‘SUBJECT DATE THE M. W. KELLOGG COMPANY. 4000 JUL 92 DESIGN MANUAL - PIPING MECHANICAL II. CATEGORIES OF PIPING Category I Pipe Lines falling into this category are to be brought specifically to the attention of the Chief Piping Mechanical Engineer. The level of investigation will be established on an individual case basis. Obviously this review is to be done very early in the project and prior to any formal analysis or the establishment of any support philosophy. 1. Lines in high pressure service where the pressure is in excess of that allowed by ANSI B16.5 Class 2500 rating for the specified design temperature and pressure, 2. Lines in high temperatures service where the design metal temperature exceeds 10000F. 3. Large diameter pipe where the pipe diameter exceeds 48 inches. 4. Lines designed for greater than 22,000 cycles. 5. Lines in Category "M" fluid service (per ASME/ANSI 831.3) 6. Lines in Category II which, in the judgment of the analyst, should have analysis in excess of those required for Category II. 7. Systems as noted: a. Ethylene transfer piping b. LNG piping Category II Pipe Lines in this category require mandatory computer analyses. A) Load sensitive Equipment 1, Lines connected to reciprocating pumps and Compressors, centrifugal compressors, and turbines whose normal operating temperature exceeds 2500F and are 3" diameter or larger. 2. Lines connected to pumps and .....‘SUBJECT DATE THE M. W. KELLOGG COMPANY 4000 JUL 92 DESIGN MANUAL - PIPING MECHANICAL 4, are 4" or larger and normally operate at 3000F or more. b. are 12" or larger and normally operate at 2500F or more, c. Lines one size or larger than equipment nozzle and normally operate at 250°F or higher. 3. Air-cooler piping. 8) Stress Sensitive Equipment 1, Lines connected to ASME Section VIII Division 2 vessels. 2. Lines connected to fire heaters or furnaces, 3. Lines connected to aluminum equipment. 4. All lines designated as Category II in Figure 1. Category III Pipe Lines in this category require mandatory investigation; however, the analysis can be done by any of the recognized approxinete methods Such as guided cantilever, Kellogg or Grinnell om rabe Turns charts, etc. Documentation’ is required. All boiler code piping, power plant piping. All yard piping where line size is 6" and larger. All lines designated as Category III in Figure 1. Category IV All lines designated as Category IV in Figure 1. Lines in this category can be analyzed by visual inspection or approximate methods.SUBJECT DATE THE M. W. KELLOGG COMPANY 4000 PAGE JUL 92 DESIGN MANUAL - PIPING MECHANICAL 5 OF 9 Kt — FIGURE 1 u P & CATEGORY I1 PIPE 600° 5000 PC 400° 300° CATEGORY III PIPE 200° 100° CATEGORY IV PIPE 2500 Pa a mmzomMo macasamvEm4 -2000 CATEGORY II PIPE an 4" 6" 8" 10" 12" 14" 16" 1g" 2o"guP PIPE SIZESUBJECT THE M. W. KELLOGG COMPANY 4000 DESIGN MANUAL - PIPING MECHANICAL EXTENT OF COMPUTER ANALYSIS General: 1. Run thermal only 2. Run weight at rotating or sensitive equipment for spring sizing only. 3. Do not run unless specific case warrants and with job leader's consent: a. Combined weight and thermal. b. Wind. c. Multi Temperature cases, pick the most extreme. d. Lines in yard for loop sizing or anchor loads. Runs including these items are strongly discouraged: e. Pressure. f. Code compliance. g- Systems with expansion Joints. 4. For computer analysis, minimize the extent of the piping system to be analyzed. This can be done by using restraints to divide the system into parts of various degrees of flexibility; and then analyze only the parts with clear flexibility problems. For example, for lines connected to load sensitive equipment, see if it is possible to analyze only the part of the system in the vicinity of the equipment with the rest of the system isolated by restraints or clear visible flexibility. Pressure Stress: Corrosion Allowable: Manufacturers Under Tolerance: Corrosion allowance and manufacturers under tolerance are used by Systems Engineering Group to determine the wall thickness and to construct the piping specifications. Code compliance for sustained longitudinal stress using the net minimum wall thickness is accomplished through the combination of that analysis and limiting the support spans. Limiting the support spans in accordance with Kellogg standards ensure that the sustained longitudinal stresses are within the code allowable stress and separate calculations for verification are not performed. Neither the corrosion allowance nor the manufacturers under tolerance are to be included in the thermal expansion stress calculation.| susiecr DATE THE M. W. KELLOGG COMPANY 4000 7 Ju 92 | DESIGN MANUAL - PIPING MECHANICAL oor 9 Calculations Print-outs shall be on 8-1/2" by 11" papers. V. SIMFLEX ANALYSIS/CODE REQUIREMENTS Stress Intensification Factor ® In accordance with the requirements for piping designed to ASME/ANSI 831.3, Stress intensification factors are to be used when calculating longitudinal bending stresses due to fatigue type loading. They are not to be used when analyzing ductile material for steady state stresses such as pressure and/or weight. Stress intensification factors are used for steady state stress when designing systems in accordance with ASME/ANSI B31.1. 831.1 requires 75% of the intensification factor be used for steady state stress. Simflex will automatically use 75% of the code stress intensification factor when calculating stresses for a weight case. It will also use 100% of the code stress intensification factor when a thermal plus weight case is specified. The first can be overridden for sustained loads by specifying "HS1F=0" in the "option" line. There is no provision to override the intensification factor in the weight plus thermal case. Unacceptable stresses due to sustained loads should be reviewed to see if reduction due to an unnecessary use of the stress intensification factor would bring the stresses to an acceptable level. Reaction Loads Reaction loads are calculated by Simflex based on the cold modulus of elasticity. These values, when checking rotating equipment nozzle loads, should be reduced by the appropriate ratio of hot modulus to cold modulus; if this would bring the loads within the allowable.