HB30857J

HB30857J

400S402C-05

2006/07/26

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 7

5.

Parts Lists & Illustrations

Pg. 9

6.

Parts Index

Pg. 100

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book

This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Cylinder Block
A1LH

Fuel Injection Pump

D1VH

35

Cylinder Block
A1LH

11

Fuel Injection Pump

D1VH

37

Pistons & Rings

A1LH

13

High Pressure Fuel Pipes

D1VH

39

Connecting Rods
A1LH

15

Atomisers
D1VH

41

Crankshaft & Bearings

A1LH

17

Cold Start System

E1CH

43

Cylinder Head Assembly

B1FH

19

Water Pump
F1FH

45

Rocker Shaft Assembly

B1FH

21

Water Pump
F1FH

47

Timing Case
C1ZH

23

Fan Drive
F4HH

49

Timing Case
C1ZH

25

Sump
G2DH

51

Timing Case
C1ZH

27

Dipstick & Tube

G2DH

53

Timing Case
C1ZH

29

Oil Filter
G2DH

55

Timing Case
C1ZH

31

Oil Leak-Off Pipes

G2DH

57

Camshaft & Gears

C1ZH

33

Rotor
G2DH

59

Page 5

Engine Breakdown

Page

Section

Page

Lift Pump
H1BH

61

Exhaust
Z1AK

85

Fuel Filter
H4CH

63

Electrical
Z3AK

87

Flywheel Assembly
J1SH

65

Miscellaneous
Z3CK

89

Flywheel Housing
J1SH

67

Miscellaneous
Z3DK

91

Starter Motor
K1AH

69

Electrical
Z3FH

93

Exhaust Manifold
L1BH

71

Electrical
Z3NH

95

Alternator Group
N1HK

73

Electrical
Z3OH

97

Alternator Group
N1HK

75

Filtration
Z6OK

99

Engine Lifting Eyes

O1CH

77

Auxiliary Drive
P1GH

79

Instrumentation
Q6QH

81

Inlet Manifold
S1SH

83

Section

Page 6

Symbols and Notes

Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 7

Cylinder Block

Plate A

A1LH

17

13

15

16

14

20
19

21
12
11
6

10

7
8
5
9

22

18

Page 8

Cylinder Block

Plate A

A1LH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

064210018
064210035
064210035
064210015
064210035
198466010
198466940
198466940
198466050
012110660
012110635
010109440
030500616
030500512
030500820
030309005
198517301
040306203
064100045
042303015
165296162

References

Qty.
1
1
1
1
1
1
4
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1

Description
CYLINDER BLOCK
CAP
PLUG
PLUG
CAP
PLUG
PLUG
PLUG
PLUG
PLUG
STUD
STUD
STUD
DOWEL
DOWEL
DOWEL
PIN
BUSH
BALL BEARING
PLUG
NEEDLE BEARING
SHAFT

Notes
(A)

Footnotes
(A)

SERVICE BY COMPLETE ENGINE

Page 9

Cylinder Block

Plate B

A1LH

Page 10

Cylinder Block

Plate B

A1LH

Item

Part No.

1
2
3
4

165166260
165996490
011310612
198636080

References

Qty.
1
1
3
1

Description

Notes

PLATE
GASKET - TIMING CASE
SCREW
SEAL - REAR END OIL

Page 11

Pistons & Rings

Plate A

A1LH

1
3

Page 12

Pistons & Rings

Plate A

A1LH

Item

Part No.

1
2
3
4
5
6

115017630

References

F 115017630
115104050
115326260
036500019
036500019

Qty.
2
1
1
2
2
2

Description

Notes

PISTON AND RING KIT

PISTON
PISTON RING KIT
PIN
CIRCLIP
CIRCLIP

Page 13

Connecting Rods

Plate A

A1LH

3
4

5
6

Page 14

Connecting Rods

Plate A

A1LH

Item

Part No.

