Professional Documents
Culture Documents
Pulsar 200 NS OM
Pulsar 200 NS OM
01, MAY 12
Foreword
Welcome to the Pulsar family!
You are now the proud owner of the next generation Pulsar 200 NS, India's No.1 sports bike. By
No.1 we are talking about unparalleled performance, superior technology and incredible market
leadership that Pulsar today enjoys. This makes the Pulsar you ride, unbeatable and unchallenged
both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 free services and
subsequent paid services, as per the schedule contained in this booklet. We earnestly advise you
to avail all these services at any of our Bajaj Dealers or Authorised Service Centres, who are well
equipped with all necessary facilities / genuine parts / oil and trained manpower to ensure the best
care for your Pulsar. Your Pulsar 200 NS comes with a warranty of 2 Years or 30,000 Kms
whichever occurs earlier from the date of sale. For details please refer to Warranty : Scope &
Limits given in this manual.
Should you require any additional information feel free to contact us on our toll free no.:
1800 233 2453 or e-mail us at: customerservice@bajajauto.co.in or visit the Bajaj Auto website
www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on facebook:
www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description
1. Technical Specifications
2. Identification Data
3. Location of Parts
4. Steering cum Ignition lock
5. Fuel Tank Cap / Fuel Tap
6. Speedometer Details
7. Speedometer Setting
8. Control Switches
9. Rear seat / Tool kit
10. Front Seat / Battery
11. Fitment of Front & Rear Seat
12. Removal & Fitment of Side Cover LH & RH
13. Daily Safety Checks
14. How to ride your Bike
15. Safe Riding Tips
16. Engine Oil
17. Wheels - Tube less Tyre
18. Battery
19. Engine Cooling System / Coolant
20. Periodic Maintenance Information
21. Brake Fluid
22. Periodic Maintenance & Lubrication Chart
23. Warranty Certificate
24. Warranty Scope & Limit
25. Battery Warranty Card
26. Non Use Maintenance & Service Coupons
1
3
4
6
7
8
10
12
14
15
16
17
18
19
23
24
25
26
27
29
31
32
37
38
Technical Specifications
Engine
Bore x Stroke
: 72.0 mm x 49.0 mm
Full
: 12 liters
Usable Reserve
: 2.4 liters
Unusable Reserve
: 0.2 liters
: 11 : 1
Idling Speed
Dimensions
Length
: 2017 mm
Width
: 804 mm
Ignition System
: DC
Height
: 1195 mm
Spark Plug
: 3 Nos
Wheel base
: 1363 mm
: 167 mm
: 0.7 ~ 0.8 mm
Ground clearance
Transmission
: 6 speed constant
mesh
Tyre Size
Front
: 100/80-17,52P tubeless
Rear
: 130/70-17,61P tubeless
Engine Lubrication
Engine Cooling
: Water cooling
: Electric starter
Front
Starting Aid
Rear (Solo)
Front Brake
Rear Brake
Tyre Pressure
Technical Specifications
Electrical System
Head Lamp
Position Lamp
Tail /Stop Lamp
Side Indicator lamp
Neutral Indicator
Hi Beam Indicator
Turn Signal Indicator
Side Stand Indicator
Speedometer Lamp
Rear No. Plate Lamp
Horn
Battery
:
:
:
:
:
:
:
:
:
:
:
:
:
12 Volts DC
H4, 55/60W
3W (2 nos.)
LED type
10W
Green LED
Blue LED
Green LED
LED
LED
3W
12V DC
12V - 8 Ah VRLA
Note :
All dimensions are under UNLADEN condition.
Above information is subject to change without
any notice.
Max. Speed
: 136 km/hr.
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Location of Parts
Digital
Speedometer
OFF
ON
Manual Choke
Lever
Clutch Lever
LED
Tail
Lamp
Front Fork
Pillion
Foot
Rest
Disc
Brake
Side
Stand
Gear Change
Lever
Location of Parts
Grab Handle
Pillion Seat
Rider Seat
MAX
MIN
Rear
Number
Plate
Coolant Radiator
Level
Expansion
Indicator Tank Cap
Nitrox Rear
Shock Absorber
Rear Brake
Pedal
Paper oil
Filter
Radiator
Fuel Tap
Speedometer Details
1
10
2
3
4
5
6
7
8
6. Side Stand Indicator : When Side stand is ON, the
Side stand indicator will lit.
7. Bajaj Logo : Bajaj logo flying B continuously glow.
8. Mode Button : Mode button used for changing the
mode while selecting & setting Trip1, Trip2, ODO,
Clock & Service reminder.
9. Set Button : Set button used for setting Clock &
Service reminder.
