Cast iron

editor:
vonRoll casting (emmenbrcke) ltd
reggisingerstrasse 2
ch-6020 emmenbrcke

date of issue: september 2012

Contents

Ductile cast iron with nodular graphite

Grey cast iron with lamellar graphite

47
8

Ductile cast iron with nodular graphite

Designation according to DIN EN 1563

EN-GJS350-22-LT

EN-GJS400-18-LT

EN-GJS400-15

EN-GJS450-10

Nominal analysis
for moderate wall thickness

3,50 3,70
1,80 2,00
max. 0,2

3,50 3,70
2,30 2,60
max. 0,25

3,50 3,70
2,30 2,60
max. 0,25

3,20 3,50
2,80 3,20
max. 0,40

Ferrite 100:1

Ferrite 100:1

Ferrite and
pearlite 100:1

Ferrite and
pearlite 100:1

350
220
22
169
17

12
< 160
180
114

400
240
18
169
14
12

130 175
195
122

400
250
15
169

135 180

450
310
10
169

160 210
210
128

C
Si
Mn
Mo
Ni

Microstructure

Mechanical properties 1)
Tensile strength
0,2 % yield strength
Elongation
Modulus of elasticity
Impact energy 2)

Brinell hardness
Unnotched fatigue limit 3)
Notched fatigue limit 4)

Rm
Rp0,2
A5
E
at +23 C (RT)
at 20 C (LT)
at 40 C (LT)
HBW

MPa
MPa

Technological properties
Service temperature 5)
Machinability
Wear resistance
Inductive or flame-hardening capacity
Nitride hardening capacity
Weldability
Physical properties
Density
Thermal conductivity
Thermal expansion



at 300 C
up to 400 C

1)

Mechanical properties
of cast-on test samples (minimum values)

2)

Mean value resulting from 3 tests with ISO-V-samples

(DIN 50115)

3)

Whler fatigue test with unnotched samples

4)

Whler fatigue test with notched samples

Data according to technical literature

5)

MPa
MPa
%
GPa
Joule
Joule
Joule

< 500
very good
low
low
good

kg/dm3
W/(Km)
10 -6/K

7,10
36,2
12,5

< 500
< 500
< 500
very good
very good
good
low
low
low
low
low
low
good
good
good
limited weldability, use of special electrodes required

7,10
36,2
12,5

7,10
36,2
12,5

7,10
36,2
12,5

Ductile cast iron with nodular graphite

EN-GJS500-7

EN-GJS600-3

EN-GJS700-2

EN-GJS800-2

EN-GJS450-18

EN-GJS500-14

EN-GJS600-10

3,50 3,70
2,30 2,60
max. 0,40

3,50 3,70
2,30 2,60
max. 0,40

3,50 3,70
2,30 2,60
max. 0,40

3,50 3,70
2,30 2,60
max. 0,40

3,20 3,50
2,80 3,20
max. 0,50

3,00 3,30
3,40 3,80
max. 0,50

2,80 3,10
3,90 4,30
max. 0,50

Ferrite and
pearlite 100:1

Pearlite and
Ferrite 100:1

Pearlite and
Ferrite 100:1

Pearlite 100:1

Ferrite 100:1

Ferrite 100:1

Ferrite 100:1

500
320
7
169

170 230
224
134

600
370
3
174

190 270
248
149

700
420
2
176

225 305
280
168

800
480
2
176

245 335
304
182

450
350
18
170
8
4
3
170 200
210
130

< 500
< 500
good
good
good
good
low
good
good
good
limited weldability, use of special

< 500
moderate
very good
very good
very good
electrodes required

< 500
moderate
very good
very good
very good

< 500
< 500
< 500
good
good
good
low
low
low
low
low
low
good
good
good
limited weldability, use of special electrodes required

7,10
35,2
12,5

7,20
31,1
12,5

7,20
31,1
12,5

7,1

7,20
32,5
12,5

(Solid solution hardening) (Solid solution hardening) (Solid solution hardening)

500
400
14
170
3
3
2
185 215
225
140

7,0

600
470
10
170

200 230
275
165

7,0

special materials or not listed grades on request

Ductile cast iron with nodular graphite high-strength grades

Designation according to DIN EN 1564

EN-GJS800-10

EN-GJS1050-6

EN-GJS1200-3

Nominal analysis
for moderate wall thickness

3,50 3,70
2,30 2,60
max. 0,40

max. 1,0

3,50 3,70
2,30 2,60
max. 0,40

max. 1,0

3,50 3,70
2,30 2,60
max. 0,40

max. 1,0

Austenite and ferrite

(ausferrite) 500:1

Austenite and ferrite

(ausferrite) 500:1

Austenite and ferrite

(ausferrite) 500:1

800
500
10
170
10
250 310
375
225

1050
700
6
168

320 380
430
265

1200
850
3
167

340 420
450
280

C
Si
Mn
Mo
Ni

Microstructure

Mechanical properties 1)
Tensile strength
0,2 % yield strength
Elongation
Modulus of elasticity
Impact energy 2)
Brinell hardness
Unnotched fatigue limit 3)
Notched fatigue limit 4)

Rm
Rp0,2
A5
E
at +23 C (RT)
HBW

MPa
MPa

Technological properties
Service temperature
Machinability
Wear resistance
Inductive or flame-hardening capacity
Nitride hardening capacity
Weldability
Physical properties
Density
Thermal conductivity
Thermal expansion

MPa
MPa
%
GPa
Joule



at 200 C
up to 200 C

1)

