GCW/EnMS/MNS/OCP/05

Issue No:01

Date of Issue : 01.07.2012

Revision No. : 00

Page No.: Page 1 of 2

1. Objective: Work instructions &
2. Scope:

Gagal Cement Works

Date of Revision :

Energy Saving Aspect for Transformers.

Applicable to Mines

3. Responsibility:

HOD

4. Performance Criteria: Implementation at site

5. Cross Reference:
6. Date: 01.07.2012
7. Operational Control Activities:
S.
No.

Activity

Responsibility

1. Take Line Work Permits before starting of the job.

Designation

2. Open Primary & Secondary side Terminal Box Covers.

HOD

3. Check for any leakage/Seepage of oil near Terminal Bushings.

4. Open Cable Connections & check for IR Values of Transformer &
Cables on Primary & Secondary side.
5. Reconnect Cables & Tighten Connections. .
6. Check Oil level in Conservator Tank, Fill if the level is below the
mark.
7. Check Bucholz relay terminal connections.
8. Check Explosion vent condition & its connections.
9. Check Radiators for any leakage or seepage of oil & check
valves position.
10. Check for Oil & Winding Temperature Indicators for working
conditions. Check contacts operation manually.
11. Check OLTC Panel connections & Motor Connections.
12. Operate On Line Tap Changer from Local.
12. Check for Oil Dielectric strength from Top & Bottom sample of
the Oil.
Prepared By:

Approved By:

GCW/EnMS/MNS/OCP/05

Issue No:01

Date of Issue : 01.07.2011

Revision No. : 00

Page No.: Page 2 of 2

Gagal Cement Works

Date of Revision :

13. Check Tap Position in Off Load Tap Changer & set as per the
required Voltage.
14. Check Neutral bushing connections & tighten connections if
required..
15. Check Earthing connections & tighten if required.
16. Check all Tools & Tackles before closing all Boxes & connection
Boxes.
17. Close all Terminal boxes & Tighten Bolts.
18. Submit Work Permit after completion of the Job.
19. Charge Transformer & check all Parameters.
20. Check the Alarm & Tripping of the Transformer operating
Manually.
ENERGY CONSERVATION :1. Visual inspection of the Transformer is to be done for any Oil
leakage, seepage, Oil level etc..
2. Put at least 75% loading on the Transformer to reduce losses.
3. Set Tap Changer Position as such to operate on bit lower output
voltage for Energy conservation.
4. Proper cooling of the Transformer is to be ensured.

Remarks:

Prepared By:

Approved By: