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AWS D1.1 Prequalified Welding Procedure Specification (pWPS)

Identification #
P1-A-Lh-Structural Rev. 0
Originated by
Z.N.G. Neer
Date
9/19/00
Authorised by
John Smith
Date
9/19/00
Joint design used
Position
Joint type
B - Butt joint
Welding
Groove All
Joint design
Single V groove (2)
position:
Backing
Yes
Fillet n/a
Backing material Carbon Steel
Vertical
Up
progression
Root opening
(in.) 1/4, +1/16, -0 (+1/4, -1/16)
Electrical characteristics
(R)*
Transfer mode
Root face (f)* (in.) n/a
N/A
(GMAW)
Grove angle
(deg.) 45, +10, -0 (+10, -5)
Current type
DCEP
(a)*
Other
Radius (J (deg.) n/a
Technique
U)*
Stringer or weave
Back gouging
No
Stringer or Weave
bead
Back gouging
n/a
Multi/single pass
method
Single or Multiple
Base metals
*Datum AsDetailed (As Fit-Up) (per side)
Number of electrodes Single electrode
Spec. type or grade SA-36 (UNS K02600)
Longitudinal
Groove
Spacing:
Thickness:
T1:unlimited
(in.)
(in.)
Lateral (in.) Fillet (in.) n/a
Angle (deg.) Diameter
(in.) (Pipe)
Contact tube to
(in.) work
Filler metals
AWS Specification 5.1
Peening
Not permitted
AWS
Interpass cleaning
Brushing or grinding
E7018
Classification
Preheat
Shielding
Min.
Preheat
See notes
Flux
temp.:
(F)
Electrode-flux
Interpass
(class)
See notes
temp.: Min.(F)
Gas composition Max.(F)) See notes
Gas flow rate (cfh) Post weld heat treatment
Gas cup size (in.) Company name
Welding process
Process type

ASME IX Corporation
SMAW
Manual

Temperature (F) None

Time

(hrs) -

Welding procedure
Wire
Filler
Travel
Filler
Current
feed
metal
speed
Layer Pass Process metal
type / Amps speed Volts
diameter
class
polarity
(in.)
(in./min)
(in./min)
70All All SMAW E7018 3/32 DCEP
manual manual
110
90 All All SMAW E7018
1/8
DCEP
manual manual
150
120All All SMAW E7018 5/32 DCEP
manual manual
190
170All All SMAW E7018 3/16 DCEP
manual manual
280

Joint details

Designation B-U2a
NOTES
PREHEAT/INTERPASS
For thickness 1/8 to 3/4(in.): 32(F). Preheat to 70(F) if the base metal temperature is below
32(F).
Over 3/4 thru 1-1/2(in.): 50(F).
Over 1-1/2 thru 2-1/2(in.): 150(F).
Over 2-1/2(in.): 225(F).
Welding Engineer
Name
Z.N.G. Neer
Date
9/19/00

Signature

QA Manager
Name
John Smith
Date
9/19/00

Signature