvpap! Basic design pull-out resistance ‘Yacat = 1,0 for anchorages in cracked conci fe: infiuence of concrete strength = 1,4 for anchorages in non-« ed concrete * Values given in the respective tables in this manual fereabe? Concrete compressive strength * hug effective anchorage depth 34 * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see Annex C of ETAG 001) Simplified design method Nage = N°rae fa fin’ fam fan > fron * N°pae: Basic design concrete cone resistance * fe Influence of concrete strength * fun, fay: influence of edge distance Influence of anchor spacing influence of dense reinforcement * Values given in the respective tables in this manual 6/2010 6/2010 35 eres Design concrete splitting resistance Nadso Annex C of ETAG 001 and relevant ETA. Nnaep = (Nake! Ye) * (Aan! A’) Wan” Pron” Woon’ Pucrn > Prop where fixe =K> fexeube® > Ihe!® Kk: =7,2 (in general) variations therefrom are given in the relavant ETA * Ywe: partial safety factor for concrete cone failure ++ A°.x: area of concrete cone of an individual anchor with large spacing and edge distance at the concrete surface (idealised) ++ Ray: actual area of concrete cone of the anchorage at the concrete surface, limited by overlapping concrete cones of adjoining anchors and by edges of the concrete member + Wan: influence of the disturbance of the distribution of stresses due to edges Influence of dense reinforcement {influence of excentricity = 1,0 for anchorages in cracked conerete = 1,4 for anchorages in non-cracked concrete + Wnapt_ influence of the actual member depth fascube: Concrete compressive strength * hee effective anchorage depth * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see Annex C of ETAG 001) ++ Values of A°.w and Aaw for splitting failure may be different from those for concrete cone failure, due to different values for the critical edge distance and critical anchor spacing Simplified design method Nrasp = N’mge fo fisp fray’ fasp* fran * fran ** N®ka: Basic design concrete cone resistance * fe: Influence of concrete strength * Fuso faapt influence of edge distance ** fasp: influence of anchor spacing fap! influence of base material thickness (concrete member depth) frex: influence of dense reinforcement * Values given in the respective tables in this manual 36 6/2010 eee Design shear resistance The design shear resistance is the lower value of - Design steel resistance Vea = Design concrete pryout Vaan resistance = Design concrete edge resistance Vrac Design steel resistance Vrs (without lever arm) Annex C of ETAG 001 and relevantETA —_| Simplified design method Veas = Ves! Yus Vege * Vaxs! characteristic stee! resistance * Value given in the respective tables in this manual * Ym: partial safety factor for stee! failure | Stee! failure with lever arm is not considered for the simplified design method * Values given in the relevant ETA For stee! failure with lever arm see ETAG 001 Annex C 6/2010 37 eres eee Design concrete pryout resistance Vracp Design concrete edge resistance Vaae Annex C of ETAG 001 and relevant ETA Vrsep = (Vansp Yap) = K- Nese = (Nene / Ye) (Aon! Aven)” Wan Bron Ween Voer where N° axe = 7,2 fexcune”® > het’? ‘Yue: partial safety factor for concrete cone fallure f + A®.x: area of concrete cone of an individual anchor with large spacing and edge distance at the concrete surface (idealised) + Aan: actual area of concrete cone of the anchorage at the concrete surface, limited by overlapping ‘conarete cones of adjoining anchors and by edges of the concrete member luence of the disturbance of the distribution of stresses due to edges + Wrox influence of dense reinforcement + Weert Docent + Wen iuence of excentricity ,0 for anchorages in cracked concrete = 1,4 for anchorages in non-cracked ‘concrete fascabe: Concrete compressive strength effective anchorage depth Influence of embedment depth * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see Annex C of ETAG 001) ++ Details see Annex C of ETAG 001 Simplified design method Vea = Vaden fa fi’ fan’ fon fron ** Vadep: Basic design concrete pryout resistance * fe influence of concrete strength * fin. faut influence of edge distance ** faye influence of anchor spacing influence of dense reinforcement fra ** Values given in the respective tables in this manual 38 6/2010 Annex C of ETAG 001 and relevant ETA Vrde where ‘Yue: partial safety factor for concrete edge failure A’.y: area of conerete cone of an individual anchor at the lateral concrete surface not affected by edges (idealised) + Acyi actual area of concrete cone of ‘anchorage at the lateral concrete surface, limited by overlapping ‘concrete cones of adjoining anchors, by edges of the concrete member ‘and by member thickness + ‘Pays _ influence of the disturbance of the distribution of stresses due to further edges + ‘Way! takes account of the fact that the shear resistance does not decrease Proportially to the memebr thickness 28s assumed by the idealised ratio Ae! Avy Influence of angle between load applied and the direction perpendicular to the free edge influence of excentricity £ 21,0, 1,2 014 * dao: nominal dtameter of the anchor * Ic effective length of anchor under shear loading fexcabe: concrete compressive strength ee edge distance * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see Annex C of ETAG 001) ++ Details see Annex C of ETAG 001 Simplified design method Vege = V’rae fa: fa* fn’ fa ™ Vege: Basic design concrete edge resistance “+ fei Influence of concrete strength = Influence of angle between load applied and the direction perpendicular to the free edge "fy: Influence of base material thickness. ** fg Influence of anchor spacing and edge distance * Values given in the respective tables in this manual Special case: more than 2 anchors close to an edge For a group of anchors f can be calculated according to the following equation, fall anchors are equally loaded. ‘This can be achieved by fling the annular gaps with a high performance injection mortar (e.g. Hilti HIT-RE 500- SD or Hilti HIT-HY 150 MAX. a wf[E {1 Net) Where 1, 82, .. 81530 And c21, 0222 1,56 6/2010 eres eee Combined tension and shear loading The following equations with must be satisfied 8y = Noa / Neg and Bust By = Vea! Vea Bys1 Neg (Vsa) = tension (shear) But By 51,2 or By + By $1 dosign action Nra (Vra) = tension (shear) design resistance Annex C of ETAG 001 Simplified design method as 20 if Nrg and Vry are governed by steel Failure mode is not considered for the simplified method failure as 15 for all other failure modes. @ = 1,5 forall failure modes (leading to conservative results = beeing on the save side) Anchors with variable embedment depth according TR 029 Design tensile resistance The design tensile resistance is the lower value of - Design steel resistance ~ Design combined pull-out and concrete cone resistance = Design concrete cone resistance Design spliting resistance Nras Nrap Ned Nerasp Design steel resistance Nras Technical Report TR 029 and relevant ETA Neds = News / Yate * Naka: characteristic steel resistance ‘Yue: partial safety factor for steel failure * Values given in the relevant ETA Simplified design method * Neas ** Value given in the respective tables in this manual 40 6/2010 Design combined pull-out and concrete cone resistance Nruo Technical Report TR 029 and relevant ETA Nrgp = (N’rxp / Yap) (Ap! Aon) “Wane” Wate” Weonp’ Prone” We where Nb rcp 0 - d> Ror’ Tre Wane *P%amp = n° — (0 — 4) C= Grad (her feabel 19" 2 Sexnp = 20+ d> (Crxuer! 7,5)°°S 3+ hee * ‘Yup: partial safety factor for combined pull-out and concrete cone failure + A’,y: influence area of an individual anchor with large spacing and edge distance at the concrete surface (idealised) + Apu: actual influence area of the anchorage at the concrete surface, limited by overlapping areas of adjoining anchors and by edges of the concrete member + ano! influence of the disturbance of the distribution of stresses due to edges: + ‘Weep! influence of excentricity + ‘Wrong: influence of dense reinforcement Influence of concrete strength anchor diameter (Variable) embedment depth characteristic bond resistance 8: anchor spacing ‘Sexi: eitical anchor spacing number of anchors in a anchor group 3 in cracked cocrete .2 in non-cracked cocrete fexcabe: Concrete compressive strength * Treeet characteristic bond resistance for non-cracked concrete * Values given in the relevant ETA + Values have to be caloulated according data given in the relavant ETA (details of calculation see TR 029. The basis of the calculations may depend on the critical anchor spacing). Simplified design method Nanay = Nmap fap” fin fan fon tho ft * N°rap: Basic design combined pull-out and concrete cone resistance fap: _ influence of concrete strength "faa fay influence of edge distance faye influence of anchor spacing " fap! influence of (variable) embedment depth fran: Influence of dense reinforcement ** Values given in the respective tables in this manual For the simplified design method the factor 1). (See TR 029) is assumed to be 1 and the critical anchor spacing is assumed to be Senxp = 3 het, both leading to conservative results = beeing on the save side. 6/2010 41 eres eee Design concrete cone resistance Nac Design concrete splitting resistance Naas Technical Report TR 029 and relevant ETA Nnge = (Nae! Ye) * (Aan! A’) Wan” Pron: “Woon where Nf = Ke fexeuve!® > het!® ‘Yus: partial safety factor for concrete cone failure + A®.y: area of concrete cone of an individual anchor with large spacing and edge distance at the concrete surface (idealised) + Aan: actual area of concrete cone of the anchorage at the concrete surface, limited by overlapping ‘concrete cones of adjoining anchors and by edges of the concrete member + Wen: influence of the disturbance of the distribution of stresses due to edges + Wren! influence of dense reinforcement + Ween! influence of excentricity ky: =7,2 for anchorages in cracked ‘concrete (0,1 for anchorages in non-cracked concrete faseube: Concrete compressive strength * hut effective anchorage depth * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see TR 029) Simplified design method Nrge = Nimge* fo fin’ fan fan fan fran ** N®ka: Basic design concrete cone resistance * fe: Influence of concrete strength * fu faye influence of edge distance ** faye influence of anchor spacing ** faat__ influence of embedment depth * fan! influence of dense reinforcement ** Values given in the respective tables in this manual 42 6/2010 Technical Report TR 029 and relevant ETA Nrdep = (N’re! Ye)“ (Aan A°en) Wan” Peon “Woon” Pap where —-N’exe = Kt feieune™® * Met” ‘Yue: partial safely factor for concrete cone failure ++ Atay: area of conorete cone of an individual anchor with large spacing and edge distance at the concrete surface (idealised) ++ Agu: actual area of concrete cone of the anchorage at the concrete surface, limited by overlapping ‘concrete cones of adjoining anchors and by edges of the concrete member + Way! influence of the disturbance of the distribution of stresses due to edges influence of dense reinforcement influence of excentricity 7,2 for anchorages in cracked concrete (0,1 for anchorages in non-cracked concrete + Wreo’ Influence of the actual member depth fexeuwe: concrete compressive strength * hee embedment depth * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see TR 029) ++ Values of A°an and Aen for splitting failure may be different from those for concrete cone failure, due to different values forthe critical edge distance and critical anchor spacing Simplified design method Neasp = N’rae fa fis’ fasp faap’ fin * from * N°pae: Basic design concrete cone resistance * fe Influence of concrete strength fisp, fasp: influence of edge distance Influence of anchor spacing Influence of base material thickness. (concrete member depth) frei influence of dense reinforcement * Values given in the respective tables in this manual 6/2010 43 eres eee Design shear resistance The design shear resistance is the lower value of ~ Design steel resistance Vea - Design concrete pryout Vea resistance = Design concrete edge resistance Vac Design steel resistance Veas Technical Report TR 029 and relevant ETA Veda = Vans! Ys characteristic steel resistance partial safety factor for steel failure * Values given in the relevant ETA For stee! failure with lever arm see TR 029 Simplified design method ve ** Value given in the respective tables in this manual Steel failure with lever arm is not considered for the simplified design method Design concrete pryout resistance Vracp Technical Report TR 029 and relevant ETA Veeco = (Vruce/Ynane) = k-- lower value of Nrap and Nrae Nedp Nein! Ye Neko! Ye Nap! characteristic tension resistance for ‘combined pull-out and concrete cone failure (see design combined pull-out and concrete cone failure) rie: characteristic tension resistance for conerete cone failure (see design concrete cone failure) partial safety factor for combined pullout and concrete cone failure (see design combined pull-out and concrete cone failure) ‘Yuci partial safety factor for concrete cone failure (see design concrete cone failure) * k: influence of embedment depth * Values given in the relevant ETA Simplified design method Vrsep = K- lower value of Nrap and Nase rap: characteristic tension resistance for ‘combined pull-out and concrete cone fallure (see design combined pull-out and concrete cone failure) Nmi.<: characteristic tension resistance for concrete cone failure (see design concrete cone failure) ke influence of embedment depth * Values given in the respective tables in this manual 44 6/2010 Design concrete edge resistance Vaae Technical Report TR 029 and relevant ETA Vrs = (Veco! Ywe)* (Aov!A°ox) = Wa Wav Wav Peov’ Yay where Vi rge = ky d*- Ret - fekeure® 4" 4 (her c9)* B= 04+ (d/ cy)? * ‘Yue: — partial safety factor for concrete edge failure a= + Akay: area of concrete cone of an individual anchor at the lateral concrete surface not affected by edges (idealised) + Agy: actual area of concrete cone of anchorage at the lateral concrete ‘surface, limited by overlapping ‘concrete cones of adjoining anchors, by edges of the concrete member and by member thickness + evi influence of the disturbance of the distribution of stresses due to further edges, + ‘nyt takes account of the fact that the shear resistance does not decrease proportially to the memebr thickness as assumed by the idealised ratio Rov! Moy Influence of angle between load applied and the direction perpendicular to the free edge ++ Weay’ Influence of excentricity influence of reinforcement 1,7 for anchorages in cracked concrete = 2,4 for anchorages in non-cracked concrete * d: anchor diameter fexcane: Concrete compressive strength ce edge distance * Values given in the relevant ETA + Values have to be calculated according data given in the relavant ETA (details of calculation see TR 029) ++ Details see TR 029 Simplified design method fa fins fa fet fe ™ Vege: Basic design concrete edge resistance “+ fei Influence of concrete strength Influence of angle between load applied and the direction Vege = V’rae* perpendicular to the free edge "fy: Influence of base material thickness. ** fg Influence of anchor spacing and edge distance * fr influence of embedment depth “* fe influence of edge distance ** Values given in the respective tables in this manual The factors fyer and f. replace the function d+ her, leading to conservative results = beeing on the save side. ‘Special case: more than 2 anchors close to an edge For a group of anchors f can be calculated according to the following equation, i all anchors are equally loaded. This can be achieved by fling the annular gaps with a high performance injection mortar (e.g. Hilti HIT-RE 500- SD or Hilti HIT-HY 150 MAX. ys te 2) (a Seset ses) 4 (hae) Se n Where 81, 82, .. 