For decision making whether the drills are to be made manually or by CNC the time
taken for both are equated.
Time taken for manual drilling= 15 + (No. of boards * 0.08 * 500) Time taken for CNC = 240 + (No. of boards * 0.004 * 500) Equating both gives, No. of boards =~ 6 This number is obtained under the assumption that all the manual drills cannot be used simultaneously. Assuming that it can be operated simultaneously then 7 drills can be used. Totally 56 boards can be drilled. Then the time taken for, Manual drilling= 15 + (8 * 0.08 * 500) = 335 min CNC machine = 240 + (56* 0.004 * 500) = 352 min If the boards are increased the manual drilling time will be far greater than the CNC time. So CNC machine should be used when number of boards is higher than 56 manual drilling should be used when number of boards are less than or equal to 6. If manual drills can be used simultaneously then manual drills must be used when 6<n<=56 else CNC used be used. In addition to the problems above there is a problem of bottleneck happening at the dry-film photo resist stage.
Panel prep= 5+ 0.2= 5.2 min
Laminate & expose= 20+ 2= 22 min Develop=20+ 0.2= 20.2 min Therefore there is a bottleneck at the Laminate & expose process.