Tsp23761-Wiring Diagram Fl7, Fl10 RHD

Service Manual
Trucks
37
Wiring Diagram
Group
FL7, FL10 RHD

CHID A246776
CHID C752586
TSP23761/1
Foreword
The descriptions and service procedures contained in this manual are based on design
and method studies placed up to May 1996.
The products are under continuous development. Vehicles and components produced
after the above date may therefore have different specifications and repair methods.
When this is judged to have a significant bearing on this manual, supplementary service
bulletins will be issued to cover the changes.
The new edition of this manual will update the changes.
In service procedures where the title incorporates an operation number, this is a
reference to V.S.T. (Volvo Standard Times).
Service procedures which do not include an operation number in the title are for general
information and no reference is made to V.S.T.
The following levels of observations, cautions and warnings are used in this Service
Documentation:
Note: Indicates a situation, handling or circumstance which should be observed.
Important: Indicates a situation, handling or circumstance which should be emphasized
so as not to lead to personal injury or damage to property.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in
minor or moderate injury or damage to property.
Warning: Indicates a potentially hazardous situation which, if not avoided, could result
in death, serious injury or major damage to property.
Danger: Indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury.
Volvo Truck Corporation

Goteborg, Sweden
Order number: TSP23761/1
1996 Volvo Truck Corporation, Goteborg, Sweden
All rights reserved. No part of this publication may be reproduced, stored in

retrieval system, or transmitted in any forms by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written
permission of Volvo Truck Corporation.
Contents
Component wiring diagram index ....................................................... 2
Component wiring diagrams ................................................................ 6
Illustration index .................................................................................. 47
Illustrations ........................................................................................... 48
Circuit board (32) electrical centre .................................................. 120
Fuses on circuit board (32) electrical centre ................................. 122
Relays on circuit board (32) electrical centre ................................ 123
6unit fuse holder .............................................................................. 124
Cable harness illustration index ...................................................... 125
List of connectors ............................................................................. 128
List of components ........................................................................... 134
Abbreviations ..................................................................................... 139
Cable colour code ............................................................................. 140
Feedback
Group 37 Wiring Diagram FL7, FL10 RHD
Component wiring diagram index

Starter motor, alternator, 24 V ............................................................
page 6
Coolant level, preheating, exhaust pressure governor,

exhaust brake, range inhibitor, interval wiping .............
page 7
B = Contact extra exhaust brake (RHD)

