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  • Trial Run Template-Rev130912

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    Quitzs Quitzs
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    The trial tested a new carbon-based material in their existing molding process to develop run parameters. It was led by Tom Smith and involved Terry, Tony, and Thomas Jones. They varied temperature profiles, material amounts, humidity, mold shapes, and injection speed. Observations found the material had incomplete fills and dimensions out of tolerance. It failed to develop effective run parameters and more trials are required to control critical variables. The trial used over 120kg of materials and scrapped two sets of prototype tips.

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    Trial Run Template-rev130912

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    The trial tested a new carbon-based material in their existing molding process to develop run parameters. It was led by Tom Smith and involved Terry, Tony, and Thomas Jones. They varied temperature profiles, material amounts, humidity, mold shapes, and injection speed. Observations found the material had incomplete fills and dimensions out of tolerance. It failed to develop effective run parameters and more trials are required to control critical variables. The trial used over 120kg of materials and scrapped two sets of prototype tips.

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    4 views2 pages

    Trial Run Template-Rev130912

    Uploaded by

    Quitzs Quitzs
    The trial tested a new carbon-based material in their existing molding process to develop run parameters. It was led by Tom Smith and involved Terry, Tony, and Thomas Jones. They varied temperature profiles, material amounts, humidity, mold shapes, and injection speed. Observations found the material had incomplete fills and dimensions out of tolerance. It failed to develop effective run parameters and more trials are required to control critical variables. The trial used over 120kg of materials and scrapped two sets of prototype tips.

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    of 2

    TrialRunReport

    www.projectbeehive.ca
    PROJECTNAME:
    PROJECTNO.:
    DATE:
    PROJECTLEAD:
    PROJECTMEMBERS:

    HYPOTHESIS:

    OBSERVATIONS:

    MATERIALCONSUMED:

    VARIABLESTESTED:

    TrialRunReportEXAMPLE
    www.projectbeehive.ca
    PROJECTNAME:(adddescription) NewCarbonBasedMaterialinMoldingProcess
    PROJECTNO.:(addifavailable) Project2013001
    DATE:(month/date/year) August22,2013
    PROJECTLEAD:(addnameofprojectleader) TomSmith
    PROJECTMEMBERS:(addallpersonnelinvolvedwiththetrialrun) TerryJones,TonyJones,Thomas
    Jones
    HYPOTHESIS:(addwhatthetrialwastrying
    tofindout) Canwedevelopasetofrun
    parameterstomoldthenewcarbonbased
    materialsusingourexistingprocess?

    VARIABLESTESTED:(addthevariablesbeing
    monitored,adjusted,tested,etcduringthetrial)
    Temperatureprofile(variedduration+temperature
    ratio),amountofmaterialused,ambienthumidity,
    moldshapes,injectionspeed

    OBSERVATIONS:(addwhatwasnoticedduringthetrial,successes+failures,whetherthehypothesis
    wascorrect,incorrect,orinconclusive)
    Trialsusedlowermouthguardmoldset#12045.Testedattemperatureprofilefromoriginal
    carbonmaterial,butprototypematerialhadincompletefill(atmolars).Materialflowdifferent
    thanexpected,tendedtogetcaughtinareasoftightturnsorsmallerpartgeometry.Dimensions
    outbyatleast10%tonominal.Shattertestswereexcellent.
    Trialsforlargermouthguardmoldset#13045hadsimilarfailuresandmoreknitlines,moreflash.
    Materialflowwasmorepredictable,buthadpoorfillatrandomlocations.Resultsimprovedwith
    lessmaterial.Shattertestswereexcellent.
    Materialappearsunsuitableforcomplexgeometricshapes,failedtodevelopeffective
    temperatureprofilesandrunparameters.Failedtocontrolcriticalvariables,moretrials@larger
    quantitiesrequired.

    MATERIALCONSUMED:(addsummaryoftherawmaterialsthatwererenderedvaluelessafterthe
    trialwascompleted) Ran100+prototypesofbothmouthguard.Required120kgmaterials,[2]sets
    ofprototypetips.Tipsscrapped,materialsenttoregrind.

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