1
2
3
4
5
6

115026350

References

F 115026350
198517325
115176130
020109103
U5ME0021

Qty.
2
1
1
2
2
1

Description

Notes

CON ROD
CON ROD
SMALL END BUSH
CON ROD BOLT
CON ROD NUT
BIG END BEARING KIT

Page 15

Crankshaft & Bearings

Plate A

A1LH

12
14

6
8

13
16
15

7
10
9
17

11
1
4

3
2

Page 16

Crankshaft & Bearings

Plate A

A1LH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

115256910

References

F 115256910
115276210
030509020
034100508
110156450
F 110156450
010810845
030500612
198586401
011510850
110156460
F 110156460
010810850
030500612
198586281
010700845

Qty.
1
1
1
1
1
1
1
2
2
1
1
1
1
2
2
1
2

Description

Notes

CRANKSHAFT ASSEMBLY
CRANKSHAFT
CRANKSHAFT GEAR
KEY
WOODRUFF KEY
BEARING HOLDER ASSEMBLY
BEARING HOLDER ASSEMBLY
BOLT
DOWEL
MAIN BEARING KIT
SCREW
BEARING HOLDER ASSEMBLY
BEARING HOLDER ASSEMBLY
BOLT
DOWEL
MAIN BEARING KIT
SCREW

Page 17

Cylinder Head Assembly

Plate A

B1FH

16
1
12
18

17

11
3
10

5
2

15

13

14

Page 18

Cylinder Head Assembly

Plate A

B1FH

Item

Part No.

1 111010750
2
3
064210018
4
064210022
5
030300414
6
120166370
7
110136445
8
120176290
9
120406080
10
198217070
11
120186100
12
120226080
13
14 120116100
15 120456320
16 120216130
17 111136460
18 111136470
Service Options
13
13

111147600
111147610

References

F 111010750

Qty.

Description

1
1
1
4
2
2
2
2
4
4
4
8
1
4
4
4
8
2

CYLINDER HEAD ASSEMBLY

CYLINDER HEAD
CAP
PLUG
PIN
INTAKE VALVE
VALVE SEAT INSERT
EXHAUST VALVE
SEAL - VALVE STEM
VALVE SPRING
CAP
VALVE COLLET
CYLINDER HEAD GASKET
TAPPET
PUSHROD
CAP
SCREW
SCREW

1
1

GASKET - CYLINDER HEAD

GASKET - CYLINDER HEAD

Notes

1.2 MM
1.3 MM

Page 19

Rocker Shaft Assembly

Plate A

B1FH

1
8

5
3
9
7

10
13

6
4
15
2

14

11

12

Page 20

Rocker Shaft Assembly

Plate A

B1FH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

120037111

References

F 120037111
120366330
120366320
198217660
199486220
020109076
120316330
198436370
052100100
030300416
120996210
011310625
012109259
023100006

Qty.
1
1
2
2
1
4
4
1
1
1
2
1
1
2
2

Description

Notes

ROCKER LEVER
ROCKER LEVER
ROCKER ARM
ROCKER ARM
ROCKER SHAFT SPRING
ADJUSTING SCREW
NUT
ROCKER SHAFT
PLUG
SEAL - O RING
PIN
SEAL - ROCKER BOX
SCREW
STUD
NUT

Page 21

Timing Case

Plate A

C1ZH

Page 22

Timing Case

Plate A

C1ZH

Item

Part No.

1
2
3
4
5
6

165996500
011310640
011310660
011310680
023100006

References
D FOLLOWING

Qty.
1
1
4
2
2
1

Description

Notes

TIMING CASE
GASKET - TIMING CASE COVER
SCREW
SCREW
SCREW
NUT

Page 23

Timing Case

Plate B

C1ZH

10

27

11

16
15
17

23
24

18

25

20

21

28

2
1

29

19

26
6

5
4

14
13
12

22

Page 24

Timing Case

Plate B

C1ZH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

165106660
030300414
125046240
125116131
052109108
036800005
198216731
125156170
052109110
036800008
198217351
125156180
036800006
052109109
125176080
020700008
026200008
198216760
125976120
011310616
010109264
198636090
125416020
010110630
023100006
010109264
031100004
023100006
023100006

References

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

TIMING CASE
PIN
LEVER
SHAFT
SEAL - O RING
CIRCLIP
SPRING
ARM
SEAL - O RING
SNAP RING
TENSION SPRING
ARM
CIRCLIP
SEAL - O RING
LEVER
NUT
WASHER
STOP SPRING
STAY
SCREW
SCREW
SEAL - FRONT END OIL
LEVER
SCREW
NUT
SCREW
PIN
NUT
NUT

Page 25

Timing Case

Plate C

C1ZH

2
1

Page 26

Timing Case

Plate C

C1ZH

Item

Part No.