10. Reserve/Engine Rev Indicator : It glows
continuously when petrol level in tank reaches
reserve level. It also blinks when engine RPM cross
10000 RPM mark.
Speedometer Details
11
12
17
15
13
18
14
16
Speedometer Setting
TRIP 1/2
Mode
M
S
Set
Selected mode
TRIP1/TRIP2 will reset.
Other TRIP mode will
continue updating.
10
Speedometer Setting
1. Press mode push button TRIP1 Mode selected
for less than 2 sec.
TRIP 1/2
Mode
M
S
Set
: stops blinking
Digits starts blinking
3. Clock Reset :
11
Control Switches
A
B
C
C. Horn Button : (
) Press button for
sounding horn.
D. Pass Switch : Press the switch to flash
the head light. It is used to give signal to
vehicles coming from opposite side while
overtaking.
: Low beam
12
Control Switches
F. Starter Button :
Starter button operates the electric starter
when clutch lever is depressed with
transmission in any gear.
13
14
Battery
15
16
E
G
F
B
Removal of Side Cover LH or RH
17
18
2. Shifting Gears :
Close throttle & depress the clutch.
Shift into next higher or lower gear.
Open the throttle and release the clutch
lever slowly and simultaneously.
3. Moving Off :
19
6
5
4
3
2
N
1
Gear shifting
pattern
54 km/h
45 km/h
35 km/h
25 km/h
From 2
nd
st
to 1 Gear
15 km/h
20
7. Running IN
Proper running-in is important for the better
life & trouble free performance of the vehicle.
During first 2000 kms running-in period do
not exceed following speed limits.
Kms
5th 6th
0 - 1000
1000 - 2000
10
16
40
46
18
24
24
30
32
38
48
54
21
Fuel
22
Air Filter
Engine Oil
Brakes
Clutch
Tyre Air
Pressure
tyre pressure.
Carburettor
23
Engine Oil
Recommended Engine Oil:
C
A : Oil Filler
Cap
B : Oil Level
Gauge
Model
Recommended Grade
Engine oil
Pulsar
Bajaj DTS-i
200 NS 10000
24
Tyre Pressure :
Front Wheel
Pulsar 200 NS
Front
25 PSI
Rear (Solo)
28 PSI
32 PSI
25
Battery
It is always recommended to hand over
the same to the Authorised battery / Bajaj
dealer for proper disposal of the same.
When low battery icon pop-up on
speedometer display, it is advised to reach
Bajaj dealer & get it charged immediately.
Warranty on battery is 18 months from the
date of purchase of vehicle.
How to keep battery healthy ?
Switch Off ignition when engine is not
running.
Get battery checked/ charged during
periodic services.
Do not press starter button for more than
5 sec. After 3 successive cranking, wait for
15-20 sec. for battery to recover.
Do not add extra electrical accessories
such as - Remote, Bigger Horn, Musical
brake light etc. This will reduce life of
battery
Disconnect battery +ve & -ve wires if
vehicle is to be stored for more than 2
weeks. This avoids self discharge.
26
Radiator
Cooling Fan
27
Coolant
Coolant Specifications :
Antifreeze ready to mix (Recommended
Brand- Motul : Moto cool expert,
Castrol : Radicool
Total coolant quantity : 1000 ml. (750~780 ml
in radiator & 220~230 ml expansion tank).
Reservoir cap
(for coolant top up)
MAX
MIN
Coolant Top up
Park vehicle perpendicular to the ground on
level surface as mentioned in page no. 21
(6.1)
Check coolant level in engine cold condition
only.
Ensure coolant level is between Min & Max
mark.
Always top up coolant through reservoir
cap.
Always replace coolant with recommended
brand only. (Radicool from Castrol, Moto
cool expert from Motul).
Use nitrile rubber hand glows while draining
& topping up coolant.
Do not top up coolant through radiator cap.
immediately
coolant is
immediately.
come into
coolant out
28
(1 No. ) :
BOSCH - VR5NE
(Center C)
A C
0.7 to
0.8 mm
29
Drive
Chain
Cleaning
Drive
Chain
Lubrication
Method of O-ring Chain Lubrication :
Park vehicle perpendicular to the ground on level
30
Brake Fluid
Front
Brake
Fluid
Reservior
Rear
Brake
Fluid
Reservior
31
1.
RECOMMENDED FREQUENCY
Servicing
1st
2nd
Kms
500
~
750
Servicing
3rd
4th
5th
6th
7th
2.
C, A
C, A
C, A C, A C, A C, A C, A C, A
3.
C, A
C, A
C, A C, A C, A C, A C, A C, A
4.
C, A
Top-up
Top-up
Top-up
5.
CL
CL
CL
CL
CL
6.
7.
CL
CL
CL,A
CL,A
8.
9.
