Serial Number: 7829

FAMILY,DML HP

FRAME/CHASSIS
57615767

WELDMENT,MAINFRAME,DML ........................

57713034 DECKING ASM,DM45/50/L ..............................

57711145 MOUNT, LADDER
57546137

DECKASSY-DML,VERTREC

57740482

DECK ASM,IR-G40 GENSET ...........................

57711103

HANDRAILINSTALLATION

5
.

11
~

13
,~

15

('j

UNDERCARRIAGE/TRACKS .................
57483661 TRACKASSY-CAT330W/Y&AMT
57483653 UNDERCARRIAGE,330S W/Y&A
57522922 FRONT IDLER GROUP
57457319 RH TRACK ADJUSTER GROUP
57457327 LH TRACK ADJUSTER GROUP
57457434 RECOIL SPRING GROUP
57457442 FRONT IDLER
57522930 ROLLER GROUP
57457566 CARRIER ROLLER GROUP
57564213 ROLLER GROUp,SFLG
57457673 TRACK GROUP
57457194 FINAL DRIVE GROUP
57563561 GUARD GROUP- TCK MOT
57522989 GUARD GROUp, TRACK GUIDE
57522971 GUARD GROup, TRACK GUIDE

19
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.

JACKS

57501967

This manual contains data SPECIFIC

to the drilling rig with serial number: 7829.

~
~

21
23
25
27
29
31
33
35
37
39
41
43
47
49
51

Z
~

7Jl

53
55 '

JACK ASSY,FRONT ...................................

57502387 JACK ASSY,REAR ....................................

57488868 CYLINDER HYDRAULIC
57205007 VALVE,COUNTERBALANCE
'

WARNING:

0
Z

.
.

57
59
61

pagei

Serial Number: 7829

FAMILY,DML HP

"';"':

CAB/CONSOLE
57668196

63

CAB,INSTTIER 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57668220
57561656
57561664
57554644
57554685
57554693
57554669
57554651
57554677
57214470

57643108

HEATER ASM,CI5/CI6

57667842

AIR CONDITIONER,CAT T2 ...........................

57714891

GAUGES/CONTROLS,CAT-HP .........................

57389561

57656332

CONTROLLER,

TIERZ

PUMP.

95
99
105

..........................

119

TOWER ASSY,COMMONS ....

57518474

TOWER ASSY,UNIQUE 35FT ..........................

WELDMENT,TOWER-35FT,TELE
BLOCK-PIVOT
ASSY -R.H
BLOCK-PIVOT
ASSY -L.H
CYLINDER, HYDRAULIC

PIPING, TOWERUNIQUE-35FT

57519878

ROTARYHEAD-HI SPEED

117

.i=:': .

57518441

57518516

113

115

DERRICK/TOWER

57562639
57395444

69
77
79
81
83
85
87
89
91
93

;........

NPLATES,CONSOLE ENG CAT

56243603
57423006
57423014
57488827

65

CAB,EXTENDED TIER 2
DOOR ASSY - CURB SIDE. . . . . . . . . . . . . . . . . . . . . . .
DOOR ASSY - TOWER SIDE
;....
AIR CONDITIONER, ASSY
PACKAGE KIT, 805 IR . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SWITCH ASSY, IR AP . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COIL ASSY, HTR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COIL ASSY
FILTER WI PREFIL & ELBOW. . . . . . . . . . . . . . . . . . . .
STEp,CAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

125
.
.
.
.

..........

. 137
. 141

ROTARY HEAD,COMMONS,NEW
HOUSING, MACHINED-R.H

129
131
133
135

.
.

143
151

57445660

ROD CATCHERASSY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 153

56255334

SPINDLE, SUB5"PIPE,29L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 155

57644916

BREAKOUT,ELEC,STD...............................

57352007

pageii

CYLINDER,HYDRAULIC........................

WARNING:

This manual contains data SPECIFIC

157
161

to the drilling rig with serial number: 7829.

Serial Number: 7829

FAMILY,DML HP
,"'-":"'"

POWERPACKIENGINE

57739963 ENGINE ASM,C15,525-2STRT

57656167 WIRING,ENG CAT 2 STRTR

.I8.~t?..I.?I!If.':-

57665705 COOLER ASM,TIER 2 ..................................

57736860 ASSY,COOLER T2 525-600HP
57639916

163
165
169

173
177

PIPING,RADIATOR C16 ...............................

57639924 PIPING,CAC CATDML .................................

57643652 . SUPPORT,CAC PIPING

179

181
183

57639361

EXHAUSTINSTL,C16 .................................