‘SUBJECT DATE THE M. W. KELLOGG COMPANY APP. Nov 88 DESIGN MANUAL - PIPING MECHANICAL DEFINITION OF TERMS Acoustic Analog: In electric situlation of the pressure pulses in a Piping system which are generated by a reciprocating compressor or pump. Air Coole 15 15 an air heat exchanger sometimes referred to as a "Fin Fan". They are sometimes located at grade but very often they are located above the pipe rack on extended pipe rack or columns. Anchor: A rigtd restraint which permits neither translatory nor rotational displacement of a pipe in any of the three reference axes. Usually employed for purposes of restraint, support, or brace. Area: A division made to enclose related processes and functions within a plant. It is a physical portion of the plot plan and its boundaries are shown on the "Planning Plot Plan". Baffle: An obstructing device, such as a wall or screen, used to hold back or turn aside the flow of liquids, gases, etc. Battery Limit: The boundary or interface between process and off-sites. Bellows: The flexible element of an Expansion Joint, consisting of one or more corrugations and the end tangents, if any. Blind or Blind Flange: A flange which does not allow flow past it. Branch: A pipe which intersects the main run of pipe. It is often of smaller diameter than the main run. Branch Connection: ‘The junction of a branch with a header or main run pipe. €.0.D. xx-xx: This 7s found on the border Tine (area match line) of a drawing area and means: Continued On Drawing number x-xx.DATE ‘THE M. W. KELLOGG COMPANY NOV 88 DESIGN MANUAL - PIPING MECHANICAL © EL. xxx! axx!! ¥s means that the centerline of pipe is at elevation xxx'-xx". Cat Cracker: Term for a fluid catalytic cracking unit (FCCU), which takes heavy hydrocarbon molecules and breaks (cracks) them in the presence of @ catalyst into smaller molecules. Clevis: A “UY shaped piece with holes at each end of the “U". Used to connect a rod to a plate. See Pipe Support Attachments. lip: ‘An attachment which is welded to a vessel to which other attachments or supports are bolted. Coefficient of Expansion: : The anount of growth pe? unit of Tength of a material due to a temperature change. Gold Box: Is an air tight insulation packed container (usually purged with No) containing cold equipment (drums, exchangers and pipe) fer the redaction of jeat gain. Gold Springing: Syronyneus wth with "presstressing" pipe by changing the overall length of the Pipe from the nominal length to reduce anchor forces and monents caused by thermal expansion. Constant - Effort Support: X support which ts capable of applying a relatively constant force at any displacement within its useful operating range (example: constant springs Counterweights). 2 Corrugation: The smallest flexible unit of a bellows. The total movement of a bellows 48 proportional to the number of corrugation. Cradle: A support which is contoured to the underside of a pipe. Also called a saddle. See Pipe Support Attachments. Damping: The reduction of the amplitude of deflections due to vibration or pressure pulses through the action of friction forces.DATE ‘THE M. W. KELLOGG COMPANY NOV 88 DESIGN MANUAL - PIPING MECHANICAL Drum: Wsmall pressure vessel. Ears: Single welded tugs on pipe to facilitate handling, lifting, etc. See Pipe Support Attachments. Elbow: A Fitting in a piping system attached to the pipe (welded, screwed, soldered, etc.) to facttitate change in direction. See Pipe Support Attachments. Elevation: i@ height above some reference. 2. Same as the side view on a drawing. EL xxx! oxx": THIS means that the bottom of pipe is at elevation xxx'=xx". Equalizing Rings: Devices used on some Expansion Joints which fit snugly in the roots of the forrugations. The primary purpose of these devices is to reinforce the bellows against internal pressure. Equipment: the general term for a machine or device which serves some process function. Fepanston Joint: has thoce ng one OF more bellows used to absorb dimensional changes, Suet, +5, those caused by thermal expansion or contraction of a pipe lines duct, or vessel. Flange: K pipe fitting used to bolt two items together. Flexibility: The general term used to describe the allowance made to enable piping to sxpand or contract under temperature changes without inducing excessive stress. Flexibility Factor: The ratio of the increased deflection due to ovalization to that predicted By conventional beam theory. Used to determine the actual bending sevececs in curved pipes.DATE ‘THE M. W. KELLOGG COMPANY NOV 88 DESIGN MANUAL - PIPING MECHANICAL Flexibility Temperature The temperature used Tn making thermal expansion stress calculations. Also called "flex temperature". Foundation: The supporting concrete base for a wall, building, piece of equipment, etc. Gasket: A piece of deformable material placed between flanges to make a joint leakproof. Grade: The Tevel of the ground (which is considered to be elevation 100-0* for standard Kellogg jobs.) Guides: Mechanical restraints used to control lateral movenent of the piping in one or two directions, but does not provide complete fixation. Hanger: Any Rénber or nechanism that carries the pipe in tension connecting the pipe support attachment to a supporting member above. Header: K pipe that distributes or collects flow from two or more branch pipes. Hydrostatic Tesi Pressure test p tightness. r to initial operation with liquid to assure leak Internals: ATT pans, baffles, deflectors, pipes, nozzles, etc. which are included inside a' vessel. Invert Elevation: . 's 1s used normally on underground pipe and refers to the bottom inside of the pipe. Lateral: ranch connection where the secondary connection leaves the main pipe at an angle other than 90°, Lug: Anvear like Projection welded to a pipe or vessel by which some device is held or supported. See Pipe Support Attachments.THE M. W. KELLOGG COMPANY DESIGN MANUAL - PIPING MECHANICAL P.0.S.: HS means Point OF Support, Pad: Same as reinforcing pad. Pipe Rack: . kanory Pie Support structure that may have one or more levels with pipe group ng 2nd leaving at intermediate tyra’ This is used to carry a large Rack” pfastraight pipes. “This is sometiecs referred to as Pipe Alley, Rack, Pipe way or Yard. Pipe Span: . The distance between adjacent Supports on a run of Pipe. Pipe Support: iegereral tein referring to an entire assenbly which transmits the piping reactions to a suitable foundations Fipe Support Attachment: Any Tug, trunnion, Shoe, clamp or other device attached to pipe by welding cr polting, which’ transfers the re actions from the piping to 6 ‘supporting nenber, Piping: . Reseabltes of Pipe: fittings, flanges, potting, gaskets, valves, and other mie nents, or their pressure-contatain pants, used to'convey, ‘distribute, Taetuseetrates discharge, meters caren Seo Stub fluid flows.’ Piping includes pipe-supporting elements rrr does not include support structures Such as building frames, bents” foundations, or equipment. . Piping Components: Mechanical elenents suitable for joining or assenbly into Pressure tight fluid-containing piping systess” Components include pipe, tubing: fittings, flanges, gaskets: bolts, valves, and devices’ such oa" Joints, flexible ans ion © Joints, pressure hose, traps, strainers, and separators” Piping System: x piping installation, or a portion of a Piping installation for which a Single Set of design conditions apply.DATE ‘THE M. W. KELLOGG COMPANY a 88 DESIGN MANUAL - PIPING MECHANICAL Plan View or Plan: jane as the Eop view. Planning: ie detailed development and definition of the design configuration of the facilities to be engineered, outlining scope of work and design conditions. Planning Layout Drawing: The infttal study of areas in a plant, showing the location of major equipment and vessels. Plug Valve: K cone shaped valve used in an "Orthoflow" cat cracker to control the flow of catalyst. This is a high temperature errosive service. See slide valve. Pneumatic Testing: A test prior to operation, where the installed piping is filled with pressurized air to assure tightness and absence of leaks. Pot: K pressure vessel smaller than a vessel or drum. Pressure Vessel: ‘arge container for which the inside pressure is significantly different from atmospheric. Process: general term referring to the actual steps or operation involved in making the end product in a plant as opposed to the support functions (power generation, waste disposal, ete,) Process Release: ie release of the detailed description of flow for the process units to General Engineering. Production: The actual engineering of a job. See Planning. Pulse Bottles or Pulse Dampeners: Devices used to Suppress the ‘pressure pulses caused by reciprocating Compressors. There are two basic types: Volume bottles and Pi filters. Reducer: A transition piece between two end-to-end connected pipes of different diameters.DATE. ‘THE M. W. KELLOGG COMPANY NOV 88 DESIGN MANUAL - PIPING MECHANICAL Reinforcing Pad or Reinforcement: lateral added to Treresse tie pressure Strength in a branch connection. Tt forms a ring around the branch and is welded to the pipe and branch. Reinforcing Rings: See Equalizing ings. Resilient Support: Supports which hold weight but permit some pipe movement. These are usually spring supports. Resonance: The phenomenon of a piping (or other) system responding to an excitation at a frequency at or near the natural frequency of the system. The response to even a small impulse at the resonant frequency is greatiy amplified. Restraint: Any device which prevents, resists or limits the free movement of the Piping. Saddle: See cradle. Sensitive Equipment: &n item due to Tts construction or material is limited to a lower allowable stress than that of the pipe, i.e., pumps, turbines, ejectors, air coolers, etc. Shim: K steel block used to fill the gap between the pipe or pipe support and the Support upon which the pipe rests. Slide Valve: Catalyst control valve used in many cat crackers. The control element is gate shaped and in a high temperature, errosive service. Similar in unction to a plug valve. Sliding Support: K device providing Support from beneath the piping, but offering no resistance other than friction to horizontal motion. Sling: A Band which circles a pipe used for support. See Pipe Support Attachments.DATE ‘THE M. W. KELLOGG COMPANY NOV 88 DESIGN MANUAL - PIPING MECHANICAL Spandrel_ Beam: this 1s 2 besa in a pipe rack running parallel to the pipe and connecting yard bents. Steam Out: The condition when the pipe or vessel is filled with steam as a purge nedium, in at least one direction. Stress: Per square foot), expressed as bending, tension, compression etc. S=P S = Unit stress (pounds per sq. inch) K P = Load f pounds, A= Area (sq. inch) BENDING S=4 S = Unit stress (pounds per sq. inch) z M = Moment (inch-pounds) Z = Section modulus (in3) ‘Support: pipe restraint usually used to carry weight. into the foundation Pipe and equipment. T.0.S.: ‘This means Top of Steel. Tangent: The straight uncorrugated portions at the ends of the bellows on an expansion joint. of a vessel. Stone levice which permits rotation but prevents translatory movement of a pipe The action of load on a unit area, i.e., pounds per square inch ( or pounds Supporting Menber: iny structural shape or pipe which is used to transmit the piping reaction Support Stee The structural steel located:throughout the plant which is used to support Tangent _Line: The Tine of intersection between the curved head and the cylindrical sides a ———————— ee ee ee ee]il HAND FLEXIBILITY METHOD = “PAGE 16 A. MINJ DUE TO STRESS EQUATION ‘. se Pf. me SEI 3El nl ape CHANGE IN TEMPERATURE = AT MEAN COEFFICIENT OF THERMAL EXPANSION =@ & =(a AT)L: SEI . SEI e ATL £ ge (SLIME (S.1L)3E(@ATILC ! £ 2_(S.L)3E{@AT)LC L- s M= 2 o> = fe (Sse a OLAT , =o FOR 8” STANDARD WALL HEADER S.1.=4.95 LET E=27.9*108 FOR C.S. AT 200° THE AVERAGE a=6.23*t9* Qreauro) cxm-t47-14eee -——__... ee TO KEEP THE STRESS BELOW 20000 ae = 3(27.9408 )(6.23%19-5) (ming |= (20,000) (12) ~ DLTIS.1.) (mind ?