1
2
3
4
5
6

010109264
023100006
010109264
023100006

References

D FOLLOWING
D FOLLOWING

Qty.
1
1
1
1
1
1

Description
SCREW
NUT
SCREW
NUT
BOLT
BOLT ASSEMBLY

Notes
(A)

Footnotes
(A)

HIGH IDLE SETTING

Page 27

Timing Case

Plate D

C1ZH

11

1
5

4
2
10

6
3
9
8
7

Page 28

Timing Case

Plate D

C1ZH

Item
1
2
3
4
5
6
7
8
9
10
11

Part No.

References

131046410
020109176
025100010
052109100
131466210
198346150
020109177
025100010
199486330
D FOLLOWING
D FOLLOWING

Qty.
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

BOLT ASSEMBLY
NUT
WASHER
SEAL - O RING
BOLT
CIRCLIP
NUT
WASHER
BOLT
ANTI-TAMPER CAP
ANTI-TAMPER CAP

Page 29

Timing Case

Plate E

C1ZH

Page 30

Timing Case

Plate E

C1ZH

Item

Part No.

1
2
3
4
5

U5MK0619

References

F U5MK0619
064209053
131276440
26420462

Qty.
1
1
1
1
1

Description

Notes

ANTI-TAMPER CAP
ANTI-TAMPER CAP
END CAP
ANTI-TAMPER CAP
ANTI-TAMPER CAP

Page 31

Camshaft & Gears

Plate A

C1ZH

11
8

7
13
9
12

10
14
3

17

5
6

15
16

Page 32

2
4

Camshaft & Gears

Plate A

C1ZH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

165026110

References

F 165026110
030509018
198216821
198517290
199266180
120026820
199216230
120016030
034100508
120736081
040109059
125256120
199566651
011310612
010700610

Qty.
1
1
3
1
3
1
1
1
3
1
1
1
1
1
1
1
1

Description

Notes

OIL PUMP IDLER GEAR

GEAR
DOWEL
SPRING
BUSH
WASHER
CAMSHAFT ASSEMBLY
CAMSHAFT
SPACER
CAMSHAFT GEAR
WOODRUFF KEY
CAMSHAFT GEAR
BALL BEARING
TAPPET
PLATE
SCREW
SCREW

Page 33

Fuel Injection Pump

Plate A

D1VH

Page 34

Fuel Injection Pump

Plate A

D1VH

Item

Part No.

1 131017981
2
3 011310620
4 023100006
Service Options
2
2
2
2
2

131437391
131437381
131437470
131437411
131437401

References

J
J
J
J
J

(+)0.3MM
(+)0.2MM
(+)0.5MM
(+)0.5MM
(+)0.4MM

Qty.

Description

1
1
2
2

FUEL INJECTION PUMP

SHIM KIT
SCREW
NUT

1
1
1
1
1

SHIM
SHIM
SHIM
SHIM
SHIM

Notes

Page 35

Fuel Injection Pump

Plate B

D1VH

Page 36

Fuel Injection Pump

Plate B

D1VH

Item

Part No.

1
2

185206450
025100016

References

Qty.
1
1

Description

Notes

SOLENOID
WASHER

Page 37

High Pressure Fuel Pipes

Plate A

D1VH

3
4

Page 38

High Pressure Fuel Pipes

Plate A

D1VH

Item

Part No.