185

57421513

MOUNTING, POWERPACK BASE .......................

187

~
~

0
~

<1

AIR CLEANERS
57621195 AIR CLEANER INST C15/900 .........................
50616028 AlR CLEANER

189

0
Z

191
195

P-3

V'l

FUEL SYSTEM

'

197

57470312

TANK & PIPING-FUEL380GAL .....................

199

57661852

INJECTION,ETHER ASSY ...............................

205

57665697

COOLER,FUEL,P'QSX,DM45

209

COMPRESSOR/AIR SYSTEM
57564973 COMPRASsy'9')~~~~;>

211

Y&'P4fo.

R... 213

57590903 PIPING,COMP CONT 900HP . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 215

57530917 REGULATOR ASSY, UL-88......................
221
57584237 BLOWDOWN VALVE ASSY,HP . . . . . . . . . . . . . . . . . . .
223
57584179

PIPING,COC

225

57584203

PIPING,COMP TO REC .................................

231

57584i61 TANK,VERTASM DM4550/LHP

I 235
57546228 MANIFOLD,UPPER. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
239
57584195 MANIFOLD,LWR HP DM4550/L
241
57584187

WARNING:

PIPING,RECEIVER TOWER

This manual contains data SPECIFIC to the drilling rig with serial number: 7829.

243

page iii

.:'

Serial Number: 7829

FAMILY,DML HP

HYDRAULIC SYSTEM

249

57651226 DRIVE,MAIN HYD-ELEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 251

57392003 PUMp,DOUBLE-HYDRAULIC...................
257
57651234 DRlVE,PUMP-3 HOLE.. . . . . .. . . . . . . . . . . . .. .. . . .
261
57661746. PIPING,MAIN HYD CL TIERZ
57450751 VALVEASSY, DIVERTER . . . . . . . . . . . . . . . . . . . . . . . .
57106429 VALVE,DlVERTER
50630656 FILTER, MAGNETIC............................
57576969 VALVEASSY-DR/PR CONTROL. . . . . . . . . . . . . . . . .

263
273
275
277
279

57482564 PIPING,HYDRAULIC TANK .............................

57582322 RESERVOIR,HYDRAULIC. . . . . . . . . . . . . . . . . . . . . . .
52254885 FILTER, HYDRAULIC
.....................
52259363 FILTER ASSY- HYD . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

281
287
291
293

57531675

HOLDBACK, ELEC INSTL .............................

295

57536450

PULLDOWN CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 297

57519902

SWITCH-HEAD DECEL

299

57531550

TORQUE LIMIT-ELEC/HYD ...........................

301

57661597

PIPING,FAN/HOC,54". . . . . . . . . . . . . . . . . . . . . . . . .. 303

57600769

FAN CONTROL,VAR,SPEED ...........................

56246788

KIT, K PORT, 35FT TOWERS .......

56255441

PIPING, PROPEL-CAT

57501983

JACKS, PIPING ........................................

307

; . . . . . . . . . . . . . . . . .. 311

.................................

313
317

57558512 JIB, BOOM, DMC TOWER ..............................

57626723 WINCH ASM,4000# . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .

319
323

57501991

OVERPRESSURE CONTROLS ...........................

327

57535957

ROD INDEX PIPING-ELEC

329

57448144 VALVE,REGEN-HP
57518482

............................

....................................

PIPING, TOWER COMMONS

333
. . . . . . . . . . . .. 335

57656811 TOWERRAISE CYL & PIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 341

54578539 CYLINDER,HYD- TWR RAISE. . . . . . . . . . . . . . . . . . .
345

pageiv

WARNING:

This manual contains data SPECIFIC

to the drilling rig with serial number: 7829.

Serial Number: 7829

FAMILY,DML HP

HYDRAULIC SYSTEM-continued
57533127

PINNING,TOVVER-DMC/ELEC

57656795 VALVEINSTL,6 SPOOL

57656787 VALVEASSEMBLY,6 SPOOL
57581894 VALVEASSY,VPL6

.
.

57535908 VALVE,9 SPOOL-INST,ELEC ...........................

57394991 VALVE,9-SPOOL,24V COILS

57535858 WRENCH CYL.INSTL-ELEC

57039810 KIT,SEAL

ELECTRICAL SYSTEM
57639411

WIRING,BASICELEC .................................

52237252

HEATER-ENG.OIL PAN ...............................

57541930

LIGHTS,NIGHT-9 LIGHT PKG .........................