81530 And ¢24, 0222 1,5 6/2010 Anchor design Ls | | ee Combined tension and shear loading The following equations with must be satisfied 8y = Noa / Neg and Bust By = Vea! Vea Bys1 Neg (Vsa) = tension (shear) But By 51,2 or By + By $1 dosign action Nra (Vra) = tension (shear) design resistance Annex C of ETAG 001 Simplified design method as 20 if Nra and Vrg are governed by steel Failure mode is not considered for the simplified method failure @ = 1,5 forall failure modes (leading to conservative results = beeing on the save side) @ = 1,5 forall other failure modes 46 6/2010 P| | eo | Anchor design 6/2010 47 peer c pees Design examples Example 1: mechanical anchor in non-cracked concrete Anchoring conditions. [concrete Non-cracked concrete C40/60) number of anchors ‘Group of two anchors close to the edge| base material thickness Ih 250 mm [anchor spacing Is 300 mm| ledge distance lc. 120 mm| [shear load direction perpendicular to free edge IF 20" > [TENSION design action (fixing point INsa | 55,0 kN| [SHEAR design action (fixing point) [Vea | 20,0 KN [TENSION design action par anchor New” | 27,54N) SHEAR design action per anchor Isa” [10.0 kN] [anchor HSUS-GMT6] the parameters are given in the leffective anchorage depth [het 4100 mm| anchor-section in the tables “setting lortical spacing for spliting failure & 380mm] details” and “setting parameters” lertical spacing for concrete cone failure _——‘(Sm_| 300 mm| (fr HSL-3-G M16) lotical edge distance for splitting failure lecrsp | 190 mm lortical edge distance for concrete cone failure Jean | 150 mm minimum edge distance [Snin | 100 mm| for le= | 240mm minimum spacing [Gmn__| 100 mm {for s= | 240mm General remarks According ETAG 001, Annex C, concrete cone, splitting, pryout and concrete edge design resistance must be verified for the anchor group. Steel and pull-out design resistance must be verified for the most unfavourable anchor of the anchor group. According to the simplified design method given in this Fastening Technology Manual all anchors of a group are loaded equally, the design resistance values given in the tables are valid for one anchor. s 1B 612010 Tension loading Design steel resistance 83,7 KN] Design conerete pul [basic resistance [concrete Design concrete cone resistance [basic resistance IN 33.6 kn] concrete =i: non-cracked concrete candle | 441 120mm} Coy = 150mm] clea = 0,80 > fe soe S= 300mm) San= 300mm) sisan= 7,00 — [fan 4,00 [anchor HSL-3-G M16 — [fan 4,09] Naa = Nide fs fun for fan fren =| 40,4 KN) Design splitting resistance 33,6 KN] [concrete Tnon-cracked concrete C40/50] 141 120 mm] Cusp = 190 mm| CCerap = 0,63 el S= 300 mm| Saep= 380mm] SlSusp= 0,79 — [fe 0.89) 260 mn ha= 100 mem| TWh = 2.5 => Taw 1.46 [anchor HSL-3-G M16 — [fan 1,09] 6/2010 Nadap = Nacc fa fap fap fap fnap fran =| 35,7 KN| [Tension design resistance: lowest value See “basic resistance” (for HSL-3-G M16) design tensile See ‘basic design tensile resistance” (for HSL-3-G M16 pull-out failure is not decisive in non-cracked conerete) design tensile (for HSL-3-G M16) and “influencing factors” (for HSL-3-G M16) Influencing factors may be interpolated. See “basic design tensile resistance” (for HSL-3-G M16) and “influencing factors” (for HSL-3-G M16) Influencing factors may be interpolated. Naa =] 35,7 kN] 49 peer c pees Shear loading Design steel resistance Vrax =] 68,6 KN] Concrete pryout design resistance [basic resistance Iv, 67,2 KN [concrete Tnon-cracked concrete C40/50)fs 144 e = = 080 0,94] ©= 120mm| Gans 160mm] efeay= 0,80 —> Fe oa S= 300mm] San= 300mm] SiSan= 1,00 — [fan 4,09] lanchor HSL3-G M16 — [few i) Vracp = Vricp fa fin fon fan fan =| 80,2 KN| Concrete edge design resistance [basic resistance Mase | 13,7 kN] [concrete Tnon-cracked concrete C40/50] 144 [shear load direction lperpendicular to free edge n= 250mm] e= 120mm| = 120 mm| 400 mm S= 300 mm| 400 mm Combined tension and shear loading ‘The following equation must be satisfied for combined tension and shear loads: 9.1) yi Oy? s4 By (By ) ratio between design action and design resistance for tension (shear) loading ‘According to ETAG 001, Annex C, the folowing simplified equation may be applied: (E92) By+Bys4,2 and By<1,B)s4 Example (load values are valid for one anchor) Ned '= 27,8 KN 0.70 Ved” = 10,0 kN 0,216 Nes= 36,7 KN oe Vea= 46,4 KN y+ Gy'= 0,778 50 st st S12 s4 SAAS ‘See “basic design shear resistance” (for HSL-3-G M16) ‘See “basic design shear resistance” (for HSL-3-G M16) and “influencing factors" (for HSL-3-G M16) Influencing factors may be interpolated. ‘See “basic design shear resistance" (for HSL-3-G M16) and “influencing factors* (for HSL-3-G M16) Influencing factors may be interpolated. By 1,2 1 0.8 os 0.4 0,2 0 by 0 02040608 1 1,2 6/2010 Example 2: mechanical anchor in cracked concrete with dense reinforcement Anchoring conditions [eonerate ‘Cracked concrete C30/37| id s [edge distance le 720 mm [shear load direction perpendicular to free edge B 90°| [TENSION design action (fring point) INsa__| 10,0 kN [SHEAR design action (fixing point) [Va 70,0 KN [TENSION design action per anchor New” | 5,0 KN| [SHEAR design action per anchor [Va 5,0 kN| [anchor FSLSSKMIO leffective anchorage depth bee 70 mm| [tical spacing for splitting failure Seap_| 270 mm letical spacing for concrete cone failure Sau__| 210 mm [ertical edge distance for spiting falure [exe | 135mm lertical edge distance for concrete cone failure [een | 105mm minimum edge distance oun 70 mm for fez | 100mm [minimum spacing [cnn 70 mm| for js= | 160mm ‘General remarks ‘The parameters are given in the anchor-section in the tables “setting details” and “setting parameters” (for HSL-3-SK M10) According ETAG 001, Annex C, concrete cone, splitting, pryout and concrete edge design resistance must be verified for the anchor group. Stee! and pull-out design resistance must be verified for the most unfavourable anchor of the anchor group. According to the simplified design method given in this Fastening Technology Manual all anchors of a group are loaded equally, the design resistance values given in the tables are valid for one anchor. 6/2010 51 peer c pees Tension loading Design steel resistance Nea =| 30,9 EN Design concrete pull-out resistance [basic resistance Naso. 10,7] [concrete ‘Cracked concrete C30/37|fa 1,23] Nrap = Naas f=] 13.4 kN Design concrete cone resistance basic resistance Nt 141 KN [concrete Cracked concrete Caos | 1,22 o= 120mm| cen= 105mm) ology = 4,14 > [ 1,00 fan 4,00 $= 70mm) Sen= 210mm] siSan= 0.93 — |fan 0.67| lanchar HSL-3-SK M10 — [fan 0.85| Naar = Ne fofintan fonfan=| 9,8 kN] Design splitting resistance 14,4 kN [concrete Cracked concrete ©30/37| 1.22| Ih 0.97] = 120mm| = 135 mm Cleary = 0,89 — FE} __ ear aa eae 0.94 S= 70 mm| Sa= 270mm) SlSay = 0.26 — [hs 0.63] Tem) hae 70mm) Puna = 2.14 Thaw 1,05| lanchar HSL-3-SK M10 — [fan 0.85| .c fa Frop foep faep fap fron =| _8,8 KN) 52 ‘Tension design resistance: lowest value Ny See “basic design tensile resistance” for HSL-3- SK M10 See “basic design tensile resistance” (for HSL-3- SK M10 pull-out failure is not decisive in non-cracked concrete) See “basic design tensile resistance” (for HSL-3- Sk M10) and “influencing factors” (for HSL-3- SK M10) Influencing factors may be interpolated. ‘See “basic design tensile resistance” (for HSL-3- SK M10) ‘and “influencing factors” (for HSL-3- SK M10) Influencing factors may be interpolated. 6/2010 Shear loading Design steel resistance Vass=[ 36,4 kN Concrete pryout design resistance basic resistance IV 28,1 kN) [concrete Cracked concrete C30/37/fe. 1.22] 3 fh 1,00] 120 mm} eaw= 105mm} lean = 1.14 Fe} s= 70mm] San= 210mm] SlSan= 0.33 — [fw 067 lanchor HSL-3-SK M10 [fan [0,86] Vnaep = Vinicp fa fin forfon finn =| 19,5 KN) Concrete edge design resistance basic resistance Wass |__46KN) lconerete Cracked concrete C30/37|fe 1,22] [shear load direction 90° I 2 perpendicular to free edge n= 150 mm]__¢= 120 mm] We= 125 —> Ih 0,88 = 120mm) a= 70 mm cha= 171 | ral s= 70mm) _he= 70mm sha = 1,00 : Vnae = Vinge fa fo fnf4=| 13,2 KN) Combined ten: in and shear loading [Shear design resistance: lowest value See “basic design shear resistance" (for HSL-3- SK M10) ‘See “basic design shear resistance” (for HSL-3- SK M10) and “influencing factors” (for HSL-3- SK’M10) Influencing factors may be Interpotated. See “basic design shear resistance” (for HSL-3- SK M10) and “influencing factors” (for HSL-3- SK’M10) Influencing factors may be interpotated. Vea =] 13,2 in] ‘The following equation must be satisfied for combined tension and shear loads: (a1) By? + Oy 54 x (By ) ratio between design action and design resistance for tension (shear) loading ‘According to ETAG 001, Annex C, the following simplified equation may be applied: (Eq. 2) By+Bys1,2 and Bys1,Bys4 Example (load values are valid for one anchor) hos 1 los 0.6 lo.4 0.2 0 Py — (E41) | (Eq. 2) Ned= 5,0 KN By= Ned V/Neg= 0,587 51 Vea" 5,0 KN By=Vsd"Vpg= 0,378 <1 oe Gein By+ By = 0945 51,2 Vas 13,2 KN S488 By + Gy = 0659 $4 6/2010 0 02040608 1 1,2 53 peer c Example 3: adhesive anchoring system with variable embedment depth in non-cracked concrete Anchoring conditions [concrete Non-cracked concrete C50760] See eras nat temperature range Il [number of anchors ‘Group of wo anchors close to the edge] [base material thickness. h “100 mm| fanchor spacing is 150 mm| [edge distance le “100 mm| [shear ioad direction perpendicular to free edge F oF [TENSION design action (fixing point) Nes 15,0kn| [SHEAR design action (fixing point) Wee 15.0 kN [TENSION design action per anchor Nes” 7.EKN| [SHEAR design action per anchor Wed 7.5 KN lefective anchorage depth hee 70 mm| [anchor T HIWAITRE 500-50 with AIT-V 5.8, size M12] [external diameter ld 42 mm lypical anchorage depth hese 410 mm [minimum edge distance Sin 60 mm| um spacing Lenin 60 mm| Critical spacings and edge distances fertical spacing for concrete cone failure S,,, and criical spacing for combined [pull-out and concrete cone failure Seinp has 70mm —] Sun=Sanp=Sha= 210 mm| fertical edge distance for concrete cone failure cy and critical edge distance for [combined pull-out and concrete cone fallure Geis hes 70mm | Cen Can= 16 he= 105mm \critical edge distance for splitting failure forhs 1,3 he, Cazap = 2,28 Pag for 1,3 he [ose = 142 mm| [ertical spacing for spitting failure Cop= 142mm Sup =2Gzy= 284 mm General remarks ‘The parameters are given in the ‘anchor-section in the tables “setting details” and “setting parameters” (for HIT-RE 500-SD with HIT-V 5.8, size M12) According EOTA Technical Report TR 029, concrete cone, combined concrete cone and pull- out, splitting, pryout and concrete edge design resistance must be verified for the anchor group. Steel design resistance must be verified for the most unfavourable anchor of the anchor group. According to the simplified design method given in this Fastening Technology Manual all anchors of a group are loaded equally, the design resistance values given in the tables are valid for one anchor. 54 6/2010 Tension loading Design steel resistance Naas =|___28,0 KN] Design combined pull-out and concrete cone resistance [basic resistance IN’, KN] [concrete Non-cracked concrete C50/60)fa.p fha= 70 mmf = [110 mm a C= 100mm] Gax= 105mm} clean = 0,95 —> [A 0.98 fa 0.97] S= 160mm) San= 210mm) SSan= 0.74 — [fan 0.86| Ihe= 70 mm = [few 1,00] Neap = Noaap fa fi fan fan fp fen = 17,1 KN Design concrete cone resistance [basic resistance Nase 32,4 kN} [concrete Non-cracked concrete C50/60)fs 1.55] Ihae= 70 mm| ie Tan = (Heda) >| 0.511 4 = Bos Be 0,99 G= 100 mm] Gaw'= 105 mm} cay = 0,95 —» Fe carl S= 160mm) San= 210mm) sSan= 0.74 — [fan 0.86| lhg= 70 mm = Hew 4,00] Nrase = Nona fo fy fan fan fay fron =| 21,1 KN] Design splitting resistance [basic resistance Nese 324 KN [concrete Non-cracked concrete C50/60)f 1.55] Iher= 70 mm] Reryp =| 110 mm thn = (Ne/Meraye) 0,51] C= 100mm] Cam = 142mm! — ClCaap= 0,70 —> es oe S= 160mm) Same = 284mm] SlSem= 0.53 — [fam 0.76] Naazp = Noaac fo fan fap frsp aso fen =| 15,0 KN] 6/2010 pees See “basic design tensile resistance” (for HIT-RE 500-SD with HIT-V 5.8, size M12) ‘See “basic design tensile resistance” (for HIT-RE 500-SD with HIT-V 5.8, size M12) ‘See “basic design tensile resistance” (for HIT-RE 500-SD with HIT-V 5.8, size M12) “influencing factors” (for HIT-RE 500-SD with HIT-V 5.8, size M12) Influencing factors may be interpolated. See “basic design tensile resistance” (for HIT-RE 500-SD with HIT-V 5.8, size M12) ‘and “influencing factors” (for HIT-RE 500-SD with HIT-V 5.8, size M12) Influencing factors may bo interpolated. [Tension design resistance: lowestvalue Naa=| 15,0 KN] 55 peer c pees Shear loading Design steel resistance Vrs =| 16,8 KN] See “basic design shear resistance” (for HIT-RE 500-SD with HIT-V 58, size M12) Concrete pryout design resistance [lower value of Naap and Nase z T71KN] See “basic design shear resistance” her _70 mm| =k 2) (for HIT-RE 500-SD with HIT-V Vises =KV=| 34 3KN] 5.8, size M12) and “influencing factors” (for HIT-RE 500-SD with HIT-V 58, size M12) Concrete edge design resistance [basic resistance Wa 41,6 KN] See “basic design shear [concrete Non-cracked concrete C50/60) fs 1.55] (ore corep ay |shear load direction oo lt 4,00] 5.8, size M12) lperpendicular to free edge O°) and “influencing factors” fe (for HIT-RE 500-SD with HIT-V h= 100mm c= 100 mm} 0,82} 58, size M12) = 100mm| _he= 70 mm| a S= 150 mm| 70 mm| “| Influencing factors may be 70 mm| 12 mm| Free 0,97] Interpolated. 100 mm| 12 mm| 33 — |fe 0,67] rae = Vf fa fa fer fe =| 12,3 KN] Combined tension and shear loading The following equation must be satisfied for combined tension and shear loads: 12 (Ea.1) y+ @yiest 1 — Ea. 1) Bw (By ) ratio between design action and design | — (Ea. 2)] resistance for tension (shear) loading os According to ETAG 001, Annex C, the following simplified equation may 0.6 be applied: oa (€q.2) By+Bys12 and Bys1,Bys1 “ 0.2 Example (load values are valid for one anchor) o 6 Ned= 7,8 KN By = Nec/Neg= 0,500 <1 ¥ 0 02040808 1 1,2 Ved? = 7,5 KN By= Ved "Ve= 0812 ST vv By + By = Nee= 15,0 kN Ne 412 s12 v Ves= 12,3 kN y+ @y= 0832 <1 v 56 612010 6/2010 87 Corrosion Corrosion Corrosion Application General conditions Recommendations Material recommendations to counteract corrosion Installations Conduit installation, cable runs, | Dry inside rooms, no condensation | Galvanised 5-10 microns Application General conditions Recommendations air ducts Dans has ORS OCIS GAR ventilated rooms, cellar / basement | sherardized min, 45 microns Initial/earcass construction Electrical systems: shafts, occasional condensation Temporary fastening: ‘Outside and inside applications | Galvanised or coated Runs, lighting, aerials due to high humiity and Forming, site fixtures, oe temperature fluctuations scaffolding Crane rails, barriers, conveyors, | Frequent and long-lasting ‘Ad (316) steels, possibly hot-dipped ‘Structural fastening: Dry inside rooms, no condensation | Galvanised 5-10 microns machine fastening condensation (greenhouses), non- | galvanised Brackets, columns, beams Damp inside rooms with occasional | Hot-dipped galvanised eee ld ere Ot obet condensation due to high humidity | sherardized i and temperature fluctuations min, 45 microns Road and bridge construction Frequent and long-lasting condensation (greenhouses), open inside rooms of open halls / sheds ‘Ad (316) steels, possibly hot-dipped galvanised ‘Composite construction Protection due to alkalinity of concrete Galvanised 5-10 microns Interior finishing Drywalls, suspended ceilings, windows, doors, railings / Dry inside rooms, no condensation Galvanised 5-10 microns Conduit installation, cable runs, traffic signs, noise-insulating walls, crash barriers / guard rails, connecting structures Directly weathered (chlorides are regularly washed off) Hot-dipped galvanised / sherardized min, 45 microns, A4 (316) steels, Duplex steel or austenitic steel with approx. 4.5% Mo Frequently heavy exposure to road salt, highly relevant to safety Hilt HER Tunnel construction fonces, elevators, ire escapes Tunnel foils / sheeting, ‘Secondary relevance for safety | Duplex steel, poss. A4 (316) steels reinforcing mesh, trafic signs, 7 Facades / roofing Mentos ane nal aeaaiony | Highly elevantto safety Hilt HOR Profiled metal sheets, curtain | Rural atmosphere | Inside ‘Galvanised 6-10 microns lining, air ducts, wall cladding, insulation (without emissions) application suspensions, etc. famine boa? support Outskde [Beste oaraiacy Dock/harbour/port facilities / mn application _| sherardized min. 45 microns off-shore rigs inating aioe ale as Fastenings to quaysides, dock / | Secondary relevance for safety, | Hot-dipped galvanised erate harbour temporary fastenings Town / city Inside ‘Galvanised 5-10 microns a aa soi, ame pec High $02 and Nox [Outside | Hol-dipped galvanised / atmosphere" or changes of oll /sea contents, chlorides | application | sherardized min. 45 microns, water from road salicany Hilt-HCR if chlorides exist. accumulate! aang ‘On the platform / rig ‘Ad (316) stools Soe.) my ohm an directly Conduit installation, cable runs, | Dry inside rooms Galvanised 5-10 microns Industrial Inside Galvanised 5-10 microns connecting structures, lighting | Corrosive inside rooms, e.g. ‘Ad (316) steels, Hilt-HCR atmosphere: High application festoning in eboretovis, SOz content and galvanising / plating plants etc., other corrosive snlceton | iia very corrosive vapours substances (without halides) Insulating | Ad (316) steels eee Soe ee = eae” instar corrosive substances (only acidic Coastal atmosphere: | Inside ‘Galvanised 5-10 microns surroundings) High content of application chlorides, combined [Outside | HI-HOR Power plants enna application Fastenings relevant to safety | Dry inside rooms Galvanised §-10 microns. creel PP seen Insulating | HiltHCR ‘Outside applications, very heavy | Ad (316) steels materials exposure to S02 6/2010 6/2010 59 Corrosion Corrosion The following table shows the suitability of the respective metal couple. It also shows which two SPelcsno ete aan econ etencencne! metals in contact are permissible in field practice and which should rather be avoided. Smokestacks of waste incineration plants Fastening of, for example, In lower section of stack Hot-dipped galvanisedisherardized Metal couples service ladders, lightening min, 45 microns Ad (316) steels conductors IniSplescior ofa AREER EL-chem. | Hot-dipped| Aluminium cectyral] Stainless steel condensation of acids and often galvanised | galvanised | alloy high chloride and other halide Fastened part is concentrations Zine Ska ae a ce [Hot-dipped galv. steel 3 Conduit installation, cable