PRELIMINARY WELDING PROCEDURE SPECIFICATION (Pwps)

DIALOG TOWER, No. 15, Jalan PJU 7/5, Mutiara Damansara,

47810 Petaling Jaya, Selangor Darul Ehsan, Malaysia

Welding Procedure Specification :

WPQR No. :
Welder's Name :
Mode of Metal Transfer :
Welding Position :

Method of Preparation and Cleaning :

Group 1
Parent Material Designation :
Material Thickness (mm) :
40 mm
Joint Type and Weld Type :
Double V
Outside Diameter (mm) :
N/A

N/A
1G

Weld Preparation Details (Sketch) :

Joint Design

Welding Sequences

60
3 mm
22 mm
4 mm
14 mm

40 mm

4 mm

3 mm

60

3 mm

3 mm

View
A

3 mm
View
A

3 mm

*Provide 200 mm width length from weldment for NDT purpose

Welding Details
Run
1
2
3
4
5
6

Welding
Process

Size of Filler Material

121 (SAW)
121 (SAW)
121 (SAW)
121 (SAW)
121 (SAW)
121 (SAW)

1
4
4
4
4
4
4

Current A

2
N/A
N/A
N/A
N/A
N/A
N/A

1
700
750
750
750
750
750

2
N/A
N/A
N/A
N/A
N/A
N/A

Voltage V
1
29
29
29
29
29
29

2
N/A
N/A
N/A
N/A
N/A
N/A

Type of Current/ Polarity Wire Feed

Speed
(mm/min)
1
2
AC
N/A
AC
N/A
AC
N/A
AC
N/A
AC
N/A
AC
N/A

Travel
Heat Input,
Speed
(KJ/mm)
(mm/min)

Filler Material
Any Special Baking or Drying :
Filler Metal Designation
Flux Designation
Filler Metal Brand and Trade Name
Flux Brand Trade Name
Wire Flux Classification
Designation Gas/Flux - Shielding :
- Backing :
Gas Flow Rate - Shielding :
- Backing :
Tungsten Electrode Type/Size :
Details of Back Gouging/Backing :
Preheat Temperature :
Interpass Temperature :
Post-Heating :
Pre-heat Maintenance Temperature :

DIALOG
Name, date and signature

1
EH12K
F7P8
ESAB OK Autrod 12.32
ESAB OK Flux 10.62
F7P8-EH12K
N/A
N/A
N/A
N/A
N/A
N/A

N/A
N/A
N/A
N/A
N/A
N/A

2
N/A
N/A
N/A
N/A
N/A
Other information* e.g. :
Weaving (max. width of run) : N/A
Oscillation : amplitude, frequency, dwell time :
N/A
Pulse welding details : N/A
Distance contact tube/ workpiece :
N/A
Plasma welding details : N/A
Torch angle :
20
Post-Weld Heat Treatment and/or Ageing : :
Yes
(Time, Temperature, Method) : 1hour , 550-600 , Burner
(Heating and Cooling Rates) : 137.5 C/h

720
800
800
800
800
800

3.44
3.43
3.43
3.43
3.43
3.43