Spark plug
CL,A CL,A
R
CL
CL
R
CL, R
Subsequent
CL
CL
CL
CL
CL,A
CL,A
CL,A
15. Carburettor
CL
32
CL
CL
CL
CL
CL
Replace at every 15000kms
RECOMMENDED FREQUENCY
Servicing
1st
2nd
Kms
500
~
750
3rd
4th
6th
CL
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,R
CL
5th
C,T
C,R
C,A
Subsequent
CL
C,R
C,R
C,R
C,R
C,R
C,A
C
CL
7th
C,A
C,A
C,A
C,A
C,A
C,A
C
C,T
C,T
C,T
C,T
C,T
C,T
C,A
C,A
C,A
C,A
C,A
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,R
C,R
C,R
C,R
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
33
RECOMMENDED FREQUENCY
Servicing
Kms
1st
500
~
750
3rd
5th
6th
2nd
4th
7th
4500 9500 14500 19500 24500 29500
~
~
~
~
~
~
5000 10000 15000 20000 25000 30000
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,R
CL
CL
C,R
CL
CL
C,R
CL
CL
CL
CL
CL
CL
CL
CL
CL
CL
Subsequent
CL
CL
If required
C,A
C,A
C,L
C,L
C,A
C,A
C,A
C,A
C,A
C,A
C,L
C,L
C,L
C,L
C,L
C,L
C,L
C,R
C,R
34
C,R
C,R
C,R
RECOMMENDED FREQUENCY
Servicing
Kms
C,T
C,R
1st
500
~
750
C,T
3rd
5th
6th
2nd
4th
7th
4500 9500 14500 19500 24500 29500
~
~
~
~
~
~
5000 10000 15000 20000 25000 30000
C,T
Subsequent
C,T
C,T
C,T
C,T
C,T
C,R
C,R
C,R
C,R
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,A
C,CL
C,CL
C,CL,L
C,CL,L
C,CL,L
C,R
C,R
C,R
C,A
C,A
L
C
C,A
C,A
C,A
C,A
C,CL,L
C,R
C,A
C,A
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
C,T
35
RECOMMENDED FREQUENCY
Servicing
1st
Kms
500
~
750
C,T
C,T
C,T
C,T
C,T
C,T
C,T
3rd
5th
6th
2nd
4th
7th
4500 9500 14500 19500 24500 29500
~
~
~
~
~
~
5000 10000 15000 20000 25000 30000
C,L
C,A
C,L
L
C,L
L
C,A
C,A
C,A
L
C,L
R
C,A
L
R
C,A
Subsequent
C,A
C,A
C,CL,L,R
C,CL,L,R
C,CL,L,R
C,CL,L,R
C,R
C,R
C,R
C,R
C,CL
C,T
C,T
C,T
C,T
C,T
C,T
C,T
* It is strongly recommended to use only Bajaj DTS-i 10000 Genuine engine oil. In case any other engine oil of
same specifications is used, the frequency of Sr. No. 4, 5 & 6 will be every 5000 Kms.
** As applicable to model
*** More frequent cleaning may be required when driving in dusty condition.
C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts / lubricants to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and
the same are chargeable to customer.
36
Warranty Certificate
FRAME NO.
ENGINE NO.
Registration No.
:
Contact No.:
Address
:
Contact No.:
SAP Code
37
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Part B:
No claim for exchange or repair can be considered
unless the customer :
a. Ensures that immediately upon detection of the
defect, he approaches any nearest Authorised Bajaj
Vehicle Dealers & Recommended Authorised Service
Centers with the concerned vehicle and enables him
38
Part C :
Further this warranty is NOT applicable to :
1. Normal maintenance operations like brake & clutch
adjustments, cleaning of fuel system, engine tune-up
or such other adjustments.
2. Parts subjected to normal wear & tear like Clutch
Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal,
Spark Plug, Control Cables, Brake Pads.
3. Replacement of electrical items like self-starts wear
and tear items (if fitted), bulbs & rubber components
like grommets, O rings, bellows as well as filters,
packings, gaskets, fasteners etc.
4. Painted parts. Only blistering or peeling off of paint film
are covered under warranty. Any defect arising out of
external damages or due to usage of protective covers
/additional protective coatings adverse atmospheric
condition etc. is not allow like under warranty.
5. All consumables like Engine oil, Fork oil, Brake Oil,
Grease etc. are chargeable to customer.
6. Any defect arising due to above consumables not
changed as per scheduled or if used other than the
recommended one.
39
40
SR.NO.:
TYPE OF BATTERY :
DATE OF SALE :
TYPE OF VEHICLE :
REG. NO.:
FRAME NO.:
ENGINE NO.:
SERVICE RECORD
Sr.
No.
1
2
3
4
5
Date
Age
Mths.