runs, | In the atmosphere, high humidity, _ | Hotdipped galvanised/sheraraized Aluminium alo 7 connecting structures etc sewage / digester gases etc. min. 45 microns Ad (316) steels [Cadmium coating @ o Underwater applications, municipal | Hilt-HCR. e e sewage / waste water, industrial e @ waste water e is Multi-storey car parks e e Fastening of, for example, Large amounts of chlorides (road _| HiliHOR eo e guard rails, handrails, sali) carried in by vehicles, many e e balustrades wet and dry cycles e Indoor swimming pools Fastening of, for example, Fastenings relevant to safety Hilt-HCR O Slight or no corrosion of fastener service ladders, francs @ Heavy corrosion of fastener suspended ceilings Moderate corrosion of fastener Sports grounds / facilities / stadiums Fastening of, for example, Inrural atmosphere Hotdipped galvanised / seats, handrails, fences sherardized min. 45 microns In town /cty atmosphere Hotdipped galvanised / sherardized min. 45 microns Ad (G16) stools Inaccessible fastenings ‘Ad (316) stools 60 612010 6/2010 61 Dynamic Dynamic design for anchors Detailed informations are available from your local Hilti partner or in the brochur Dynamic Design for Anchors, Hilti AG, 2001 W 2611 0601 20-e Actions ‘Common engineering design usually focuses around static loads. This chapter is intended to point out those cases, where static simplification may ‘cause severe misjudgement and usually under-design of important structures. Static loads ‘Static loads can be segregated as follows: + Own (dead) weight * Permanent actions Loads of non-loadbearing components, @.g. floor covering, screed, ‘from constraint (due to temperature change or sinking of supports / columns) + Changing actions working loads (fitting / furnishing , machines, "normal" weat) ‘Snow, Wind, Temperature The main difference between static and dynamic loads is the effectiveness. of inertia and damping forces. These forces result from induced acceleration and must be taken into account when determining section forces and anchoring forces. Dynamic actions can generally be classified into 3 different groups: * Fatigue loads * Seismic loads * Shock loads: Examples for Fatigue Loads Two main groups of fatigue type loading can be identified: ‘+ Vibration type loading of fasteners with very high recurrence and usually low amplitude (e.g. ventilators, production machinery, etc.) + Repeated loading and unloading of structures with high loads and frequent recurrence (cranes, elevators, robots, etc). Actions relevant to fatigue ‘Actions causing fatigue have a large number of load cycles which produce changes in stress in the affected fastening. These stresses result in a decrease in strength, which is all the greater the larger the change in stress ‘and the larger the number of load cycles are (fatigue). When evaluating actions causing fatigue, not only the type of action, but also the planned or anticipated fastening life expectancy is of major importance. Examples for Seismic Loads Generally, all fastenings in structures situated in seismically active areas ‘can be subject to seismic loading. However, due to cost considerations, usually only critical fastenings whose ‘failure would result in loss of human life or significant weakening of the overall structure are designed for seismic loads. Earthquakes / Ground movement during an earthquake / seismic tremors leads to relative seismic actions lacement of a building foundation. Owing to the inertia of its mass, the ing cannot or is unable to follow this movement without deformation. Dynamic actions Typical Dynamic Actions b Due to the stifess of the structure, restoring forces are set up and vibration is induced. This results in stress and strain for the structure, the parts fastened and the installations. Earthquake frequencies often lead to resonance phenomena which cause larger vibration amplitudes on the upper floors. 62 612010 | ems Flog acceleration _Equipgnent acceleration. wth Groupd acceleration In view of the low ductility of anchors / fasteners, seismic loads generally have to be taken up by a high loading capacity and very little deformation. A fastening should be able to withstand design basis earthquakes without damage. Determining the forces acting on a fastening Is difficult and specialists thus provide them ‘Shock loads are mostly unusual loading situations, even though sometimes Examples of Shock Loading they are the only loading case a structure is designed for (e.g. crash barriers, protection nets, ship or aeroplane impacts and falling rocks, avalanches and explosions, etc.). ‘Shock-like phenomena have generally @ very short duration and Shock tremendously high forces which, however, generally only occur as individual peaks. As the probability of such @ phenomenon to occur during the life expectancy of the building components concemed is comparably simall, plastic deformations of fasteners and structural members are usually permitted. Material behaviour The behaviour is described essentially by the strength (tensile and Material behaviour under static Compressive) and the elastic-plastic behaviour of the material. These Igading Properties are generally determined by carrying out simple tests with specimens. | a material is subjected to a sustained load that changes with respect to. Material behaviour under time, it can fal after a certain number of load cycles even though the UPPer fatigue impact imit of the load withstood up to this time is clearly lower than the ultimate tensile strength under static loading. This loss of strength is referred to as materia fatigue. ‘The grade and quality of steel has a considerable influence on the altemating strength. In the case of structural and heat-treatable steels, the final strength (i.e. after 2 million load cycies or more) is approx. 25-35% of the static strength. In the non-loaded state, concrete already has micro-cracks in the zone of contact of the aggregates and the cement paste, which are attributable to the aggregates hindering shrinkage of the cement paste. The fatigue strength of concrete is directly dependent on the grade of concrete. Concrete strength is reduced to about 55 — 65% of the intial strength after 2000'000 load cycles. ‘The material strength is not as much influenced as under fatigue impact. Material behaviour under Other factors, as inertia, cracks, etc. influence the behaviour much more. seismic or shock impact 6/2010 63 Anchor behaviour Fatigue Earthquakes Shock Suitability under fatigue loading Suitability under seismic loading Suitability under shock loading 64 When a large number of load cycles is involved, i.e. n>10'000, itis usually the anchor In single fastenings that Is critical (due to steel failure). The ‘concrete can only fail when an anchor is at a reduced anchorage depth and subjected to tensile loading or an anchor is at a reduced distance from an ‘edge and exposed to shear loading. Individual anchors in a muttiple-anchor fastening can have a different elastic stiffness and a displacement (slip) behaviour that differs from one anchor to another, ¢.g. if an anchor is set in a crack, This leads to a redistribution of the forces in the anchors during the appearance of the load ‘oycles. Stiffer anchors are subjected to higher loads, whereas the loads in the weaker anchors are reduced. Allowance Is made for these two effects by using a reduction factor for multiple-anchor fastenings. ‘Anchors (fasteners) subjected to selsmic loading can, under circumstances, be stressed far beyond their static loading capacity. In view of this, the respective suitability tests are carried out using a level of action (loading) that Is considerably higher than the working load level. The behaviour of anchors under seismic action depends on the magnitude of loading, the direction of loading, the base material and the type of anchor. After an earthquake, the loading capacity (ultimate state) of an anchor is considerably reduced (to 30 - 80% of the original resistance.) With any earthquake design of fasteners, concrete cracks resulting from seismic ‘activity should be taken into consideration. When designing anchor fastenings, it is important to remember that they cannot be regarded as something isolated to take up seismic forces, but that they must be incorporated in the overall context of a design. Load increase times in the range of milliseconds can be simulated during tests on servo-hydraulic testing equipment. The following main effects can then be observed: * Deformation is greater when the breaking load is reached + The energy absorbed by an anchor is also much higher * Breaking loads are of roughly the same magnitude during static loading and shock-loading tests In this respect, more recent investigations show that the base material (cracked or non-cracked concrete), has no direct effect on the load-bearing behaviour. Both mechanical and chemical anchors are basically suitable for fastenings subjected to fatigue loading. Hilti manufactures the HDA and HVZ anchors of special grades of steel resistant to fatigue and has also subjected them to suitable tests. Where fastenings subjected to seismic loading are concerned, chemical anchors take preference. There are, however, accompanying requirements to be met, such as behaviour in a fire. These restrictions can make mechanical systems preferable, To date, mechanical anchor systems have been used primarily for ‘applications in civil defence installations. More recently, adhesive systems suitable for use in cracked concrete have been developed, e.g. the HVZ anchor. 6/2010 Le Dynamic set for shear resistance upgrade If a multiple-anchor fastening is loaded towards the edge of a concrete member (shear load), the gap between anchor shaft and clearance hole has an important role. An uneven shear load distribution within the anchors in the fastening is the result as the clearance hole is always larger than the anchor diameter to ensure an easy installation. Design methods take this fact into account by assuming that only the row of anchors nearest to the concrete edge takes up all shear load. row of }¢#___—load-bearing anchors @ © ws ‘¢— non load-bearing 1 anchors Concrete failure surface ‘The second row of anchors can be activated only after a considerable slip of the anchoring plate. This slip normally takes place after the edge failure of the outside row. The effect of the clearance hole gap on the intemal load distribution increases if the shear load direction changes during the service life. To make anchors suitable for alternating shear loads, Hilti developed the so called Dynamic Set. This consists of a special washer, which permits HIT injection adhesive to be dispensed into the clearance hole, a spherical washer, a nut and a lock nut. ES (SB |) EOD? f y 4 l cS \ perspective | /plan “/ Injection ‘spherical washer washer Injection washer: Fills clearance hole and thus guarantees that the load is uniformly distributed among all anchors. ‘Spherical washer; Reduces bending moment acting on anchor shaft not set at right angles and thus increases the tensile loading capacity. Prevents loosening of the nut and thus lifting of the anchoring plate away from the concrete in case of cyclic loading. Delivery programme Dynamic Set: M10, M12, M16, M20 Lock nut: 6/2010 PT Uneven shear load distribution Activating the second row of anchors. Dynamic Set Improvements with Dynamic Set Shear resistance improvement By using the dynamic set for static fastenings, the shear resistance Is with Dynamic Set 66 © ee q vv injected ‘TWUG7IO1 Shear Laed Capacty wth and witout Oyrarve Sei improved significantly. The unfavourable situation that only one row of anchors takes up all loads no longer exists and the load is distributed uniformly among all anchors. A series of experiments has verified this ‘assumption. An example from this test programme, double fastenings with HVZ M10 anchors with and without the Dynamic Set are shown to compare resulting shear resistance and stiffness. Standard clearence hole Slotted hole Member edge with ——Tinereese | Dynamic Set rosowreen | (@xtonded Hilt rvoremse_} method) Without Dynamic Set (ETAG) The test results show dlearly that according to the current practice the second row of anchors takes up the load only after significant deformation of the plate, when the concrete edge has already failed. The injection and ‘the Dynamic Set resulted in a continuous load increase until the whole multiple fastening fails. When carrying out a simple fastening design, it may be assumed if the Dynamic Set is used the overall load bearing capacity of the multiple fastening is equal to the resistance of the first row of anchors multiplied by ‘the number of rows in the fastening. In addition to that it must be checked whether the concrete edge resistance of the farest row is smaller than the above metioned resistance. If injection with the Dynamic Set is used, the ETAG restrictions on more than 6 anchor fastenings can be overcome. 6/2010 Le 6/2010 PT 67 See Bond Resistance to fire Resistance to fire Tested fasteners for passive structural fire prevention Tested according to the international standard temperature curve MFPA Leipzig GmbH Tested according to the International standard temperature curve (ISO 834, DIN 4102 T.2) and/or to EOTA Technical Report TR 020 (Evaluation of Anchorages I TW eRAUNScHWEIG in Concrete conceming Resistance to Fire) Bodycote SY warringtonfire Tested when set in cracked concrete and exposed to flames without insulating or protective measures. Max. loading (kN) for specified fire resistance Anchor / fastener Size_| time (fire resistance time | authority / No. in minutes) F30 | Feo | Feo | F120 HDA mio | 45 | 22 | 1,3 | 1,0 |IBMB Braunschweig Fire resistance data for F 180 please | M16 | 150 | 7.0 | 40 | 3,0 [Waninatontire refer to the test reports, m20_| 25,0| 9.0 | 7.0 | 5.0 ia HDAF mio | 45 | 2,2 | 4,3 | 1,0 |IBMB Braunschw UB 9030/8151 CRMs |e | 10.0] 35 | 18 | 12 ‘Warringtonfire M16 | 15.0 | 7.0 | 4.0 | 3.0 | WF Report No 166402 HDAR mto | 20,0] 9,0 | 4,0 | 2,0 |IBMB Braunschweig | m2 | 30,0 | 12,0} 5,0 | 3,0 Warringtonfire mié | 50,0 | 150 | 7.5 | 6.0 WF Report No 166402 HSL3 SS me | 30 | 14 | 06 | 04 mio | 70 | 20 [13 [08 mi2_|100[ 35 | 20 [12 mie | t94| 66 | 35 | 22 w20 | 300| 103/54 | 35 w24 | 43,0 | 14,8 | 7.9 | 5.0 I6MB Braunschweig UB 3041/1663-CM Warringtontfire WF Report No 166402 68 6/2010 Max. loading (KN) for specified fire resistance time (fire resistance time Anchor / fastener Size re resin Authority / No. F30 | Feo | F90 | F120 HSL3-G we_| 3.0 | 1.1 | 06 | 04 |IBMB Braunschweig wo [7,0 120 14,3 | 08 |"ePort No, 3041/1663-CM =i wiz [oo] 35 [20 [12 Warringtontire mie [194] 66 | 35 | 22 |e et Ne 196402 zo | 300| 103/54 | 35 2a | 43.0 | 148 | 7,9 | 5.0 HSL-38 mi2_| 100 | 35 | 20 | 1.2 |IBMB Braunschweig . mis [194] 66 | 36 | 22 |eport No. 3041/1663-CM M24 | 43,0 | 148 | 7.9 | 5.0 |WF Report No 166402 HSL-3-SH me | 19 | 11 | 06 | 04 ||BMB Braunschweig report No, 3041/1663-CM qa wio | 46 | 20 | 18 | 08 Warringtontire wiz | 85 | 36 | 20 | 1.2 |WF Report No 166402 HSL3-SK me | 30 | 11 | 06 | 0 |IBMB Braunschweig report No. 3041/1663-CM mio | 70 | 20 | 13 | 08 Warringtontire mi2_|100| 35 | 20 | 1,2 |we Report No 166402 HSC-A ward [4.5 [4.5 | 1.5 | - |IBMB Braunschweig maxs0 | 45 [1,5 | 4.5 | - [UB 917717224 mizx6o| 3.5 | 36 | 20 | - | we Report No 166402 SCA max40 | 1.5 | 4.5 | 1.5 | - |IBMB Braunschweig Miox50| 2.5 | 2.5 | 2.5 |= |UB3177/1722-1 Mpa 0100] 25125 125 | eiegoane Mizx60| 2,0 | 2,0 | 20 | - |W Report No 166402 HSC-AR max4o [1.5 | 4.5 | 1.5 | = |IBMB Braunschweig Max50 | 1.5 | 15) 1.5 | - |UB3177/17224 mizeo| 3,5 | 3,5 | 3.5 | 3.0 |WE Report No 166402 HSCIR max40 [1.5 [7.5 | 1.5 [= |IBMB Braunschweig Mioxs0| 25 | 25 | 25 | - |UB3177/1722-1 Mizx60| 3.5 | 35 | 3.5 | 3.0 |We Report No 166402 TST us| 09 [07 | 06 | 0.5 |DIBtBeriin mio_| 25 | 1.5 | 1,0 | 0,7 |ETA-98/0001 mi2_[ 5.0 [35 [2.0 | 1.9 | weningtontre Mi6_| 9,0 | 6,0_| 35 | 2.0 |we Report No 166402 20 [150 10.0] 60 | 35 24 | 200 15,0 | 8,0 | 50 6/2010 See Bond Resistance to fire Max. loading (kN) for ‘Max. loading (KN) for specified fire resistance specified fire resistance time (fire resistance time time (fire resistance time Anchor / fastener Size infinite Authority / No. Anchor / fastener Size intrest Authority / No. F30 | F60 | F90 | F120 F30 | F60 | F90 | F120 HST-R Ma 4.9 | 36 | 24 | 1,7 |DIBtBerlin HUS -HR Reduced anchorage depth DIBt Berlin aaa mio | 11,8] 84 | 5,0 | 3,3 |ETA-98/0001 alien 8 415 | 1,5 | 15 | 1.2 |ETA-08/0307 40 23 [2.3 | 23 [1.8 wse_{2 [22 | 78 148 | weipgente CEES uso ao s0-bat a 8 | 13.5 | 8.9 | wr Report No 166402 ‘Standard anchorage depth M20 | 49,9 | 35,5 | 21,1 | 13,9 6 13 | 1,3 | 13 | 04 M24 | 71,9 | 51.2 | 30.4 | 20,0 8 3,0 | 3,0 | 3,0 | 1,7 HST-HCR MB 49 | 36 | 24 | 1,7 |DIBtBerlin 40 40 | 4.0 | 4.0 | 24 ecccpcmmmmmae 0 | a oa | so | ss JO TSE gt irad|-aad)iset| aa 2 10.5 | 7,0 | 26 | 1.5 | 1.0 | \BMB Braunschweig M12 =| 17,2 | 12.2| 7.3 | 48 Warringtonfire fy ioe UB 3574/5146 mt6 | 32,0 | 22,8 | 13.5 | 8,9 |WF Report No 166402 SSH = | 90] 39 | 4,8 | 1,2 |Waringtontire M6 16,5 WF Report No 166402 mi2_| 14,0 | 7,0 | 4,0 | 3,0 |Warringtonfire WF Report No 166402 16 | 06] 05 | 05 | 04 WA 09 | 08 | 03 [0.25 |1eMB Braunschweig 1 Ms_| 15 | 08 | 0.5 | 04 |UB 30496151 HUS DIBt st Berlin leap mio fas} 22[13 [10 sscscunasnnc| ° | °° | 08 | 08 | 04 [inner Miz | 100] 3,5 | 18 1,2_|Warringtonfire sess {it “HE 05 | 05 | 05 | 05 mié_ | 15,0 | 7,0 [ 4,0 | 3,0 |WF Report No 166402 w20_| 25,0] 9,0 | 7.0 | 5,0 cessed | -A6 | 05 | 05 | 05 | 05 HSA-R M6 26 | 1,3 | 0.8 | 0.6 |IBMB Braunschweig Dist Bain CS Soe me_| 60 [30 {1.8 [1.2 [UB 3040/8151 on P6 | 05 | 05 | 08 | 04 |ETA-10/0008 ace. Part 6 i PE ato [es [47 [30 [as wrt} mie | 26,0 | 13.0 | 7.5 | 60 HLC-Standard 165 (M5)| 0.5 | 0,20 | 0.2 | 0.17 |IBMB Braunschweig US 75 TBMB Braunschweig = 8 (m6) | 09 | 05 | 0,37 | 0.3 |PB3093/517/07-CM (gas concrete, plates and bricks, | -H75 1 10 | 06 | o4 | 09 \UB 3574/5146 40 (ma) [1.9 | 0,99 [0.6 | 0.5 strength catgegory > 6 an soe * | Warringtonfire TaN) 3.0 [15 [1.0 | 08 _|Waringtontire eee eae WF Report No 166402 TRUST RSPR TTS TWF Report No 168402 HKD M6x25 | 05 | 04 | 0.3 | 02 |DIBtBerin (i2)| 40 | 22 | 15 | 1. — Max25 | 0,6 | 0.6 | 0.6 | 0,5 |ETA06/0047 ace. Part 6 zoe} 4.0 | 37 | 27 | 22 —"| Max30 | 0,9 | 0.9 | 0.9 | 07 (ms) | 09 | 0,5 | 0,97 | 0.3 |IBMB Braunschweig waxso] 13113113 | 07 108 )| 4.9 [0,99 | 0,6 | 0,5 [PB 9093/517/07-CM M1026] 0,6 | 0.6 | 0.6 | 05 r2qmi| 3.0 [4.5 | 4.0 | 08 | warringtontre Mi0x30| 0,9 | 09 | 0.9 | 07 '16(M12)| 4,0 | 2,2 | 1,5 | 1,18 | WF Report No 166402 Mi0x40| 1.8 | 1.8 | 1.8 | 1.5 EME EREaaEL Mi2x25| 0,6 | 06 | 0.6 | 05 PB Seog 7107-CM Miaxs0| 2.3 | 2.3 | 2.3 | 1.8 10(m8)| 4,9 | 0,99 | 0,67 | 0,5 iMtexe5 | 40 | 40 | 40 | 3.2 Warringtontire HKD-SR HKD-ER Mox30 0.5 [0.6 | 04 [0.3 |DIBtBerin [WF Report No 166402 —- 8x30 | 0.9 | 0.9 | 0.9 | 0,7 |ETA-06/0047 acc. Part 6 IBMB Braunschweig —1 Miox40| 4,8 | 1.8 | 1.8 | 1,5 |Warringtonfire 8 (Me) | 0.9 | 9.8 | 0.37 | 0.9 |E8 3095/517/07-CM. Mi2xs0| 2.3 | 23 | 23 | 4,8 |WF Report No 166402 10 (m8)| 1.9 | 0,99 | 0.67 | 0.6 oad angl| Max. load IBMB Braunschweig WE Ropor No 166402 & empress | 18 [i [os [| u8 2015108014 -Neu- = [16(M12)| 3,0 | 1.5 | 1.0 | 0.79 |We Report No 172920 7o [16 [16 [14 | 08 sor [16 [16 | 16 | 08 70 612010 6/2010 71 See Bond Resistance to fire 72 6/2010 6/2010 Max. loading (KN) for ‘Max. loading (kN) for specified fire resistance specified fire resistance time (fire resistance time tme (fire resistance time Anchor / fastener Size re renee Authority / No. Anchor / fastener Size re resin Authority / No. F30 | Feo | F90 [F120 F30 | Feo | F90 | Fiz0 Max. load 1BMB Braunschweig HVU + HAS: Ma_| 1.5 [08 | 0.5 | 04 | IBMB Braunschweig 72 [08 | - | - |UB3613/3891-2-Nau- mio | 45 | 22 | 1.3 | 0.9 |UB-33330801-1 12[14] 08 |_- Ez wiz [100/35 | 1.8 | 1.0 Ee a al i i. | M16 | 45,0 [ 5.0 | 4,0 | 3,0 |Wartingtonfire 19| 14] 40 | 07 MFPA Leipzig M20 | 25,0 [ 9,0 | 7,0 | 5,0 |WF Report No 166402 feet | oes aes te emeeeetneee 24 | 35,0 | 12,0/ 05 | 80 IBMB Braunschweig a7 | 40,0 | 13.5 | 11,0 | 9.0 8 | 0,35 | 0,20 | 0,10 | 0,05 | WB S245/1617-5 m30_| 50,0 | 17,0 | 14,0 | 11.0 Worth m33_| 60,0 | 20.0 | 16.5 | 13,6 aia M36_| 70.0 | 24,0 | 195 | 16,0 DBZ .0 | 24,0 | 19.5 | 16: 1 645 aimed m39_| €5,0 | 29,0 | 23.5 | 19,6 = o6 | 05 | 03 | o2 wannmonte = = - 16 | 05 | 0.3 | 0.2 |we Report No 166402 HVU + HAS-RIHAS-E-R + we_| 2,0 | 08 | 05 | 04 | IBMB Braunschweig ced HVU + HAS-HCR/HAS-E-HCR Mio | 60 | 35 | 1,5 | 1,0 |UB-3339/0801-1 HT HT BL | 0,85 | 0,44 | 0,27 | 0.19 |IEMB Braunschweig mi2_|100| 60 | 30 | 25 UB 3016/1114-CM = [-mt6 [20,0 [13.5 | 7.5 | 6,0 |Warringtontire —ed fr 101 0,74] 0.41 | 0,3 | 0,24 |Warringtonttre [M20] 36,0 | 25,5 | 15,0 | 10,0 | WF Report No 166402 HT 108 WF Report No 166402 M24 _| 56,0 | 38,0 | 24.0 | 16,0 HK Ke | 03 [03 [03 | 02 |DIBtBerin 27_| 65,0 | 4400 | 27.0 | 18,0 pecs [HeOL |06 [05 [083 [02 JETA-04/0043 30 [050 [5801360 [24.0 a 42} 1.0 | 0.6 | 04 M33_[100,0 | 68,0 | 42,0 [ 28,0 HPD 0.85 [0.5 | 0,35 | 03 |IBMB Braunschweig a6 [12001 82,01 51.0 | 340 | pes | ve a | or [04s | 05 [im ernie Nea wae [woo 260 | 6000 { 400 mid | 2,2 | 1.3 [0,95 | 0,75 | warringtontire 5 [oe los | 0. 2 | 1.3 | 0.98 | 0, ; we | 15 | 08 | 05 | 04 mi2_| 2.2 | 1.3 | 0.95 | 0,75 | WF Report No 166402 uu eee Sa Ceres HKH/HKH-L m6 | 1,2 | 0,65 | 0,45 | 0,35 |IBMB Braunschweig ks Maz 70, 0 35 18 10 mgmig| ws _| 18 [005 [09s | 05 | 3008/5002 wis [15.0] 50 | 40 | 3.0 [Warrington Ss Warringtontre =e 30 [50 | 40 [3 stontre M10 | 3.0 | 1.55 | 1.05 | 0.85 | WE Report No 166402 20 | 25,0 | 9,0 | 7.0 | 5,0 |F ReportNo 166402 48 pee 3a 088 038 See HVU + HIS-RN Me _| 10,0| 50 | 4,8 | 1,0 |16MB Braunschweig wif as tte tor Ts Se, [to so [an [20 te sna IDMS/IDMR. IBMB Braunschweig 10 | 12.0 | 8.0 | 3 Tested witiTeltalanclabs | BMS Brow! 1 M16 [50.0] 75.0 | 7.5 | 6,0 |Waningtontire classiication according to DIN EES WE Report No 166402 EN 13 502-2:2008 for REI 90 M20 | 65,0 | 35,0 | 15,0 | 10,0 and RE 90 recommended HIT-RE 500-SD + HIT-V mé_| 2,3 | 1,08 | 0,5 | 0,26 |MFPA Leipzig HVZ + HAS-TZ, mio | 45 | 22 | 1.3 | 1,0 |IBMB Braunschw os mio 3,7 | 1,9 | 0,96 | 0,59 | SS4VB-07-070 — wiz] 40,0} 3.5 | 1.8 [1.2 UB 3357/0550-1 ‘ 53 | 2,76 | 1,59 | 1,0 ——— wie Tio) £4 | at [197 | Wartinatontire wee M6 [150 7.0 [40 [20 $ WF Report No 172920 ™m20_[ 25.0 9,0 | 7.0 | 5.0 |Waringtonfire m2o_| 156 | 846 | 4,5 | 2.79 HVZ + HAS-RJHAS-HOR-TZ mio _| 10,0 | 45 | 27 | 1.7 |WF Report No 166402 M24_| 22,5 | 12,19| 7.0 | 44 |Loads for standard embedment 7 wi2 | 150] 7.5 | 40 | 30 Sess} Cwer_[202 [1581 81 | 57 [dopth, for variable embedment Sa ef Te depth see test report. ey | 6 [200/115 | 75 [00 M3o_| 35,7 | 19,3 | 11,4 | 7.0 w20_| 36,0 | 18,0 [11.5 | 90 73 See Bond Max. loading (kN) for Resistance to fire 74 6/2010 6/2010 specified fire resistance ez losing (EN) for time (fire resistance time spocified fire resistance Anchor / fastener ‘Size intanintcey Authority / No. acre eae sins — ‘Authority / No. F30 | Feo | F90 [F120 aeeieey HIT-RE 00-8D + Ma_ | 2,42 | 1,08 | 05 | 0.28 |MFPA Leipzig Fo | Feo | Foo | ize HIT-VRIHIT-V-HCR io _| 38 | 1.9 | 0,96 | 0,59 |GS-IWB-07-070 HIT-RE 600 +HIS-N we | 23 | 12 | 07 | 04 |IBMB Braunschweig — [wifes [a2] 2a Tis waa Par bao Tan Tor Pe 9888/4825-CM Brunswick mie | 12.1] 86 | 48 | 32 ]Waringtontire —_— EES. nee Es 20} 186 | 8.9 | 12.2 | tos | WF Report No 172920 wa | 5 | 20 [1981.00 |woringtontre F Report No M24 | 27.2 | 28.0 | 18.8 | 16.7 |) oads for standard embedment wie | 100 | 64 | 81 | 197 We Report No 172820 SSS 27_| 35,3 | 29,9 | 24,4 | 21,7 | depth, for variable embedment {epor : 20 | 15,6| 84 | 4,87 | 3,08 M30_| 43,2 | 36,6 | 29,9 | 26,5 | depth see test report. 16 | 84 | 4.87 | 3 HIT-RE 500-SD + HIS-N me_| 23 | 1.26 | 0,73 | 0.46 [MFPA Leipzig HIT-RE 500 “HIS-RN we | 23 | 12 | 07 | 04 |IBMB Braunschweig GS-IV/B-07-070 PB 3588/4825-CM Brunswick ams | to | 37 | 20 [1.15 [079 Gi | 10 | 3.0 | 2.08] 21 | 1.69 | m2 | 53 | 2.9 [1.68 | 1,06 | warringtontire mi2 | 65 | 55 | 45 | 4.0 |Warringtontire > WF Report No 172920 [eee WF Report No 166402 & = mie | 100] 54 | 3.1 | 1,97 mie | 124 | 10.2] 89 | 74 |Wwe Report No 172920 zo [156] 2 | 467 | 3.08 20 | 189 | 15,9 | 13.0 | 116 HIT-RE 500-SD + HIS-RN me | 24 | 1,88 | 1,3 | 1,07 [MFPA Leipzig HIT-HY 150+HASMHAS-EMiIT-V |_M8_| 27 | 11 | 0.5 | 04 |IBMB Braunschweig Gs-vB-07-070 Sls [oo [ae [ra | 10 [on |B sarozra (ms [0 | 8 [298] 21 | 1.00 wiz [60 | 38 | 20 | 12 |& supplement letters wiz | 65 | 55 | 45 | 40 |Waringtonfire mie | 7.0 | 50 | 32 | 2,0 |B" 080Nau & 41672006 me [121] 102] 03 | 74 WF Report No 172920 M20 | 12,5 | 10,0] 7.0 | 5.0 a w20 | 188 | 15,9 | 130 | 11.6 M24_| 16,0 | 126 | 10.0 | 6.0 | We Report No 166402 & M27_| 28,5 | 24.0 | 14.8 | 10.2 | we porort No172920 HIT-RE 500 +HAS/HAS-EMITV |_MB_| 23 | 7,26 | 0.73 | 046 |16MB Braunschweig wa0 [345] 293] 161 [125] mio | 37 | 20 [1,15 [0.73 | PB 3588/4825-CM, oe errr eee [a [ae Lae | surniomont toner 41272008 HIT-HY 150 + HAS-R/ HAS-ERY we_| 27 [ 4.3 | 05 | 04 |IBMB Braunschweig wis -Lieo Leet stat 97 HAS-HCRIHAS-E-HCRIHITV-R/ [wao | a6 | 1.9 | 10 | 0,6 |UB 302710274-6 Mao [75,6 [84 148 13.08 | Weringtontire ae wiz_[60 [46 | 25 | 16 |8 supplomentiettors Mod | 225 | 12.1 20 144 | We Report No 166402 & Se Ce [70 [50 [32 [20 | bites 2 88 8.1 5.7 | We Report No 172920 20 | 12,5 | 10,0/ 80 | 65 ma0_[ 35,7 [719.3 11,7 [7.0 waa Teo bias too Tes] Wartingtontire M33_| 442 [23,9 | 13.8 | 87 40 | 12.5 | 10.0 | 8.5 | WF Report No 166402 & ™36_| 58,5 | 31,6 | 18,2 | 11,5 M27_| 29,9 | 24,0 | 14,8 | 10.2 | we Report No 172920 Ma9_| 62.2 [93,6 | 19.4 [12,2 m30_| 36,5 | 29.3 | 18.1 | 12.6 HIT-RE 500 + HAS-RIHAS-ERT Ma_| 24 | 7,88 | 1,34 [7,07 |1eMB Braunschweig HAS-HCRIHIT-V-RIHITAV.HCR Mi0_| 3,8 [2,98 | 2,1 | 1,69 | Test Report 3585 / 4595, Miz | 65 | 55 | 45 | 4,0 ]& supplementletter 414/2008 mie [121 | 102] 83 | 74 w20_| 18,8 | 15,9 | 13.0 | 11.6 M24_[ 27,2 [23.0 [18,8 | 16,7 |wemratone {eport No 166402 & M27_| 35.3 | 20.9 | 24.4 [24,7 | We Revon No.172020 M30_ [43,2 | 36,5 [29,9 [26,5 ae w33_| 63,4 | 45.2 | 37,0 | 32.8 w36_| 70,6 [59,7 | 48,9 | 43,4 w39_| 75.2 [63,6 | 62.0 [ 46,2 7 See Bond Resistance to fire Max. leading eae for Tested fasteners ee ener aee for passive structural fire prevention ‘Anchor / fastener Size | time (fire resistance time authority No. = Ei p in minutes) [ Tested according to the german tunnel temperature curve F30 | Feo | F90 | F120 HIT-HY 70 hay= 80 mm MFPA Leipzig MFPA Leipzig (HLz, MVz, KSL, KSV) we |20| 04) o2 | - |PBUVBO7-157 GmbH Tested according to the german tunnel temperature curve os (ZTV.ING, part 5). WF Report No 166402 mio | 20 | 04 | 02] - iBM TU BRAUNSCHWEIG | Tested when set in cracked concrete and exposed to flames ae wiz | 20] 04 | 02] - BBodycote without insulating or protective ea e measures. HIT-HY 70 ha= 130 mm (HLz, MVz, |_Mé_| 2,0 [1.2 [0,7 [| - |MFPA Leipzig Za warringtonfire KSL, KSV) mio | 36) 1.9 | 11| - [PB IB-07-157 mi [69 [30 [15 on HIT-HY 70 hy= 80mm (Autoclaved | M8 | 2,0 | 0,4 | 0.2 | - We Resor NG 466402 Max. loading (kN) for aerated concrete masonry units) mio | 20] 04 [02] - Anchor / fastener Size specified fire AuthorityiNo, wiz | 20 [04 | 02 - eee HIT-HY 70 ha= 130 mm me_| 20 [08 [06 | - HST-HOR, M10 1,0 IBMB Braunschweig (Autoclaved aerated concrete wio | 20} 10] 08 | - ‘UB 3332/0881-2-CM masonry units) wiz | oo} i210). M12 1.6 & supplement letter 13184/2006 bald 2.5 Wartingtontire HIT-HY 70 haj= 60 and 130mm jes we |o7| 04] o2| - M20 60 WE-Report No 166402 HUS-HR 6 0,20° MFPA Leipzig a a 0307 PB IV/08-354 10 0,509 14 410° HKD-SR Ma 05 TEMB Braunschweig so 08 UB cozriozr4-4 ey a2 25 & supplement letter 193/00-Nau- M6 5.0 Warringtonfire 7] So WE-Report No 165402 HVU-TZ + HAS-HCR Mio 18 TBMB Braunschweig UB 3357/0850-2 mi2 28 : oo oe Warringtonfire Mt6 60 W-Report No 166402 SSS 20 8,0 HVU + HAS-HCR Me 08 TBMB Braunschweig farringtonfire oe ET 18 WE-Report No 166402 Mie 50 a) Tested according tunnel temperature curve EBA 76 612010 6/2010 7 Wee ene eens) ecu 78 iL i 6/2010 Le Deere area ite} Bus Mechanical anchoring systems Heavy duty anchors Medium and light duty anchors. Insulation fasteners 6/2010 79 Presence Cyrene ad HDA Design anchor SS Se | Bh ‘Anchor for through-fasting Anchor version | Benefits ~ suitable for non-cracked and ‘cracked concrete C 20/25 to ae C5060 Hoe = mechanical interlock (undercut) 2 “wexganton foc (he sel ‘Anchor for pre- edge distance / spacing) setting ~ automatic undercutting (without special undercutting too!) ~ high loading capacity, performance of a headed stud - complete system (anchor, stop dil bit, setting tool, dril hammer) ~ setting mark on anchor for control (easy and safe) - completely removable « test reports: fire resistance, fatigue, shock, seismic 01 PF a Ls) Small edge Tensile Geteated stance Fatigue Seismic bea stud and spacing rte rte ci y Nodear European gg anchor powerplant Technic 4, design approval Approval §— OOM stare Approvals / certificates Description: ‘Authority [Laboratory No, [date of asus European technical approval” | CSTB, Paris ETA-99/0009 / 2008-03-25 ICO-ES report ICC evaluation service ESR 1546 / 2008-03-01 Shookproof fastenings in civil : erecta eee Bundesamt far Zivlschutz, Bem | BZS D 04-221 / 2004-09-02 ‘Nuclear power plants Dist Bain ZT 11696 T2008-09-07 Dynamic loads DIBt, Berlin 7-21. 1-1693 [2007-05-25 Fire test report IBMB, Braunschweig UB 3039/8151-CM / 2001-07-31 ‘Assessment report (ie warringtonfre WF 168402 / 2007-10-26 a) All data for HDA-P(R) and HDA-T(R) given in this section according ETA-89/0009, issue 2008-03-25. 80 6/2010 Basic loading data (for a single anchor) All data in this section applies to - Correct setting (See setting instruction) - No edge distance and spacing influence - Concrete 2s specified in the table For details see Simplified design method ‘Stoo! failure Minimum base material thickness Concrete C 20/25, fecaine = 25 Nimm? Mean ultimate resistance Non-cracked concrete Cracked concrete Anchor size mio | wiz [| mie | mzo"[ mio | iz | mis | M20" Tensile Naum HDAP, HDAT un | 487 | 709 | 4333 | 2032 | 204 | 41,1 | 881 | 1116 HDAPR,HDATR KN] | 487 | 709 | 1339 | 2032 | 204 | 411 | 081 | 1116 ‘Shear Vim HDA-P, HDA IkNI 233 | sn7 | 056 | 974 | 239 | 317 | 656 | 974 HDA-PR in) | 243 | 360 | 6a7 | - | 249 | 360 | oar | - HDA-T, HDA-T 7 TKN ae | 047 | 1482 | 2160 | 688 | e47 | 1482 | 2100 HDATR® KN vei | 024 | feos | - | oa | san | wooo | - a) HDA M20: only a galvanized Sum version is available ©) Values are valid for minimum thickness of the base plate texan without use of centering washer (see setting details) Characteristic resistance Non-cracked concrete Cracked concrete [Anchor size mio [ wiz | mis | mzo"| mio | mz | mis | mz0” Tensile Nav HDA-P, HDA-T TKN % | 6 | 426 | to2 | 2 | 35 [ 75 | 95 HDAPR,HDATR [KN] @ | a | mel - 2 | 3 | 76 = Non-cracked and cracked concrete [Anchor size mio | mi2 I mié OS ‘Shear Vix HDA-P, HDAP kN] 2 30 2 2 HDAPR 23 4 63 - forty, _Wrmd_[ 0s] 152] os [15 [20 [15s [aoe [25s [ons 055 | 205 [255405 [= Imm) [<1] 220] <15 | <20 | 50 | <20 | <25 | <30 | <5 | <60| <25 | <40 | «56 |=100 HDA-T, HDA-T tw [659] 65 | eos | 60 | 100 |1408) 140 155 | 170] 100 |205%) 206 | 236 | 250 for, Lml_[ 105] 155] t0<] 165 [205] s0=| 205 | 25s | 305 | 35 : [mm] [<15 | =20] <15] <20 | <0 | =50] <25 | <0 | <5 | =60 7 HDATR wn [79] 74 fara] a7 | 04 | 00] 1629] 162 | 168 | 170 - a) HDA M20: only a galvanized 5m version is available c) With use of centering washer (t= 5 mm) only 6/2010 81 Presence Cyrene ad Design resistance Materials Non-cracked concrete Cracked concrete Mechanical properties of HDA Anchor size mio | miz | mie | mzo"{ mio | mz | mis | m20" ‘Anchor size HDA-P, HDA-T HDAPR, HDA-TR Tensile Nea mio | miz_| mie | M20” | mio | miz | mie HDA-P, HDA-T TKN] 30,7 | 44,7 | 840 | 1280 [ 167 | 23,3 | 50,0 | 63,3 [Anchor bolt 7 - 7 Nominal tensile strength fa. [Nimm’j| 800 | 600 | 800 | 800 | 800 | 600 | 600 HDA-PR,HAD-TR INI | 268 | 419 | 788 167 | 233 | 500 Yili engi Nim | ~640| 40 640 | 640 | 6001 800 | 600 Non-cracked and cracked concrete Stressed cross-section A. Imm] | 680 | 843 | 167 | 245 | 580 | 643 | 157 wo | mia I ie [__ wa" Moment of resistance Wa [mm] | 62,3 | 109.2 | 2775 | S409 | 62,3 | 109.2 | 277.5 Characteristic bending resistance without sleeve [Nm] 60 105 | 266 | 519 60 105 | | 266 HDA-P, HDA-P [KN] 176 24,0 49,6 73,6 Mirus” HDRPR utd cs alld Noma eral strength fi. [Nimm@]| 850 850 700 550 850 ‘850 700 jominal tensile strength fux [N/mm forty, nmd_[ 0s] 15s tox [ 5e [20m [15< [20< [25 [0 [5 | 20 [255 [405 [55= cer eran twimme}{ ~e00| 7800 600 Tazo Tec | 600600 [mm] | <15] <20] <15 | <20 | 260 <20 | <25 | <30 | — The setting system (tool and setting tool) is required for transferring the specific energy for the undercutting process. 