Professional Documents
Culture Documents
Giáo Trình CNC Cho Máy Phay - Bùi Quý Tuấn
Giáo Trình CNC Cho Máy Phay - Bùi Quý Tuấn
Ni dung
A) Chun b lp trnh.
B) M lnh G.
C) M lnh M.
D) M lnh T,S v M.
E) M lnh D v H.
F) Chng trnh v d.
Bi Qu Tun
Chng A
Chun b lp trnh
1.
Chng trnh l g ?
Bn ngh g khi bn nghe thy thut ng
gi l lp trnh .
Bn ngh chng trnh l mt s kin th
thao, mt bi tp mang tnh gio dc,hay
mt thao tc my tnh ?.Ni chung
chng trnh l mt tp hp cc khi lnh
ch dn cha ng ni dung k hoch hoc
l c vit ra nhm thc hin mt cng
vic, tun theo mt s quy lut nht nh.
O0001
G91 G28 Z0 T9001
M06
N1
G90 G00 G54 X90.0 Y105.0;
G43 Z30.0 H01 S440 T5002;
M03;
G01 Z0 F2000;
iu khin my NC cn phi c mt
chng trnh tt. Tt cc hot ng ca
my gm c :chuyn ng quay ca trc
chnh, chuyn ng ca dng c, iu
khin cht lm ngui u c th c iu
khin bng chng trnh.
Chng trnh c lp bng cc k t v
ch s. Hnh nh bn tri minh ho mt
on chng trnh.
Ni dung c a ra sau y trnh by
nhng bc cn thit vit mt chng
trnh. Xin hy c cn thn trc khi tin
2.
Ngi lp chng trnh phi c kin thc v gia cng vit chng
trnh trn c s nhng kin thc ny v nn c k nhng iu sau y
m bo cc hot ng chnh xc, hiu qu v an ton.
Ngi lp chng trnh phi:
1. C hiu bit v l thuyt ct gt.
2. C kin thc v g, phi quyt nh c phng php
gia cng v m bo c qu trnh hot ng an ton v chnh
Bi Qu Tun
xc.
Chn c dng ct thch hp trn c s phn tch cc iu
kin gia cng :hnh dng, vt liu phi, tc quay, lng chay
dao, chiu su ct, chiu rng ct trnh cc s c c th pht
sinh trong qu trnh gia cng.
Hiu r kh nng gia cng ca my ang s dng.
Bit cc thit b an ton v chc nng kho lin ng ca my
ang s dng.
Hiu cc chc nng ca my lin quan ti vic lp trnh.
3.
4.
5.
6.
3.
Lp chng trnh l g?
Nhng hot ng cn thit khi lp
mt chng trnh ?
1. Kim tra bn v xc
nh yu cu gia cng. Bn
v phi c kim tra k
hiu c cc yu cu cn
thit.
2. Phn tch cc phn gia
cng, xc nh g v
dng c cn thit.
Bc
Miu t
M dng
c
Phay mt
02
u
2
Khoan
03
Bi Qu Tun
O0001
G91 G28 T9001;
M06;
N1;
G90 G00 G54 X90.0 Y105.0
................
4.
Bi Qu Tun
5.
Thit lp
Bi Qu Tun
Sn xut
hng lot
a. Cc mc cn kim tra.
Cc mc cn kim tra trc khi gia cng c tm tt theo bng sau. Kim
tra nhng mc ny m bo qu trnh gia cng ch nh xc v an ton
c bn
v
Cc iu
kin gia
cng
Cc mc kim tra
1
Dung sai trn bn v?
2
Hiu c cc k hiu th hin chnh xc cha ?
3
Bit r vt liu v hnh dng phi cha?
4
Hiu r cc qu trnh thc hin trc v sau trn trung
tm gia cng cha?
5
Hiu c mu cht khi gia cng cha?
6
Xc nh chnh xc gc phi cha?
7
Hiu r v phi cha?
8
c k tt c cc kch thc v ghi ch trn bn v
cha?
9
C gi sch s bn vv chc chn rng khng cn
thng tin no khng hiu.
Cc mc kim tra
1
Cc iu kin gia cng ph hp vi hnh dng v vt
liu phi khng.?
2
Phng php nh v chun cha ?
3
La chn ng dng c ct cha?
4
Th t cc bc gia cng c ph hp vi hnh dng v
vt liu phi khng ?
5
Liu c kh nng va p trong qu trnh gia cng?
6
Chun b phiu cng ngh cha
Cc mc kim tra
1
Liu chng trnh ang c vit c ph hp vi hnh
dng v vt liu phi khng?
Bi Qu Tun
2
3
4
5
6
7
8
Nhp
chng
trnh
Kp dng
c
(Mouting
Tool)
2
3
4
5
6
7
8
9
10
11
Bi Qu Tun
Cc mc kim tra
i dao v phn chui dao c lm sch trc khi kp
cha?
Dng c c th b mn hoc m khng ?
Hnh dng v vt liu dng c ph hp vi phi khng?
Dng c c kp ln i dao ng cha?
Chiu di dng c c ph hp khng?
Khi kp trc dao khot ln trc chnh, u dng c c
hng ngc vi hng di chuyn ca dng c khng?
Tt c dng c c ng k cha?
M dng c c c nhp chnh xc khng?
M s dng c c phn phi ph hp vi kch thc
dng c khng?
lu n khong cch lin k vi dng c c ng
knh ln cha?
Trong kho dao c b tr hp l cc khong trng gia l
t dao to v dao nh cha?
Cc mc kim tra
1
2
3
B dao
(Tool
Offset)
4
5
6
7
8
9
10
11
1
2
3
4
5
Chy th
khng ct
(Dry run)
6
7
8
9
10
Bi Qu Tun
2
3
4
5
Chy ct
th
(Test
cutting)
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
o lng
(Measuring
)
7
8
1
2
3
sn xut
hng lot
4
5
Bi Qu Tun
Ca ng cha?
Chc nng chy chng trnh theo khi lnh n c
bt cha?
iu kin gia cng ( chiu su ct, chiu rng ct, lng
chy dao, tc trc chnh) hp l cha ?
Trnh t nguyn cng v bc gia cng c ph hp vi
hnh dng v vt liu phi hay khng?
La chn dng c ct hp l cha?
La chn g ph hp khng?
Phng php kp phi ng ng cha?
Qu trnh ct c th c quan st khng ?
Lu lng v hng phun dung dch lm ngui c ng
khng?
Dng c ct c th va p vi phi v g khng?
Kch thc c c o sau ct th cha ?
Cng tc Override trn bng iu khin c c t ti
% ph hp vi lng chy dao nhanh v chy dao ct
gt khng?
C th dng my khn cp trong qu trnh gia cng
khng?
Cc mc kim tra
chnh xc dng c o c ph hp khng?
La chn dng c o ng khng?
Trnh t o ng khng?
Phng php o ph hp cha?