}=0.0001 ($.1)pLT (ming? )=0.0054 DLT D= ACTUAL 0.0. OF BENDING LEG IN INCHES, _ Ls LENGTH OF PIPE WHOSE EXPANSION IS BE T= Ty -70= CHANGE IN TEMPERATURE OF PIP ING ABSORBED IN FEET, E WHOSE EXPANSION IS BEING ABSORBED IN DEGREES FAHERENHEIT. CS78-0507-15* PAGE 18 a 3Ela £ => [sees] peal E=27.9x108 AVE a=6.23x10-® FOR C.S. AT 200°F ‘FOR 14” STD WALL PIPE 1=373 OLIMIT P TO P< 20008. Dy 3(27.9%10°)(6.2310-4) {min ~ (144)2000 - (min £3)=0.00181TL (min )-0.68TL WHERE I= MOMENT OF INERTIA OF BENDING LEG IN INCHES*. T=T)-70= CHANGE IN TEMPERATURE OF PIPE WHOSE EXPANSION IS BEING ABSORBED IN DEGREES FAHRENHEIT. AND L= LENGTH OF PIPE WHOSE EXPANSION IS BEING ABSORBED IN FEET. . “CAUTO) a csre-0s07-16PAGE 19 | : yc. FORCES FROM CANTILEVER FORCE CHART. ~ po P P=10001b — FOR GS. E=27.9x108 6, =0.05, 0.10, 0.20, FOR 2” SCH 40 I=0.666 3 3(27.9%105)(0.666)(0.05) _ [- L- 1000(1728) “1.61 [7 S17. FOR 6 =0.05" FOR 3” SCH40 I=3.02 3 _ 3(27.9%108)(3.02){2:0) | L= 1000(1728) =2826 | ~. £=6.64 FOR 5-2" ~ s78-0507-17* PAGE 20 p. STRESS FROM CANTILEVER STRESS CHART. L iP _—_— 4 ae ~4 mer, se ME = OP 5 pe Me? 2322 eee 361" 3E SED L- 7 sensen £27.9%108 8=0.05, 0.10, 0.15,.... {FOR 2” D=2.375" 2 3(27.9x10°)(2.375)(0.05) £-To0oeey 2=1.86ft FOR 0.05" 5 | FOR 3”, 0=3.5" 2 3(27.9%105)(3.5)(2.0) _ £-=Srpoo0aay 20344 Dava.2ett FOR 8 =2" @ecauTo) . esnase-itSPAN CHARTS Le 1. UNIFORM LOADS | L 5 nye Wd - W Rachgs “E ' ie 1 - A WEIGHT , we : nor Mut ig” (ATA AND 8) -Wwxt 5x" Dae (t-xf : Me mo _w2’o wip gee -MU ee ee ION FACTOR 12) _ T 2 241 7 (WITH UNITS CORRECTION ) - L 3s (WITH UNITS CORRECTION FACTOR 1/12} : WA 4.50W2" wir units connection FACTOR 1728 : 81° Sun" 34g et Lt = SuaxEl win units. CORRECTION FACTOR W128) “4.5W uae MAXIMUM SPAN DUE TO STRESS LET S < 15000psi . pa Saont0tH 4.5W(3x10")1? wo * gw2p? . (4.05108)! \ ee . ewo? b, MAXIMUM SPAN DUE TO DEFLECTION 2c LET 8=Iin ’ Ye 4. EL .(WEY" OL Paw 7 s+( 1 ) 424 cones» PRET CONCENTRATED LOADS . PAGE 22 H 2 i E- nye EP ey yy Pa? Rg=—- (at3b A , B’ 2 at ) q 212 | Myax= a (WHEN a>b) t ' we? 4 Path b é My=MytMg =" + a M - . j= Mr9 i i __ 2Path? dal Sux" 3eygarne OX gazp WHEN a> b. Ey byt Be ? b Rr Ry *Rye [ Rar =Ray + Reg CS78-0507-205.2 THERMAL EXPANSION LOOP SIZING For long pipe run with total thermal expansion from 6” to 12” (usually on pipe rack), it is recommended to use expansion loop. To size the expansion loop, first find the total thermal growth by multiplying the thermal expansion coefficient for a given temperature and the pipe ‘material (from chart on page) to total length between anchors, then enter that number on the expansion loop sizing chart, from bottom (as shown on page) move up to curve representing the given pipe diameter and tur left to find the loop length h. Loop width W must be at least half of the loop length. It is good practice to use elevated loop versus flat, since two more elbows (flexible elements) will be added to piping. Place loop approximately in the middle of the pipe run between anchors, ‘The first guides on each side of the loop should be located as recommended below. L = Total length between anchors (ft) W2h? (ft) h= Loop length (ft) W = Loop width (ft) ‘A= Distance to first anchor (A) ‘A= 20 ft for pipe sizes 3” to 20” A=45 fi for pipe sizes above 20 2 This is the Proprietary Information of Brown & Root Energy Services A Division of Kellogg Brown & Root, Inc. This Document and its Contents May Not be Used or Copied Without the Expressed Approval of Kellogg Brown & Root Inc.h Expansion Loop Sizing Chart t NPS 42 | we830 | ee Ze | nes 20 NPS 28 ot | 7S men NPS 26 NPS 24 NPS 20 NPS 16 NPS 14 Nps12 NPS 10 £ Loop Length (Ft) NPS 8 NPs 6 NPS 4 NPS LTT TTT TT TT TT Sse te Pe tw oee Total Expansion Between Anchors (in) This is the Proprietary Information of Brown & Root Energy Services A Division of Kellogg Brown & Root, Inc. This Document and its Contents May Not be Used or Copied Without the Expressed Approval of Kellogg Brown & Root Inc.6000 4 5000 4 4000 - LOAD SUPPORT (Bs) 3000 2000 1000 4 PM-P&P VI. A312 PB APPROXIMATE WEIGHT LOAD a Pullman Kellogg NON-CRITICAL WT, LOADS WI. OF 20° 3" INSUL. SUPPORT t LOAD NOMINAL PIPE SIZEAPPROXIMATE WEIGHT LOAD Pullman Kellogg, p PM-P&P VI. A,312 L P. 4 ea 26,000 NON-CRITECAT WE, LOADS 18000 4 SUPPORT ‘LOAD 20 16000 14000 12000 SUPPORT LOAD (L388) 10000 8000 6000 SUPPORT ‘LOAD 4000 2000 1000 a ugh 16" is" 20" an NOMINAL PIPE SIZEDATE ‘THE M. W. KELLOGG COMPANY 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL + BASIC DATA FOR PIPE SPAN CALCULATIONS BASIC DATA FOR PIPE SPAN CALCULATIONS The requirements for calculating the maximum pipe support spacing (pipe span) are as follows. Note that spans shoyld be calculated separately for deflection and stress. The shorter of the two is the maximum allowable span. 1, Determine the total unit weight (W) in pounds per foot. This is the sum of: a. Pipe weight (based on non-corroded thickness) b. Weight of water c. Weight of insulation 2. Determine values of moment of inertia (I) in inches and section modulus (Z) in inches based on the corroded thickness of the pipe. 3. The allowable tensile stress used in making weight calculations should be taken as 1/2 of the allowable hot stress (Sh) in PSI as given in ASME/ANSI B31.3 (code for pressure piping) for the material and temperature indicated. This allows for a pipe internal pressure (which gives a hoop stress of Sh) anda longitudinal stress of 1/2(Sh). 4. The allowable span (L) in feet based on stress is obtained fra the . 2 . wal nize formula below: me Ye be SI, us snag "> Bue R 2.40 e swt Sn Onsen) omy EERE This stress equation is based ona semi-restrained continuous) Hear with end moments equal to 0.10WL?, sa 5. Determine the modulus of elasticity (Eh) for the pipe material at design temperature. 6. The allowable span (L) in feet based on deflection is obtained from the formula below. The normal limit of deflection (d) in inches is approximately 5/8" for lines inside battery limits and 1-1/2" for Vines outside battery limits. .-\faaDATE ‘THE M. W. KELLOGG COMPANY. 