84 6/2010 a) gear c b) max. impact energy HDA-P/PR M16 "100/40 a HDA-P/ PR M16 *190/60 Sacer HDA-T/TR M16*190/40 TEY HDAS 307230 HDA-T/TR M16"190/60. TE-Y HDA 30°260 HDA-P M20 *250/50 : eee TE-Y HDA 37°260 HDA-T_M20"250/60 TEV HDA.B 37°300 HDA-T M20"250/100 TEY HDA 57°360 Setting Driling hammer Setting tool 6/2010 PPB E-ue tele eeea eat Le | ose} |e oe | LPB Uonele Setting instruction HDA-F-CW, HDA-R-CW (to be set with HDA-T, HDA-TR) HDA-P, HDA-PR ol Dies F— ais’ For detailed information on installation see instruction for use given with the package of the product. HDA-T, HDA-TR Setting details HDA? /HDAPR HDA-T/ HDA-TR 3 ne ¢. : Pr au » i Ain a 86 612010 6/2010 87 Presence Cyrene ad "Anchor size HDA-P/HDAPR/HDA-T/ HDA-TR Setting parameters EAS a a peed ‘Anchor size HDA-P/HDA-PR/HDA-T/HDA-TR x100/20 | 126/30 | «126/50 | xt90/40 | x190/60 | «250150 | x250/100 mio M12 M16 M20 Head marking 1 L N R Ss v x xt00/20 | x125/30 | x125/50 | x190/40 | x190/60 | x250/50 | x250/100 Nominal a bit enn 22 30 37 Minimum spacing San [mm | 100 125 190 250 Minimum ed Cutting diameter ——_dagean_{mm]| 20,10 22,10 30.10 37.15 aatanca eee Cin frm] | 80 100 160 200 of drill bit denn _Imm]| 20,55 22,55 30,55, 37,70 Critical spacing for Depth of rlihoie” hs = —_Immj| 107 433 203 266 spliting failure Seay _(mm]] 300 375 570 750 Anchorage depth hy _[mm]| 100 125 190 250 Critical edge distance fe tem 10 2 a sf forspiting faire Cz» mm | 150 190 285 375 Sleeve recess nin__frv " 5 Parax [mm] 6 7 8 8 a ema Sen {mmj] 300 375 570 750 Torque moment Tow (Nm) | 60 80 ED ta Critical edge distance forconcrete cone cn [mm] ] 150 190 285 375 For HDA-P/-PR feilure Clearancehole ch —_—_[mmj| 12 14 18 22 Minimum base hy 180 200 270 350 material thickness Pow fmm] Fixture thickness “e20m_[rorn]}_0 o o o For HDA-T/-TR : Clearancehole de (mm 2 23 2 40 Minimum base froin [mm] 200-ty | 290-ty | 25044 | 310t—q | 330-ty | 400-ty | 450-t material thickness" (rw) i os ~ ~ - _ For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be Min, fiture thickness reduced. “Tension oad only! tex Imm 10 10 5 20 50 “Shear load - without Critical spacing and critical edge distance for splitting fallure apply only for non-cracked concrete. For cracked Teooteonompwasher tenn (rmm]] 15 18 20 25 50 concrete only the critical spacing and critical edge distance for concrete cone failure are decisive. ~Shear oad - with » : use of entering washer ‘ene fmm] 10 fe t aa Max. fixture thickness texmx_[mm]] 20 30 50 40 60 50, 400 Simplified design method a) use specified stop drill bit b) with use of centering washer a reduction of tann possible for shear loading, d see ETA-99/0009 Simplified version of the design method according ETAG 001, Annex C. Design resistance according data given in ETA-99/0008, issue 2008-03-23. + Influence of concrete strength * Influence of edge distance + Influence of spacing * Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two anchors or more than one edge. The influencing factors must then be considered for each edge distance and spacing. The calculated design loads are then on the save side: They will be lower than the exact values according ETAG 001, Annex C. To avoid this, it is recommended to use the anchor design software PROFIS anchor) The design method is based on the following simplification: * No different loads are acting on individual anchors (no eccentricity) The values are valid for one anchor. For more complex fastening applications please use the anchor design software PROFIS Anchor. 88 612010 6/2010 89 Presence Cyrene ad Tension loading The design tensile resistance Is the lower value of - Steel resistance: Neos - Concrete pull-out resistance: Nrgp =N°rap fe = Concrete cone resistance: Nrae = N%rae fa fun fan” fan fran - Concrete splitting resistance (only non-cracked concrete): Nedap = N°pse fo fran * fasp fen fran fron Influence of edge distance ” lean lee fn = 0,7 + 0,3clouyS 1 fap = 0,7 + 0,3-clCerap $1 O1 ) 02 | 03 | 04 ) 05 | 06 ) 07 | 08 ) 09) 1 0,73 | 0,76 | 0,79 | 0,82 | 0,85 | 0,86 | 0,91 | 0,94 | 097 | 1 fy = _0,5(1 + clan) 5 1 fosp = 0,51 + ClCerap) $1 ) The edge distance shall not be smalier than the minimum edge distance On, given in the table with the setting details. These influencing factors must be considered for every edge distance. ) 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 095] 1 Influence of anchor spacing Basic design tensile resistance rae Of | 02 | 03 | 04 , 08 , 06, 07 | 08, 09, 1 " + sloun) = Design steel resistance Nras fan = _0,6-(1 + sian) s 1 0,55 | 0,60 | 065 | 0,70 | 0.75 | 0,80 | 0,85 | 0,90 | 095) 1 Anchor size M10 M12 M16 20" faap = 0,5°(1 + S/Scrap) $1 Neg, [HOMP:HOAT TKN] 30,7 ‘44,7 84,0 128,0 a) The anchor spacing shall not be smaller than the minimum anchor spacing Smn given in the table with the ne THDA-PR, HAD-TR De] a a9 708 = setting details. This influencing factor must be considered for every anchor spacing. a) HDAM20: only a galvanized Sum version is available Influence of base material thickness b) HDAM20: only a galvanized Sum versior Design concrete cone resistance Nac Design split ofa: fun: fan fan fron ing resistance ® Nrasp = N°rac * fa fi,ep* fasp- faap * frep* fron Design pull-out resistance * Nrap = N°rap : fs (only in cracked concrete) Aho = oie 2 BAR 2 Bec) f ea 4 | 107 | 4,13 | 1,19 | 4,25 | 1,31 | 1,37 15 Non-cracked concrete Cracked concrete a |Anchor size mio | miz | mis | mzo"| mio | wiz | mie | zo” Influence of reinforcement N° ea IkN) fs z = aa 167 | 233 | 50,0 | 63.3 Anchor size MB M10 M12 M16 ‘M20 M24 a) Design pull-out resistance Is not decisive in non-cracked concrete fen = 0,5 + hy/200mm $1 08” 0,85" og” q 1 1 Non-cracked concrete Cracked concrete [Anchor size mio | mz [ mie [20 | mio | wiz | mis | M20” Nese ten) | 38,7 | 54,1 | 101, | 153,1 | 27,7 [ 38,7 [72.5 | 1093 a) Spliting resistance must only be considered for non-cracked concrete b) HDAM20: only a galvanized Sum version is avallable Influencing factors Influence of concrete strength pe aia dae 20s | c2si0 | 3037 | cass | c 40150 | c45/55 | c Soro fo = (fexome/25Nimm’)'? 1 41 122 | 134 | 141 148 | 1,55 ) facie = concrete compressive strength, measured on cubes with 150 mm side length 90 612010 a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a spacing = 150 mm (any diameter) or with a diameter = 10 mm and a spacing = 100 mm, then a factor fran = 1 may be applied. Shear loading The design shear resistance is the lower value of = Steel resistance: Vras. - Concrete pryout resistance: — Vraep = Vnaep* fo « fan fan fan fro ~ Concrete edge resistance: Vge = Vago: fa fa fr fa 6/2010 1 Presence Cyrene ad Basic design shear resistance Influence of dense reinforcement ae : [Anchor size MB m0 Miz Mig 20 M24 sign steel resistance Vras fen = 0,5 + he/200mm <1 oe” | 085° | 09% 1 1 1 ‘Anchor size Mio Miz MiG M207 : @) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a use Li! a 240 — 78 spacing 2 150 mm (any diameter) or with a diameter s 10 mm and a spacing 100 mm, then a factor fan = 1 Vac, [HDAPR KN] 178 256 a7 - may be applied. es DATE La 88 - Ls a Infit of le between load lied and the directi dicular to the free edi Mote a a 71 ia - luence of angle between load applied and the direction perpendicular to the free edge a) HDA M20; only a galvanized 5um version is available Angie 8) Os ER | | ZO NOs | OU Ns b) Values are valid for minimum thickness of the base plate tym For characteristic resistance to shear loads with 7 thicker base plates see ETA-99/0009 or use PROFIS software. . ft #8 eee dors ediiae ates edie |ealc0s |e A7a| co Design concrete pryout resistance Vrucp = Vracp * fa fin fan fan fron 2 Non-cracked concrete Cracked concrete [Anchor size mio | mi2 | mie | M20" | mio | mi2 | Mie | M207 Influence of base material thickness Vase tn) [775 | 1083 | 202.9 | 3062 | 553 | 77a | 1449 | 2187 ne 045 | 03 [045] 06 [075] 09 | 105] 42 | 135 [215 a) HDA M20: only a galvanized 54m version is available f= (U5) st 0,22 | 0,34 | 0.46 | 0,54 | 0,63 | 0,71 | 0,79 | 0,86 | 0.93 | 1,00 Design concrete edge resistance * Vrac = Vac * fa - fa: fr fa Influence of anchor spacing and edge distance * for concrete edge resistance: fy a) The anchor spacing shall not be smaller than the minimum anchor spacing Sma given in the table with the setting details. This influencing factor must be considered for every anchor spacing. 92 612010 Non-cracked concrete Cracked concrete f4= (clhg)"*- (1 +8 /[3- cl) - 0,5 [Anchor size mio | miz | mie | m2o"] mio | wiz | mie | zo” lhe Group of two anchors sihee oes | LO | I 050 27/026] 035) 038] 0.38|0.38|035|0.%8[ 0.38/06] 0.5] 026] 0] 0.38035 Vase i ds a ee ee 0,75 (0.43| 0.54] 0,65] 0,65] 0,65] 0,65] 0.65] 0.65] 0,65] 0,65] 0.65] 0,65] 0.65] 0,65] 0.65 a) For anchor groups with more than two anchors only the anchors close to the edge must be considered 4,00 10.631 0.75] 0.88| 1.00] 1.00] 1.00] 1.00] 1.00] 7.001 1.00] 1.00] 1.00} 7.00] 1.00] 1.001 b) HDA M20: only a galvanized Sym version is available 4,25 0,84| 0,98] 1,12] 1,26] 1,40] 1.40] 1,40] 1,40] 1,40] 1,40] 1,40] 1,40] 1,40] 1,40] 1,40) 4,50 1,07| 1,22) 7,38| 1,53] 1,68] 1,84] 1,84| 1,84) 1,84) 1,84] 1,84| 1,84] 1,84] 1,84] 1,84 TATENGING ESE 4,75 1,32| 1,49] 7,65] 1,82| 1,98| 2,16] 2,32 2,32) 2,32| 2,32) 2,32| 2,32[ 2,42] 2,32] 2,32 Mone Ma seetors) 2,00 4,59| 1,77] 4,94] 2,12[ 2,30] 2,47] 2,65] 2,83] 2,83/ 2,83| 2,83] 2,83] 2,83| 2,83] 2,63) 2,25 1,88 2,06) 2,25| 2,44| 2,63] 2,81] 3,00] 3,19) 3,38| 9,38] 3,38| 3,38] 3,8] 9,38] 3,38 Influence of concrete strength 2,50 2,17| 2,37| 2,67| 2,77| 2,96] 3,16] 3,36] 3,56] 3,76] 3,95] 3,95] 3,95] 3,95] 3,95] 3,95 [Concrete strength designation 2,75 2.49] 2,69] 2,90] 3,11] 3,32] 3.52| 3,73] 3,94| 4,15) 4,35 4,56) 4,56| 4,56] 4,56| 4.56) (ENV 206) rd 3,00 2,81] 3,03) 3,25] 3,46| 3,68] 3,90] 4,11| 4,33] 4,55| 4,76| 4,98| 5,20] 5,20] 6,20] 5,20 eee ea a 330 st|s74| 03/421] aaa aa] 40i[ 84) 5.98|so1| s5|e08| est] 65/08 a are tee ert eta rm 3,75 3.87| 4.12] 4,36] 4,60] 4,84| 6,08] 6,53] 6.57/ 5.81] 6,05] 6.29] 6,54] 6.78] 7,02] 7.26. edgi 9 4,00 4.25| 4,50] 4,75| 5,00| 5,25| 5,50] 5,75] 6,00] 6,25) 6,50| 6,75| 7,00| 7,25| 7,50| 7.75| nalts 4,25 4,64| 4,90] 5,15| 5,41| 6,67| 5,93] 6,18] 6,44| 6,70) 6,96| 7,22| 7,47| 7,73| 7,99] 8,25) learn of [02 | 03 | 04 [05 | 06 | 07 | oe | 09 | 4 4,50 5,04| 5,30/ 5,57| 5,83| 6,10| 6,36| 6,63| 6,89) 7,16| 7.42| 7,69| 7,95| 8,22| 8,49] 8,75 fin = 0.7 +0,3clounS1 0.73 | 0,76 | 0,79 | 0.82 | 0,85 | 0,88 | 0,91 | 0,94 | 0.97 | 1 475 5,45| 5,72) 5,99| 6,27| 6,54| 6,81| 7,08| 7,36) 7,63| 7,90] 8,17| 6,45] 8,72| 8,99] 9,26 5,00 5,87| 6,15) 6.43| 6,71| 6,99] 7,27| 7,55| 7.83) 8,11| 6,39] 8,66| 8,94| 9,22| 9,50| 9,78 fon = _0.5,(1 + ccun) $1 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0.85 | 0,90 | 0,95 | _1 5,25 6,30| 6,59] 6,67| 7,16] 7.45] 7.73] 6,02] 8,31] 6,59) 9.17] 9,45] 9,74] 10.02| 10.31 a) The edge distance shail not be smaller than the minimum edge distance Cam given in the table with the setting 5,50 6,74) 7,04] 7,33| 7,62| 7,92] 8,21| 8,50) 8,79| 9,09 9,67| 9,97] 10,26] 10,55] 10.85 details, These influencing factors must be considered for every edge distance. a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing San and the ‘ ium edge distance rin. Influence of anchor spacing sisern ot [02 [03 [04 [os | 06 | o7 | og | oo | 1 fan = 0.51 # S/Sun) 51 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 085 | 0,90 | 0,95 | 1 Combined tension and shear loading For combined tension and shear loading see section “Anchor Design’. 6/2010 93 Presence Cyrene ad Precalculated values Recommended loads Design resistance calculated according ETAG 001, Annex C and data given in ETA-99/0009, issue 2008-03-25. All data applies to concrete C 20725 anee =25 Nimm?. i Single anchor, no edge effects, shear without lever arm For HDA-T and HDA-TR anchors the resistance to shear loads is calculated for the minimum thickness of the base Non-cracked concrete Gras kedleoncrats plate given in chapter setting details page 87. as san i UG ECT i i in, base material thickness Raw[mmJ| 180 | 200 | 270 | 350 | 180 | 200 | 270 | 350, Design resistance HDA-T: Min. fixture thickness to<{mmj| 15 | 15 | 20 | 25 | 15 | 15 | 20 | 25 Single anchor, no edge effects, shear without lever arm TD [Tenetio Nene NGWZIGERBa CORES Ciackua GONGISIS| | HOAP. HORT mu 219 [| 319 [ 60 | o14 | 119 | 166 | 957 | 452 ‘Anchor size M10 | Mi2 | Mis | M20 | Mio | M12 | M16 | M20 pee OTR KN] |_20,6_| 28.9 | 563 = 119 | 166 | 357 = Min base material thickness Rima {mm]] 180 | 200 | 270 | 350 | 180 | 200 | 270 | 350 Vie . HAP [cv ES 354 | 626 | 126 | 174 | 354 | 26 HAT Mie tenes fmm 15 | “48_—| “ao| a5 [15 | 46 | 20s Po re Shs Ses t na > fan ey [30.9 36.6 | o78 | 30.9 | 381 | 606 | O76 PS Cetra wi | 207 | 447 | 040 | 1280 167 | 233 | 600 | 638 HDATR EN 381 FSH ESSE BE 6a HOAPRHADTR _[KNI | 2868 | 419 | 768 | - | 167 | 233 | 500 | - : : i : Shear Vag Single anchor, min. edge distance (c shear without lever arm HDA Iie [20 | oe | 736 [176 | 240 | a08 | 738 Non-cracked concrete Cracked concrete HDAPR In| 173-[ 256 | 474 | - [173 | 256 | 474 | - ARGROTSET EAC RE S| | TTT a 3d {933 | 888 [87 | asg_| S33 | 93.4188 Min. base material thickness Na [mmj| 160 | 200 | 270 | 350 | 160 | 200 | 270 | 350 HDATR $34 | 654 | 1143 | - $34 | 654 | 1143 | - HDA-T: Min. fixture thickness tq, [mm]| _ 15 15 20 25 15. 15 20 25 Single anchor, min. edge distance (¢ = Cm), Shear without lever arm i Min, edge distance emnfmml[_80_| 100 | _180_| 200 | 80 | 100 | _180_| 200 Non-cracked concrete Cracked concrete ere Anchor size mio | Miz | mie | M20 | mio | Miz | Mis | M20 > HDAPRHDATR —JIKN] | 182 | 25,7 | 47.4 | 721 | 119 | 167 | 33.9 | 45.2 Min. base material hickness Rw {mmJ| 160 | 200 | 270 | 350 | 160 | 200 | 270 | 350 HDA-T: Min. fxturo thickness tg,{mmJ| 15 | 15 | 20 | 25 | 15 | 15 | 20 | 25 Shear We. Min. edge distance cni[mmj| 80_| 100 | 150 | 200 | 80 | 100 | 150 | 200 eee 7 [Tensile Naa age wu} 61 | 92 | 196 | 31 | 44 | 65 | 133 | 220 HDA, HDA-T Gn | HOA-TR [oxbatowre [IRN] 255 | 259 | 054 | 1009] 167 | 239 | 474 | 033 Sreary, Double anchor, no edge effects, min. spacing (5 = Smin), Shear without lever arm eae (load values are valid for one anchor) - |aowPR Fe Non-cracked concrete Cracked concrete eo Pa ‘Anchor size mio | Miz | mie | m20 | M10 | Miz | M16 | MZ0 Min. base material thiciness Ra fmmj| 180 | 200 | 270 | 350 | 160 | 200 | 270 | 350 Double anchor, no edge effects, min. spacing ( = Smin), Shear without lever arm HDA-T: Min. fixture thickness tq, [mm]} 15 | 16 | 20 | 25 } 15 | 15 | 20 | 26 (load values are valid for one anchor) pei, Spacing Sasi! 100 | _128_|_190__250_|_tog_1_t8_[_180__280 Non-cracked concrete Cracked concrete ae aetna [Anchor size mio [ m2 | mis | M20 | mio | miz | mis | M20 e HDAPRHDATR [IRN] | 184 | 25,7 | 48,3 | 72.9 | 11,9 | 16,6 | 345 | 45.2 Min. base material thickness Rima {mrn]] 180 | 200 | 270 | 360 | 160 | 200 | 270 | 350 HDA-T: Min. fixture thickness tq,{mm]| 15 | 15 | 20 | 25 | 15 | 15 | 20 | 25 [Shear Vise Min. spacing mm [mm]| 100 125, 190, 250 100, 125 190 250 HDAP kN] | 126 | 17.4 | 35.4 | 526 | 126 | 17,1 35,4 | 52.6 To [fensile Naa HDAPR KN] | 124 | tas | 339 | - | 124 [tas [339 | - [rar [kN] | 30.9 |~38,1_| 66.6 | 07.6 | 264 | 36,7 | 666 | 676 we |itaPaabarR [eM | 258 | 360 | 676 | 1021 | 167 | 239 | 483 | 633 HDA-TR tn) [360 [46,7 | e16 | - | 264 | 367 | 690 | - Se, |HDAPR. HOA? Snearv, For the recommended loads an overall partial safety factor for action y = 1,4 is considered. The partial safety in factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, HOAP EN] 176 | 240 | 6 | 738 | 76 | 240 | 8 | 736 a ti a : aa tithes He |e fe ae fe | ie | a8 annex , the partial safety factor is yo = 1,35 for permanent actions and ya = 1,5 for variable actions. OP roar 433 [533 | 933 | 1967 | 969 | 51.4 | 933 | 1307 HOATR KN] ste | 654 | 1143] - | 369 | 814 | 966 | - 94 612010 6/2010 95 a mea) HSL-3 Mec Pees HSL-3 Heavy duty anchor Mean ultimate resistance Non-cracked concrete Cracked concrete Anchor version _| Benefits [Anchor size me [mio | Mi2|mi6|Mz0| M24] me [M10 | M12 [M16 | M20 | M24 HSL-3. | - eultable for non-cracked and Tensile Naum ten) [1,1 [ 392 [ 479 [ 669 [ 995 | 1229] 159 | 212 | 242 | 470 | 668 | 678 Baltversion | cracked concrete C 20/25 to Shear Vaum ae HSL-3, HSLS-B, HSL-3-G _| ~ high loading capacity HSL3-SKo, HSL3sH» [KN] | 43,0 | 68,0 | 95,8 | 133.8 187,0 | 248.3) 40.0 | 56,0 | 68.4 | 95,6 | 133.6] 175.6 Threaded rod | ~ force-controlled expansion z aren | reliable pulldown of the part HSL3-6 ten] _| 36 | 40 | 754 [#405| 1070] - | 969 | 48a | 684 | 056 [1336] - fastened ese | naraiion hob when Characteristic resistance Safety cap tightening bolt Non-cracked concrete Cracked concrete werion [Anchor size ms [mio] m12| mie |mzo|m24| me [mio] maz [M16 | M20 [Mz HSL-3-SH Tensile Nax ten]__[ 234 [ 205 | 36,1 [ 504 | 704 | 920 | 120 | 160 | 258 | 360 | 503 | 66,1 Hexagonal socked head Shear Vax LU screws HSL-3, HSL38, Ly SL-38K Heoenseesna ML | 80 | 492 | raz | 1008] 409 | a774] 30, | 422 | 51.5 | 720 | 008 | 132.3 FC Countersunk HSL-3-6” in) _| 26a | oa | 64 | o57 [409] - | zea | aap | ots | 720 |r008| - SEAL version Design resistance Non-cracked concrete Cracked concrete = al ‘Anchor size Me | M10|M12| Mie] M20] M24| MB | M10] M12| M16 | M20 | M24 Tensile Naa ten [156 | 197 | 240 [ 336 | 470 | 617 | 67 | 107 | 172 | 240 | 335 | 444 Shear Vi European od Tense HSL-3, HSL, Coe eee Tec es ‘esr Hecogerrscssne KM | 249 | 994 | 49,1 | 67.2 | 939 | 1255] 20. | 20,1 | 343 | 49.0 | o7.t | 802 HSL3-6 ten) [200 [278 [44 [72 [939] - [201 | 278 | 43 | 480 lent] - Approvals / certificates Recommended loads Description z ‘Authority [Laboratory No. [date of issue Non-cracked concrete Cracked concrete European technical approval CSTE, Paris ETA-02/0042 / 2008-01-10 ICC-ES report ICC evaluation service ESR 1545 / 2005-08-01 es MB [mato | M12 [M16 | M20 [M24] MB | M10 | M12 | M16 | M20 | M24 ‘Shockproof fastenings in chil Bundesamt far Tensile Nic” ten [112 [ 143 [ 172 [ 240 [995 | 441 | 48 [76 | 123 | 17.1 [ 240 [ 315 defence installations Bevélkerungsschutz, Ber aA cme dea tmtenee Says Fire test report IBMB, Braunschweig UB 3041/1663-CM / 2004-03-22 = ‘Assessment report (fire) warringtonfire WF 166402 / 2007-10-26 Heber’ neta” IRM | 178 | 28,1 | 343 | 480 | o7.t | 862 | 143 | 20, | 245 | 349 | 47.9 | 630 a) All data given in this section according ETA-02/0042, issue 2008-01-10, ners PR OCOD Lo Cee EC Ce a) HSL-3-SK and HSL-3-SH Is only available up to M12 Basic loading data (for a single anchor) b) HSL-3-G is only available up to M20 ©) With overall partial safety factor for action y = 1,4. The partial safety factors for action depend on the type of All data in this section applies to For details see Simplified design method loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is