Vng c o c c xc nh r rng khng?
Vng c o c th b ln phoi v dung dich lm mt
khng?
Kch thc c c o sau qu trnh ct th hay khng?
Khi o, phi c c lm mt khng ?
Cc mc kim tra
Kho DOOR INTERLOCK c t vo v tr
Nomal cha?
Ca ng cha?
Tt c cc chc nng NC nh SingleBlock kim tra
chng trnh c tt cha?
Mc tiu thi gian gia cng cho mt phi l bao nhiu?
mn dao c c kim sot khng ?
Hanoi University of Industry
(Mass
6
production)
ch
Bi Qu Tun
O0001
G91G28Z0T9001
M06;
N1;------------------------------------------------ S th t
G90G00G54X90.0Y105.0;
G91G28Z0M05;
M01;
M06;
N2;------------------------------------------------ S th t
G90G00G54X0Y0;
M30;
1. Nu mt s th t c s ch s ln hn 5, th 5 ch s t v tr
c gi tr nh nht c nhn l s th t
2. Khng nht thit phi s dng s th t.
Nu mt dung lng chng trnh qu di v vt qu sc cha ca
b nh th t s th t vo v tr bt u ca mi nguyn cng (hay bc),
hoc khng s dng s th t, iu ny s gip tit kim b nh.
6.3. on chng trnh (Part Program).
on chng trnh cha cc thng tin cn thit cho vic thc hin tng
nguyn cng (hay bc) c tin hnh bi mt dng c.
O0001;
G91G28Z0T9001;
M06;
N1;
G90G00G54X90.0Y105.0;
G43Z30.0H1S440T502;
M01;
M06;
Bi Qu Tun
N2;
G90G00G54X0Y0;
G43Z30.0H2S800T5002;
G91G28Z0M05;
M01;
M06
6.4.
a ch (Address).
S dng ch ci trong bng Alphabet nh ngha mt a ch.
G01
Z0
F2000
a ch
6.5. D liu (Data).
Nhng s (bao gm k hiu v du chm thp phn) theo sau a ch c
gi l D liu.
G01 Z0 F2000
ch
D liu.
Ngoi ra, cc thng tin khc a vo h thng NC cho vic gia cng
phi cng c gi l d liu.
Xc nh r kiu ca d liu t vic gii thch khi lnh
6.6.
T lnh (Word).
T lnh l n v nh nht gi mt chc nng xc nh. Mt t
bao gm c a ch v d liu.
G01
Z0
F2000
T
6.7. Khi lnh (Block).
Khi lnh l n v lnh nh nht cn thit iu khin my, ng thi
cng l n v nh nht to nn chng trnh. Mt khi lnh bao gm nhiu
t lnh.
Trong chng trnh, mi dng lnh tng ng vi mt khi lnh.
Bi Qu Tun
6.8.
Tm tt.
Mt chng trnh bao gm cc t lnh, s kt hp ca a ch v d
liu, mt khi lnh bao gm nhiu t lnh, nh c minh ho sau y:
O0001;---------------------------------------s chng trnh.
G91G28Z0T9001;-------------------------khi lnh
N1;--------------------------------------------s th t
G90G00G54X90.0Y105.0;
on
G91G28Z0M05;---------------------------khi lnh.
chng
Chng
M01;
trnh
trnh
M06;
N2;------------------------------------------- s th t.
on
G90G00G54X0Y0;----------------------- khi lnh
chng
trnh
:
G91G28Z0M05;
M30;----------------------------------------- khi lnh
7.
Bi Qu Tun
Bn my
u trc
chnh
7.2.
Vi lot my
cc k
xc nh
chuyn ng.
Bi Qu Tun
MV,SV,SVD,
hiu(+),(-)
hng cc trc
Trc c iu khin.
X
Chuyn ng thc.
Chuyn ng gi nh
khi lp trnh
Nu dng c c gi
Trng hp lnh
X+__,
nh l di chuyn trong
bn my di chuyn sang khi bn my khng
tri ,khi quan st my t chuyn ng, c ngha
mt phng trc
l dng c di chuyn
sang phi
Vi lnh Y+__ th
Nu dng c c gi
nh l di chuyn trong
bn my chy v pha
ngi iu khin.
khi bn my khng
chuyn ng, c ngha
l dng c di chuyn
sang t v tr ngi
iu khin ti thn my
Vi lnh Z+__ th
Cng h-ng vi chuyn
bn my i ln, theo
ng thc
hng nhn t mt
trc
8.
im gc phi.
2).Khi dng hnh hc ca chi tit gia cng c tnh i xng, chn gc phi
nh hnh v tnh ton to d dng.
Bi Qu Tun
9.
To lp trnh.
Bi Qu Tun
Lnh gia s.
Lnh gia s nh ngha to mt im bng cch ch ra khong
cch di chuyn t im hin ti. Chiu dng ch ra rng im nm theo
hng dng so vi im hin ti.
Ch lnh gia s c xc nh vi lnh G91
Bi Qu Tun
G90X10.0Y10.0;...................................(1).
G91X-30.0Y10.0;..................................(2).
1). Vi to du dng c th b nhng du m th khng
c b.
X+30.0
X30.0.
Y-10.0
Y-10.0.
2). Gi tr c vit trong (O,O)
trong hnh bn l gi tr to
ca (X,Y)
Din t lnh gia s (2).
S dng lnh gia s di chuyn qua cc im (1),(2),(3) v (4).
Bi Qu Tun
G90X-175.0Y-100.0Z50.0;....................(1).
G91X350.0(Y0)(Z0);..............................(2).
(G91)(X0)Y200.0(Z0);............................(3).
(G91)X-350.(Y0)(Z0);.............................(4).
Cc t lnh trong (...), tng t
cc khi lnh trc , c th
c b qua.
9.2.
Tm tt.
S khc nhau gia lp trnh theo to tuyt i v gia s c tm
tt theo bng di y.
Lp trnh tuyt i
K t a ch.
G90(X_;Y_;Z_;)
Lp trnh tng i
G91(X_;Y_;Z_;)
ngha du (+,-)
th hin vng tn ti
ca im
ngha ca gi tr s.
khong cch so vi gc
phi
Hnh trnh cn di
chuyn tip theo
im gc phi
im tham chiu
Bi Qu Tun
(X0,Y0,Z0).
ch
Bi Qu Tun
Cc chc nng.
M G
M M
M S
M F
M T
Bi Qu Tun
Ch nh m s dng c.
V d :T1;......................l gi dng c ct s 1.
Ch nh m s b bn knh dng c
V d:D1;.......................b bn knh dng c theo gi tr
lu trong a ch 1 ca b nh.
Ch nh m s b chiu di dng c
V d :H01.....................b chiu di dng c theo gi tr
lu trong a ch 1 ca b nh.
M D
M H
T v a ch.