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL ‘SUBJECT 3110 PAGE 2 of 6 7. An important reason for limiting deflection is to make the pipe stiff enough, i.e. of high enough natural frequency, to avoid large amplitude response by any slight perturbing force. ‘For the average pipe a natural frequency (Fn) of 4 cycles per second should be used. 8. The formula for the relationship between Pipe deflection (d) and natural frequency (Fn) is as follows: Fn= 3.13 or d= 9.60, Ve (Fn)? By substituting Fn = 4 CPS in the above equation, d = 0.61, which ly 1s approximately the deflection limit stated in item 6. inside battery limits). ae (For lines 9. The allowable load per linear (F) that a pipe can withstand to prevent flattening, is calculated as follows: F = 0.8058 Sht \[t 5 where, t * Corroded wall thickness of pipe in inches D = Outside diameter of pipe in inches Sh = Hot allonable stress’ of the pipe in pounds per square inchH.195 0455) a pene mothne__6288 - 92 7 Sr mow Dena SONVILLE , LOuISIANA cues Lae VAN=100/ - Wear PADS Dad = 1" mks $105 (0.188 m) £- 6.1? « 0.875) - 0.04 = 0,125 0 specs /u13 Mar'L: S$,ERW, A35E -30¢ CL 2, 220,85 So: 1.33 [Tk + sone 4 0.08 USie_REINF Pad Tikes 0./88 eee Dp. $0 psig ~ Sk: 16700 SPAN = 20 Fe we = ee os een) y80.1 1) Vl. = 0. x 20> 3602.3 hh 4 Fuarrennle (wesecr 3110) Fs 0.7058 Sh ¢ [% 2.8058 x (eJoox (0.1254 o18t) | 27257 2 Ue 76 555 fe 7 ves Bootes SH. SI4.GC SSS ok! sy 2. BENDING (= Mal CTE 22 yu. 93) as serti7 f (&) 2 Ft La . ome 2 370.4 lb 7 615 (9% (0.08 0.188) ae Eg Sar iy» 378.4 »(9)°F, 88.7 pe (2125 + o.102)'°Earl 0.9388 0099) PR -04-7 t-c Sp 50% 9 .(a¢*50)2 3580 pis 0.725 Sr: 7584 « 35807 M164 pe g 16700 pec 2. sess (tutjeed 3710) 207% 24x 180./ + 3726 pre 46.4 4. Conceusion USE WEAR PAD W/ THe Aud marie EAMEAS RIPE SLEEPER MINN WIDE = 7", ok22-JUL-1993 14:48:17.48 TRUONGQU, RUMBARGER RE: DESIGN MANUAL - SUBJECT 3110 WELL, ITS BEEN A LONG TIME. THE SPANS YOU CALCULATED ARE, AS YOU POINT OUT, UNREALISTIC. IF YOU HAVE 30 INCH PIPE AND 36 INCH PIPE WITH .375 WALL IN H20 SERVICE YOU SHOULD USE A .375 PAD. IF YARD SPACING IS 20 FEET THEN A PAD SHOULD BE PLACED EACH 20 FEET. iF THIS CREATES A PROBLEM THEN 40 FOOT SPANS COULD BE CHECKED. USE THE EQUATION IN SECTION 3810 TO CHECK BEARING STRESSES. THE LENGTH OF LOAD OISTRIBUTION IS CRITICAL AND I WOULO USE AT LEAST THE LENGTH OF THE SUPPORT PLUS 2XTHE SQ ROOT OF (RT). YOU COULD ALSO JUSTIFY SOM ADDITIONAL LENGTH IF NEED BE. BUCKLING SHOULD BE CHECKED USING ROARK'S SED PAGE 231 CASE 13 WITH AN EQUIVILENT W EQUAL TO THE TOTAL WEIGHT OF THE SPAN. IF THIS IS NOT CLEAR GIVE ME A CALL.‘THE M. W. KELLOGG COMPANY DESIGN MANUAL - PIPING MECHANICAL ‘SUBJECT 3110 PAGE 3 of 6 Te TABLE OF BASIC SPANS AND UNIT LINE WEIGHTS WITHIN BATTERY LIMITS BARE PIPE [aan RE PIPE EMPTY 300? | 601°-750° | uP To aso | ue To 350° GT | SPAN] WE Gut | SPAN] WET] SPAR WEL i] PIPE~VAPOR- INSULATION |PIPE-LIQUID~ INSULATION | °! 1 10 450°] 351°-00° | eo®-7508 | uP To as0° | Sean] WET ir SPAN WEG | SPAN We comm size] S*- aicoe, Pir DATE ‘THE M. W. KELLOGG COMPANY 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL * Spans limited by stress (all others limited by deflection). Pipe walls require reinforcing at point of support bearing in accordance with subject 7500. GENERAL APPLICATION: 1, Spans shall be considered basic and represent the value "L". The actual working spans shall be a function of "L" as indicated on the “typical piping diagrams* shown in subject 3140. 2. Unit line weights shall be used in conjunction with the "weight tables" in appendix A for the purpose of determining support Toadings. GENERAL NOTES: Hydrostatic Testing - Spans are adequate without the addition of auxiliary Supports for lines on shoes. For bare pipe lines see subject 7500. Pulsating Lines - Spans shall not be used. (Refer to subject 3400) BASIC CONDITIONS: Material ~ Spans shall be used for all pipe material of equivalent or (gaher, tensile strength than carbon steel = ASTM A-53 ~ ASTM A-lO6 = API-SL Insulation Weight - In accordance with the "weight tables" in appendix A. Pressure - In accordance with M.W.K. design practice. Temperature (°F) - As indicated. (Maximum - 750°F) saelvalent or nal ier Corrosion ationance then those seec‘ Grey Me eee able. Deflection - Based on (5/8" max.)‘SUBJECT Dare ‘THE M. W. KELLOGG COMPANY 3110 03 JuN 68 | DESIGN MANUAL - PIPING MECHANICAL sor 6 TABLE OF BASIC SPANS & UNIT LINE WEIGHTS (OUTSIDE BATTERY LIMIT) PIPE = varoR | PIPE ~ LiguiD BARE PIPE TARE PIPE UaSULATION HasuLaTion ewtr wATER- FILLED ‘han oeFUECT.| werent Span] oeruect. | we1ec | feet} me | yer feet] on | user tepen SSSSSS babe \ SSSSERS ASS kad SS a i : SSSSSSSSSSHSSG|DATE ‘THE M. W. KELLOGG COMPANY PAGE 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL 6 of 6 ALL_SPANS bs SENT THE VALUE + Pipe walls require reinforcing at point of support bearing in accordance with subject 7500 GENERAL APPLICATION: 1. Spans shall be considered basic and represent the value "L*", identified with an asterisk. The actual working spans shall be a function of “L** as indicated on the "Typical Piping Diagrams” shown in subject 3140. 2. where drainage of lines is required, the slope between adjacent Supports shall be equal to the deflection indicated when the actual span equals the corresponding basic span. For other spans: 4 Slope = Deflection x (se Si 2) Baste Spans 3. Unit line weights shall be used in conjunction with the "weight tables" in appendix A for the purpose of determining support loadings. Hydrostatic Testing - See subject 7500 Pulsating Lines - Spans shall not be used. (Refer to subject 3400) BASIC CONDITIONS: Material ~ Spans shall be used for all pipe material of equivalent or higher tensile strength than carbon steel - ASTM A-53 - ASTM A-106 - API-SL GR. *A". ‘Insulation Weight - In accordance with the “weight tables" in appendix A. Pressure = In accordance with M.W.K. design practice. Temperature - Up to 400°F. Corrosion Allowance - As indicated. Spans shall be used for lines of equivalent or smaller corrosion aliowance than those specified in the table. Deflection ~ As indicated (1-1/2" max.) Where less than the maximum deflection is indicated, the span is limited by stress. All others are limited by deflection.ab SIZE MINIMUM MINIMUM IN. FT. M. FT. M. 1 50 15 25 8 1-1/2 50 15 25 8 2 50 15 25 8 3 50 15 25 8 4 75 22 25 8 6 75 22 25 8 8 75 22 75 23 10 75 22 75 23 12 75 22 75 23 14 100 30 75 23 16 100 30 75 23 18 100 30 75 23 20 100 30 75 23 24 125 38 75 23 28 125 38 75 23 30 125 38 75 23 36 125 38 75 23 42 150 45 75 23 48 150 45 75 23 54 150 45 75 23 NOTES: 1, "A" DIMENSION IS DESIGNED TO TAKE 4” MOVEMENT. 2. THE ABOVE SPACINGS MAY BE VARIED TO SUIT COLUMN SPACINGS OF PIPE RACK. ABB ABE LUMMUS CREST INC, GUIDE SPACING FOR 3 IPP Prep esl Bal PIPE_RACK LINES lo | eeecCoAR IneTHE M. W. KELLOGG COMPANY. 