Correct setting (See setting instruction) .35 for permanent actions and ya = 1,5 for variable actions. No edge distance and spacing influence Concrete as spectfied in the table Stee! failure Minimum base material thickness Concrete C 20/25, fekote = 25 N/mm? 96 612010 6/2010 97 a mea) Lena) Pew a Maes PeeWee Maes Materials Setting Mechanical properties of HSL-3, HSL-3-G, HSL-3-B, HSL-3-SH, HSL-3-SK installation equipment (Anchor size MB Mio Maz mié M20 M24 ‘Anchor size me mio Maz MiG M20 W24 Nominal tensile strength fu [Nimm]| 800 800 800 800 830 830 Rotary hammer TE2-TE16 TE40 - TE70 Yield strength fx [Nimm?] | 640 640, 640 640 640 640 Other tools hammer, torque wrench, blow out pump ‘Stressed cross-section A, mm] | 36.6 58,0 84,3 157 245 353 [Moment of resistance W __[mm* 313 2.5 1094 | 277.4 40,6 | 935.4 Setting instruction Design bending resistance without sloove Mens INm] 24.0 48,0 84.0 228 | 4152 | 7184 Material quality Part Material Bolt, threaded rod steel grade 8.8 according ISO 898-1, galvanised to min. 5 um Anchor dimensions Dimensions of HSL-3, HSL-3-G, HSL-3-B, HSL-3-SH, HSL-3-SK ‘Anchor | Thread | ta [mmj a hi E 1 Tr P version 820) in [max | fmME pommel | rm) mae] HSL me_| 5 | 200| 14.9 12 sz | 152 | 9 | 24 | 2 HSL-3-G M10 6 | 200 148 14 36 17,2 23 218 3 HSL@ m2 | 6 | 200] 176 7 Te es Hsi3c [wie | 10 | 200] 236 20 44 | 244 | 348 | 2045 | 4 HsL38 [w20 | 10 | 200| 27.6 20 sr | ais | st | 2 | 4 teres | Me | 10 | 200) ste 22 65 (eo or oa HSLo-sH |_ MB 5 119 2 32 | 152 19 2 M0 20 48 14 38 | 172 Ey 3 M2 25 17.6 7 40 [20 48 3 HSL3SK | MB | 10 | 20| 110 2 32 | 152 | 182 | 282 | 2 M0 20 148 14 36 | 172 32.2 3 M2 25 17.6 7 40 | 20 40 3 98 612010 Dai hole Blow out dust and fragments Install anchor Apply tightening torque (for HSL-3-B: no larque wrench is needed) For detailed information on installation see instruction for use given with the package of the product. For technical data for anchors in diamond diilled holes please contact the Hill Technical advisory service. Setting details: depth of drill hole hi and effective anchorage depth her Setting details HSL-3 ‘Anchor version 7 eo oF ma | mio | maz | mis | M20 | m24 Nominal diameter of dri bit do Imm | 12 | 15 | 18 | 24 | 28 | 32 Cutting diameter of drill bit eas Imm] | 125 | 155 | 18.8 | 24,55 | 28.55 | 32,7 Depth of ari hole he Imm [80 | 90 | tos | 125 | 155 | 180 Diameter of clearance hole in the eae as Imm] | 14 | 17 | 20 | 26 | 31 | 25 Effective anchorage depth he Imm [60 | 7o [ 80 | 100 | 125 | 150 Torque moment Trt [Nm] 25 [50 | 80 | 120 | 200 | 260 Width across sw iar ee ees | st face | ada [Aiea 90a |g 6/2010 99 a mea) HSL-3 eee Macc eRe ued Setting details HSL-3-SK Setting details HSL-3-G SE VSRE ‘Anchor version Ces HSL-3-SK ms mio mi2 Eee ws | mio | mz | mie | m20 Nominal di 3 aril bit 4 2 1 eG | oa nee - La . _ forninel Siameter ot mit a {mm} | 4 = Cutting diameter of dril bit dan Imm) | __ 125 155 185 Cutting diameter of aril bit doa Imm | 126 | 165 | 185 | 2455 | 2055 Depth of ait hole he tami] 80 ie oe Depth of drill hole he [mm] | 60 oo | tos | 125 | 165 5 Diameter of clearance hole in the g na ae - ee ce Imm} | 14 7 20 26 31 fixture Diameter of countersunk hole inthe oe oe a Effective anchorage depth he Imm} | 60 70 so | 100 | 125 fixture i= {mm i : : Torque moment Ti INm}| 20 3s_ | eo | 80 | 160 Effective anchorage Depth he Imm | __60 70 80 Width across sw tmm[ 13 | 17 19 | 24 30 Torque moment Toa Nm} | 25 50 80 Size of hexagon socket screw key SW im) | 5. 6 8 Setting details HSL-3-B s 7 [ren] ‘Anchor version Setting parameters HSL3.B M12 mie 20 M24 ‘Anchor size M8 M10 Miz MiG M20 M24 Minimum base Minimum base han |tmm]] 120 140 160 200 250 300 Nominal diameter of dri it a Imm | 18 24 28 32 Minmum spacing /#=e—tfnmi{ 0 Zz ca coe 125 150 Cutting diameter of eri bit daa (mm | 18.5 24,55 28,55 32.7 — Hore - ie ve 168 28 38 oe inimum edge enn __| [oom pee of “anes moe ut {rom} | _105 EJ a a distance ‘or s2 |[mm]| 100 760 240) 240 300 300 \jameter of clearance hole in the as mm} | 20 26 31 35 Critical fixture Imm] ong ena Sau {mm} 230 270 300 380 480 570 Effective anchorage depth he (mm | 60 100 125 160 Critical edge distance Case [mm] 115 135 160 190 240 285 Width across: sw [mm | 24 30 36 41 eae ie ritical spacing ‘The torque moment ks controled by the safely ied rac reac inl | aed 210 240 300 375 450 Setti Critical edge distance ing details HSL-3-SH forconerete cone ex |{mm]| 90 4105 420 450 1875 225 ‘Anchor version i failure oot ma mio m2 Nominal diameter of dri bit a (mm) | 12 15 18 Cutting diameter of dri bit daa trom) | 12.5 155 185 Depth of dri hole he {mm | _85 5 110 : Diamater of clearance hole in the ae ais {mm | 14 7 20 Effective anchorage Depth bee [mm] 60, 70 80, For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be Torque moment Tint [Nm] 25 35 60 reduced. Width across sw (mm | 6 8 10 Critical spacing and critical edge distance for splitting failure apply only for non-cracked concrete. For cracked concrete only the critical spacing and critical edge distance for concrete cone failure are decisive. 400 612010 6/2010 101 a mea) eee Macc Simplified design method Simplified version of the design method according ETAG 001, Annex C. Design resistance according data given in ETA-02/0042, issue 2008-01-10. = Influence of concrete strength + Influence of edge distance = Influence of spacing = Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two anchors or more than one edge. The influencing factors must then be considered for each edge distance and spacing. The calculated design loads are then on the save side: They will be lower than the exact values according ETAG 001, Annex C. To avoid this, it is recommended to use the anchor design software PROFIS anchor) The design method is based on the following simplification: = No different loads are acting on individual anchors (no eccentricity) The values are valid for one anchor. For more complex fastening applications please use the anchor design software PROFIS Anchor. Tension loading The design tensile resistance is the lower value of N ~ Steel resistance: Neos ~ Conerete pull-out resistance: Nase =N'nap fs = Conerete cone resistance: Nac = N%rac* fo fan fay * fan fron, y - Concrete spiiting resistance (only non-cracked concrete): Neasp = N'rae fiap’ faep’ faap* Fnap fren Basic design tensile resistance Design steel resistance Naas Anchor size Ms ‘M10 M12 M16 M20 M24 Naas {kN} 19.5 30,9 44,9 83,7 130,7 188,3 Design pull-out resistance Nrap = N°rap fa (only M8, M10 In cracked concrete) Non-cracked concrete Cracked concrete Anchor size M8 | M10 | M12 | M16 | M20 | M24) M8 | M10| M12| M16 | M20 M24 Ne, p IkN] No pull-out failure 67 | 10,7 No pull-out failure Design concrete cone resistance Nrac = N’rge- fa’ fi.n- fon fou fron Design splitting resistance ” Nrdsp = N°rac * f3 ° fr.sp * fap” fan fren * fron Non-cracked concrete Cracked concrete Anchor size M8 | M10 | M12 | M16 | M20 | M24| MB | M10 | M12/ M16) M20 M24 Nase iKN] [15,6 | 19,7 [ 24,0 | 33,6 | 47,0| 61,7] 11,2 | 14,1 | 17,2 | 24,0 | 33,5 | 44,1 a) Spliting resistance must only be considered for non-cracked concrete 102 612010 HSL-3 eRe ued Influencing factors Influence of concrete strength fav poe) natn Gestanation | c 2028 | ¢ 28/20 | c aors7 | cass | c 40/60 | c 48/88 | c Sov60 fe = (faccano!25N/mme)'? 1 44 1,22 1,34 444 1,48 41,55 8) Tacaane = Concrete compressive strength, measured on cubes with 160 mm side length Influence of edge distance * [elearn lea fon Lied O1 ) 02 | 03 | 04) 05) 06) 07 | 08) 09) 4 0,7 + 0,3-clounS 1 0,7 + 0,3-Cloaap $1 0,73 | 0,76 | 0,79 | 0,82 | 0,85 | 088 | 0.91 | 0,94 | 097] 1 fan = 0,541 + olosy)=1 fase = O,5(1 + Cloaran) 5 1 a) The edge distance shall not be smaller than the minimum edge distance Cmin given in the table with the setting details. These influencing factors must be considered for every edge distance. 0,55 | 0,60 | 0,65 | 0,70 | 0.75 | 0,80 | 0,85 | 0,90 | 095] 1 Influence of anchor spacing ® O1 ) 02 | 03 | 04) 05) 06) 07 | 08) 09) 1 0,5-(1 + S/San) $1 foep = O51 + SlSarap) 51 a) The anchor spacing shall not be smaller than the minimum anchor spacing smi, given in the table with the setting details. This influencing factor must be considered for every anchor spacing. 0,55 | 0,60 | 0,65 | 0,70 | 0,7 | 0,80 | 0,85 | 0,90 | 0,95 | 1 Influence of base material thickness ihr 20 | 22] 24 | 26 | 28 | 30 | 32 | 34 | 36 [23,68 fap = hea? 4 | 407 [4.13 [4.19 | 4,25 | 1.31 | 1.37 | 1.42 [4.48 | 15 Influence of reinforcement [Anchor size Ms. mio Miz Mi6 ™20 M24 fron = 0,5 + he/200mm $4 0,8” 0.85” 09” 4 1 4 a) This factor applies only for dense reinforcement. If in the area of anchorage there Is reinforcement with @ spacing = 150 mm (any diameter) or with a diameter 10 mm and a spacing 2 100 mmm, then a factor fray = 1 may be applied. Shear loading The design shear resistance is the lower value of - Steel resistance: Vrae = Concrete pryout resistance: Vrgcp ™ Van * fis: fan fam” fn fran ~ Concrete edge resistance: Vrae =V’eae: fo ta: fr: fy 6/2010 103 a mea) eee Macc Basic design shear resistance Ma M10 M12 M16 M20 M24 HSL-S, HSL-3-B, Veen [HSCS-SK™, HeL-3.sH” UNI | 249 394 574 809 1135 | 1419 HSL3-G IkN} 20,9 278 43,4 68,6 113,5 : a) HSL-3-SK and HSL-3-SH is only available up to M12 cee) eRe ued Influence of angle between load applied and the direction perpendicular to the free edge Angle & 0°-55°| 60° 65° 70° im 80° 85° _| 90°- 180° NV fe |e). 1 | 107 | 44 | 423 | 435 | 150 | 171 | 2 Influence of base material thickness a) For anchor groups only the anchors close to the edge must be considered. Design concrete pryout resistance Vra,cp = Wraep * fo - fi.n* fn fn fron hic 0,15 | 03 | 045/06 | 0,75 | 09 | 1,05 | 1,2 | 1,35 [215 > we Nonzracked concisis ciagkaa Conca f= i5-o)™ <1 0,22 | 0,4 | 0.46 | 0,84 | 0,63 | 0,71 | 0,79 | 0,86 | 0.93 | 1,00 ane oaes RRR SR = (RR RT |Z Influence of anchor spacing and edge distance * for concrete edge resistance: fy Vase tun} | 28.1 | 394 | 48.1 | 67.2 | 93.9 | 1255] 20.1 | 28.1 | 343 | 480 | 67.1 | 88.2 fox (clha)"®- (148/ [3° c) 0,5 Design concrete edge resistance ® Vrac = V°ric fa fa: fi fa Ga cennonennl 2,25 [3,00 | 3,75 | 4,50 | 5.25 | 6,00 | 6,75 |7,50 | 8,25 | 9,00 | 9,75 | 1050] 11.25 re tices coneceaay 0,38] 0,35] 0,35] 0,35] 0,35] 0,35] 0,35] 0,35] 0,35] 0,35] 0,35] 0,35) 0.35 ‘Anchor size me [Mio [M12] Mie] Mz0|m24| me [M10 | Mi2] M46 [M20 | M24 0,65 | 0,65] 0,65] 0,65] 0,65] 0,65) 0,65] 0,65) 0.65] 0,65] 0.65] 0,65] 0.65: Ving tes) _| 47 | 65 | 86 | 137 | 209 | 207 | 33 | 46 | oa | 98 | 150| 212 0,88] 1,00] 1,00] 1,00] 4,00] 1,00) 1,00 4,00] 4,00] 1,00] 7,00] 1,00) 1,12| 1,26| 1,40] 4,40] 1,40] 1,40/ 1,40 1,40] 1,40| 1,40] 1,40] 1,40) 7,38| 1.53] 1,66] 1,84] 1,84] 1,84[ 1,64 1,84] 1,84| 1,84] 1,84] 1,84 4,65] 1,82| 1,98] 2,15| 2,32] 2,32| 2,32| 2,32| 2,32] 2,32 2.32] 2,32| 2,32 7,94] 2,12| 2,30 2,47| 2,65| 2,83) 2,83] 2,83] 2,83| 2,83] 2.83] 2,83] 2,83 a) The edge distance shall not be smaller than the minimum edge distance Cn, Given in the table with the setting details. These influencing factors must be considered for every edge distance, Influence of anchor spacing ® SlSeiu 01 02 0,3 04 | 05 06 0,7 08 0,9 i fan = _0,5-(1 + SiSan) $1 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 095] 1 a) The anchor spacing shall not be smaller than the minimum anchor spacing Sma given in the table with the setting detalls. This Influencing factor must be considered for every anchor spacing. Influence of reinforcement Anchor size we m0 Miz Mis M20 M24 fron = _0,5 + Mo200mm s 1 08° 085° 09% 1 1 1 a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a spacing = 150 mm (any diameter) or with a diameter s 10 mm and a spacing = 100 mm, then a factor fray = 4 may be applied. 104 612010 Influencing factors 2,25| 2.44] 2,63] 2,81] 3,00/ 3,19) 3,38] 3,38) 3,38] 3,38] 3.38] 3,38 3,38: 2.57 | 2,77| 2,96| 3,16| 3,36| 3,56) 3.76| 3,95] 3,95] 3,95] 3.95] 3,05] 3,051 Influence of concrete strength 2,90| 3,11] 3,32| 3,62] 3,73] 3,04] 4,15] 4,35| 4,56| 4,56| 4,56| 4.56| 4.58 [Concrete strength designation | c 2905 | cawe0 | aus7 | casas | cans | canes | coono 3,25| 3.46] 3,68] 3,90| 4,11 4,33] 4.55| 4,76] 4.98] 5,20] 5,20] 6,20] 5,201 (ENV 206) 3,61| 3,83] 4,06] 4,28| 4,51 4.73) 4.06] 5,18) 5,41] 6,63] 5.86] 6,86] 5.86: fe = Cfekeube/25N/mm?) 2 4 41 4,22 1,34 141 1,48 1,55, 3,98] 4,21| 4,44] 4,68] 4,91] 5,14] 5,38] 5,61| 5,85) 6,08] 6,31] 6,55] 6,55 2) fazave = concrete compressive Strongih, measured on cubes with 150 mm side length 4,36| 4,60 4,64| 5,08| 6,33| 5,57| 5,81] 6,05] 6,29] 6,54| 6,78| 7,02| 7,26 4,75| 6,00| 6,25| 5,50| 6,75] 6,00| 6.25] 6,50] 6,75] 7,00] 7.25| 7,50] 7.75 Influence of edge distance * 5.15| 541] 567] 5.93] 6 1a| 6.44| 6.70| 6,96| 7.20| 7.47| 7,73 7.99] 825 5,87| 6.63] 6,10] 6,36] 6,63] 6,89| 7.16| 7.42| 7.69] 7,95] 6.22| €49| 8.75 eleern rah [2 | O-2 | era [eNO a7] oa | RCo 5,99] 6.27] 6,54| 6.81] 7,08] 7,36] 7.63] 7,90] 6,17| 645] 8.72| 8.99] 9.26 fin = 0.7 + 0,8clCans 1 0.73 | 0,76 | 0,79 | 0,82 | 0.86 | 0.88 | 091 | 0.94 [097 | 4 6.43] 6.71| 6,09] 7.27| 7.55] 7,83] 8,11] 8,39] 6.66| 8,04] 9.22| 9,50] 9.76 qr sraen a aa Tom os oT ore om] oss om Tose TT 6,87| 7,16] 7,45| 7,73] 6,02] 8,31/ 6.59] 8,88] 9,17| 945] 9.74] 1002| 10.1 7,33] 7,62| 7,92 821] 6,50] 8,79) 9,09] 9,38] 9,67| 9,97] 10,26) 10,55] 10,85) a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing S,in and the minimum edge distance Cin. Combined tension and shear loading For combined tension and sh r loading see section “Anchor Design”. Precalculated values Design resistance calculated according ETAG 001, Annex C and data given in ETA-02/0042, issue 2008-01-10. All data applies to concrete C 20/25 — fire =25 Nimm?, HSL-3-SK and HSL-3-SH is only available up to M12, 6/2010 105 HSL-3 See) eRe ued eee Macc Design resistance Recommended loads Single anchor, no edge effects Single anchor, no edge effects Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete Anchor size M8 | M10 | M12 | M16 | M20|M24| M8 | M10 | M12| M16 | M20 | M24 Anchor size (M8 | M10 | M12 | M16 | M20 | M24] MB | M10 | M12 | M16 | M20 | M24 ‘Min. base material thickness Ria [mm]| 120 | 140 | 160 | 200 | 250 | 300 | 120 | 140 | 160 | 200 | 250 | 300 Min, base material thickness hm, [mm]| 120 | 140 | 160 | 200 | 250 | 300 | 120 | 140 | 160 | 200 | 250 | 300 4 [Tensile Nea + [Tensile Nie HSL-3, HSL-3-B, HSL-3, HSL-2-B, & HSL-3-S), HSL-3-SH_ | [KN] | 15,6 | 19,7 | 24.0 | 33,6 | 47,0 | 61,7 | 67 | 10,7 | 17.2 | 24,0 | 33,6 | 44,1 & HSL-3-SK, HSL-3-SH | [KN] | 11,2 | 14,1 | 17,2 | 24,0 | 33,5 | 44,1] 48 | 7,6 | 123 | 17,1 | 240 | 31,5 HSL-3-G HSL-3-G ‘Shear Vag, without lever arm [Shear Viec, without lever arm HSL-3, HSL-3-B, HSL-3, HSL-2-B, eo HSL-3.SK, HSL-3.SH (KN) | 24,9 | 30,4 | 48,1 | 67,2 | 93,9 | 123.5) 20,1 | 28,1 | 343 | 48,0 | 67,1 | 88,2 eS HSL-3-SK, HSL-3-SH TKN] | 17,8 | 28,1 | 34,3 | 48,0 | 67,1 | 88,2 | 14,3 | 20,1 | 24.5 | 343 | 47,9 | 63,0 HSL-3-G 20,9 | 27.8 | 43.4 | 67,2 | 93,9 | - | 20,1 | 27,8 | 343 | 480 | 671] - HSL-3-G [kN] | 14,9 | 19,9 | 31,0 | 48,0 | 67,1 | - | 14,3 | 19,9 | 24.5 | 34,3 | 47.9 | - ‘Single anchor, min. edge distance (¢ = min) Single anchor, min, edge distance (¢ = Cin) Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete |Anchor size M8 | M10 | M12 | M16 | M20 | M24| Ma | M10 | M12/ M16 | M20 | M24 Anchor size M8 | M10 | M12| M16 | M20 | M24] M8 | M10 | M12 | M16 | M20 | M24 ‘Min. base material thickness Hin [mm] 120 | 140 | 160 | 200 | 250 | 300 | 120 | 740 | 160 | 200 | 250 | 300 Min, base material thickness hn, [mm]| 120 | 140 | 160 | 200 | 250 | 300 | 120 | 140 | 160 | 200 | 250 | 300 Min. edge distance Cmis[mm]| 60 | 70 | 80 | 100 [ 125 | 150] 60 | 70 | 80 | 100 | 125 | 150 Min. edge distance Cnn [mmJ| 60 [| 70 | 80 | 100 | 150 | 150] 60 | 70 | 80 | 100 | 150 | 150 ' [Tensile Neg Tensile Nroc HSL-3, HSL-3-B, HSL-3, HSL-3-B, DD [Hats sk HsL-3sh fiKny | 10.2 | 128 | 159 | 220 | 339) 404 | 67 | 105 | 129 | 180 | 284 | 33,1 HSLI-SKHSLSSH [kN] | 7,3 | 9,1 | 11.3 | 15,7 | 242 | 289] 48 | 75 | 92 | 129 | 203 | 236 Cas |HSL-3-6 HSL36 [Shear Vie, without lever arm HSL-3, HSL, ‘Shear Vij, without lever arm HSLI-SKHSLSH |IKN] ] 33 | 46 | 61 | 98 | 150 valu 33] 44 | 70 | 107 | 152 - [HSLS, HSL 3B, QO Jassessx,tsvscn fem | 47 | 65 | a6 | 137 | 275] 207] 39 | 46 | ot | 98 | 197 | 212 Com |HSL-3-6 HSL3-G Double anchor, no edge effects, min. spacing (s = Smin), Double anchor, no edge effects, min. spacing (S = Smin), (load values are valid for one anchor) (load values are valid for one anchor) Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete ‘Anchor size Me [M10 [M12] M16] Mz0| M24 | MB [M10 [M12 [M16] M20 [M24 ‘Anchor size Me [mio] M12 [Mie |_Mz0 | M24] Me [M10 |wi2 [M16 | M20 M24 Min, base materia thicness Fina [mm}| 120 | 140 | 160 | 200 | 260 | 300 | 120 | 140 | 160 | 200 | 260 | 300 Min, base material thickness Rn (mml| 120 | 740 | 160 | 200 | 250 | 300 | 120 | 140 | 160 | 200 | 250 | 300 Min. spacing sau {mmJ| 60 | 70 | 60 | 100 | 125 | 150] 60 | 70 | 80 | 1001) 125 | 150 Min. spacing s..,{mm}| 60 | 70 | 60 [100125160] 60 | 70 | 80 | 100125 | 150 To [Tensile Nas 7 Prensile Nae HSL, HLS, HSL, SLB, WM fuss ssK issn [on | 98 | 124 | 152 212 | 296 | 390 | 67 | 94 | 114 | 160 | 224 | 204 WM fasessxuscssH |i] 70 | 89 | 109 | 152 | 211 | 278 | 48 | 67 | a2 | 114 | 160 210 Se |HSL-3G HSL3-G ‘Shoar Vac, without lever arm [Shear Ve, without lever arm suc [HSL HSL38, soz [HSL HSL SB, SWE Jiscs'sk Hooch fon | 17 | 262 | 321 | 4a | o2e | 02 | 134 | 197 | 229 | 320 | 447 | 588 EM Jase ssi nsvasn |p | 134 | 137 | 229 | 920 | 447 | 58] 96 | 134] 164 | 229 | 319 | 420 HSL3G HsLa-e For the recommended loads an overall partial safety factor for action y = 1,4 Is considered. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is yo = 1.35 for permanent actions and yq = 1,5 for variable actions. 406 6/2010 6/2010 107 Sen NECN ened HSC-A | Safety anchor HSC-A Safety anchor Mean ultimate resistance Non-cracked concrete Cracked concrete Anchor version _| Benefits ‘Anchor size Max4o [Mf0x40| Maxé0 jax [MA0x40 | MEx6O | Mi2x60 hs Oo Oo Bolt version ~ the perfect solution for small edge Tense and space distance ve HSC-A Carbon Stoel | _ s.itable for thin concrate blocks oe kN] 166 | 166 | 233 | 206 | 133 | 193 | 126 | 248 aaa due to low embedment depth HSC-AR : HSC-AR Stainless | - sultable for cracked concrete Shear Veum Sealers, a ee HSC-A TKN 790 | #2 | 190 | #8 | 100 | 902 | 190 | we trough applieatons HSC-AR tks) | ‘66 | 254 | 166 | a84 | 166 | 254 | 16 | 364 = stainless stee! available for external applications Characteristic resistance Non-cracked concrete Cracked concrete i [Anchor size max4o [Mi0x40| Maxso [M12x60| Max4o [M10x40| Maxso | mi2xe0 bil fon * fn fren fiap = OF + 0,5-lC ap $1 Non-cracked concrete Cracked concrete fin = O51 tole) ‘Anchor size ‘Max40 [M10x40| Mex50 [M12x60| Méx40 [M10x40| Max50 [Mi12x60_ 2 0,85 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 0,95 | 1 ac mu _[ 170 | 17.0 [| 238 | 312 | 124 | 121 | 170 | 229 fas = _0.5-(1 + Olbcap) $1 a) The edge distance shall not be smaller than the minimum edge distance Gp» given in the table with the setting details. These influencing factors must be considered for every edge distance. Influence of anchor spacing ® sis slSecap fon 0,5-(1 + S/Sqn) 51 0,51 + 8/Sczg5) $1 ‘The anchor spacing shall not be smaller than the minimum anchor spacing Sm, given in the table with the setting details. This influencing factor must be considered for every anchor spacing. 01) 02 | 03 | 04) 05 | 06) 07 | 08) 09) 1 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 0,95 | 1 Influence of base material thickness ihe 20 | 22 [24 [ 26 | 28 [30 | 32 | 34 | 36 [eaee Tae = [OM(2ha) 1 | 1,07 | 4,13 | 4,19 | 1,25 | 4,31 | 1,37 | 1,42 | 1.48 | 15 Influence of reinforcement Anchor size M8x40_ M10x40- M8x50 M12x60_ ro 0,5 + hef200mm < 1 es 07° 0,759 08% a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a spacing = 150 mm (any diameter) or with a diameter s 10 mm and a spacing = 100 mm, then a factor fan = 1 may be applied. 114 612010 Design concrete edge resistance" Vrac = V’rac fo fs: fn: fa Non-cracked concrete Cracked concrete Anchor size M8x40 |M10x40| M8x50 |M12x60] M8x40 |M10x40| M8x50 | M12x60) Re IkN] 25 | 26 | 36 | 53 [| 18 | 18 | 26 | 38 a) For anchor groups only the anchors close to the edge must be considered. Influencing factors Influence of concrete strength ev nne nae Sestenation | c 2028 | 280 | c 30197 | ¢ a5is | cso | c 48/58 | Soleo fs (feccuwe!25N/mm2)" 1 11 41,22 1,34 1.44 1.48 1,55 8) facane = concrete compressive strength, measured on cubes with 150 mm side length Influence of edge distance ” Clon OA | 02 | 03 | 04 | O5 | 06 | O7 | 08 | O9 | 1 fu = 0,7 + 0,3:ClCan 1 073 | 0,76 | 0.79 | 0,82 | 0,85 | 0,88 | 0,91 | 0,94 | 097 | 1 fay = _0,5-(1 + clean) St 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 0.95 | 1 a) The edge distance shall not be smaller than the minimum edge distance Cnn given in the table with the setting details, These influencing factors must be considered for every edge distance. 6/2010 115 Sen NECN ened HSC-A | Safety anchor a Mimiussice Ce SnicSior spacing Combined tension and shear loading slsern oa | 02 [03 [04 | 05 | 06 | 07 | 08 | 09 | 4 fan = 0,5(1 + slsay) $1 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | os | 0,90 | 095 | 1 For combined tension and shear loading see section “Anchor Design’. a) The anchor spacing shall not be smaller than the minimum anchor spacing Smin given in the table with the setting details. This influencing factor must be considered for every anchor spacing. Influence of reinforcement Precalculated values Anchor size M8x40 ‘M10x40 ‘M8x50 ‘M12x60. Design resistance calculated according ETAG 001, Annex C and data given in ETA-02/0027, issue 2007-09-20. et 05 = RoaoonAeT oF? 7? O75 et Al data applies to concrete C 20/25 ~ faaine =25 Nimm?, a) This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a spacing = 150 mm (any diameter) or with a diameter < 10 mm and a spacing = 100 mm, then a factor fay = 1 may be applied. Influence of angle between load applied and the direction perpendicular to the free edge Angle 8 or-55°| 60° | 65° | 70° | 75° | 80° | 85° | 90°. 180° v i + 1 1,07 | 144 | 1,23 | 1,35 | 1,50 | 1,71 2 Influence of base material thickness hic 015 | 03 [045] 06 | 0,75] 09 | 105] 4.2 | 1.95 [245 fy = {hi(1,5- 0° $4 0,22 | 0,34 | 0,45 | 0,54 | 0,63 | 0,71 | 0,79 | 0,86 | 0,93 | 1,00 Influence of anchor spacing and edge distance ® for concrete edge resistance: fs fa = (clhe)"®- (1 #8 /[3-c])- 0,5 Group of two anchors siher 0,75 | 4,50 | 2,25 | 3,00 | 3,75 | 4,50 | 5,25 | 6,00 | 6,75 |7,50 | 8,25 | 9,00 | 9,75 | 10,50] 11,25 0,27 | 0,35] 0.35] 0,35] 0,35] 0.35] 0.35] 0.35] 0.35] 0.35] 0.35] 0.35] 0,35) 0,35) 0.35) 0,43] 0,54] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65) 0,65) 0,65, 0,63 0,75| 0,88| 1,00] 1,00] 1,00] 1,00| 7,00] 7,00] 7,00] 7,00| 1,00] 7,00] 7,00] 7,00) 0,84| 0,98| 1,12| 1,26| 1,40| 1,40| 1,40] 1,40] 1.40| 1,40] 1,40] 1,40] 1,40] 1,40) 1,40) 1,07| 1,22 1,38| 1,53] 1,68| 1,04] 1,84] 1,84] 1,84| 1,84| 1,84] 1,64] 1,84] 1,84] 1,84] 4,32| 1,48| 1,65] 1,82| 1,98| 2,18| 2,32| 2,32| 2,32| 2,32| 2,32| 2,32] 2,32] 2,32 2,321 1,59| 1,77| 1,94| 2,12| 2,30| 2,47| 2,65| 2,83] 2,83| 2,83| 2,63] 2,63| 2,63] 2,83| 2,63] 1,88 | 2,06| 2,25| 2,44| 2,63| 2,81| 3,00| 3,19| 3,38/ 3,38| 3,38| 3,38 3,38| 3,38] 3,38] 2,17| 2,37| 2.57| 2,77] 2,96] 3,16] 3,36] 3.56] 3.76] 3.95] 3,95] 3.95] 3,95] 3.95) 3.95] 2,49| 2,69| 2,90] 3,11] 3,32] 3,52| 3,73| 3,94] 4,15] 4,35| 4,56| 4,56] 4,56) 4,56) 4,56) 2,81| 3,03] 3,25| 3,46] 3,68] 3,90] 4.11| 4.33] 4.55] 4.76] 4,98] 6.20] 6,20] 6.20] 5.20) 3,15| 3,38| 3,61| 3,83] 4,06] 4,28| 4.51| 4,73] 4.96] 5,18] 5.41] 5.63] 5,86) 5,86) 5,86) 3,51| 3,74] 3,98] 4,21] 4,44] 4,68] 4.97| 6,14] 6,38] 6,61| 5,85] 6,08] 6.31] 6,55) 6,55) 3,87| 4,12| 4,36| 4,60] 4.84) 5,08] 5,33] 5.57| 5.81] 6,05| 6,29] 6,54] 6,78) 7.02) 7,26] “4,25| 4,50] 4.75] 6.00] 5,25] 5,60] 5.75] 6.00] 6,25] 6.50] 6,75] 7.00] 7,25] 7.50] 7.75| 4,64| 4,90| 5,15| 6,41] 5,67] 5,93] 6,18| 6.44] 6,70| 6,96| 7.22| 7.47| 7.73) 7,99] 8,25| 5,04 5,30] 5,57| 6,83] 6,10] 6,36] 6,63| 6,89] 7.16] 7,42| 7,69| 7,95] 8,22) 649] 8,75| 5,45 | 6,72| 5,99| 6,27] 6,54] 6,81| 7,08| 7,36] 7,63| 7.90| 8,17| 8,45] 8,72) 8,99) 9,26] 5,87| 6,15| 6.43| 6,71] 6,99] 7.27| 7.55| 7.83] 6.11] 8,39] 8,66] 8.94] 9.22) 9.50/ 9,78) 6,30 6,59 6.87| 7,16] 7.45] 7,73] €,02| 8.31] 8,59| 8.88] 9,17] 9,45] 9,74) 10,02) 10,31 6.74] 7,04] 7.33] 7,62] 7.92] 8.21] 8,50] 8,79] 9,09] 9,38] 9,67] 9,97] 10.26) 10.55) 10.5) a) The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing mn and the minimum edge distance Cnn 16 612010 6/2010 417 Sen NECN ened HSC-A | Safety anchor Design resistance Recommended loads Single anchor, no edge effects Single anchor, no edge effects Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete ‘Anchor size max40 [Mi0x40| Maxs0 | M12x60| m6xa0 | Max4o [M10x50) 10x60 (Anchor size Max40 [Mi0x40] Maxs0 [M12x60| Max40 [M10x40] M@x50 [MA2x60 Min, baso material thickness Raa fmmj| 100 | 100 | 100 | 130 | 100 | 100 | 100 | 130 Min, base material thickness Hin tmmj| 100 | 100 | 100 | 130 | 100 | 100 | 100 | 130 + [Tensile Nea Tensile Ne @ fiscmr mu] as | a6 | 19 | 66 | 61 | 61 | 95 | 112 HSC wm} ot | 64 | os | 12 43 | 43 | 61 | 80 Shear Vas, without lever arm [Shear Vie without lover arm [HscA WN] ti7 | 70 | M7 | 70 | 7 | iat | i? | 223 WSCA i] 8 |i] 63 | ms] as | e7 | 63 | to lsc KN] a2 | 130 | 82 | 169 | 62 | 121 | 62 | 189 HSC-AR my] se | 93 | 59 | 135 59 | a7 | 59 | 135 Single anchor, min. edge distance (¢ = Gmin) Single anchor, min. edge distance (c Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete "Anchor size 1Max40 [Mi0x40| Max50 [M12x60| Méx40 | Max40 [M10x50] 0x60 ‘Anchor size ‘Max40 [M10x40] Max50 [M12x60| MGx40 | Méx40 [M10x50|Mi0x60 Min, base material thickness Hina fmmj| 100 | 100 | 100 | 130 | 100 | 100 | 100 | 130 Min. basematerl thickness Ran lmmj| 100 | 100 | 100 | 130 | 109 | 100 | 100 | 130 Min. edge distance cma fmmi| 40 | 40 | 60 | 60 | 40 | 40 | 60 | 60 Min. edge distance emia mm] 40 | 40_| 80 | 60 | 40 | 40 | 50 | 60 1 [Tensile Nea 1 [Tensile Ne . a eee Ik] Qi lied | es | tigi | ae | ae |e ea Oi. wy] 43 | 46 | 59 | 84 | 33 | 33 | 45 | 60 ‘Shear Vas, without lever arm [Shear Vie, without lover arm ole. ws | 25 | 26 | 36 | 53 | 18 | 18 | 26 | 38 Oise, uy} 18 | 18 | 26 | 38 13 | 13 | 18 | 27 Double anchor, no edge effects, min. spacing (5 = Sm), Double anchor, no edge effects, min. spacing (5 = Sin), (load values are valid for one anchor) (load values are valid for one anchor) Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete ‘Anchor size 1Méx40 [M10x40] Mex50 [M12x60| M&x40 [M10x40 | MBx50 |Mi2x60 ‘Anchor size (MBx40 [M10x40] M8x50 [M12x60| Max40 [M10x40] M6x50 [M12x60 Min, baso material thickness Hn mmi| 100 | 100 | 100 | 130 | 100 | 100 | 100 | 130 Win, base materlalthickness hn (mmj| 100 | 100 | 100 | 130 | 100 | 100 | 100 | 130 Min. spacing Smn[mm]} 40 40 50 60 40 40 50. 60, ‘Min. spacing Smin[mm]] 40 40 50. 60. 40 40 50 60 7 [Tensile Nea 7 [Fensile Nie nal bare ws | se | 57 | z7 | 104] 40 | 40 | 57 | 74 bare Se Dit 408: sages sae lteg ale oge eat |san tag [Shear Vas, without lever arm [Shear Vine, without lever arm Se Hea uN] 13] 13] 17 | 208] e | 61 | 13] 0 Se" [Hs mui[ 81 | 84 | 83 | 49] 56 | 58 | 81 | 106 HSC-AR wn] 82 | 113 | 02 | tao | at | ot | 82 | 149 SCAR mil se | of | 59 | 135 | 58 | 58 | 59 | 106 For the recommended loads an overall partial safety factor for action = 1,4 is considered. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, ‘annex C, the partial safety factor is yo = 1,36 for permanent actions and yq = 1,5 for variable actions. 118 612010 6/2010 119 HSC-| | Safety anchor HSC-| | Safety anchor HSC-I Safety anchor Anchor version | Benefits Intemal threaded — | - the perfect solution for small i ee se rin et + suitable for thin concrete blocks HSC-1 carbon steel! |” Gye to low embedment depth intemal version | suitable for cracked concrete HSC.IR Stainless | - setfcutting undercut anchor steel version ((A4) | . internal threaded ~ stainless stool avaiable for external applications Characteristic resistance HSC-I and HSC-IR Non-cracked concrete Cracked concrete ‘Anchor size Mex | Mex | Mi0x | Mi0x | Mi2x | Mex | M@x | Mi0x | M10x |M12x_ 40 | 40 | 50 | 6o | 16 | 40 | 40 | 50 | co | 16 Tensile Nex HSC-I TKN] 128 | 128 [178 | m4 | m4 3 [94 | iar | 167 | 167 HSC-IR, [kN] 8 [128 [178 [24 [234 | at [ot | i27 | te7 [167 ‘Shear Vic HSC-I TKN] go _| fez | Woz | ¥52 | ez | a0 | mez | toe | ez | waz HSCR, TKN] 70 [107 [133 [133 [160 [70 [707 | 133 [133 [160 Design resistance HSC-1 and HSC-IR Non-cracked concrete Cracked concrete ‘Anchor size Mex | Mx ] 10x] M10x | Mizx| M@x | MOx | M10x | M1Ox | M12x| 4o | 40 | 50 | co | 16 | 40 | 40 | 50 | co | 16 nee’ 7a | —_ ea 6 HSC-I a AP HSC-R ik) zs [es [ti [a2 [156 | ot | 61 | es | 12) 112 Shear Vas concetp —Tensie iC naledge Fire Comesion Euopean sone SC-I a zone GROSS | resistance retistance [ea connty a SCR uy [45 | 69 | a5 | as | tos | 45 | 9 | 65 | a5 | 109 Recommended loads HSC-I and HSC-IR Approvals / certificates Non-cracked concrete Cracked concrete Description Authority / Laboratory No. / date of issue ‘Anchor size M6x | M8x | M10x | M10x | M12x | M6x | M8x | M10x | M10x [M12x European technical approval CSTB, Paris ETA-02/0027 / 2007-08-20 40 | 40 | 50 | 60 | 16 | 40 | 40 | 50 | 0 | 16 ‘Shockproof fastenings in civil ; Tensile Nas” Shockproof fastening Bundesamt far Zivlschutz, Bem | BZS D 06-601 / 2006-07-17 sale a COG eae ee Fire test report IBMB, Braunschweig UB 3177/1722-1 | 2006-06-28 HSC-IR, (kN) 61 [85 | 1 [12] 43 | 43 | 61 | 80 | 80 ‘Assessment report (fire) wari 16402 / 2007-10-2 Shoat Vice —— atontre SWF 188402 / 2007-10-26 HSC-1 PL | 468 [70 ara oa is a ate = Alldata given in this section according ETA-02/0027 Issue 2007-09-20 SCAR ies) [32 | «9 [61 [ot [73 | 32] 40 | 61] 6 [7s Basic loading data All data in this section applies to Correct setting (See setting instruction) For details see Simplified design method = With overall partial safety factor for action y = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is ¥¢ = 1,95 for permanent actions and ya = 1,5 for variable actions. = No edge distance and spacing influence Materials = Gonaree a specie the table Mechanical properties Minimum base materia thickness (Anchor size HSC] Méxéo_[ Maxa0_| Mi0xs50 | Miox60 | Ma2x60 = Concrete C 20/26, farewee = 25 Nimm? a_[ 800 800 800 800 800 7 ha Nominal tensile strength fu, [Nmm’] |e} — =o oo 0 700 aod Mean ultimate resistance HSC-1 and HSC-IR auamongut =e eae ean ea oT ma a0 Non-cracked concrete Cracked concrete Sone pe car ato 355 350 350 340 [Anchor size Mex | Max [Mi0x | Mi0x | Mizx| M@x | Max | MA0x | Mi0x |Mizx ‘Stressed cross-section for 4o | 40 | 50 | 60 | 16 | 40 | 40 | 50 | 60 | 60 intemal threaded version Ag, ™™I_ | HR} 22,0 28,3 34,6 34.8 40,8 Tensile Nem Stressed cross-section for HSC-1 TNL | 165 | 6] 35 | 6 | 308 | 133 | 13 | 188 | aS | US bolt version A, Reich | UR eae me on bet bau HSC-IR [N] | #48 | 166 | 233 | 306] 306 | 133 | 133 | 196 | 245 | 245 Moment of resistance W [mm] | IR | 12,7 a2 23 23 109.2 Shear Visa Design bending resistance 1 [96 24 48 48 a4 HSC-| END 104 | 769 | 106 | 198 | 234 | 104 | Woo | 798 | Woe | ma without sleeve Mage [Nm] oR 74 767 333 33,3 59,0 HSC-IR feN| —|-97 [39 [473-73 | 29a | 91 [139 [173 | 173 | 208 : a : : 420 i200 6/2010 421 HSC-| | Safety anchor HSC-| | Safety anchor Material quality Part Material 3 [ovonemal tread WNT! | ste grade 6.8 according ISO 896-1, galvanised to min. 5 ym @ | Expansion sleeve and washer | Galvanised steel Hexagon nut Grade 8 according to ISO 898-2 Cone bolt with , with Internal : © | Serena tical steel grade 1.4401, 1.4571 A4-70 according EN 10088, EN ISO 3506 @ [Expansion sleeve and washer | steel grade 1.4401, 1.4871 according EN 10086 Hexagon nut steel grade 1.4401, 1.4571 A4-70 according EN 10088, EN ISO 3506 Anchor dimensions Dimensions of HSC-I and HSC-IR ‘Anchor version Thread size 6 i a be Imm] Imm] Imm] Imm] HSC-lI Méxt0 M6 13 40.8 138 433 HSC Mexa0 MB 155 40.8 185 438 HSC M10x50 M10 175 50.8 175 548 HSC M10x60 M10 178 008 75 648 HSC M12x60 mia, 795 308 195 548 marking HILTI 8.8 (or Aa) marking e.g. HSC-1 M6 x 40 (or HSC-IR M6 x 40 Ad) Setting Installation equipment Anchor size HSC-IIR- HSC-IIR- HSC-IIR- HSC-+IIR- HSC+IR- ‘Méx40_ ‘M8x40_ ‘M10x50 ‘M10x60 M12x60 TE 16; TE 16-C; TE 16-M; Rotary hammer for setting ‘TE 7-C; TE 7-A; TE 16; TE 16-C; TE 16-M; TE 25; TE 35 ‘TE 25, TE 35; TE 40; TE 40-AVR_ Stop drill bit TE-CHSC-B 14x40 16x40 18x50. 18x60. 20x60 Setting Tool TE-C HSC-MW 14 16 18 18 20 Insert Tool TECHscEW | 14 16 18 18 20 122 612010 For HSC-: fastening carbon steel screw or threaded rod. Minimum strength class 8.8 according to ESO 8898-1 For HSC-IR: fastening stainless stee! screw or threaded rod: minimum strength class A4-70 according to EN ISO 3506 For detailed information on installation see instruction for use given with the package of the product. Setting details: depth of drill hole h; and effective anchorage depth her QNVYY SS 6/2010 123, HSC-| | Safety anchor Setting details ‘Anchor version Mex40_| Max4o | Mi0x50 | Miox60 | m12x60 Nominal diameter of drill bit do mmj| 14 16 8 18 20 Cutting diameter of dril bit das (mm | 14,5 16.5 18,5 18,5 20.5 Depth of drill hole he immj| 46 46 56 68 68 Diameter of clearance hole inthe ds [mm] esas 7 9 2 12 4 Effective anchorage depth he mm [ 40 40 50 60 60. Screwing depth mins (mmj| 6 8 40 10 12 maxs imml| 16 2 28 28 30 ‘Width across sw (mmj| 10 3 7 7 19 Installation torque Tox INmj| 10 10 20 30 30 Base material thickness, anchor spacing and edge distance [Anchor size M6x40 Max40 10x50 | M10x60_ | M12x60 inimum base Iratorialthickness |e fim] 100 100 110 130 130 (Minimum spacing |Srm _|{mm]| 40 40 50 60 60 Minimum edge distance rn [{mm]} 40 40 50 60 60 Critical spacing for Concetta |x firm} 120 120 150 180 180 Critical edge distance for concrete cone ean |{mm]] 60 60 75 90 90 failure Critical spacing for spliting failure Sap |[mm]] 130 120 170 180 180 Critical edge distance {for spliting failure [x= [lm] 65 kad 7 80 7 For spacing (edge distance) smaller than critical spacing (critical edge distance) the design loads have to be reduced. Critical spacing and critical edge distance for spiiting failure apply only for non-cracked concrete. For cracked concrete only the critical spacing and critical edge distance for concrete cone failure are decisive. 