Kiln supporting roller bearing adjustment and bearing inspection sheet

Working parameters
7.5 22.9
42.7 35.2

22.8 2.0
31.6 33.6
1-2

1-3

Date

Kiln capacity

310 /h

KilnRPM
Main motor amps
Trust roller preasure
Kiln axial position

2,48
480
55
6,46

Ambient temp.

Time

2/13/2014

rpm
A
Bar

Support rollers adjustment

14.00-16.00

Roller

Bearing

Data

Movements,

-3

1-1
1-2
1-3

Left

Axial movements of
the kiln, mm
5

Right
Sup. 2

1-4

38.0 33.4
4.6 22.3

1-1

t t t1 -

1-4

Left

29.4 35.4
21.8 6.0

11.1 24.1
47.8 36.7

22.9 3.8
36.1 39.9
2-2

Sup.

Migration, /round

1
2
3

Tyres Migration
tire temps. (avr.)

shells temp. (Max.)

Cooling water preasure,

Mpa

6.0

inlet side
153.0

outlet side
216.0

inlet side
275.0

outlet side
276.0

In

out

11.0
19.0

182.6
172.0

180.0
186.0

291.6
324.0

340.0
353.0

0.35

0.20

Bearing

Contact (X)

Reaction
direction

1-1
1-2
1-3

o
o

1-4

2-1
2-2
2-3
2-4

Right

3-1
3-2

downwords

Left

3-3
3-4

upwords

2-2
2-3
2-4

Right
Sup. 3

3-1
Left

3-2
3-3

Right

3-4

+ movements in
movements out

Kiln bearing inspection sheet

2-3
Roller

Temperature
Shaft

Tr. Should

oil

Oil condition

oil level

Shaft condition

Sup 1
2-1

2-4

42.5 37.0

33.5 38.8

5.5 24.3

22.8 5.3

5.3 26.5
41.7 36.4

21.5 9.0
25.7 34.7

3-2

3-1
48.1 36.7
11.4 22.8

Right
Left
Sup 2
Right
Left

3-3

upwords
upwords

upwords
downwords

4.6
7.5
2.0

38.0
42.7
33.6

33.4
35.2
31.6

22.3
22.9
22.8

OK
OK
foam

OK
OK
OK

1- 25 grooves

6.0

35.4

29.4

21.8

OK

OK

1- 100 grooves

5.5
11.1
3.8

42.5
47.8
39.9
38.8

37.0
36.7
36.1
33.5

24.3
24.1
22.9
22.8

OK
OK
foam

OK
OK
OK

2 - 250 grooves

OK

OK

OK

48.1
41.7

36.7
36.4

22.8
26.5

25.7
35.3

21.5
21.4

OK
OK
OK

OK

34.7
38.3

OK
OK
OK
foam

OK

OK

5.3

bronze on the shaft

1 - 200 grooves

OK
1 - 200 grooves

Sup 3

3-4
35.3 38.3
21.4 3.0

additional comments:

11.4
5.3
9.0
3.0

70
3.5

2-1
1-1

30

Sup. 1

grooves 100-250
grooves 100-200

comments

38.0 33.4 t1 20 .
4.6 22.3 t2 250-300 .