Bng di y a ra v gii thch cc T v a ch c s dng
trong chng trnh :
Chc nng
S chng trnh
a ch
:(ISO)/O(EIA).
ngha.
S chng trnh
S th t
Chc nng chun b.
T kho kch thc
N
G
X,Y,Z,A,B,C
R
I,J,K
S th t
Dng chuyn ng
Lnh di chuyn theo cc
trc:
Cung bn knh, gc R.
To tm ....
Tc tin dao,bc
ren.
Tc quay trc chnh.
Chc nng hn hp
M s b dng c
Dng
S chng trnh
nh r s tip theo
Lp i lp li
Bi Qu Tun
T
M B
H
P,U,X
P
P,Q
P
S hiu dng c s ,m
s b dng c .
iu khin tt m
my.......
.........................................
M s b
Thi gian dng.
gi s tn chng trnh
con.
S ln lp trong chng
trnh
m s ln lp trong
chng trnh con
T v a ch
Bng di y gii thch s khc bit ca T v a ch trong chng trnh.
a ch
ngha
C
F
G
N
Bi Qu Tun
S th t
Hanoi University of Industry 24
S chng trnh.
S
T
U
W
X
Z
Bi Qu Tun
M03;
G00 Z_(M09);
G91G28Z0M05;
M01;
M06
N2................................
.....................................
M6................................
M30;
Kt thc chng trnh ,quay v dng u chng
trnh
Bi Qu Tun
O0001;
G91 G28 Z0 T9001;
M06;
N1;
G90_G00 G54 X90 Y105.0;..................................(1).
G43_Z30.0 H1 S440 T5002;
Khong trng.
Bi Qu Tun
ch
(2)
Bi Qu Tun
(1)
Chng B
M lnh G
____________________________________
1.
Danh sch cc m G.
ngha
Ch c hiu lc trong mt khi xc nh
Bi Qu Tun
M
G00
G01
G02
Nhm
01
G03
G04
G09
G10
G10.6
G11
G17
G18
G19
G20
G21
G27
G28
G29
G30
G30.1
G31
G33
G40
G41
00
02
06
00
01
07
G42
Bi Qu Tun
M lnh
Xc nh v tr
Ni suy tuyn tnh
Ni suy cung trn/xon vt/ xon Acsimet/ hnh nn
cng chiu kim ng h.
Ni suy cung trn/xon vt/ xon Acsimet/ hnh nn
ngc chiu kim ng h.
Dng tnh tin dng c/Dng chnh xc
Dng chnh xc
Thay i h to phi
Hu ch G10
Chn mt mt phng gia cng XY
Chn mt mt phng gia cng XZ
Chn mt mt phng gia cng ZY
t n v lm vic theo h inch
t n v lm vic theo h mm
Quay v gc my
Tr quay v gc my t ng
Quay v gc my th 2, th 3 hoc th 4
im O th hai /th ba, th t
B qua m lnh
Ct ren
Hu b hiu chnh b bn knh
Hiu chnh bn knh dng c ct, dao bn tri cng
tua gia cng
Hiu chnh bn knh dng c ct, dao bn phi
cng tua gia cng
Hanoi University of Industry 30
G43
G44
G45
G46
G47
G48
G49
G52
G53
G54
G55
G56
G57
G58
G59
G60
G61
G62
G63
G64
G65
G66
G67
G72.1
G72.2
G73
G74
G76
G80
G81
G82
G83
G84
G84.2
G84.3
G85
G86
G87
G88
Bi Qu Tun
08
00
08
00
14
00
15
00
12
B chiu di dng c , +
B chiu di dng c , B v tr dng c , tng
B v tr dng c , gim
B v tr dng c , tng 2 ln
B v tr dng c , gim 2 ln
Hu b chiu di dng c
t h to a phng
La chn h to my
La chn h to phi th nht
La chn h to phi th hai
La chn h to phi th ba
La chn h to phi th t
La chn h to phi th nm
La chn h to phi th su
Tip cn theo mt hng
M lnh dng chnh xc
Ch Taro
Ch ct gt (ch kim tra dng chnh xc)
Gi marco
Gi nhm marco
Hu gi nhm marco
00
09
Chu
trnh
gia
cng
l
G89
G90
G91
G92
G94
G95
G96
G97
G98
G99
2.
00
13
10
t h to tuyt i
t h to gia s
i h to phi/ t tc quay ln nht
t tc tin dao /pht
t tc tin dao /vng
Tc b mt khng i
Hu tc b mt khng i
t kiu rt dao, trong chu trnh gia cng l
t kiu rt dao, trong chu trnh gia cng l
Bi Qu Tun
ch
ca (X,Y)
Chng trnh s dng G90 & G91 ( 2 )
Lp trnh chuyn ng (1)- (2)- (3)- (4) trn trc X , Y , Z
Bi Qu Tun
2.
3.
4.
Bi Qu Tun
O0001;
N1;
G90 G00X33.0 Y25.0 .Chy dao nhanh ti im 1
X-31.0 ...Chy dao nhanh ti im 2
X15.0 Y-15.0 ...Chy dao nhanh ti im 3
X15.0 Y25.0 Chy dao nhanh ti im 4
V G00 thuc nhm m G module, n s c hiu lc trong cc khi
lin tip, do tt c cc lnh di chuyn trong cc khi lnh trn u
c thc hin tc chy dao nhanh.
Bi Qu Tun
ch
3.
G01 X_Y_Z_F_;
G01 .............Gi m lnh ni suy tuyn tnh.
X,Y,Z..........Ta im ch gia cng.
F...................Lng chy dao.
1. Khi lnh G01 c s dng, n c hiu lc cho n khi mt
m G khc trong nhm 01 c ch ra. ( v d G00, G02, G03).
2. Tc tin dao c th c iu chnh bng cng tc iu
khintrn bng iu khin, phm vi iu chnh t 0%-150%.
Khi bt u chng trnh, tc tin dao c t bng 0. Nu
khng t tc tin dao sau m F, chng trnh s hin th thng bo
li (No.011).
O0001;
N1;
ch
2.
3.
R-
L
R
2
Bn knh
cung trn
4.
5.
(mm)
L Chiu di dy cung.
Khi ct mt cung trn kn, khng s dng lnh R. S dng I, J,
v K nh ngha bn knh.
Khi lnh I, J, K c s dng cng vi lnh R trong cng cu
lnh, lnh R s c u tin . I,J,K khng c s dng.
ct cung trn mt cch chnh xc, s dng lnh I, J, K thay
v R. Nu nh lnh R c s dng th c nhiu trng hp
tm ca ng trn khng c xc nh chnh xc do sai s
Bi Qu Tun
O0001;
N1;
Bi Qu Tun
ch
O0001;
N1;
G90 G01 X28.0 Y0 F500 ;..............Di chuyn ti v tr 1 vi lng
chy dao 500mm/min.
Cc lnh chuyn ng trong cc
khi lnh tip theo c thc hin
vi cng tc tin dao 500mm/pht.
