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    NSOP

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    clementi
    The document summarizes an issue where three units of NSOP (No Show Open Package) rejects were not detected during an X-ray inspection. An investigation was conducted and identified the following root causes: 1) The X-ray machine operator lacked experience and did not properly judge several strips, missing the rejects. 2) The operator's certification was only yearly and has now been changed to half-yearly. 3) The operator used the wrong magnification scope (5X instead of the required 10X) to verify suspected rejects. Containment actions included checking WIP and the wirebond machine, increasing optical inspection sampling, and recertifying the X-ray machine operator.

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    NSOP

    Uploaded by

    clementi
    62 views6 pages
    The document summarizes an issue where three units of NSOP (No Show Open Package) rejects were not detected during an X-ray inspection. An investigation was conducted and identified the following root causes: 1) The X-ray machine operator lacked experience and did not properly judge several strips, missing the rejects. 2) The operator's certification was only yearly and has now been changed to half-yearly. 3) The operator used the wrong magnification scope (5X instead of the required 10X) to verify suspected rejects. Containment actions included checking WIP and the wirebond machine, increasing optical inspection sampling, and recertifying the X-ray machine operator.

    Original Description:

    nSOP

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    The document summarizes an issue where three units of NSOP (No Show Open Package) rejects were not detected during an X-ray inspection. An investigation was conducted and identified the following root causes: 1) The X-ray machine operator lacked experience and did not properly judge several strips, missing the rejects. 2) The operator's certification was only yearly and has now been changed to half-yearly. 3) The operator used the wrong magnification scope (5X instead of the required 10X) to verify suspected rejects. Containment actions included checking WIP and the wirebond machine, increasing optical inspection sampling, and recertifying the X-ray machine operator.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    62 views6 pages

    NSOP

    Uploaded by

    clementi
    The document summarizes an issue where three units of NSOP (No Show Open Package) rejects were not detected during an X-ray inspection. An investigation was conducted and identified the following root causes: 1) The X-ray machine operator lacked experience and did not properly judge several strips, missing the rejects. 2) The operator's certification was only yearly and has now been changed to half-yearly. 3) The operator used the wrong magnification scope (5X instead of the required 10X) to verify suspected rejects. Containment actions included checking WIP and the wirebond machine, increasing optical inspection sampling, and recertifying the X-ray machine operator.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as ppt, pdf, or txt
    of 6

    NSOP Not

    Detected Issue at
    X-ray
    XC2S200_ 3-Nov11

    D1 Team Composition :

    Leader :
    Garry Luyun
    Member :
    Kho YL

    Wirebond Manufacturing

    Wirebond Manufacturing

    Mak CW

    Wirebond Manufacturing

    Charles R

    Wirebond Manufacturing

    Tan CL

    Proces Manufacturing

    Sankar

    Process Engineering

    Ashok

    QA

    D2 Problem Description :
    WHAT
    WHEN

    NSOP Not Detected During X-ray Rescreen


    WW4511

    MAGNITUDE
    Three units of NSOP rejects were not screened out during 100% inspection

    D3 Containment Actions :
    1.0 Check Assy WIP of the affected device.
    Who: Kho YL
    When: 4-Nov11
    Status: Done
    Result: 3 lots before /after running @ production with no abnormality found
    2.0 Increase 3rd optical sampling inspection from 1strip to 2 strip per magazine.
    Who: Kho YL
    When: 4Nov 11
    Status: On-going (3 weeks)
    3.0 Check machine buy-off for wirebond machine used on the affected machine
    Who: AE
    When: 4-Nov11
    Status: Done
    Result: All buy-off requirements met specifications.
    4.0 Recertified 3 rd opt X-ray MS who missed out the 3 units of NSOP rejects
    Who: Li Lay Ting When: 8-Nov11
    Status: Done

    D4 : Define and Verify Rootcause:

    Method
    wrong judgement employed at X-ray

    Undetected NSOP at X-ray


    Used wrong magnifying
    scope (should be 10X,
    not 5X) to verify reject

    Equipment

    Man

    Increased to Half-yearly
    certification from yearly for X-ray

    D4 Root Cause Analysis :


    5.0 Summary / Findings :

    Due to a lack of experience and frequency in doing X-ray rescreen, the MS employed
    wrong method of judging several strips, thus the escapees happened

    The MS certification has hence been changed to half-yearly from yearly

    The setting of magnifying scope was not properly used as well (it should be 10X, not 5
    X) to verify the suspected rejects

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