CAESAR II 2014 Ver.7.00.00.

2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

1
Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

Description:
Turbine
INPUT DATA:
Shaft CL Direction Cosines (X,Z): ( 1.000, 0.000)
Factor for NEMA SM 23 Allowables = 1.00
----------------------------------------------------------------------------Nozzle
Node Nominal Diameter Diameter (USED)
(in.)
(in.)
----------------------------------------------------------------------------EXTRACTION
10
8.000
8.000
EXTRACTION
20
8.000
8.000
EXTRACTION
30
10.000
8.667
EXTRACTION
40
10.000
8.667
EXTRACTION
50
18.000
11.333
EXTRACTION
60
18.000
11.333
INLET
10
10.000
8.667
INLET
20
10.000
8.667
----------------------------------------------------------------------------Nozzle
Distance from Resolution Point
Loads
(mm.)
( kg & kg.m )
----------------------------------------------------------------------------EXTRACTION 10
DX= -3360.999
FX=
DY= -499.999
FY=
87
DZ= 230.000
FZ= -164
MX=
49
MY= -18
MZ=
3
----------------------------------------------------------------------------EXTRACTION 20
DX= -3360.999
FX=
DY= -499.999
FY=
40
DZ= -230.000
FZ= 112
MX= -33
MY=
64
MZ=
3
----------------------------------------------------------------------------EXTRACTION 30
DX= -3161.000
FX=
DY= -1171.999
FY= -14
DZ= 892.000
FZ= -97
MX=
34
MY=
14
MZ=
-1
-----------------------------------------------------------------------------

12

11

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

2
Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

----------------------------------------------------------------------------Nozzle
Distance from Resolution Point
Loads
(mm.)
( kg & kg.m )
----------------------------------------------------------------------------EXTRACTION 40
DX= -3161.000
FX=
DY= -1171.999
FY= -16
DZ= -892.000
FZ=
74
MX= -26
MY=
83
MZ=
-3
----------------------------------------------------------------------------EXTRACTION 50
DX= -2811.000
FX=
DY= -1395.001
FY= -83
DZ= 359.999
FZ= -150
MX=
65
MY=
-6
MZ= -22
----------------------------------------------------------------------------EXTRACTION 60
DX= -2811.000
FX=
DY= -1395.001
FY= -143
DZ= -359.999
FZ= 111
MX= -48
MY=
68
MZ=
28
----------------------------------------------------------------------------INLET
10
DX= -4125.999
FX=
53
DY=
0.000
FY=
34
DZ= 1220.000
FZ=
35
MX= -53
MY=
2
MZ=
80
----------------------------------------------------------------------------INLET
20
DX= -4125.999
FX=
51
DY=
0.000
FY=
28
DZ= -1220.000
FZ= -23
MX=
36
MY=
-3
MZ=
77
----------------------------------------------------------------------------OUTPUT DATA:
Output in local coordinates.
Local X axis = Shaft CL
Local Y axis = Vertical

-7

-50

67

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

3
Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

Local Z axis = Right angle to Shaft CL

Note - The calculated % of allowable is based' upon ENGLISH units.
----------------------------------------------------------------------------Nozzle
Distance From Resolution Point
X
Y
Z
(mm.)
(mm.)
(mm.)
----------------------------------------------------------------------------EXTRACTION 10
-3360.999
-499.999
230.000
EXTRACTION 20
-3360.999
-499.999
-230.000
EXTRACTION 30
-3161.000
-1171.999
892.000
EXTRACTION 40
-3161.000
-1171.999
-892.000
EXTRACTION 50
-2811.000
-1395.001
359.999
EXTRACTION 60
-2811.000
-1395.001
-359.999
INLET
10
-4125.999
0.000
1220.000
INLET
20
-4125.999
0.000
-1220.000
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
10 FX=
12
3F + M < 500*D(used)
FY=
87
FZ= -164
3F + M = 1609
Fr= 186 F = 410
500*D(used) = 4000
MX=
49
MY= -18
% of ALLOW. = 40.22
MZ=
3
Mr=
52 M = 378
Moments due to "Force Resolution"
MX=
62
MY= -548
MZ= -286
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= 111 kg.m
MY= -566 kg.m
MZ= -283 kg.m
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

4
Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

( kg & kg.m ) ( lb. & ft.lb.)