Voltage
Remarks
Dealers Stamp
& Signature
* Code
Note : Customer should insist that Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
Loose connection
Internal Short
Plate Shedding
Wrong Assembly
Wrong Application
# Claim Accepted
Overcharge / Undercharge
Reverse Charge
Does not Hold Charge
Left Lying Idle
Terminal Corroded
## Claim Rejected
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle
remains off road for a longer duration (more
than 15 days**). The correct and careful nonuse maintenance carried out before storing
the vehicle will prevent the vehicle from
rusting and from such other non-operational
damages like fire hazards.
Clean the entire vehicle thoroughly.
Empty the fuel from the fuel tank and
carburettor float bowl (if fuel is left in for a
longer time, the fuel will break and gummy
substance could clog the carburettor).
Remove spark plug & put several drops of
2T oil into the cylinder. Kick engine over
slowly a few times to coat cylinder wall
with oil & install back spark plug.
Set the vehicle on a box or a stand so that
both wheels are raised off the ground.
Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
Date ----------------------------------
Kms. ----------------------------------
Owner's Name
Frame No.
Engine No.
Warranty : Continued
Date of
Sale
:
Date of
Service :
Kms.
Run :
Servicing Dealer
* if applicable
ST
Warranty : Terminated
FREE
Servicing Dealer
Workshop Incharge
Owners Signature
Date ----------------------------------
Kms. ----------------------------------
This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
IMPORTANT: Replace Engine oil Bajaj DTS-i 10000 oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
Periodic Part
Replacement
Drive chain link lock
Owner's Name
Warranty : Continued
Frame No.
Engine No.
Warranty : Terminated
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Date of
Sale
:
Date of
Service :
Kms.
Run :
Servicing Dealer
* if applicable
ND
FREE
Servicing Dealer
Workshop Incharge
Owners Signature
Date ----------------------------------
Kms. ----------------------------------
This coupon entitles for jobs as per list overleaf. (Refer Periodic Maintenance Chart)
IMPORTANT: Replace Engine oil Bajaj DTS-i 10000 oil for drain interval of 10000
Kms Cost of Engine oil, consumables & Periodic Parts are chargeable to Customer.
Owner's Name
Frame No.
Engine No.
Fork oil
Fork oil seal
Warranty : Terminated
Warranty is null or void
if Bajaj Genuine Oil &
Mandatory periodic
parts are not replaced
Servicing Dealer
* if applicable
Date of
Sale
:
Date of
Service :
Kms.
Run :
RD
Warranty : Continued
FREE
Servicing Dealer
Workshop Incharge
Owners Signature
DATE
----------------------------------KMS
----------------------------------JOB NO-----------------------
ST
PAID
ND
PAID
-------------------------------------------
-------------------------------------------
Frame No.:------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Kilometers :-----------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Fuel pipes
Spark Plug
Fork oil
Spark Plug
Fork oil
element*
Fuel pipes
* if applicable
* if applicable
* if applicable
DATE
----------------------------------KMS
----------------------------------JOB NO-----------------------
RD
PAID
TH
PAID
-------------------------------------------
-------------------------------------------
Frame No.:------------------------------
Frame No.:------------------------------
Engine No.:------------------------------
Engine No.:------------------------------
Kilometers :-----------------------------
Kilometers :-----------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
-------------------------------------------
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
IMPORTANT:
Replace or Top Up Engine oil as
per Periodic Maintenance Schedule.
Brake fluid*
element*
Brake fluid*
Brake hose pipe*
Other parts as per PM schedule
* if applicable
* if applicable
Fuel pipes
Coolant
Fork oil & oil seal
Master cylinder piston kit
Caliper piston seal kit
Engine foundation bush
* if applicable
Servicing
1st Paid
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
10
11
12
13
14
Replace fuel cock paper filter along with seal & in line paper
15
16
17
19
20
21
22
1st Paid
Servicing
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
23
24
25
26
27
28
29
30
31
32
33
34
35
Servicing
1st Paid
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
Check & adj. clutch, accelerator, brake free play**, steering play
38
39
40
41
42
General lubrication
44
Lubricate-Swing arm pivot pin / Brake cam** & pedal pivot pin
45
46
47
48
Check Battery voltage, route cables & fit terminal caps properly
49
1st Paid
Servicing
Kms
14500~15000
2nd Paid
3rd Paid
4th Paid
19500~20000
24500~25000
29500~30000
51
52
53
Start engine, check & adjust horn & all lights, auto choke**
52
53
54
56
Check & adjust gap between reed switch & TPS magnet.**
57
Check & Tighten St. Motor , St. Relay & H.T. coil connections.
58
59
60
61
Test ride the Vehicle & Clean vehicle at the time of delivery.
* It is strongly recommended to use only Bajaj DTS-i 10000 Genuine engine oil. In case any other engine oil of
same specifications is used, the frequency of Sr. No. 2, 3 & 4 will be every 5000 Kms.
Note : Above jobs are applicable as per Periodic Maintenance Schedule.