56245384

WIRING,STD,ELEC RIG ...............................

57656100

WIRING,DIAGRAM CAT ...............................

OPTIONS

395

56248412 WATERINJ -300G/8GPM,ELEC . . . . . . . . . . . . . . . . . . . . . . . .. 397

50822147 PUMP, WATER-8 GPM
401
52235207 MOTOR, HYDRAULIC
405
57555658 CURTAINASSY,STD, DML ............................
57389983 CYLINDER, HYDRAULIC
57396475 SEAL KIT

407
411
413

57653107 FIRE SUPPRESSION ................................

57653115 KIT,FIRE SUPPRESSION. . . . . . . . . . . . . . . . . . . . . . . . .

415 )
417

57600165 WIGGIN AUTO SER- VERT REC . . . . . . . . . . . . . . . . . . . . . . . .. 419

57142994 SERVICE KIT,WIGGINS . . . . . . .. . .. .. . . . . . . .. . . .. .
423
~
~

/ ~~-~(y

(}/t,'.1J

57651390

BATTERYINSTL,4 BATTERY ............................

427

57739948

GENSET ASSY-IR G40 STD

433

56~6U7;::F1IELTANK

C5

C/.(

~~~~~--~~~~~~~~~~~~~~~==-------------------WARNING:

This manual contains data SPECIFIC to the drilling rig with serial number: 7829.

pagev

Serial Number: 7829

FAMILY,DML HP
...., ...

OPTIONS-continued
57600504

HEATER ASM,VERT REC ~ANK .........................

437

57572612

HEATER, WATERTANK-240V . . . . . . . . . . . . . . . . . . . . . . . . . .. 439

57274177

HEATER ASSY,HYD.TANK ..............................

441

57365983 HEATERDIESEL-INSTL
57643827 HEATER,DIESEL FIRED

~
~

o
~

i
1-3

o:

56246119

HEATER ASSY,DHDTANK,240V

457

56243926

HEATER,BATTERY-240V

459

INDICATOR, JACK UP ..................................

461

'~2

'. 443
449

57481509 LUBE,INJECTION-DHD,60GL .........................

57354755 LUBRICATOR ASM-60GL DHD
57428161 LUBRICATOR TANK SUB-ASSY
57354094 TANK, DHD LUBE-60 GAL. .

.
.
.

467
471
475
479

57475980 LUBE SYSTEM-35' TWR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 481

57166795 PUMP/TIMER,LINCOLNCENTRL.
...............
491
57138166 JUNCTION BOX ASSY,8 X 6 . . . . . . . . . . . . . . . . . . . . . .
493
57531543

NO BUMP ROD CHANGER PIPING ...................

57554180 ROD SEALASSY,5 PIPE ............................

57519753 DUST SEAL, 5" PIPE. . .. . . . . . . .. . . . .. .. . .. .. . . . . .
57600777

495
499
501

SHUTDOWN,EMERGENCY,GL. . . . . . . . . . . . . . . . . . . . . . . . .. 503

56250301 ROD SUPPORT ASY,ELEC,MAN .......................

57423808 CYLINDER, HYDRAULIC
57425043 SEAL KIT . .. . . .. .. . . . .. .. .. . . .. . . . .. . . . . . .. . . .. .

505
509
511

57657645

513

BREAKER BOX INSTALLATION .......................

57573313 WIPER ASSY,ELECCAB ........................

57573305 KIT,WIPER-ELEC CAB..........................

page vi

WARNING:

517
521

This manual contains data SPECIFIC to the drilling rig with serial number: 7829.

'

Serial Number: 7829

FAMILY,DML HP

.... ;;.,.:.

.";"

TOOLS/ACCESSORIES .......................
57215303

523

DECALSINST'L-DML

57147910 DECALS, SAFETY .....................................

57311151 MANUAL, SAFETY -DM45/50/L

. 525

529
535

57328247

FILTER KIT,FIELD REPLACE

. 537

50421908

PAINT & SUPPLIES

. 539

57739914 RODTOOLS,5"PIPE,W/O RC .............................

50195916 WRENCH, CHAIN-4.5-5.38
50021120 TONG ASSY- W/FLAT INSERTS
50021138 CHAIN ASSY
50245281 GUN, BLOW- WITH 25' HOSE

,',

.
.
.
.

541
543
545
547
549

~
~

0
~

o
0

Z
~
~

Z
~

00

WARNING:. 'This manual contains data SPECIFT C to the drilling rig with serial number: 7829.

page vii