Bi Qu Tun
Y20.0;..............................................Di chuyn ti im 2
G03 X18.0 Y30.0 I-10.0; ................Ct ng trn (ngc chiu kim ng
h ) n im 3 (bn knh 10mm).
Lnh I trong khi lnh ny khng c
ngha c bit. C th s dng R10.0
thay cho I-10.0.
G01 X-8.0;......................................Di chuyn dng c ti im 4.
G02 X-28.0 Y10.0 R20.0;..............Ct cung trn (cng chiu kim
ng h) ti im 5. (bn knh 20.0mm)
G01 X-10.0;....................................Di chuyn dng c ti im 6.
G02 X-8.0 Y-20.0;..........................Ct cung trn (cng chiu kim
ng h) ti im 7. (bn knh 20.0mm)
G01 X8.0;.......................................Di chuyn dng c ti im 8
G91 G03 X10.0 Y10.0 R10.0;........Ni suy cung trn (ngc chiu kim
ng h) ti im 9. (bn knh 20.0mm).
Khi cc lnh c t theo dng h to
gia s, (X10.0,Y10,0) ch ra khong
cch t im u ti im cui cung
trn.Vic a cc lnh trong h to
gia s ch nhm mc ch tham kho, n
khng c ngha g c bit.
G90 G01 Y0 ;..........................Di chuyn dng c ti im 1( lnh trong
h tuyt i )
G04P_;
G04X_;
+G04 ........Gi l m lnh dng
+P..........Thi gian dng.
n v ca thi gian dng 0.001 giy.
Khng dng du chm thp phn.
V d: P1000 1 giy
+X .......Thi gian dng.
Ch ra thi gian dng s dng du chm thp phn
X1.0..............1 giy
X1................0.001giy
ch
Bi Qu Tun
60(sec)
SpindleSpeed (min1 )
Hanoi University of Industry 44
O0001;
N1;
G90 G00 G54 X0 Y0;
G43 Z30.0 H1 S800 T2 ;..........t tc quay trc chnh 800v/pht.
M03;.....Quay trc chnh theo theo chiu kim
ng vi tc 800v/pht.
G01 Z2.0 F2000; ...................Di chuyn ti im (1), tc tin dao
2000mm/min.
Z-10.0 F50;...............................Di chuyn ti im 2 , y l, tc
tin dao 50mm/min.
G04 P100;..............Dng chuyn ng tin dao 0.1s ti
y l.
Thi gian mt vng quay trc chnh:
t1v =
60(sec)
= 0.075s
800(min 1 )
Bi Qu Tun
5.
Bi Qu Tun
O0001;
N1;
(G17) G01 X10.0 Y5.0 Z0 F100nh v ti im 1
trn mt phng XY.
G02 X5.0 Y0 R5.0; Di chuyn dng c
theo chiu kim
ng h n im
2 trn mt phng
XY. Ct cung trn
(bn knh 5.0 mm).
G18 G03 X10.0 Z-5.0 R5.0;Di chuyn dng
c ngc chiu
kim ng h
n im 3 trn
mt phng XZ.
Ct cung trn
(bn knh 5.0 mm).
Bi Qu Tun
..........................
(G17) G01 X10.0 Y10.0 Z0 F100;. Di chuyn dng
c ti im 1 trn
mt phng XY.
G02 X10.0 Y0 R10.0;. Di chuyn dng c theo cung trn
cng chiu kim ng h n im 2
trn mt phng XY (bn knh 10.0
mm)
(gia cng cung trn (1)-(4)-(2))
..
G01 X10.0 Y0 Z0 F100...................... Di chuyn dng c ti im 1.
G18 G03 X10.0 Z-5 R5.0;Di chuyn dng c
theo cung trn
cng chiu kim
ng h n im
2 trn mt phng ZX (bn knh 10.0
mm)
Xc nh hng quay ca cung trn
(cng chiu hoc ngc chiu kim
ng h)bng cch quan st theo
hng ngc vi chiu dng ca
trc Y, trc khng nm trn mt
phng ZX.
( gia cng cung trn (3)-(4)-(5))
G01 X10.0 Y5.0 Z0 F100....................V tr im 3 trn mt phng
ZY
G19 G02 Y5.0 Z0 R5.00;..Ni suy cung trn
theo chiu kim
ng h ti im
3 trn mt phng
ZY. (bn knh 10.0 mm)
Xc nh hng quay ca cung trn (cng chiu hoc ngc chiu
kim ng h) bng cch quan st theo hng ngc vi chiu
dng ca trc Y, trc khng nm trn mt phng YZ.
Bi Qu Tun
1. im 0 my
G28 X_Y_Z_;
2. im 0 th hai
G30X_Y_Z_;
3. im 0 th ba v th t
G30 P3(P4)X_Y_Z_;
G28..Gi ch v gc my.
G30..Gi ch v gc th hai.
G30 P3.Gi ch v gc th ba.
G30 P4 .Gi ch v gc th 4.
X,Y,Z...............................Ch ra trc cn chy v gc.
Gi tr theo sau cc a ch X,Y,Z l to ca im trung gian m
dung c s i qua trc khi v gc my.
Bi Qu Tun
Bi Qu Tun
1.
2.
3.
Bi Qu Tun
4.
Bi Qu Tun
<Dng c 1>
nh v ti cao Z30.0
G90 G00 G43 Z30.0 H1
-300.0 (Lng b ca dng c s 1)
+30.0 (v tr u dng c 1 so vi gc phi)
=-270.0
Dng c T1 chuyn ng n v tr 270mm,
theo chiu ca trc Z, t im gc my.
Bi Qu Tun
<Dung c 2>
nh v ti cao Z30.0
G90 G00 G43 Z30.0 H2
-270.0 (Lng b ca dng c s 2)
+30.0 (v tr u dng c 2 so vi gc phi)
=-240.0
Dng c T2 chuyn ng n v tr 240mm,
theo chiu ca trc Z, t im gc my.
<Dng c 3>
nh v ti cao Z30.0
G90 G00 G43 Z30.0 H3
-200.0 (Lng b ca dng c s 3)
+30.0 (v tr u dng c 3 so vi gc phi)
=--170
Dng c T3 chuyn ng n v tr 170mm,
theo chiu ca trc Z, t im gc my.
Bi Qu Tun
G43 Z_H_;
G49;
G43...............Lnh b chiu di dng c.
G49...............lnh hu ch b chiu di dng c.
Z ................Chiu cao t theo trc Z
H ................Xc nh a ch b chiu cao.
1.M lnh b chiu di cng c th c hu bng H0, thay v G49.
2.Nu s dng cc lnh G28,G30,G30.1, ch b dng c s b hu.
3.Thng thng, khng cn thit s dng G49, bi v dng c lun tr
v im O my, hay im khng th 2 (G28,G30), trc khi thc hin chu
trnh i dng c. Chu trnh ny s hu ch b dng c .