9590 DESIGN MANUAL - PIPING MECHANICAL ors FLEXIBILITY AND STRESS INTENSIFICATION SUBJECT (Motes 2), 4, 6, 211 FACTORS TABLE 0-1" FLEXIBILITY FACTOR & AND STRESS INTENSIFICATION FACTOR Sus inensfeaven Factor oes 2, Feity — Facer iNet 2. pesay Factor Outlet Ingle Character Pesrnton 7 a 4 ? Sern a? Welding etbow or pipe bend Les ors cx Fa 2 Imes @), am ? RF a ae av Cony spaced miter tend 3.8 oo . Ei Feat + une) me nae) (ates (2 a) 8) rears TT, = see Ste miter bend wide 1.82 o9 os ‘teed ter bend ae a faqs tn) (ate 0 Welog te per ANSI 1 Oo wee AF a 8169 win = B ti 42 MO by heist aly‘THE M. W. KELLOGG COMPANY DESIGN MANUAL - PIPING MECHANICAL TABLE D-11 (CONT'D) FLEXIBILITY FACTOR & AND STRESS INTENSIFICATION FACTOR / ‘Stress imesifeation siny Factor (Motes (2), GM Flentitity Fier eves 2) SN Feitity Factor Outplane—Ineplane —Characeerisic Desert oi i ‘ . Retfrce tabrctes tee 1 29 Mee Fe wits ‘wth pad or saddle = > hotes (2, «6 « —— 1 nrvnforced fabricated toe a 22 Mae f ad hotes 2), co) ” ai t ‘S iL Ls Tr , ar ‘Extrded welding tee with 1 os St fy 2 0.080, 7) * heist Keng jee hotes (2, ca ts Welded.n contour inset 1 29 Mee f 2 at a7 wien - . act? BD eR Tezist BS (otes 2), ca, 01 fanchwaie-an fitting 1 2 ye ‘eteoraty rte = i otes (2), ta,Tae DATE THE M. W. KELLOGG COMPANY 9590 vu. 88 | DESIGN MANUAL - PIPING MECHANICAL 3 Ors TABLE D-13 (CONT'D) FLEXIBILITY FACTOR & AND STRESS INTENSIFICATION FACTOR/ . Flesibity tector for fom 1.65/8 bit tector for. are k= 1.521078 Sere incenitication fete 1 0.70273 g Stresineeraiienion teeter = 0.7518 29 ‘Suet intenaticaton actor ‘on laxity tector # 3 Eos § cans 1 En tange ey = ne 2 Enc ange ey =a o2s char |THE M. W. KELLOGG COMPANY. DESIGN MANUAL - PIPING MECHANICAL Description Factor # Butt welded joint, reduce, or weld neck Mange 1 Deube-welded sipon flange 1 Filet welded icin, or socket weld Range 1 {Uap joint ange (with ANST 816.9 tp fit sub) 1 as ‘Threaded pine jit, or threaded flange 1 Corrugated straight pipe, or corrugated or creased bend (Note (1011 5 TABLE D-1 (CONT D) NorEs: g Somencature ia tows 1x for etoows and miter bends, the nominal wall thickness of the ting 1 for tert, the nomial wal thickness of the matching pipe ‘Tem te crotch tnekness of tes, Tim pad or sade thickness ‘Soe-half ange between adjacent miter axes = mean rad of matching poe ‘Ry = bend radius of welding elbow or pipe bend 7, Ms defoiton in para 304.34 = miter spacing at center re pm eatside later of branch ro eras air met fr component. ania the absence of more rectly aplcabe sat (se pare. 3193.4, ‘he stress intensification fastor used shall be that for an reinforced fabricated ee oF‘SUBJECT Date THE M. W. KELLOGG COMPANY 3120 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL ore IMPOSED LOADS ON HORIZONTAL LINES AROSED LOADS ON HORIZONTAL LINES EXAMPLE = Gurves)DATE ‘THE M. W. KELLOGG COMPANY 03 JuN 88 | DESIGN MANUAL - PIPING MECHANICAL, EXAMPLE The following information is known: L = The basic allowable span in feet, from Subject 3110 A We The weight of the supporting line, including the contents and insulation in pounds per foot, from Subject. 3110 ~ $= The actual span between the supports in feet _-P = The imposed load in pounds 2.5 D= The distance from the point of the imposed load to the nearest support in feet Since L and W are fixed, that leaves only S, P and D that could possibly be varied and even they are often more or less fixed. Usually, the best approach is to take the actual figures for L, W, D and S and using the chart solve for the maximum load that P could be’ and compare this figure with the actual P. If the actual imposed load P is greater than the maximum allowable P, then either S, P or D must be reduced. Sometimes a reduction to two or more of these figures will result in a satisfactory answer. Assume the following condition: L = 40'- W = 122.82 Ib/ft S = 20'-0" P = 5000 Ibs (actual load) D = 4-0" $= 20' = 0.5 tr ! D= 4° = 0.2 Zs 7 ee 3° ar “Sy Enter the chart at the left where D/S = 0.2. Move horizéntally to the right until the curve where S/L = 0.5 is reached, then move vertically downward to find P/WS = 2.5. Maximum P= 2.5 WS = 2.5 x 122.82 x 20 = 6150 Ibs. Since the maximum P is greater than the actual P, the system is workable and no changes are required.SBEGT DATE THE M. W. KELLOGG COMPANY. 3130 7 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL Ors CHART _NO. I QVERHANG VARIATIONS FOR HORIZONTAL LINES QYERHANG VARIATIONS FOR HORIZONTAL LINESDATE ‘THE M. W. KELLOGG COMPANY 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL CHART NO, NOTES 1. The sum of dimensions C & D in Chart I must be equal to at least 0.9L For determination of basic span L see Subject 3110 . AI] dimensions are in feet EXAMPLE Enter the chart with either dimension "A" or "B". Preferably use the dimension that has the point of support fixed and allow the other point of Support to be varied. Assume the following conditions: Line size 8" Schedule 40 Corrosion allowance 0.10" Line is liquid filled Line is insulated Design temperature 300°F Dim. "A" is fixed at 15'-0" “L*’from subject 3110 is 33'-0" Enter the chart at the point along the bottom line where dimension “A" equals 15'-0"; then move up vertically to the point where curve "L" is intersected equal to 33'-0"; then move horizontally to the right to find the maximum dimension of "B*, which, in this example, equals 12'-6". This means that the actual dimension of "B" must be 12'-6" or less.DATE THE M. W. KELLOGG COMPANY 03 JUN 8 | DESIGN MANUAL - PIPING MECHANICAL ‘SUBJECT 3130 PAGE 30F 6 CHART NO. 11 QVERHANG VARIATIONS FOR HORIZONTAL LINES <— DATE ‘THE M. W. KELLOGG COMPANY 03 JUN 88 | DESIGN MANUAL - PIPING MECHANICAL te CHART NO. IT NOTES 3. The sum of dimensions C & D in Chart II must be equal to at least 0.9L 2. For determination of basic span L see Subject 3110 3. All dimensions are in feet EXAMPLE Enter the chart with either dimension "A" or "B". Preferably use the dimension that is fixed by the points of support fixed and allow the other dimension to be varied. Assume the following conditions: Line size 12" Schedule 3/8" wall Corrosion allowance 0.10" Line is