124 612010 HSC-| | Safety anchor Simplified design method Simplified version of the design method according ETAG 001, Annex C. Design resistance according data given in ETA-02/0027 issue 2007-09-20. Influence of concrete strength Influence of edge distance Influence of spacing ‘Valid for a group of two anchors. (The method may also be applied for anchor groups with more than two anchors or more than one edge. The influencing factors must then be considered for each edge distance and spacing. The calculated design loads are then on the save side: They will be lower than the exact values according ETAG 001, Annex C. To avoid this, it is recommended to use the anchor design software PROFIS anchor) The design method is based on the following simplification: * No different loads are acting on individual anchors (no eccentricity) The values are valid for one anchor. For more complex fastening applications please use the anchor design software PROFIS Anchor. Tension loading The design tensile resistance is the lower value of N ~ Steel resistance: Nees ~ Concrete pull-out resistance: Nrap =Nnap: fe = Conerete cone resistance: Nrae =Nrao’ fa fin: fon fan fron - Conerete spliting resistance (only non-cracked concrete) Nrgee = N'rae* fa fey fas 9 Prep’ fon Basic design tensile resistance Design steel resistance Nras [Anchor size Mex40 max40 Mi0x50_ | Mi0x60 | _M12x60 Nea, HSC kN | 107 16,3 20,2 20,2 24,3 "* THSC-R kN] 75 14 142 14,2 174 Design pull-out resistance Nrap = N’rap fe Non-cracked concrete Cracked concrete ‘Anchor size Mox | Max | M10x| Mi0x | M12x] Mex | Mex | M10x | M10x | M12x 40 | 40 | so | 60 | 60 | 40 | 40 | 50 60 [Nps TKN] No pull-out failure ‘No pull-out 6/2010 125, HSC-| | Safety anchor HSC-| | Safety anchor Design concrete cone resistance Nrac = N°rac : f° fin fan fan fren Shear loading Design splitting resistance ® Nrd.sp = N°rac * fa * fi.ep ° f,00* fan ° fron fron Non-cracked concrete Cracked concrete The design shear resistance is the lower value of Anchor size Mex | Max | 10x | Mi0x] M12x | Mex | Méx | M10x | M10x | M12x ~ Steel resistance: Vras Se a a aa cee a O Concrete pryout resistance: Vraep = Vraep* fa * fan’ fan fan fr [Nn un [as | 95 | 119 | 166 [ 156 61 | 61 | a6 | 12[ 112 ' ie bored Aled ce elit teed el = _ Splitting resistance must only be considered for non-cracked concrete. ~ Concrete edge resistance: Vase =V' rae: fe trot Influencing factors Influence of concrete strength concrete strength desionation | ¢ ag | ¢ 2500 | c a0n7 | cass | ¢ans0 | c ass | 50100 Basic design shear resistance fe = (lasane/25Nimme)™" 1 1 122 | 134 | 141 | 148 | 1,55 Design steel resistance Vras = Tecewe = Concrete compressive strength, measured on cubes with 150 mm side length [Anchor size Méx40 Max40 Mi0x50_ | _Mi0x60_[ 12x60 Influence of edge distance ” Vaae (SCH KN] 6A 98 12,2 12,2 146 a “* THSC-IR KN] 45 69 85 85 10.3 eleern Of | 02 | 03 ) O4 | 05 ) 06 ) 7 | 08 | 09) 1 Co Design concrete pryout resistance Vro.cp = V’raep * fa * fin > fon fan fren fin = 07 # 0,3-clCan $1 fy = _O7 #08 cleans 073 | 076 | 079 | 02 | 085 | 088 | 091 | 094 | 097 | 4 Non-cracked concrete Cracked concrete Biases tse ee st ‘Anchor size Mex | Max | M10x | Mi0x | Mazx| M6x | MBx |M10x | M10x | Mi2x fan = _0.5(1 + ok 40 | 40 | 80 | 60 | 60 | 40 | 40 | 50 | 60 | 60 zn ~ eet 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 0,95 1 Rasp = 0,5(1 + Cloug) 51 B ,€ o , a b 5 o 5 Vaso {kN] 17,0 | 17,0 | 23,8 | 31,2 | 34,2 | 12,1 | 12,1 | 17,0 | 22,3 | 22,3 ~The edge distance shal not be smaller than the minimum edge dIstance Gp, given Ih the Table with The Vee egos setting details. These influencing factors must be considered for every edge distance. Design concrete edge resistance * Vrae = V'rac fe fx: fn fa a ae a Non-cracked concrete Cracked concrete influence of anchor spacing ‘Anchor size Mex | Max | Mt0x | Miox|Mi2x| Mox | Max | M10x | Mi0x | Mi2x cou Of ) 02 | 03) O4 |) 05 ) 06 | O7 ) 08 | 09) 4 AO SO EO OO | OO [AN [RAC OO LOO ECO) SIS Vase IKN} 25 | 26 | 39 [53 | 54 | 18 | 18 | 28 | 38 | 39 fan = 0,5-(1 + siSen) $1 - For anchor groups only the anchors close to the edge must be considered. 2 ‘ te) 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 0,95 4 Sere fae 0,5-(1 + 8Sc.4p) $1 = The anchor spacing shail not be smaller than the minimum anchor spacing San given inthe table with the setting detalls. This influencing factor must be considered for every anchor spacing. Influencing factors Influence of base material thickness Influence of concrete strength Fis 20 | 22 | 24 | 26 | 28 | 30 | 32 | 34 | 36 [2568 avy ane) 7 Aestenation | c 2026 | c2sia0 | ¢ 30197 | ¢ 25s | cso | c 48/55 | ¢ s0/60 fap = [(2ha = 1 [1.07 | 1,13 | 4,19 | 1,25 | 1.31 | 1,97 | 1,42 | 1.48 | 1.5 fe = (focaag/25N/mma) => 1 V1 422 | 134 | 141 | 148 | 1,55 acres crraatercsent = fecwse = concrete compressive strength, measured on cubes with 150 mm side length Anchor size 6x40 Max40 M10x50 W10x60 M12x60 Influence of edge distance * fren = [0.5 + hel200mm s 4 07” 07” 0.75% 0.8” 08” Sy o1]02]03]04]08]06]07|08e] 09] 4 - This factor applies only for dense reinforcement. If in the area of anchorage there is reinforcement with a Ps zy spacing = 150 mm (any diameter) or with a diameter 10 mm and a spacing = 100 mm, then a factor Pinions IS [OAL EOsTS 20-02 20-82 OE: 0 1s OEE EDT ‘may be applied. fan = 0,5(1 + clown) $1 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | 0,85 | 0,90 | 0.95] 1 = The edge distance shall not be smaller than the minimum edge distance Cp, given in the table with the setting details. These influencing factors must be considered for every edge distance. 426 612010 6/2010 127 HSC-| | Safety anchor HSC-| | Safety anchor a Mimiussice Ce SnicSior spacing Combined tension and shear loading slsern oa | 02 [03 [04 | 05 | 06 | 07 | 08 | 09 | 4 fan = 0,5(1 + slsay) $1 0,55 | 0,60 | 0,65 | 0,70 | 0,75 | 0,80 | os | 0,90 | 095 | 1 For combined tension and shear loading see section “Anchor Design’. = The anchor spacing shall not be smaller than the minimum anchor spacing Smn given in the table with the setting details. This influencing factor must be considered for every anchor spacing. Influence of reinforcement Precalculated values ATGnOR SEES] Mex40 Max40 Mi0x80. wiox6o | Mi2x60 Design resistance calculated according ETAG 001, Annex C and data given in ETA-02/0027, issue 2007-09-20. Nene los ¢haz00mm st oe oe ore? EF Def All data applies to concrete C 20/25 — fur cuve =25 Nimm?, = This factor applies only for dense reinforcement. fin the area of anchorage there is reinforcement with a ™ 160 mm (any diameter) or witn a diameter = 10 mm and spacing = 100 mm, then a factor may be applied Influence of angle between load applied and the direction perpendicular to the free edge [Angle & or-55°] 60° | 65° | 70" | 75° | 80° | 85° | 90-180" Vv fe | 1 107 | 114 | 1,23 | 1,35 | 1,50 | 4,71 2 Influence of base material thickness hic 015 | 03 [045] 06 | 0,75] 09 | 105] 4.2 | 1.95 [245 fy = {hi(1,5- 0° $4 0,22 | 0,34 | 0,45 | 0,54 | 0,63 | 0,71 | 0,79 | 0,86 | 0,93 | 1,00 Influence of anchor spacing and edge distance ® for concrete edge resistance: fs fa = (clhe)"®- (1 #8 /[3-c])- 0,5 Group of two anchors siher 0,75 | 4,50 | 2,25 | 3,00 | 3,75 | 4,50 | 5,25 | 6,00 | 6,75 |7,50 | 8,25 | 9,00 | 9,75 | 10,50] 11,25 0,27 | 0,35] 0.35] 0,35] 0,35] 0.35] 0.35] 0.35] 0.35] 0.35] 0.35] 0.35] 0,35) 0,35) 0.35) 0,43] 0,54] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65] 0,65) 0,65) 0,65, 0,63 0,75| 0,88| 1,00] 1,00] 1,00] 1,00| 7,00] 7,00] 7,00] 7,00| 1,00] 7,00] 7,00] 7,00) 0,84| 0,98| 1,12| 1,26| 1,40| 1,40| 1,40] 1,40] 1.40| 1,40] 1,40] 1,40] 1,40] 1,40) 1,40) 1,07| 1,22 1,38| 1,53] 1,68| 1,04] 1,84] 1,84] 1,84| 1,84| 1,84] 1,64] 1,84] 1,84] 1,84] 4,32| 1,48| 1,65] 1,82| 1,98| 2,18| 2,32| 2,32| 2,32| 2,32| 2,32| 2,32] 2,32] 2,32 2,321 1,59| 1,77| 1,94| 2,12| 2,30| 2,47| 2,65| 2,83] 2,83| 2,83| 2,63] 2,63| 2,63] 2,83| 2,63] 1,88 | 2,06| 2,25| 2,44| 2,63| 2,81| 3,00| 3,19| 3,38/ 3,38| 3,38| 3,38 3,38| 3,38] 3,38] 2,17| 2,37| 2.57| 2,77] 2,96] 3,16] 3,36] 3.56] 3.76] 3.95] 3,95] 3.95] 3,95] 3.95) 3.95] 2,49| 2,69| 2,90] 3,11] 3,32] 3,52| 3,73| 3,94] 4,15] 4,35| 4,56| 4,56] 4,56) 4,56) 4,56) 2,81| 3,03] 3,25| 3,46] 3,68] 3,90] 4.11| 4.33] 4.55] 4.76] 4,98] 6.20] 6,20] 6.20] 5.20) 3,15| 3,38| 3,61| 3,83] 4,06] 4,28| 4.51| 4,73] 4.96] 5,18] 5.41] 5.63] 5,86) 5,86) 5,86) 3,51| 3,74] 3,98] 4,21] 4,44] 4,68] 4.97| 6,14] 6,38] 6,61| 5,85] 6,08] 6.31] 6,55) 6,55) 3,87| 4,12| 4,36| 4,60] 4.84) 5,08] 5,33] 5.57| 5.81] 6,05| 6,29] 6,54] 6,78) 7.02) 7,26] “4,25| 4,50] 4.75] 6.00] 5,25] 5,60] 5.75] 6.00] 6,25] 6.50] 6,75] 7.00] 7,25] 7.50] 7.75| 4,64| 4,90| 5,15| 6,41] 5,67] 5,93] 6,18| 6.44] 6,70| 6,96| 7.22| 7.47| 7.73) 7,99] 8,25| 5,04 5,30] 5,57| 6,83] 6,10] 6,36] 6,63| 6,89] 7.16] 7,42| 7,69| 7,95] 8,22) 649] 8,75| 5,45 | 6,72| 5,99| 6,27] 6,54] 6,81| 7,08| 7,36] 7,63| 7.90| 8,17| 8,45] 8,72) 8,99) 9,26] 5,87| 6,15| 6.43| 6,71] 6,99] 7.27| 7.55| 7.83] 6.11] 8,39] 8,66] 8.94] 9.22) 9.50/ 9,78) 6,30 6,59 6.87| 7,16] 7.45] 7,73] €,02| 8.31] 8,59| 8.88] 9,17] 9,45] 9,74) 10,02) 10,31 6.74] 7,04] 7.33] 7,62] 7.92] 8.21] 8,50] 8,79] 9.09] 9,38] 9,67] 9.97] 10.26) 10.55) 10.85) ~The anchor spacing and the edge distance shall not be smaller than the minimum anchor spacing Smn and the minimum edge distance Cnin- 128 612010 6/2010 429 HSC-| | Safety anchor HSC-| | Safety anchor Design resistance Recommended loads Single anchor, no edge effects Single anchor, no edge effects Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete Anchor size mex | max | m10x | mi0x] Mt2x| Mex | Mex | M10x | M10x | Mizx ‘Anchor size M6x | Max | M10x| Mi0x | Mt2x | Mex | Max | M10x | Miox] Mi2x 4o | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 Min. base material thickness Hw mmj] 100 | 100 | 110 | 730 | 130 | 100 | 100 | 110 | 130 | 130 Min, base matorial thickness fini fmmj| 100 | 100 | 110 | 130 | 130 | 100 | 100 | 110 | 130 | 130 4 [Tensile Naa { [Tensile Nae 2 un | a5 | 95 [119] 156] 156] 61 | 61 | 35 | 112 | 112 SCA EN 61 [61] 85 [12] 127 43 | 43 | 64 | 60 | 80 SCAR mu | 75 | 65 | 19 | 42 | 156] 64 | 61 | 85 | 112 | 112 @ fison wn | 54 | 61 | 8s | 101 | 14.2] 43 | 43 | 61 | 20 | 80 ‘Shear Vas, without lever arm [Shear View without lever arm = [Hsc4 un | 64 | 98 | 122] 122] 146] 64 | 98 | 122] 122] 146 HSC KN] 46 [70] 87 [87 | ta] 46 | 70 | 87 | 67 | 104 eo HSCAR kn) | 45 | 69 | 85 | 85 | 103] 45 | 69 | 85 | 85 | 103 2e HSCIR KN] | 3.2 | 49 | 64 | 64 | 7.3 | 32 | 49 | 61 | 61 | 7.3 Single anchor, min. edge distance (¢ = Cmin) Single anchor, min. edge distance (¢ = min) Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete ‘Anchor size Mex | Max | 10x | Mi0x] Mi2x| Mex | MBx | M10x | M10x | Mizx ‘Anchor size Mbx | Max | Mt0x| M10x | Mt2x| Mex | Max | M10x | Mi0x] Mi2x 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 ‘Min. base material thickness Mma [mm]| 100 | 100 | 110 | 130 | 130 | 100 | 100 | 110 | 130 | 130 Min, base material thickness Hm [mm]| 100 | 100 | 110 | 130 | 130 | 100 | 100 | 110 | 130 | 130 Min. edge distance cma (mmj| 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 Min. edge distance cna fmm] 40 | 40 | 60 | 60 | 60 | 40 | 40 | 50 | 60 | 60 7 [Tensile Nas T [Tensile Nac HSC sca ee a ws | 61 | 64 | 42] 117) 147] 46 | 46 | 64 | a4 | 04 ee HSCAR kn} | 43 | 46 | 59 | 84 | 84 33 | 33 | 45 | 60 | 60 ‘Shear Vas, without lever arm [Shear Vea without lever arm * Hse * |Hsc4 ey bee ws | 25 | 26 | 39] 53 | 54|18 | 18 | 28 | 38 | 39 Re |uscir wn} 18 | 18 | 28 | 38 | 39 13 | 13 | 20 | 27 | 28 Double anchor, no edge effects, min. spacing (s = Sm Double anchor, no edge effects, min. spacing (5 = Smin), (load values are valid for one anchor) (load values are valid for one anchor) Non-cracked concrete Cracked concrete Non-cracked concrete Cracked concrete ‘Anchor size mex | max | M10x | Mmiox] Mit2x| Mex | mex | M10x | M10x | Mizx [Anchor size M6x | Max | M10x|M10x | M12x | Méx | Max | M10x | M10x |] Mi2x 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 Min, base material thickness Nau mmy| 100 | 100 | 110 | 130 | 130 | 100 | 100 | 110 | 190 | 130 Min, base material thickness haus [mmj| 100 | 100 | 110 | 130 | 130 | 100 | 100 | 110 | 130 | 130 Min, spacing sim immj{ 40 | 40 | 60 | 60 | 60 | 40 | 40 | 60 | e0 | 0 Min. spacing san {mmj{ 40 | 40 | 50 | 60 | 60 | 40 | 40 | 50 | 60 | 60 1 [Tensile Nea 7 [Tensile Nre HSC sc ke wn] 56 | 57 | 77 | 104] 104] 40 | 40 | 57 | 74 | 74 foe |. wn} 40 | 40 | 55 | 74 | 74 29 | 29 | 40 | 53 | 53 ‘Shear Vag, without lever arm [Shear Visa without lever arm BEX [isc ton | 64 | 98 | 12.2 | 122] 146] 64 | a1 | 119 | 122 | 146 BEM [sc mn | 46 | 70 | 87 | a7 | 104] 46 | 58 | 21 | a7 | 104 HSCAR mu] 45 | 69 [85 [a5 [toa] 45 [69 | 35 | as | 108 HSCIR my 32 [a9 [er [et [73 [32 [as [er | et | 73 For the recommended loads an overall partial safety factor for action y = 1,4 is considered. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor is yo = 1,36 for permanent actions and yq = 1,5 for variable actions. 430 612010 6/2010 131 HST | Stud anchor HST | Stud anchor HST Stud anchor Mean ultimate resistance Non-cracked concrete Cracked concrete Anchor version | Benefits ‘Anchor size ms [M10 | M12 [M16 | M20 | M24 m8 [M10 | M12 [M16 | M20 | M24 : Tensile Na HsT ~ suitable for non-cracked and HST TN] | 168 | 203 [952 | 487 | 760 | 861 | 103 | 18 | 20 | 311 [wae | 2 Carbon steel ‘cracked concrete C 20/25 to HST-R. [kN] 18,1 | 267 | 35,1 | 498 | 74 | 79,1 | 12,7 | 184 | 20.1 | 360 | 55,1 | 705 one HST-HCR, TKN] [15.2 [227 [a24 [455] - | - [138 [162 [215 [324] - | - ~ quick and simple setting ‘Shear Veum alas operation HST IN] | 76 | 276 | 40s [ore [7029] 7123 | 176 | 2706 | 40s | 676 [fons] T1235 ea TE aealeetchoaee = safety wedge for certain follow up HST-R [kN] | 158 | 244 | 364 | 61,2 | 95.6 | 197,71 15.8 | 244 | 36.4 | 61,2 | 956 | 137.7 7 HST-HCR expansion HST-HCR ten) [are [ere Taos | real - | - [el ere laos [reat - T High corrosion resistance steel Characteristic resistance Non-cracked concrete Cracked concrete ‘Anchor size ms [M70 [M12 [M16 | Mz0 [M24 | MB [M10 [M12 [M6 | MZ0 [M24 a HR foe HST Ten] | 80 [760 [200 [350 [00 | G00 | 50 | 90 | 120 | 200 [300 | 400 jighMo} HST-R kn] | 90 | 160 | 200 | 250 | 500 | 600 | 50 | 90 | 120 | 250 | 900 | 400 HST-HCR, KN [90 [te [200 [a50, - | - | 50 [90 | i20[a50, - [ - Tensile Corrosion High European i mer ‘Shear Vix Concote e—_retlance resistance sal Maoal cortorly ones HST Tku]__| 740 | 235 | 350 | s50 | a40 | oa | 740 | 295 | we | B50 | BAO | OHO HST-R ten) | #30 | 200 | 300 | 60.0 | 600 | 800 | 130 | 20.0 | 300 | 800 | 600 | a0 HST-HGR, ten) [130 [200 sao Tso, - T - [rot 2a sno {sas ~~ T - Approvals / certificates aoe ae Description ‘Authority [Laboratory No. [date of issue a Ed European technical approval DIBt, Berlin ETA-98/0001 / 2009-07-07 Non-cracked concrete Cracked concrete Shockproof fastenings In civ Bundesamt fir Zivilschutz, Bem BZS D 08-602 / 2008-12-15 ee mio | Miz | Mi6 [M20 | M24 | Me [Mi0 [M12 |Mi6 | M20 M24 a Fire test report Dist, Berlin ETA-98/0001 1 2009-07-07 HST Tey | 50 [vor [133 [233 [33 | 0 | 28 [60 | 80 | 133 [200 | 287 Fire test report ZTV-Tunnel IBMB, Braunschweig UB 3332/0881-2 / 2003-07-02 HSTR 60-[ 10,7 [13.3] 233 | 333/400] 33 | 60 | 80 | ter | 200] 267 ‘Assessment report (fire) ‘warringtonfire WF 168402 / 2007-10-26 HST-HOR Teo torts tess? - 1-33 teo leo pert 1 a) All data given in this section according ETA-98/0001, issue 2008-07-07. Shear Vew HST Ten]__| 442 | 48 | a0 | a0 | 72 | ear | 42 | Hae | eo | a0 | 09 | ear 5 HST-R kn] | 404 | 160 | 240 | 985 | 44,7 | 856 | 104 | 160 | 240 | 956 | 447 | 556 Basic loading data (for a single anchor) HST-HCR tKn) [404 | 460 | 240[ 440! - | - [t04|160| 240, a56| - | - All data in this section applies to For details see Simplified design method - Correct setting (See setting instruction) Recommended loads = No edge distance and fi 2 Concrete as specttod inthe table racked concrete Cracked concrete - Stee! failure ‘Anchor size [iz [Mie [M20 [M24 | Me [Mio [M12] M16 | M20 [M24 - Minimum base material thickness Tensile Nex” ~ Concrete C 20/25, farcivo = 25 Nimm? HST END [36 [76 | 95 [167[238 [286/20 [43 | 57 | 95 [143/190 HST-R kN, | 43 [7.6 [9.5 [16,7] 23.8 | 28,6| 2.4 [4.3 | 57 [119/143 | 19.0 Metric Thread Diameter Ma mio m2 HSTHER fen 4.3 [7.6 | 9.5 [167] - | - [24 [43 To [ite[ - | = HST EN _| 80 [13.4] 20.0[31,4] 480] 448] 80 [13.4] 2001314] 435] 448 Length Portfolio (mm) | 75° | 95° | 115°] G0" | 110° | 130° | 160° | 200°) 115° | 145° | 186° | 215° | 235%} 255°*| 2e5~* HST-R [kN] 7,4 [11,4 | 17,1 | 27,5 | 29,8 | 39,7| 7,4 | 11,4 | 17,1 | 25,5 | 29,8 | 39,7 HST-HCR. wen) [74 [47,4 | 47.4 [31.4 74 [414] 17.4 [25.5 3) With overal paral safety factor for acton y = 1.4. The partial safety factors for action depend on the type of Metric Thread Diameter me M20 Maa loading and shall be taken from national regulations. According ETAG 001, annex C, the partial safety factor Is .96 for permanent actions and yq = 1,6 for variable actions. Length Penttoto (mm) | 140" | 165¢ | 215° | 255° | 205+] 170° | 200° | 260-+| 200° | 250° THST IR “HST only 132 612010 6/2010 133

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