Lp trnh s dng G43 v G49.
O0
001;
N1
; ( T1
c t
trong trc
chnh)
G90 G00 G54 X0 Y0 ; ......Chy dao nhanh ti im (1) trong
h to phi c nh ngha
bi G54.
G43 Z30.0 H1 S800 T2; ...........Chy dao nhanh ti v tr Z30 (tnh t
gc phi) Thc hin b theo chiu Z
cho dng c s1
nh ngha tc quay cho trc
chnh (S800). a dng c T2 v v
tr ch thay dao.
M03;
.
.
Chng trnh gia cng
.
M01;
Bi Qu Tun
M06;
N2; ( T2 c t trong trc chnh)
G90 G00 G54 X40.0 Y0;... Chy dao nhanh ti im (2) trong h
to phi c nh gi bi G54.
G43 Z30.0 H2 S1000 T3; .........Chy dao nhanh ti v tr Z30 so vi
gc phi. Tin hnh b chiu Z cho
dng c 2.nh ngha tc quay ca
trc chnh. a dng c T2 v v tr
ch thay dao.
M03;
.
.
Chng trnh gia cng
.
M30;
Mu chng trnh c bn
O0001
N2;
G90 G00 G54 X- Y- ;
G43 Z- H- S- T-; ?
M03;
.
.
Chng trnh gia cng
M01;
M06;
N2;
G90 G00 G54 X- Y- ;
G43 Z- H- S- T-; ?
M03;
.
.
Chng trnh gia cng
................
M30;
Bi Qu Tun
ch
3.
Bi Qu Tun
3.
2.
3.
4.
Bi Qu Tun
im gc phi
O0001;
N1;
G90 G00 G54 X0 Y0; ..........Chy dao nhanh ti im O ca phi
theo trc X v Y trong h to G54.
G43 Z30.0 H1 S800 T2;............Chy dao nhanh ti cao Z30.0
Gi dao T2 ra v tr ch i dng c.
M03;..........Quay trc chnh vi tc 800 v/p
G01 Z3.0 F2000;
Z-5.0 F48 ;
.
.......................
Chng trnh gia cng .......................
Bi Qu Tun
G54
G55
Bi Qu Tun
Chng C
M lnh M
1.
Bng m M.
M lnh
Miu t
M02
M03
M04
M05
M06
M07
Bi Qu Tun
M10
M11
M19
M20
M21
M22
M23
M24
M25
M26
M27
M28
M29
M30
ngui.
Phun du ti ngui
Tt dung dch trn ngui
Tt bm du
Kp trc th 4
Nh kp trc th 4
nh hng trc chnh
T ng tt ngun in ca my
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
Dng taro cng
Kt thc chng trnh
M31
M32
M33
M40
M46
M47
M48
M49
M50
M08
M09
M41
M42
M43
Bi Qu Tun
Phun du ti ngui
Tt tt c cc ch bm du, v
phun du ti ngui
Kp trc th 4
Nh kp trc th 4
nh hng trc chnh
T ng tt ngun in ca my
M51
M52
M53
M55
M58
M59
M60
M61
M62
M63
M64
M65
M66
M67
M68
M69
M70
M73
khoan
Thi kh ON
Thi kh lm sch
Thi kh lm sch cm binON
Phun du dng sng m ON
Cc m lnh phun kh lm sch
bi v cm bin OFF
Thi kh OFF
Khi ng thi kh
Thi kh lm sch
Thi kh lm sch cm binON
Bt phun du dng sng m
Tt tt c cc m lnh phun kh
lm sch bi v cm bin
Dng thi khng kh
Thng s k thut APC
M74
M75
M76
M77
M80
M81
M82
M83
M84
M85
M86
M88
M89
M96
M97
M98
M lnh ngoi vi
Vi phun ra phoi ON
Vi phun ra phoi OFF
Ca t ng ON
Ca t ng OFF
Bt mn hnh
Tt mn hnh
iu khin thch nghi ON
Lm ngui trc chnh ON
Lm ngui trc chnh OFF
Ch ngt marco
Hu dng ngt marco
Gi chng trnh con
Bi Qu Tun
Bt tn hiu b dng c
Ngt marco ON
Ngt marco OFF
M99
M120
M121
M122
M123
M124
M125
M126
M127
M128
M129
M144
M145
M164
M165
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
M lnh ngoi vi
Cm bin quang hc ON
Cm bin quang hc OFF
Thi kh trc chnh ON
Thi kh qua l du
2.
S dng ly tm t ng
ch
O0001;
N1;
G90G00 G54 X0 Y0..............Chy dao nhanh ti v tr (X0 Y0)
trong h to G54.
G43 Z30.0 H1 S400 T2..............Chy dao nhanh ti v tr Z30.0.
Gi dao T2 vo v tr ch thay dao.
M03............................................Quay trc chnh theo chiu kim ng
h 400-1 min.
...................................................Chng trnh gia cng.
Bi Qu Tun
nhng tc quay vn c
duy tr.
3) Trong trng hp s dng M30, con tr c quay li u chng
trnh.y l chc nng REWIND.
Lnh M30 bao gm m lnh rewind chng trnh. M lnh ny rt
thun tin khi gia cng cc phi ging nhau lin tc. M30 lun c
t ti cui cc chng trnh. Khi s dng M30, cc chng
trnh ging nhau c thc hin mt cch lp i lp li bng vic
n phm [ST].
ch
ch
2)
Bi Qu Tun
M06............................
N2;
G90 G00 G54 X0 Y0
G43 Z30.0 H2 S400 T3
M03
.......................................
M01 hoc M00
M06;
M30; hoc M02; ..................
4.
2)
ch
Bi Qu Tun
O0001;
N1;
G90G00 G54 X0 Y0............. Chy dao nhanh ti v tr (X0 Y0)
trong h to c gi bi G54.
G43 Z30.0 H1 S400 T2
Chy dao nhanh ti v tr Z30.0.
Gi dao T2 vo v tr thay dao.
M03.......................................... quay trc chnh theo chiu kim ng
h 400 -1 min. S dng M04 quay
trc chnh theo hng ngc chiu
kim ng h.
...................................Chng trnh gia cng.
G91 G28 Z0 M05
Dng trc chnh, tr v im gc
my.
M06....................................... i dng c.
5.
M06 i dng c.
Mnh M06 dng i dng c trn
trc chnh vi dng c v tr thay
trn Magazine. Khi M06 c thc
hin, m khng c dng c no v
tr tng ng trn magzine, dng c
trn trc chnh s c ct vo
magazine. Lnh M06 thc hin 1
lot tc v trong chu trnh thay dao
t ng gm quay tay gt, kp nh
dng c trn trc chnh.
Bi Qu Tun
M06............i dng c.
ch
3.
Nu lnh M06 thc hin khi trc chnh ang quay, trc
chnh s t ng dng v chu trnh i dao thc hin.