(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
20 FX=
11
3F + M < 500*D(used)
FY=
40
FZ= 112
3F + M = 1311
Fr= 119 F = 263
500*D(used) = 4000
MX= -33
MY=
64
% of ALLOW. = 32.78
MZ=
3
Mr=
72 M = 521
Moments due to "Force Resolution"
MX= -47
MY= 374
MZ= -129
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= -80 kg.m
MY= 438 kg.m
MZ= -126 kg.m
----------------------------------------------------------------------------EXTRACTION
30 FX=
1
3F + M < 500*D(used)
FY= -14
FZ= -97
3F + M =
914
Fr=
98 F = 216
500*D(used) = 4333
MX=
34
MY=
14
% of ALLOW. = 21.10
MZ=
-1
Mr=
37 M = 266
Moments due to "Force Resolution"
MX= 126
MY= -306
MZ=
45
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= 160 kg.m
MY= -292 kg.m
MZ=
44 kg.m
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
-----------------------------------------------------------------------------

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

5
Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

EXTRACTION

40
FY=
FZ=
Fr=
MX=
MY=
MZ=
Mr=

FX=
-7
3F + M < 500*D(used)
-16
74
3F + M = 1132
76 F = 168
500*D(used) = 4333
-26
83
% of ALLOW. = 26.13
-3
87 M = 629

Moments due to "Force Resolution"

MX= -101
MY= 240
MZ=
42
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= -127 kg.m
MY= 323 kg.m
MZ=
39 kg.m
----------------------------------------------------------------------------EXTRACTION
50 FX= -50
3F + M < 500*D(used)
FY= -83
FZ= -150
3F + M = 1679
Fr= 179 F = 394
500*D(used) = 5667
MX=
65
MY=
-6
% of ALLOW. = 29.64
MZ= -22
Mr=
69 M = 498
Moments due to "Force Resolution"
MX= 239
MY= -440
MZ= 164
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= 304 kg.m
MY= -446 kg.m
MZ= 142 kg.m
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------EXTRACTION
60 FX=
67
3F + M < 500*D(used)
FY= -143

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

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Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

FZ=
Fr=
MX=
MY=
MZ=
Mr=

111
193

F=

-48
68
28
88 M =

3F + M = 1912
426
500*D(used) = 5667
% of ALLOW. =

33.74

635

Moments due to "Force Resolution"

MX= -206
MY= 288
MZ= 495
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= -254 kg.m
MY= 356 kg.m
MZ= 523 kg.m
----------------------------------------------------------------------------INLET
10 FX=
53
3F + M < 500*D(used)
FY=
34
FZ=
35
3F + M = 1171
Fr=
72 F = 159
500*D(used) = 4333
MX= -53
MY=
2
% of ALLOW. = 27.02
MZ=
80
Mr=
96 M = 694
Moments due to "Force Resolution"
MX= -41
MY= 209
MZ= -140
Moments About Resolution Point
(Algebraic addition of the moments above)
MX= -94 kg.m
MY= 211 kg.m
MZ= -60 kg.m
----------------------------------------------------------------------------Individual Nozzle Calculations
----------------------------------------------------------------------------Nozzle
Node Components
Resultants
Values/Allowables
( kg & kg.m ) ( lb. & ft.lb.)
(ENGLISH)
----------------------------------------------------------------------------INLET
20 FX=
51
3F + M < 500*D(used)
FY=
28
FZ= -23
3F + M = 1029
Fr=
63 F = 138

CAESAR II 2014 Ver.7.00.00.2800, (Build 14041Date:FEB 16,2015 @20:21 Pg:

7
Job: D:\01. STG & Boiller Batubara Project\01. Stress Analysis\02. Calculation\00. Turbine
Package\Bleeding 1.NEM
Licensed To: SPLM License
CAESAR II ANALYSIS REPORT: NEMA SM23 1991 - Steam Turbines

500*D(used) =
MX=
MY=
MZ=
Mr=

36
-3
77
85

4333

% of ALLOW. =
M=

23.75

615

Moments due to "Force Resolution"

MX=
34
MY= -157
MZ= -116
Moments About Resolution Point
(Algebraic addition of the moments above)
MX=
70 kg.m
MY= -160 kg.m
MZ= -39 kg.m
----------------------------------------------------------------------------Summation Calculations.
-----------------------Diameter Due to Equivalent Nozzle Areas, DC = 17.43 (in.)
----------------------------------------------------------------------------Nozzle Loads & Summations
Allowables % of ALLOW. Status
( kg & kg.m ) (lb. & ft-lb)
----------------------------------------------------------------------------SFX
=
138
304 50*DC =
872 34.91
SFY
=
-67
-148 125*DC = 2179
6.78
SFZ
= -102
-225 100*DC = 1743 12.90
FC(RSLT) =
184
406
SMX
=
90
650 250*DC = 4358 14.91
SMY
= -136
-983 125*DC = 2179 45.11
SMZ
=
241
1741 125*DC = 2179 79.88
MC(RSLT) =
291
2102
2FC + MC

2914

250*DC =

4358

66.87

----------------------------------------------------------------------------Overall Status **PASSED**

-----------------------------------------------------------------------------