1
2
3
4
5
6

131507920
131507930
199106021
199106021
010110625
023100006

References

Qty.
1
1
1
1
1
1

Description

Notes

PIPE - FUEL INJ NO 1 CYL

PIPE - FUEL INJ NO 2 CYL
CLAMP
CLAMP
SCREW
NUT

Page 39

Atomisers

Plate A

D1VH

7
8

2
10

4
5
6

Page 40

Atomisers

Plate A

D1VH

Item

Part No.

1
2
3
4
5
6
7
8
9
10

131606970
067200078
068204090
067200078
131246280
025100006
131406480

References

F 131406480
131426210
131426200

Qty.
1
1
1
1
1
1
2
1
1
2

Description

Notes

PIPE - LEAK OFF

CLIP
FUEL INJ PUMP RETURN PIPE
CLIP
CONNECTOR
WASHER
INJECTOR
BODY
WASHER
SEAL - INJECTOR

Page 41

Cold Start System

Plate A

E1CH

Page 42

Cold Start System

Plate A

E1CH

Item

Part No.

1
2
3

185376380
185366220
023100004

References

Qty.
1
2
2

Description

Notes

CONNECTOR
GLOWPLUG
NUT

Page 43

Water Pump

Plate A

F1FH

8
9
13
10

11

12

1
5

14

Page 44

Water Pump

Plate A

F1FH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

145017400
145996630
145146490
145996640
011310635
011310650
023100006
145206270
198217410
145996740
145216161
011310650
023100006
064500020

References

Qty.
1
1
1
1
3
4
1
1
1
1
1
2
1
1

Description

Notes

WATER PUMP
GASKET - WATER PUMP
PLATE
GASKET - WATER PUMP
SCREW
SCREW
NUT
THERMOSTAT
SPRING
GASKET - THERMOSTAT HSG
THERMOSTAT HOUSING
SCREW
NUT
PLUG

Page 45

Water Pump

Plate B

F1FH

Page 46

Water Pump

Plate B

F1FH

Item

Part No.

145336490

References

Qty.
1

Description

Notes

WATER PUMP PULLEY

Page 47

Fan Drive

Plate A

F4HH

2
1

Page 48

Fan Drive

Plate A

F4HH

Item

Part No.

1
2
3

145306690
145336490
011310614

References

Qty.
1
1
4

Description

Notes

FAN
WATER PUMP PULLEY
SCREW

Page 49

Sump

Plate A

G2DH

10
9

11

2
3
4

Page 50

Sump

Plate A

G2DH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

110708820
110996830
010411212
025100012
010411212
025100012
010109235
140406600
140986930
052109076
011310612

References

Qty.
1
1
1
1
1
1
14
1
1
1
2

Description

Notes

SUMP
GASKET - SUMP
PLUG
WASHER
PLUG
WASHER
SCREW
STRAINER
OIL PIPE
SEAL - O RING
SCREW

Page 51

Dipstick & Tube

Plate A

G2DH

Page 52

Dipstick & Tube

Plate A

G2DH

Item

Part No.

1
2
3
4
5
6

198416760
110756490
052109113
011310612
398430560
052100280

References

Qty.
1
1
2
1
1
1

Description

Notes

DIPSTICK
DIPSTICK TUBE
SEAL - O RING
SCREW
OIL FILLER CAP
SEAL - O RING

Page 53

Oil Filter

Plate A

G2DH

Page 54

Oil Filter

Plate A

G2DH

Item

Part No.

1
2

140517030
140546020

References

Qty.
1
1

Description

Notes

OIL FILTER
CONNECTION

Page 55

Oil Leak-Off Pipes

Plate A

G2DH

5
6

Page 56

Oil Leak-Off Pipes

Plate A

G2DH

Item

Part No.

1
2
3
4
5
6
7

140607392
198486780
140996260
140996260
198486780
140996260
140996260

References

Qty.
1
1
1
1
1
1
1

Description

Notes

OIL PIPE
BOLT
WASHER
WASHER
BOLT
WASHER
WASHER

Page 57

Rotor

Plate A

G2DH

3
4
5
6

2
1

7
8

Page 58

Rotor

Plate A

G2DH

Item

Part No.