2.
Trc khi tin hnh i dng c bng M06, nht thit
phi tt dung dch trn ngui.
M06 s khng thc hin tr khi trc Z ang n im gc my
th 2
1.
O0001;
N1;
G90G00 G54 X0 Y0............ Chy dao nhanh ti v tr (X0 Y0)
trong h to c gi bi G54.
G43 Z30.0 H1 S400 T2 Chy dao nhanh ti v tr Z30.0.
Gi dao T2 vo v tr thay dao.
M03.......................................... quay trc chnh theo chiu kim ng
h vi tc 400 -1 min.
................................
................................Chng trnh gia cng.
................................
M06;..........................................i dng c, a dng c T2 vo trc
Chnh.
N2;
G90 G00 G54 X0 Y0
G43 Z30.0 H2 S400 T3
M03
................................Chng trnh gia cng.
M01 hoc M00
M06;....................................i dng c a dng c T3 vo trc
Chnh.
6.
Bi Qu Tun
-Phm COOLANT ON
*Khi phm iu khin ny c ON, n ch th s sng, v
dung dch lm mt c cp.
Khi M08 c c trong chng trnh. ( ch MDI,
MEMORY, hoc TAPE), n ch ch sng v dung dch c phun t ng.
-Phm COOLANT OFF
*Khi phm iu khin ch OFF, dung dch ang phun, s
ngng khng phun na v n ch th tt.
Nu n phm iu khin ny hn 1s dung dch s ngng cp v
n ch th nhp nhy. Trong trng hp ny, dung dch trn ngui s khng
c cp, ngay c khi s dng M08.
Tnh nng ny s dng khi kim tra chng trnh.
*Khi phm iu khin chuyn sang ch ON tr li, n ch
th dng nhp nhy, qu trnh cp tr li bnh thng.
ch
O0001;
N1;
G90G00 G54 X0 Y0............. Chy dao nhanh ti v tr (X0 Y0)
trong h to c gi bi G54.
G43 Z30.0 H1 S400 T2 M08 Bt dung dch trn ngui.
M03.......................................... quay trc chnh theo chiu kim ng
h.
.........................................
.........................................Chng trnh gia cng.
Bi Qu Tun
.........................................
M09;..Tt dung dch trn ngui.
M06;......................................i dng c.
19.
10.
Bi Qu Tun
3). Ngun nng lng khng th b ngt trong khi cc hot ng ang
thc hin. My ch c th tt my sau khi hon thnh cc hot ng sau:
-Chu trnh APC
-Chu trnh ATC
-Chuyn v tr trn Magazine.
7.
M6;
Lnh M33 c tc dng nh hai khi lnh
trn. M33 s dng ct dng c trc
khi tt my.
M33;...................................Lnh ct
dng c.
Bi Qu Tun
ch
15.
mt di
dng dao
knh
Bi Qu Tun
Gia
cng b
y, s
c ng
100mm.
O0001;
N1;
G90G00 G54 X-160.0 Y-40.0...Chy dao nhanh ti v tr (1)
G43 Z30.0 H1 S400 T2;
M03;
G01 Z0 F500;
M51;...........................................Bt u thi kh.
X-160.0 F200.............................(2)
Y40.0 F500;...............................(3)
X-160.0 F200;............................(4)
M59;...........................................Tt thi kh.
.......................
8.
Ln
gi 1
Chng
trnh
chnh
Bi Qu Tun
Ln
gi 2
Chng
trnh con
1
Ln
gi 3
Chng
trnh con
2
Ln
gi 4
Chng
trnh con
3
Chng
trnh con
4
ch
0200;
N201_____;
N202_____;
N203 M99;
(Lp li 2 ln)
O300;
N301_____;
N302_____;
N303 M99;
Bi Qu Tun
G99 G81 Z-25 R10 F120 L0; ............. Chu trnh khoan l (G81)
M98 P2; ............................................. Gi chng trnh con O2
Chu trnh khoan c thc hin
t im 1 ti im 4.
G91 G28 Z0 M05;
M01;
M06;
M30;
Chng trnh con O2
O2;
X10 Y8; ................................(1)
X-10; ....................................(2)
Y-8; ......................................(3)
X10; .....................................(4)
G80;
M99;
Lp trnh trnh s dng lnh M98 hoc M99 (3)
T chng trnh con trong mt chng trnh chnh gi mt
chng trnh con khc :
Chng trnh chnh
O1;
N1;
____;
M98 P100;
____;
____;
M30;
Bi Qu Tun
O1;
N1;
N2;
...
...
...
/N7 M99; .........................
lc.
Lnh N7 M99 c thc hin v
dng
chng trnh quay v dng u
chng
trnh. Chng trnh s lp v hn gia
N1
v N7.
Khi khi lnh xo Block c hiu lc :
Lnh N7 M99 c b qua v
chng
trnh tip tc thc hin khi lnh tip
theo.
N8;
M30; ............................... Kt thc chng trnh .
ch
Bi Qu Tun
Chng D
M lnh T, S v F
_____________________________________________________________
1.
M lnh T.
M lnh T gi dng c ti v tr i
dao. Tn dao, ti a gm 4 k t s sau
a ch T, ch nh dng c cn gi. Khi
gi dao, Magazine quay, mang dng c
c gi n v tr i dao v ch dng
c trn trc chnh di chuyn ti v tr
i dao.
2.
Bi Qu Tun
M03;
...
...................................... chng trnh gia cng
...
G91 G28 Z0 M05; ................... V im 0 ca my nm trn trc
Z; dng trc chnh.
M01;
M06; ........................................ Thay T2 ( ng knh nh ) vi
T8003 (nng, ng knh trung bnh)
2. M lnh S.
M lnh S iu khin tc trc
chnh. Tc trc chnh c t trc
tip bi gi tr sau a ch S.
S_M03 (M04);
S............................................... t tc trc chnh (v/ pht);
M03 (M04)................................ t chiu quay
M03 : Quay thun.
M04 : Quay nghch
1.
Tc trc chnh c t theo n v vng/pht.
2.
Tc trc chnh c tnh ton theo cng thc sau
:
N=
1000 * V
*D
Bi Qu Tun
3.
S dng lnh S
O0001;
N1;
G90 G00 G54 X100.0 Y50.0;
G43 Z30.0 H1 S1000 T2;
M03; ........................................Quay trc chnh vi tc 1000
vng/pht
...
...
M05; ........................................Dng trc chnh.
M03; ........................................Quay trc chnh vi tc 1000
vng/pht
S1500; ......................................Quay trc chnh vi tc 1500
vng/pht.
1000 * 26
* 20
Tc ct: V =
*D*N
1000
Bi Qu Tun
3. M lnh F.
M lnh F s dng iu khin tc tin dao.
F_ ; .....................Tc tin
dao (mm/pht).
ch
1)
3)
Bi Qu Tun
4)
Bi Qu Tun
S dng m lnh F.