water filled Line #5 uninsulated Design temperature 100°F Dim. "A" is fixed at 10'-0"- “L" from subject 3110 is 40-0" Enter the chart at the point along the bottom line where dimension "A" equals 10'-0"; then move up vertically to the point where curve "L* is intersected equal to 40'-0"; then move horizontally to the right to tind the maximum dimension of *B*, which, in this example, equals 22'-6", This means that the actual dimension of *B* must be 22'-6" or less.DATE 03 JUN 88 ‘THE M. W. KELLOGG COMPANY DESIGN MANUAL - PIPING MECHANICAL, ‘SUBJECT 3130 PAGE SOF 6 CHART NO. IIT QVERHANG VARIATIONS FOR HORIZONTAL LINES CHERHANG VARIATIONS FOR HORIZONTAL LINES age [> EXAMPLESuaeeT DATE THE M. W. KELLOGG COMPANY 3140 Juur 88 | DESIGN MANUAL- PIPING MECHANICAL | 1 "5p TYPICAL PIPING DIAGRAMS ~ SUPPORT LOCATIONS TAPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS General_Notes 1, The actual piping system can usually be broken down into typical diagrans ‘as shown on the following pages. When a complete diagram does not apply, applicable sections from different diagrans can be seed to make up the system. 2. For the determination of the basic span "L" for pipe within battery limit or “L*" for pipe outside battery limit, see Subject 3110. 3. The basic span shall be adjusted accordingly by the sustained Tength of Pipe on either side of the support. See the Table I. 4. For imposed loads see Subject 3120 -5. For overhang variations see Subject 3130 TABLE I SUSTAINED LENGTH SPAN LENGTH 0.45t (min) 1.22L or 1,10L* 0.221 (min.) Lor L* Less than 0.2L 0.90L or 0.90L*‘SUBJECT DATE ‘THE M. W. KELLOGG COMPANY 3140 JULY 88 DESIGN MANUAL - PIPING MECHANICAL TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS RELLLIPING DIAGRAMS - SUPPORT LOCATIONS See Subject 3130 for Overhang Variations. ss A See Subject 3150 for Guide Spacings. DIAGRAM NO. 1 See Subject 3150 for Guide Spacings. DIAGRAM_NO.2 cuDATE THE M. W. KELLOGG COMPANY JULY 88, DESIGN MANUAL - PIPING MECHANICAL TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS ATEICAL PIPING DIAGRAMS - SUPPORT LOCATIONS pl see Subject 3150 for Length/Radius of Gyration DTAGRAM NO. 3 See Subject 3150 for Length over Radius of Gyration 4 DIAGRAM No.4‘SUBJECT THE M. W. KELLOGG COMPANY 3140 DESIGN MANUAL - PIPING MECHANICAL TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS EG DIAGRAMS - SUPPORT LOCATIONS See Subject 3150 for Guide Spacings. Dh, DIAGRAM NO. 5 See Subject 3130 for Overhang Variations. DIAGRAM NO. 6‘SUBJECT ‘DATE THE M. W. KELLOGG COMPANY +3140 Jury 88 | DESIGN MANUAL-PIPING MECHANICAL | 5"A°%o TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS LIPING DIAGRAMS - SUPPORT LOCATIONS See Subject 3150 for Length/Radius of Gyration, ty DIAGRAM HO. 7 See Subject 3150 for Guide Spacings See Subject 3130 for Overhang wh Variations. DIAGRAM NO.8 LTHE M. W. KELLOGG COMPANY DESIGN MANUAL - PIPING MECHANICAL, TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS EALEIPING DIAGRAMS = SUPPORT LOCATIONS See Subject 3130 for Overhang Variations, cs See Subject 3150 for Guide Spacing ee DIAGRAM NO. 9 See Subject 3150 for Length over Radius of gyration. See Subject 3150 for Guide Spacings. DIAGRAM NO. 10‘SUBJECT DATE THE M. W. KELLOGG COMPANY 3140 JULY 88 DESIGN MANUAL - PIPING MECHANICAL TYPICAL PIPING DIAGRAMS = SUPPORT LOCATIONS ALLEIPING DIAGRAMS > SUPPORT LOCATIONS See Subject 3150 for Length over Radius of Gyration, See Subject 3150 for Length/Radius of Gyration. OIAGRAM NO._11 we See Subject 3130 for Over- hang Variations. See Subject 3150 for Length/Radius of Gyration. DIAGRAM NO. 12SUBJECT 3140 THE M. W. KELLOGG COMPANY JULY 88 DESIGN MANUAL - PIPING MECHANICAL, TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS ELIIPING DIAGRAMS - SUPPORT LOCATIONS, DIAGRAM NO. 13 See Subject 3130 for Overhang Variations. See Subject 3130 for Overhang Variations. DIAGRAM NO. 14 —‘SUBJECT 3140 DATE THE M. W. KELLOGG COMPANY ion 88 | DESIGN MANUAL - PIPING MECHANICAL TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS TIEICAL PIPING DIAGRAMS - SUPPORT LOCATIONS See Subject 3130 for 7 Dverhang “Variations. See Subject 3130 for __-—_ Overhang Variations. DIAGRAM NO. 15 See Subject 3120 for __——_ Imposed Loads. DIAGRAM NO._16 LL‘SUBJECT | DATE ‘THE M. W. KELLOGG COMPANY 3140 wuLy 88 | DESIGN MANUAL- PIPING MECHANICAL | _10°¢10 TYPICAL PIPING DIAGRAMS - SUPPORT LOCATIONS See Subject 3130 for Overhang Variations. DIAGRAM NO. 17‘SUBJECT DATE THE M. W. KELLOGG COMPANY 3150 PAGE JUL 88 DESIGN MANUAL - PIPING MECHANICAL 10F 1 VERTICAL GUIDE SPACINGS FOR COMPRESSION MEMBERS (*) _ ~ CFE) LINE SIZE SCH 10 SCH 40 SCH 80 SCH 160 1" Ta 7.0 6.8 6.4 1-1/2" 10.5 10.3 10.0 9.7 ey 13.3 13.1 12.7 12.1 2-1/2" 16.2 15.7 15.4 14.9 3" 19.9 19.4 18.9 18.2 an 25.8 25.1 24.6 23.6 6" 23.0 22.4 22.9 21.0 8" 30.0 29.4 28.8 27.5 Jo" 37.4 36.7 36.0 34.3 12" 44.4 43.7 42.7 40.7 14" 48.6 48.0 46.9 44.8 16" 55.7 54.8 53.7 51.2 18" 62.8 61.7 60.4 57.7 20" 69.8 68.6 67.2 64.1 24" 84.0 82.9 80.7 77.0 Guide Spacings are based on the following ratios of length over radius of gyration (L/R): UR <= 200 for lines < 4" diameter and 6 LR <= 120 for lines >=“H" diameter (+) Compression member is defined for use in this table as a vertical line Supported at the lowest elevation.DATE ‘THE M. W. KELLOGG COMPANY JUN 88 DESIGN MANUAL - PIPING MECHANICAL VERTICAL GUIDE SPACING TABLE MAXIMUM SPACING OF GUIDES ( h. Pipe Insul. Wind Pres. Wind Pres. Wind Pres. Wind Pres. Wind Pres. Size__Thick 30 P.S.F. 35 P.S.F. 40 PSF. 45 PSF. 50 P.S.F. i 2 22'-0" 19!-0" 17'-0" 15'-0" 13'-0" 41/2" 1" 23 20'-0" 17'-0" 15'-0" 14'-0" 2" 1 24-0" 20'-0" 18'-0" 16'-0" 14'-0" 3 1 27'-0" 23'-0" 20'-0" 18'-0" 16'-0" an 1 29'-0" 25'-0" 22'-0" 19'-0" 17'-0" so" 2" 33!