1 140036220
2 052109078
3 140166130
4 140116140
5
6 198216720
7 199236540
8 036800010
Service Options
5

199286150

5
5
5

199286160
199286170
199286180

References

Description

1
1
1
1
1
1
1
1

RELIEF VALVE
SEAL - O RING
ROTOR
COVER
SHIM
SPRING
COLLAR
CIRCLIP

(+)0.10MM

SHIM

(+)0.15MM
(+)0.20MM
(+)0.50MM

1
1
1

SHIM
SHIM
SHIM

F SERVICE OPTION

J
P
J
J
J

Qty.

Notes

Page 59

Lift Pump

Plate A

H1BH

Page 60

Lift Pump

Plate A

H1BH

Item

Part No.

1
2
3

130506290
052109107
011310612

References

Qty.
1
1
2

Description

Notes

LIFT PUMP
O RING
SCREW

Page 61

Fuel Filter

Plate A

H4CH

16

12

14

11

15

13

5
2
10
8

Page 62

Fuel Filter

Plate A

H4CH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

130306041
052100440
130366040
130446090
130976750
010310865
027100008
026100008
011510816
068207315
067200115
067200115
068209166
067200115
067200115

References

Qty.
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1

Description

Notes

FUEL FILTER ASSEMBLY

HEAD
SEAL - O RING
FUEL FILTER
RING
MOUNTING BRACKET
BOLT
WASHER
WASHER
SCREW
FUEL PIPE
CLIP
CLIP
HOSE
CLIP
CLIP

Page 63

Flywheel Assembly

Plate A

J1SH

Page 64

Flywheel Assembly

Plate A

J1SH

Item

Part No.

1
2
3
4

115350091

References

F 115350091
115376150
010109330

Qty.
1
1
1
1

Description

Notes

FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING
SCREW

Page 65

Flywheel Housing

Plate A

J1SH

Page 66

Flywheel Housing

Plate A

J1SH

Item

Part No.

1
2

110447500
011510820

References

Qty.
1
8

Description

Notes

FLYWHEEL HOUSING
SCREW

Page 67

Starter Motor

Plate A

K1AH

Page 68

Starter Motor

Plate A

K1AH

Item

Part No.

1
2

185086540
010810830

References

Qty.
1
2

Description

Notes

STARTER MOTOR
BOLT

Page 69

Exhaust Manifold

Plate A

L1BH

3
2

Page 70

Exhaust Manifold

Plate A

L1BH

Item

Part No.

1
2
3
4

135617560
135996610
011310625
023100006

References

Qty.
1
1
2
2

Description

Notes

EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
SCREW
NUT

Page 71

Alternator Group

Plate G

N1HK

10

12

11

4
8
9

5
16

13

Page 72

14

15

Alternator Group

Plate G

N1HK

Item
1
2
3
4
5
6
8
9
10
11
12
13
14
15

Part No.
185046210
185446217
185716200
185446218
015140425
040126201
015140408
185446220
185446219
040126201
199236510
026100010
027100010
020210010

References

Qty.
1
1
1
1
2
1
1
1
1
1
1
1
1
1

Description

Notes

ALTERNATOR
PLATE
PLATE
STATOR
SCREW
BALL BEARING
SCREW
CLIP
ALTERNATOR PULLEY
BALL BEARING
COLLAR
WASHER
WASHER
NUT

Page 73

Alternator Group

Plate K

N1HK

9
3
4
2

10

Page 74

Alternator Group

Plate K

N1HK

Item

Part No.

1
2
3
4
5
6
7
8
9
10

185046210
010310850
026109011
026100008
013110830
023100008
185726650
011500816
023100008
080109113

References

Qty.
1
1
1
1
1
1
1
1
1
1

Description
ALTERNATOR
SCREW
WASHER
WASHER
SCREW
NUT
LEVER
SCREW
NUT
V BELT

Notes

(A)

Footnotes
(A)

ILLUSTRATION SHOWN MAY NOT RESEMBLE ACTUAL PART

Page 75

Engine Lifting Eyes

Plate A

O1CH

4
1

Page 76

Engine Lifting Eyes

Plate A

O1CH

Item

Part No.

