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07-UHPT Urea PDF
07-UHPT Urea PDF
A company
of ThyssenKrupp
Technologies
TK
[ NH2 ] 2CO
02
Latest references
Capacity
(mt/Day)
2007
2006
2006
2006
2005
2005
2005
2005
2005
2004
2004
2004
2004
2004
2003
2003
2002
2002
2002
2002
2002
2.000
2.000
1.925
1.750
1.500
2.000
1.500
1.750
1.925
1.925
1.925
3.250
1.050
1.725
2.000
1.725
1.700
1.750
1.750
03
Your advantages
Superior quality and technology
Due to decades of experience and the
Reliable partner
cooperation with all important licensors
Uhde valves are custom-tailored
like Stamicarbon, Snamprogetti, Urea
Permanent exchange of experiences
Casale or Toyo Engineering, Uhde High
with clients and licensors
Pressure Technologies has become one
Selection of first-class components
of the leading suppliers in the fertilizer
Support and after-sales service
field.
Prefabrication of complete piping
Over 60 reference plants equipped
Uhde High Pressure Technologies designs,
according to most major licenses
fabricates and supplies valves, fittings
Cooperation with all international
and prefabricated piping for every wellengineering contractors like
known licensor and customer.
Snamprogetti, Mitsubishi Heavy
Industries, Kawasaki Heavy Industries,
Toyo, Uhde GmbH
50 years of experience for high-pressure Urea equipment
Life long spare parts
04
Pressure ranges
200 - 500 bar (20 - 50 MPa
2900 - 7250 psi)
Nominal diameters
1/2 - 16"
Connections
Threaded flange with lens-type seal
Welding neck flange with diverse seals
Weld-on ends
Weld-on ends, sleeve-type
Clamp connections
Special flanged connection
Actuators
Hand wheel up to 2.5"
Spur gear from 3" up
Pneumatic diaphragm actuator or
piston actuator
Materials
Name
1.4429
1.4435
1.4466
Safurex
Ferralium 255
HVD1
1.4462
1.0566
Description
316 LN mod.
X2CrNiMoN17-13-3
SA 336 F316 L mod.
25Cr-22Ni-2Mo
Code Case 2038
UNS S32906
Code Case 2295-2
ASTM A473 UNS S32550
X2CrNiMoCuN25-6-3
1.4592
X5CrNiMoCuN25-8
SA 479 S 31803
SA 350 LF2
Notes
STAC BC.01/ Snamprogetti SPC.CR.VR.510
STAC BC.01/ Snamprogetti SPC.CR.VR.510
STAC BC.05/ Snamprogetti SPC.CR.VR.510
STAC BE.06
STAC BE.01
Valves
Experience from Thousands of Valves
05
06
Control valves
The control valve is an essential constituent for the process. This valve is characterized by high speed, high positioning
accuracy and a long service life.
High accuracy is achieved by an electronic
valve positioner designed for rapid signal
conditioning. The position of the valve stem
is measured using a position transmitter
in order to obtain great reproduction.
Many years of experience in the designrelated arrangement of the seat and the
cone and in the selection of the appropriate materials led to the achievement
of long service lives. The simple and
robust structure of the valve and the control parts results in the highest degree of
functional safety.
Site Installation
07
08
HP piping
Fabrication of HP piping for Urea plants
References up to 16" HP piping
Bending and welding of pipe classes
according to Uhde HPT Standards
PN-200, PN-325 und PN-500
Heat exchanger
The hairpin exchanger can be operated for
a pressure range up to hundreds of bars
on tube- or shell-side. The exchangers
have a big surface and a narrow design
to place them into an existing plant.
Controlling aggressive fluids
The standard method of testing stainless
steel used for urea plants is the Huey test,
however, depending on the materials, the
Streicher test or Strauss test can also be
applied.
Piping
Thousands of Meters of Piping Experience
09
10
Pre-assembly
11
Project management
Engineering
In house manufacturing
Erection, supervision
Tests
Flow measurement
Sizing of process-critical control valves
for Urea plants (Cv measurement)
Pressure test
Leakage test
Functional test (On/Off and control)
Performance test (speed measurement)
Service
Transportation service
Erection
Commissioning
Training of operating personnel
Introduction into high-pressure
technology
Conceptual design of the HP valves
High-pressure components
Assembly and disassembly of
components
Maintenance and repair
After-Sales service
Lifetime supply of spare parts
Emergency stock of special
materials
Recommendation for optimized
design and improved material
Repair and overhauling of damaged
plants and components
Supervision at site during erection,
commissioning or overhauling
Machining
Flow measurement
Assembly
Training
Supercritical Fluids
HPP
Waterjet Cutting
Visit us at
www.uhde-hpt.com
empeer 2/ 2007,
technical modifications reserved
LDPE