O0001;
N1;
G90 G00 G54 X160.0
Y160.0;
G43 Z30.0 H1 S440 T2;
M03;
G01 Z0 F3000; .....................Ti im1, dao h xung chiu cao Z0,
vi tc tin dao 3000 mm/pht.
X-160.0 F200; .......................chy dao ti im 2, tc 200
mm/pht. F200 (200 mm/pht) c
lu tr cho n lnh F tip theo.
Y-160.0; ................................chy dao ti im 3, tc 200mm/pht
...
N5;
G90 G00 G54 X160.0 Y160.0;
G43 Z30.0 H5 S1000 T6;
M03;
G99 G81 Z-20.0 R3.0 F50;.....Trong chu trnh khoan l G81,
tc tin dao theo trc Z l 50
mm/pht.
X-160.0;
...
Lnh F ch c hiu lc trong ch chy dao ct, khng c
gi tr khi s dng vi G00, ch chy dao nhanh.
Bi Qu Tun
Chng E
M lnh D v H
1.
M lnh D.
M lnh D xc nh a ch b bn knh
cho lnh G41 v G42.M lnh b bn knh
c s dng b ng chy dao, gim
khi tc tnh ton khi lp trnh. Lng
b bn knh c nhp qua mn hnh
TOOLOFFSET.
Gi tr b nhp vo v tr No. trn mn
hnh ch nh a ch b.
1
2
3
4
5
6
7
8
9
10
11
12
Bi Qu Tun
TOOL
OFFSET(H)
GEOMET WEA
RY
R
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
TOOL OFFSET(D)
GEOMET
RY
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Bi Qu Tun
S dng m lnh D
My gia cng theo bin dng (1) -> (20 -> (3), s dng dao phay ngn
10mm.
1
2
3
4
5
6
7
8
9
10
11
12
TOOL OFFSET(H)
GEOMETR WEAR
Y
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
TOOL OFFSET(D)
GEOME WEAR
TRY
5.000
0.015
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
O0001;
Bi Qu Tun
N1;
G90 G00 G54 X150.0 Y120.0;
G43 Z30.0 H1 S440 T2;
M03;
Z-5.0;
G42 X120.0 Y40.0 D1; ............ B bn knh bn phi. S dng lng
b
t ti v tr 1 trn mn hnh
TOOLOFSET.
Trong v d ny, tng lng b bn
knh: 5.000 + 0.015 = 5.015 mm.
G01 X60.0 F200; ..................... (2).
X30.0 Y80.0; ........................... (3).
2.
Bi Qu Tun
OLD DATA
INPUT DATA
X
Y
Z
TOOL OFFSET(H)
GEOMETRY WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1
2
3
4
5
6
7
8
9
10
11
12
ch
3.
MACHINE
0.000
0.000
0.000
TOOL OFFSET(D)
GEOMETRY
WEAR
5.000
0.015
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1.
Cc thut ng k thut dng cho chc nng b thng dng c gii thch
nh sau:
Thut ng
ngha
Start-up
Bi Qu Tun
Offset mode
Cancel Mode
ch
ch
Bi Qu Tun
3.1. Start-up.
Khi lnh u tin, cha G41 hoc G42, gi l khi lnh startup.Trong hot ng start-up, tm ca dng c ct c offset, dng li v
tr to khi lnh tip theo (Xem hnh v).
Bi Qu Tun
2.
3.
1.
Bi Qu Tun
Cancel Mode.
Lnh G40, ch ra trong ch Offset, hu b chc nng b dao.
Ch hu b dao bt u t cui khi lnh trc khi lnhG40. Tm dng
c s thay i li nh trong hnh v.
........................................
........................................
(G41) X100.0 Y50.0;
X60.0Y50.0;..............................................................
G40 G00 X40.0 Y20.0;.............................................
Mode)
........................................
........................................
(1)
(2) (Cancel
ch
Bi Qu Tun
O0001;
N1;
1)
G90 G00 G54 X-100.0 Y-100.0;.........................(1)
2)
G43 Z30.0 H1 S300 T2;
M03
3)
Z-30.0
4)
G17 G41G01X0 Y-40.0 D1 F300; .....................(2)
Y250.0; ..............................................................(3)
5)
X200.0; ..............................................................(4)
G02 Y0 R125.0; .................................................(5)
G01 X-40.0; ........................................................(6)
6)
G40 G00 X-100.0 Y-100.0; ...............................(7)
.............................................
1) Chy dao nhanh ti im (1) trong h to lm vic G54.
2) Chy dao nhanh ti Z30.0
3) Chy dao nhanh ti Z-30.0
4) (2) start-up
G41.......... B dao bn tri theo
hng tin dng c
D1............ a ch b dao, ni bn
knh dao c t.
5)
Gia
(3)-(6) Ch Offset.
cng theo hnh dng lp trnh.
6) (7) Ch hu b dao.
Trong khi lnh trc lnh hu b dao,
dng c nh v ti im (6). Sau , i ra
im (x-100.0, y -100.0)
Bi Qu Tun
X
-15.0
-15.0
-50.0
-50.0
-15.0
30.0
20.0
20.0
40.0
40.0
Y
0
10.0
10.0
-10.0
-10.0
45.0
45.0
-45.0
-45.0
45.0
Ct Pocket
(1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
11)
12)
13)
14)
G41Y10.0D1;.....................................................
X-50.0;...............................................................
G03Y-10.0R10.0;...............................................
G01X-15.0;.........................................................
G03Y-10.0R10.0;...............................................
G40G01Y0;........................................................
G00Z3.0;
X30.0Y45.0;.......................................................
G01Z-5.0;
G41X20.0;..........................................................
Y-45.0;...............................................................
G03X40.0R10.0;................................................
G01Y45.0;..........................................................
G03X20.0R10.0;................................................
G40G01X30.0;...................................................
G00Z30.0;
.........................................................
.........................................................
(2)
(3)
(4)
(5)
(2)
(1)
(6)
(7)
(8)
(9)
(10)
(7)
(6)
Bi Qu Tun
2.
M lnh H.
M lnh H l a ch xc nh s
offset s dng cho chc nng b
chiu di dng c (G43,G44).
S dng chc nng b trong chng
trnh b v tr dng c, v vy
dng c lun nh v ti v tr lp trnh
m khng cn thay i ni dng lp
trnh.
Bi Qu Tun
MACHINE
X
Y
Z
1
2
3
4
5
6
7
8
9
1
0
1
1
1
2
OLD DATA
INPUT DATA
0.000
0.000
0.000
TOOL OFFSET(H)
GEOMETRY WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
TOOL OFFSET(D)
GEOMETRY WEAR
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
ch
ch
Bi Qu Tun
1)
2)
3)
S dng m lnh H
MACHINE
X
0.000
0.000
Y
0.000
Z
1
2
3
4
5
6
7
8
9
10
11
12
INPUT DATA
TOOL OFFSET(H)
GEOMETR WEAR
Y
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Bi Qu Tun
OLD DATA
TOOL OFFSET(D)
GEOMETR WEAR
Y
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
O0001
N1;
G90 G00 G54 X100.0 Y80.0;
G43 Z30.0 H1 S1000 T2;.................... Lng b dng c c t ti
v tr NO.1 trn mn hnh
TOOLOFFSET .