1
2
3
4

195816550
011510816
195816550
011510816

References

Qty.
1
1
1
2

Description

Notes

LIFTING EYE
SCREW
LIFTING EYE
SCREW

Page 77

Auxiliary Drive

Plate A

P1GH

3
1
7

Page 78

Auxiliary Drive

Plate A

P1GH

Item

Part No.

1
2
3
4
5
6
7

115398300
020800018
034100508
165206360
165996560
010310850
023100008

References

Qty.
1
1
1
1
1
4
4

Description

Notes

1 GROOVE CRANKSHAFT PULNUT

WOODRUFF KEY
PLATE
GASKET
SCREW
NUT

Page 79

Instrumentation

Plate A

Q6QH

2
3

Page 80

Instrumentation

Plate A

Q6QH

Item

Part No.

1
2
3
4

185246210
140996260
198486780
385720510

References

Qty.
1
2
1
1

Description

Notes

OIL PRESSURE SWITCH

WASHER
BOLT
WATER TEMPERATURE SWITCH

Page 81

Inlet Manifold

Plate A

S1SH

13

10

11

12

3
1

Page 82

Inlet Manifold

Plate A

S1SH

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

111210190
111996450
110666060
110666240
015600406
110566070
011100408
011310670
024600006
140996380
135566480
135996750
011310620

References

Qty.
1
1
1
1
4
1
4
3
2
2
1
1
2

Description

Notes

ROCKER BOX COVER

GASKET - CYL. HEAD COVER
GAUZE
PLATE CLAMPING
SCREW
BREATHER VALVE
METRIC BOLT
SCREW
CAP NUT
WASHER
PIPE - AIR
GASKET
SCREW

Page 83

Exhaust

Plate A

Z1AK

Page 84

Exhaust

Plate A

Z1AK

Item

Part No.

1
2

314990013
011510825

References

Qty.
1
4

Description

Notes

GASKET - EXHAUST
SCREW

Page 85

Electrical

Plate A

Z3AK

2
4

O
F
F

ON

Page 86

Electrical

Plate A

Z3AK

Item
1
2
3
4

Part No.
385201160
385210060
385800010
390190030

References

Qty.
1
1
1
1

Description

Notes

IGNITION SWITCH
IGNITION KEY
CAP
PLATE

Page 87

Miscellaneous

Plate E

Z3CK

7
3
5
1

4
2

Page 88

Miscellaneous

Plate E

Z3CK

Item

Part No.

020900008

References

Qty.
1

Description

Notes

NUT

Page 89

Miscellaneous

Plate A

Z3DK

Page 90

Miscellaneous

Plate A

Z3DK

Item

Part No.

1
2

185516061
385620320

References

Qty.
1
1

Description

Notes

REGULATOR
TERMINAL

Page 91

Electrical

Plate A

Z3FH

Page 92

Electrical

Plate A

Z3FH

Item
1
2

Part No.

References

20195
F 20195

Qty.
1
3

Description

Notes

CONNECTION KIT
CONNECTION

Page 93

Electrical

Plate A

Z3NH

Page 94

Electrical

Plate A

Z3NH

Item

Part No.

185306081

References

Qty.
1

Description

Notes

LAMP

Page 95

Electrical

Plate A

Z3OH

Page 96

Electrical

Plate A

Z3OH

Item

Part No.

1
2

385620200
385620280

References

Qty.
2
2

Description
CONNECTION
CONNECTION

Notes
(A)

Footnotes
(A)

STARTER MOTOR

Page 97

Filtration

Plate A

Z6OK

Page 98

Filtration

Plate A

Z6OK

Item

Part No.

130506300

References

Qty.
1

Description

Notes

PRIMER

Page 99

Parts Index

Page 100

Parts Index

Description

Part No.

Page

1 GROOVE
CRANKSHAFT
PULLEY

115398300

79

ADJUSTING SCREW

199486220

21

ALTERNATOR

185046210

73, 75

ALTERNATOR
PULLEY

185446219

73

ANTI-TAMPER CAP

131276440

ARM

BALL BEARING

BEARING HOLDER
ASSEMBLY

Part No.

