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Metalsifall 15
Metalsifall 15
Metalsifall 15
Metals I
Instructor: Mr. James R Kahl
CLASSROOM RULES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
GRADING POLICY:
This course will us a point based system for grading assignments. Total points earned out of total points
possible will be used to determine quarter and semester grades.
GRADING SCALE:
A
93-100
A90-92
B+
87-89
B
83-86
B80-82
C+
77-79
9. After students are done with given projects they will be allowed to build their own
personal projects, they will need to purchase all material needed for the project.
CURRICULUM OUTLINE
*Subject to change*
-
Weeks 1-4
Class overview
Ch. 1: Careers in
Metalworking in the
Metalworking Textbook
Ch. 4 p. 40-45 on Iron
Ch. 5 p. 46-53 on
Steelmaking
Ch. 6 on Kinds of Steel
Ch. 7 on Nonferrous Metals
and Their Alloys
Unit 1 Test
Safety PowerPoint and Bench
Safety and Quiz
Arc Welding Safety and
Quiz, Demo
Oxyacetylene Welding Safety
and Quiz, Demo
Are welding unit p. 209-220
Gas welding unit p. 223-230
Demo and welding practice
for beads, puddles, pad
buildup and corner welds for
Arc and Gas welding
Weeks 13-16
Radial Arm Saw safety, quiz
and demo
Saw Quiz
Shop Stool Project
Ch. 53-54 on Drilling
Drill Press safety, quiz and
demo
Ch. 15 on Hand Hacksaws,
demo
P. 132-135 on Cold Chisels,
demo
Ch. 17 p. 136-144 on Files,
demo
Hand Tool Quiz
Read p. 114-119 on
Micrometers: give
micrometers worksheet and
MIC Test
Weeks 23-26
Ch. 60 p. 474-476
Read p. 481-482 on drilling,
reaming, countersinking and
counterboring
Read p. 483-487 on turning,
Weeks 5-8
Welding practice for beads,
puddles, pad buildup and
corner welds
Beads, puddles, pad buildup
and corner welds Hands-On
Test
Grinder safety and quiz
Demo and practice butt, lap and
T welds
Weeks 17-18
Read p. 119-125 on Vernier
Caliper and Dial Caliper: give
caliper worksheet
Ch. 12 p. 96-105 on Layout
Tools
Ch. 13 p. 106-114 on Layout
Techniques
Layout Quiz
Bottle Opener Project
Weeks 27-30
Work time on Stools, Bottle
Opener, Lathe Bit and
Turning Exercise
Bottle Opener and Lathe Bit
Due
Weeks 9-12
Practice butt, lap and T welds
Written welding Final
Butt, lap and T welds Hands-On
Test
-MIG welding: discuss, demo and
student practice
Plasma Cutter: discuss, demo and
student practice
Cutting Torch: discuss, demo and
student practice
Read p. 409-414 on Power
Hacksaws: safety, quiz and demo
Read p. 415-420 on Band Saws:
safety, quiz and demo
Weeks 19-22
Work on Shop Stool and Bottle
Opener Projects
Ch. 24 on Assembly Tools
Lathe Safety and Quiz
Read p. 450-454 on Lathes
Read p. 454-459 on Lathe drive
systems and other mechanical parts
Practice using the gear system on
the Lathe
Read p. 460-463 on Lathe chucks
Read p. 464-467 on Turning
between centers: Demo center
drilling for turning between centers
Ch. 60 p. 469-473 on cutting tools
and tool holders for Lathes
Demo making a Lathe tool bit:
Give tool bit project
Weeks 31-34
Work time on Stool, Turning
Exercise and Hammer
Turning Exercise due
Hammer Project