Mechanical properties
of cast-on test samples (minimum values)

2)

Mean value resulting from 3 tests with ISO-V-samples

(DIN 50115)

3)

Whler fatigue test with unnotched samples

4)

Whler fatigue test with notched samples

< 200
moderate
very good

kg/dm3
W/(Km)
10 -6/K

7,1
20 23
14 18

< 200
< 200
moderate
difficult
very good
very good
neither hardenable nor weldable
neither hardenable nor weldable
neither hardenable nor weldable

7,1
20 23
14 18

7,0
20 23
14 18

special materials or not listed grades on request

Ductile cast iron with nodular graphite alloyed grades

Designation according to DIN EN 16124/DIN EN 13835

EN-GJSSiMo40-6

EN-GJSSiMo45-10

EN-GJSAXNiSiCr35-5-2

Nominal analysis
for moderate wall thickness

3,00 3,40
3,80 4,20
max. 0,30
0,5 0,70

3,00 3,40
4,30 4,70
max. 0,30
0,80 1,10

max. 2,00
4,00 6,00
0,50 1,50

1,5 2,5
34,0 36,0

Ferrite 100:1

Ferrite 100:1

Austenite 100:1

C
Si
Mn
Mo
Cr
Ni

Microstructure

Mechanical properties 1)
Tensile strength
0,2 % yield strength
Elongation
Modulus of elasticity
Brinell hardness

Rm
Rp0,2
A5
E
HBW

MPa
MPa
%
GPa

480
380
8
160 180
190 240

550
460
5
160 180
200 250

380
210
10
130 150
130 170

at 780 C 2)
Tensile strength
0,2 % yield strength
Modulus of elasticity

Rm
Rp0,2
E

MPa
MPa
GPa

70
35
30

70
35
30

130
90
100

< 700
moderate
good

kg/dm3
W/(Km)

6,8 7,0
22 26 (at 100 C)
25 30 (at 400 C)
11 13

Technological properties
Service temperature
Machinability
Wear resistance
Inductive or flame-hardening capacity
Nitride hardening capacity
Weldability
Physical properties
Density
Thermal conductivity
Thermal expansion




up to 200 C

1)

Mechanical properties
of cast-on test samples (minimum values)

2)

Data according to technical literature

10 -6/K

< 700
moderate
good

limited weldability, use of special electrodes

6,8 7,0
22 26 (at 100 C)
25 30 (at 400 C)
11 13

< 900
good
moderate

required

7,45
12,6 (at 100 C)

12,9

special materials or not listed grades on request

Grey iron with lamellar graphite

Designation according to DIN EN 1561

EN-GJL-150

EN-GJL-200

EN-GJL-250

EN-GJL-300

Nominal analysis
for moderate wall thickness

3,40 3,60
2,30 2,60
0,60 0,90

3,20 3,40
2,00 2,40
0,70 1,00

2,90 3,10
1,80 2,10
0,80 1,10

2,90 3,10
1,60 1,90
0,80 1,10

Coarse pearlite
100:1

Coarse pearlite
100:1

Fine pearlite
100:1

Fine pearlite
100:1

150 250
150

130
110

200 300
200

180
160

250 350

250

220
200

300 400

300
260
240

98 165
0,8 0,3
78 103
0,46 Rm
0,34 Rm

130 195
0,8 0,3
88 113
0,46 Rm
0,34 Rm

165 228
0,8 0,3
103 118
0,46 Rm
0,34 Rm

195 260
0,8 0,3
108 137
0,46 Rm
0,34 Rm

EN-GJL-HB175
115 175

105 165

EN-GJL-HB195

135 195

125 185

EN-GJL-HB215

155 215

145 205

EN-GJL-HB235

175 235
160 220

C
Si
Mn

Microstructure

Mechanical properties 1)
Tensile strength
dependent on wall thickness

Rm
Rm

0,1 % yield strength

Rp0,1
Elongation
A
Modulus of elasticity
E
Bending fatigue strength
Tension-compression fatigue strength

MPa
MPa

2,5 50
5 50
10 50
50 100
100 200

mm
mm
mm
mm
mm

MPa
%
GPa
MPa
MPa

Hardness/material designation
dependent on wall thickness

HBW

2,5 50
5 50
10 50
50 100

mm
mm
mm
mm

Technological properties
Machinability
Wear resistance
Inductive or flame-hardening capacity
Nitride hardening capacity
Damping capacity
Weldability

very good
very good
very good
moderate
good
very good
poor
low
good
good
good
good
very good
very good
very good
limited weldability, use of special electrodes

Physical properties
Density
Thermal conductivity
Thermal expansion

7,10
50,0
13,0

1)


kg/dm3

at 300 C
W/(Km)
up to 400 C 10 -6/K

7,15
48,0
13,0

7,20
46,5
13,0

very good
very good
very good
very good
very good
required

7,25
45,0
13,0

special materials or not listed grades on request

Mechanical properties of cast-on test samples with diameter 30 mm

(minimum values)

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www.vonroll-casting.ch
or contact us at
vonRoll casting (emmenbrcke) ltd
reggisingerstrasse 2
ch-6020 emmenbrcke
info@vonroll-casting.ch
phone +41 41 269 34 19
fax
+41 41 269 31 39
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rondez 17
ch-2800 delmont
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phone +41 32 421 78 10
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reggisingerstrasse 2
ch-6020 emmenbrcke
tel. +41 41 269 34 19
fax +41 41 269 31 39
www.vonroll-casting.ch