Page

198517301

CAMSHAFT
ASSEMBLY

120026820

33

CAMSHAFT GEAR

120016030

33

120736081

33

064210015

31

064210018

9, 19

26420462

31

120186100

19

U5MK0619

31

120216130

19

125156170

25

385800010

87

125156180

25

CAP NUT

024600006

83

040109059

33

CIRCLIP

036500019

13, 13

040126201

73, 73

036800005

25

040306203

036800006

25

110156450

17

036800010

59

198346150

29

CLAMP

199106021

39, 39

CLIP

067200078

41, 41

067200115

63, 63,
63, 63

185446220

73

199236510

73

199236540

59

CON ROD

115026350

15

CON ROD BOLT

115176130

15

CON ROD NUT

020109103

15

CONNECTION

140546020

55

385620200

97

110156460

17

BIG END BEARING

KIT

U5ME0021

15

BOLT

010310865

63

010810830

69

010810845

17

010810850

17

131466210

29

198486780

57, 57, 81

199486330

29

BOLT ASSEMBLY

131046410

29

BREATHER VALVE

110566070

83

BUSH

198517290

33

Description

CAP

COLLAR

Page 101

Parts Index

Description

Part No.

Page

Description

Part No.

Page

385620280

97

068204090

41

CONNECTION KIT

20195

93

FUEL INJ PUMP

RETURN PIPE

CONNECTOR

131246280

41

FUEL INJECTION
PUMP

131017981

35

185376380

43

FUEL PIPE

068207315

63

COVER

140116140

59

GASKET

135996750

83

CRANKSHAFT
ASSEMBLY

115256910

17

165996560

79

CRANKSHAFT
GEAR

115276210

17

GASKET - CYL.
HEAD COVER

111996450

83

CYLINDER HEAD
ASSEMBLY

111010750

19

GASKET CYLINDER HEAD

111147600

19

DIPSTICK

198416760

53

111147610

19

DIPSTICK TUBE

110756490

53

GASKET EXHAUST

314990013

85

DOWEL

030500512

135996610

71

030500612

17, 17

GASKET EXHAUST
MANIFOLD

030500616

GASKET - SUMP

110996830

51

030500820

145996740

45

030509018

33

GASKET THERMOSTAT HSG

END CAP

064209053

31

GASKET - TIMING
CASE

165996490

11

EXHAUST
MANIFOLD

135617560

71

GASKET - TIMING
CASE COVER

165996500

23

EXHAUST VALVE

120176290

19

45

145306690

49

GASKET - WATER
PUMP

145996630

FAN
FLYWHEEL
ASSEMBLY

115350091

65

145996640

45

GAUZE

110666060

83

FLYWHEEL
HOUSING

110447500

67

GLOWPLUG

185366220

43

FUEL FILTER

130366040

63

HOSE

068209166

63

FUEL FILTER
ASSEMBLY

130306041

63

IGNITION KEY

385210060

87

IGNITION SWITCH

385201160

87

Page 102

Parts Index

Description

Part No.

Page

INJECTOR

131406480

41

INTAKE VALVE

120166370

19

KEY

030509020

LAMP
LEVER

Description

Part No.