-0" 28'-0" 25'-0" 22'-0" 20'-0" 8" 2" 37'-0" 32'-0" 28'-0" 24°-0" "__22'-0" Osa 2") 41'-0" 35-0" 31'-0" 27'-0" 25'-0" 12" ae 45-0" 38'-0" 34'-0" 30'-0" 27'-0" la" 47'-0" 40'-0" 35'-0" 31'-0" 28'-0" igsteaae ss] 50'-0" 43! -0" 38'-0" 33'-0" 30-0" ig" __3" 53'-0" 45'-0" 40'-0" 35'-0" 32'-0" 20" 3" 56'-0" 48'-0" 42' 37'-0" 34'-0" 24" 3" 60'-0" 51'-0" 45'-0" 40'-0" 36'-0" GENERAL noTES 1, For lines with insulation thicknesses larger than those shown, the reduced guide spacing (hl) may be found by the following formula: hl = h x o1/02 Where: Figere 1 Figure 2 Figure 3 Figure 4Ls 3. THE M. W. KELLOGG COMPANY DESIGN MANUAL - PIPING MECHANICAL D1 = 0.0. of pipe in inches + twice the given insulation thickness in inches from the above table, 02 = 0.0. of pipe in inches + twice the actual insulation thickness in inches, as shown in the nomenclature. The guide Spacings shown are only for lines that are supported above the guides, as shown in Figures 1 through 4. In setting the guide elevations, be sure to check for interferences between the guide clips attached to the vessels and items seen as nozzles, nozzle reinforcing pads, platform clips and known werd Seams. rR hve mn Figure 1 Figure 2 Figure 3 Figure 4‘SUBUECT DATE THE M. W. KELLOGG COMPANY 3300 ww 88 | DESIGN MANUAL- PIPING MECHANICAL | 3°s*"3 HORIZONTAL GUIDE SPACING FOR WIND VIBRATION HORIZONTAL GUIDE SPACING FOR WIND VIBRATION - Horizontal Pipe on Support Structures 6" diameter or less - every other yard bent or equivalent 8" to 24" diameter every third yard bent or equivalent 26" diameter and over - every fourth yard bent or equivalent This spacing allows for the effect of friction on the unguided supports which restricts vibrating motion. Adjust for pipes which are shielded from the wind. - Horizontal Pipe Supported by Hangers Usually guide at every other hanger except where the vertical guide spacing indicates a greater spacing or where the pipe is shielded from the wind. A hanger restrains pipe motion Tess than when the pipe is resting on a support structure.CAPSAR TI - User's ulde WRC 107 (Vessel Stresses) 107 to define the applicable orientations of the applied loads and stresses for both spheri- cal and cylindrical vessels are shown in the figure below. SPHERICAL SHELLS To Define WRC Axes: 1) Paaxis: Along the Nozzle centerline and positive entering the vessel (CYLINDRICAL SHELLS ‘To Define WRC Axes: 1) Paaxis: Along the Nozzle centerline and Positive entering the vessel Hower, means stress on inside of vessel at junetion ‘A-Positon on vessel at junction, along neg ative MI axis B-Position on vesse! at junction, along posi- tive MI axis, (C-Positon on vessel at junction, along posi- tive M2 axis, D-Position on vessel at junction, along neg- ative M2 axis, Ithas also been a common practice to use WRC 107 to conservatively estimate vessel 2) Ml-axis: Perpendicular to the nozzle | 2) MC-axis: Along the vessel centerline and centerline along convenient global | positive t correspond with any parallel glo- ais. bal axis, 3) M2-axis: Cross the P-axis into the MI | 3) M2-axis: Cross the P-axis withthe MC axis, axis and the result isthe M2-axis, andthe result isthe ML-ais, To Define WRC Stress Points: ‘To Define WRC Stress Points: ‘supper, means stress on outside of vessel | u-upper, means stress on outside of vessel wall at wall at junetion, junction. Hower, means stress inside of vessel at june tion A-Position on vessel at junction, along negative MC axis. 'B-Position on vessel at junction, along positive MC axis. (C-Position on vessel at junction, along positive MLaxis, D-Position on vessel at junction, along negative ML axis. ‘Note: Shear axis “VC” is parallel, and in the samme direction as the bending axis "ML", Shear axis "VL" is parallel, and in the ‘opposite direction asthe bending axis ce WRC Axes Orientation shell stress state at the edge of a reinforcing pad, if any. The stress state in the vessel wall when the nozzle has a reinforcing pad can be estimated by considering a solid plug, with an outside diameter equal to the O.D. of the reinforcing pad, subjected to the same nozzle loading. Equipment and Component Compliance 129y HOT TEVPERATLFE PIPINS MN aia toaeae aA% ny 35 ‘This is the Proprietary Information of Brown & Root Energy Services A Division of Kellogg Brown & Root, Inc. This Document and its Contents May Not be Used or Copied Without the Expressed Approval of Kellogg Brown & Root Inc.APPENDIX C Hot Temperature Piping, Example No. 2 HOT TEMPERATURE PIPING EXAMPLE NO. 2 APPLICATION: FLARE SYSTEM ON OFFSHORE PLATFORMS, PIPING DESIGN TEMPERATURE: 93 °C (200 °F) STEP 1: Study Expansions 1A. Knockout drum, Calculate nozzle movements base on support and anchor location (shown). 1B. Pipe Header 1. Calculate total E-W expansion based on total length of piping in that direction and coefficient of expansion for piping design temperature and material. Use Table on page 17. 1C. Sub-headers 2, 3, and 4. Follow 1B and determine total thermal expansion for each sub-header. STEP 2: Locate Expansion Loop Anchors First size thermal expansion loop using chart on page 20. Then locate loop approximately in the middle of pipe run (Header 1). STEP 3: Locate Anchors H1, H2 ~ Locate on both sides of the expansion loop so that maximum expansion going to the loop from each anchor must not exceed 6” (150 mm). HS ~ Locate approximately in the middle of sub-header 2. ‘H4 ~ Locate in such way that offset in E-W run of sub-header 3 will be sufficient to absorb thermal growth. Use Table on page 18 to obtain required offset leg. H3 — Locate close to middle of E-W run, H6 — Locate close to elbow but offset in E-W direction must be enough to absorb thermal expansion. 56 This is the Proprietary Information of Brown & Root Energy Services A Division of Kellogg Brown & Root, Inc. This Document and its Contents May Not be Used or Copied Without the Expressed Approval of Kellogg Brown & Root Inc.NOTE: In case of piping system run on two or more platforms and bridges, add relative platform — platform, platform — bridge movement to calculated thermal expansion. STEP 4: Locate Guides Guides help to keep pipe in place laterally during system start-up, normal operation, earthquake, relative platform movement, wind transportation. Use guide spacing chart. Do rot locate guide close to branch connection and elbows to permit piping expansion. STEP 5: Locate Pipe Support Use pipe support span table for maximum allowed span and follow rules on page to prevent over hang. 37 ‘This is the Proprietary Information of Brown & Root Energy Services A Division of Kellogg Brown & Root, Inc. ‘This Document and its Contents May Not be Used or Copied Without the Expressed Approval of Kellogg Brown & Root Inc.