Lng b chiu cao ca dng
c l tng ca lng b chiu
di v lng b mn.
Trong v d ny,
-150.0+0.135=-149.865(mm) l
lng b chiu cao.
M03;
....................
Chng F
Cc v d lp trnh
Ni suy cung trn (b bn knh dng c)
Bi Qu Tun
2) Xc nh dng c
Th t gia cng
-------------
Tn dng c
Vi tr cn gia cng
ng knh l
100mm
Dao phay
ngn 20, T1
S(v/p)
F (mm/p) S offset
(Tc
(lng
S(v/p) trc chnh) chy dao) H
D
Bi Qu Tun
N1
ch
Dao phay
ngn
20, T1
330
66
4) Lp chng trnh
O0010;............................ S chng trnh.
G00 G40 G80;................ Chy dao nhanh G00, hu ch b
bn knh, hu ch chy chu trnh.
/G91 G28 X0 Y0 Z0;.......
a cc trc X,Y v Z v gc my.
/T1..............................Gi dng c No.1( dao phay ngn
20)
/M06................................ i dng c
Khi dng c T1 c kp trn trc chnh, bt chc nng b
qua cu l lnh b qua cc lnh ny.
N01 (dao phay ngn 25mm; D2=12.5mm);
........................................ Khi lnh No.1
G00 G90 G54 X0 Y0 S330;
........................................ Chn h to lm vic G54.
Chy dao nhanh ti (X0,Y0).
Trc chnh quay thun vi tc
330 v/p
G43 Z50.0 H1 M03; ............................B dng c theo a ch No.1 (G43).
Chy dao nhanh ti Z50.0. Trc
chnh quay thun vi tc 330v/p.
Z-25.0;............................. .....................Di chuyn trc Z t mt phi (Z0) ti
v tr Z-25.0.
G01 G41 X20.0 Y-30.0 D02 F66;
.................................Ni suy tuyn tnh, b bn knh dng
Bi Qu Tun
Bi Qu Tun
Vn tc ct m/p
(Speed)
HSS
Carbide
HSS
Carbide
Nhm v magi
ng thau v ng
thic (mm)
ng thau v ng
thic (cng)
>= 180
>= 300
.12 - .60
.12 - .76
75 - 90
>=120
.12 - .50
.25 - .50
45 - 60
120
.06 - .25
.12 - .75
ng
45 - 60
>= 300
.12 - .38
.12 - .38
Gang c (mm)
22 - 30
75 - 100
.12 - .38
.25 - .50
Gang c (cng)
Thp 100 HBN
15 - 22
38 - 53
60 - 75
.08 - .18
135 - 180 .10 - .25
.12 - .25
.12 - .50
200 HBN
300 HBN
21 - 27
12 -> 15
.12 - .25
.12 - .25
400 HBN
6 -> 9
30 - 60
.10 - .15
Bi Qu Tun
.02 - .08
500 HBN
Ti
Thp
khng
g
Cha ti
Di 100 K
PSI
100K - 135 K
PSI
Titan 135 K PSI
Hp kim thp
Ferritic
Thp Hp kim
chu
Austenitic
nhit Hp kim nn
cao
Nickel Base
3 -> 5
22 - 45
.02 - .08
.10 - .15
10 -> 21
21 -> 31
75 - 120
75 - 120
.08 - .12
.08 - .12
.08 - .30
.08 - .30
10 -> 17
45 - 55
.08 - .12
.10 - .20
7 -> 10
35 - 45
.05 - .12
.08 - .2
5 -> 8
24 - 36
.02 - .12
.05 - .20
12 -> 18
45 - 90
.05 - .12
.08 - .20
6 -> 9
30 - 70
.02 - .10
.05 - .15
2 -> 6
15 - 45
.02 - .08
.05 - .15
Vt liu
60 - 150
30 - 75
Nhm c
22 - 45
ng
ng thau (mm)
ng vng v..v.
ng thau (cng)
thic
30 - 75
30 - 75
25 - 45
Dt mng
<= 150
25 - 45
60 - 90
Ko si
150 - 250
20 - 25
45 - 60
250 - 350
12 -> 18
30 - 45
<= 200
15 - 30
200 - 300
15 - 20
Gang c Loi nh
Thp Cacbon v thp hp
kim
Bi Qu Tun
300 - 400
6 -> 12
<= 200
12 -> 15
200 - 300
9 -> 12
Thp hp kim
300 - 400
5 -> 9
hp kim nn Niken
6 -> 9
hp kim nn Cobalt
2 -> 5
250 - 350
5 -> 9
Thp cao
350 - 450
3 -> 5
Titan v hp kim
<= 250
15 -> 21
250 - 400
5 -> 9
Vt liu
HSS
Carbide
Magi
60 -120
Nhm
45 - 90
ng thau ng thic
38 - 60
76 -> 120
ng v ng thic cng 15 - 22
30 -> 45
Mm
15 - 30
45 -> 75
Trung bnh
8 -> 15
22 -> 45
Cng
D
200HBN
200 - 300
HBN
300 - 400
HBN
5 -> 8
12 -> 22
16 - 24
60- > 90
9 -> 16
38 -> 06
6 -> 10
15 -> 38
St
Thp
Bi Qu Tun
400 - 500
HBN
Thp
khng g
3 -> 10
10 -> 15
3 -> 6
4 -> 10
12 -> 18
45 -> 76
6 -> 9
24 -> 36
4 -> 8
18 -> 30
3 -> 6
12 -> 21
3 -> 4
9 -> 15
sch
10 -> 15
15 - 30
Hp kim
3 -> 6
10 -> 15
500 HBN
-Thp cha
ti?
Seri 300
Seri 400 v
P.H
cng
BHN (3000kg)
18-30
30-75
22-45
18-30
<150
150-250
250-300
Thp hp kim v thp <200
cacbon
200-300
300-400
Thp khng g
<200
200-300
300-400
Thp bn cao
<200
200-300
Titan v hp kim ITS <255
250-400
Bi Qu Tun
Tc ct (m/p)
18-30
15-24
9-12
5-6
6-8
5-6
2-5
6-9
2-5
3-8
3-3
8-10
2-5
Chng A ..2
Chun b lp trnh 2
Chuong B ..27
M lnh G ..27
Chng C ..56
M lnh M ..56
Chng D ..73
M lnh T, S v F 73
Chng E ..79
M lnh D v H 79
Chng F ..96
Cc v d lp trnh 96
Bi Qu Tun