Page

023100008

75, 75, 79

O RING

052109107

61

17

OIL FILLER CAP

398430560

53

185306081

95

OIL FILTER

140517030

55

125046240

25

OIL PIPE

140607392

57

125176080

25

140986930

51

125416020

25

185246210

81

185726650

75

OIL PRESSURE
SWITCH

LIFT PUMP

130506290

61

OIL PUMP IDLER

GEAR

165026110

33

LIFTING EYE

195816550

77, 77

PIN

030300414

19, 25

MAIN BEARING KIT

198586281

17

030300416

21

198586401

17

030309005

METRIC BOLT

011100408

83

031100004

25

MOUNTING
BRACKET

130976750

63

115326260

13

NEEDLE BEARING

042303015

PIPE - AIR

135566480

83

NUT

020109076

21

PIPE - FUEL INJ NO

1 CYL

131507920

39

020109176

29

131507930

39

020109177

29

PIPE - FUEL INJ NO

2 CYL

020210010

73

PIPE - LEAK OFF

131606970

41

020700008

25

PISTON AND RING

KIT

115017630

13

020800018

79

PISTON RING KIT

115104050

13

020900008

89

PLATE

145146490

45

023100004

43

165166260

11

023100006

21, 23,
25, 25,
25, 27,
27, 35,
39, 45,
45, 71

165206360

79

185446217

73

185716200

73

199566651

33

Page 103

Parts Index

Description

Part No.

Page

390190030
PLATE CLAMPING
PLUG

Part No.

Page

87

010110625

39

110666240

83

010110630

25

010411212

51, 51

010310850

75, 79

064100045

010700610

33

064210022

19

010700845

17

064210035

9, 9, 9

011310612

064500020

45

11, 33,
51, 53, 61

198436370

21

011310614

49

198466010

011310616

25

198466050

011310620

35, 83

198466940

9, 9

011310625

21, 71

PRIMER

130506300

99

011310635

45

PUSHROD

120456320

19

011310640

23

REGULATOR

185516061

91

011310650

45, 45

RELIEF VALVE

140036220

59

011310660

23

RING

130446090

63

011310670

83

ROCKER ARM

120366320

21

011310680

23

120366330

21

011500816

75

ROCKER BOX
COVER

111210190

83

011510816

63, 77, 77

011510820

67

ROCKER LEVER

120037111

21

011510825

85

ROCKER SHAFT

120316330

21

011510850

17

ROCKER SHAFT
SPRING

198217660

21

013110830

75

015140408

73

ROTOR

140166130

59

015140425

73

SCREW

010109235

51

015600406

83

010109264

25, 25,
27, 27

111136460

19

010109330

65

111136470

19

Page 104

Description

Parts Index

Description

Part No.

Page

SEAL - FRONT END

OIL

198636090

25

SEAL - INJECTOR

131426200

41

SEAL - O RING

052100100

21

052100280

53

052100440

63

052109076

51

052109078

59

052109100

29

052109108

25

052109109

25

052109110

25

052109113

53

SEAL - REAR END

OIL

198636080

11

SEAL - ROCKER
BOX

120996210

21

SEAL - VALVE
STEM

120406080

19

SHAFT

125116131

25

165296162

131437381

35

131437391

35

131437401

35

131437411

35

131437470

35

199286150

59

199286160

59

199286170

59

SHIM

Description

Part No.

Page

199286180

59

SMALL END BUSH

198517325

15

SNAP RING

036800008

25

SOLENOID

185206450

37

SPACER

199216230

33

SPRING

198216720

59

198216731

25

198216821

33

198217410

45

STARTER MOTOR

185086540

69

STARTER RING

115376150

65

STATOR

185446218

73

STAY

125976120

25

STOP SPRING

198216760

25

STRAINER

140406600

51

STUD

010109440

012109259

21

012110635

012110660

SUMP

110708820

51

TAPPET

120116100

19

125256120

33

TENSION SPRING

198217351

25

TERMINAL

385620320

91

THERMOSTAT

145206270

45

THERMOSTAT
HOUSING

145216161

45

TIMING CASE

165106660

25

Page 105

Parts Index

Description

Part No.

Page

V BELT

080109113

75

VALVE COLLET

120226080

19

VALVE SEAT
INSERT

110136445

19

VALVE SPRING

198217070

19

WASHER

025100006

41

025100010

29, 29

025100012

51, 51

025100016

37

026100008

63, 75

026100010

73

026109011

75

026200008

25

027100008

63

027100010

73

131426210

41

140996260

57, 57,
57, 57, 81

140996380

83

199266180

33

WATER PUMP

145017400

45

WATER PUMP
PULLEY

145336490

47, 49

WATER
TEMPERATURE
SWITCH

385720510

81

WOODRUFF KEY

034100508

17, 33, 79

Page 106