Engine shut-off ....................................................................................
page 7
Speed limiter .......................................................................................
page 8
A = VDO
B = Econocruise
EDC, electronically controlled fuel injection ........................................
page 9
H = MGS
J = AGS
P = Powertronic
Parking lights, side marker lights, roof lights, tail lights
full beams, dipped beams, spotlights ..................................................
page 10
Bulb, position light at mirror ................................................................
page 11
Fog lights .............................................................................................
page 11
Side marker lights ...............................................................................
page 11
Brake lights ..........................................................................................
page 12
A = AUS
Direction indicator, hazard warning lights ...........................................
page 12
A = AUS
Voltage converter ................................................................................
page 12
Reversing lights ...................................................................................
page 13
Loading light, fifth wheel light ..............................................................
page 13
Rear fog lights .....................................................................................
page 13
Rotating warning light ..........................................................................
page 13
Interior lights, low cab .........................................................................
page 14
Cigarette lighter, lighting el. distribution center ...................................
page 14
Horn .....................................................................................................
page 14
Reverse warner ...................................................................................
page 14
Windscreen wipers and washers, headlamp wipers and washers .....
page 15
A = Normal chassis
B = High chassis
Climate unit (air conditioning) .............................................................
page 16
A = CU-ACAUT
B = CU-ACMAN
C = CU-HEAT
Parking heater DW80 ..........................................................................
page 18
A = CU-ACAUT
B = CU-ACMAN
C = CU-HEAT
Heated seat .........................................................................................
page 19
Electrically heated rearview mirror ......................................................
page 19
Electrically operated rearview mirror ...................................................
page 19
A = VAB2500
B = VAB2600
Air dryer ...............................................................................................
page 20
Radio, communication radio and loudspeakers ..................................
page 20
A = RHD
Electrically operated window winder ...................................................
page 21
Seat belt ..............................................................................................
page 21
Power take-off .....................................................................................
page 22
A = Power take-off
B = Double power take-off
Power take-off, clutch-independent .....................................................
page 23
Diff. lock ...............................................................................................
page 23
Lock, self-steered axle ........................................................................
page 24
Automatic transmission .......................................................................
page 25
J = Powertronic
Geartronic ............................................................................................
page 26
Powertronic ..........................................................................................
page 28
Bogie lift (hydraulic) .............................................................................
page 29
Bogie lift (hydraulic), with axle load limiter .........................................
page 30
Bogie lift (air-operated) ........................................................................
page 31
Bogie lift (air-operated), with axle load limiter ....................................
page 31
Air suspension .....................................................................................
page 32
A = Tractor
B = Rigid
C = INFOSYST
D = KONVSYST
E = Bogie lift air suspension < 15 tonnes
F = Bogie lift air suspension 15 tonnes
G = Bogie press
Bogie lift, air suspension < 15 tonnes .................................................
page 33
Bogie lift, air suspension, pusher ........................................................
page 34
Bogie lift, air suspension 15 tonnes ....................................................
page 35
Drive axle load-increase ......................................................................
page 35
Bogie press .........................................................................................
page 36
Bogie lift, tridem ..................................................................................
page 36
Combination instrument ......................................................................
page 37
A = Without tachograph
Indicator lamps ....................................................................................
page 38
Instruments, buzzer, rheostat ..............................................................
page 39
Driver information system (INFOSYST) ..............................................
page 40
Anti-lock brakes (ABS), 4channel .....................................................
page 41
Anti-lock brakes (ABS), 6channel .....................................................
page 42
Level control, headlights .....................................................................
page 43
6unit fuse holder ................................................................................
page 43
Connection, extra equipment ..............................................................
page 44
A = AVGASB4
B = Powertronic
Earth connections ................................................................................
page 45
Joint sleeve .........................................................................................
page 46
Component wiring diagrams
T3008262
T3008263
T3008264
T3008265
10
T3008266
T3008267
11
T3008268
12
T3008269
13
14
T3008270
T3008271
15
16
T3008272
T3008273
17
T3008274
18
T3008275
19
T3008276
20
T3008277
21
T3008278
22
T3008279
23
T3008280
24
T3008281
25
T3008282
26
T3008283
27
28
T3008284
T3008285
29
T3008286
30
T3008287
31
T3008288
32
T3008289
33
34
T3008290
T3008291
35
36
T3008292
T3008293
37
T3008294
38
T3008295
39
T3008296
40
T3008297
41
42
T3008298
T3008299
43
T3008300
44
T3008301
45
46
T3008302
Illustration index
Illustration index
Battery cables ........................................................................
page 48
Battery cables (Construction) ................................................
page 49
Windscreen wiper motor .......................................................
page 50
1000
Cable harness, instruments ..................................................
page 51
1006
Cable harness, cab, upper ....................................................
page 54
1007
Cable harness, cab, lower ....................................................
page 55
1008
Cable harness, reading light .................................................
page 54
1009
Cable harness, electric window winder .................................
page 56
1020
Cable harness, cowl ..............................................................
page 57
1030
Cable harness, engine ..........................................................
page 58
1031
Cable harness, automatic transmission ................................
page 67
1037
Cable harness, bogie lift .......................................................
page 73
1040
Cable harness, frame ............................................................
page 77
1045
Cable harness, engage inhibitor, power take off ..................
page 79
1056
Cable harness, air dryer ........................................................
page 80
1057
Cable harness, chassis .........................................................
page 81
1061
Cable harness, parking heater, cab ......................................
page 83
1062
Cable harness, parking heater, frame ..................................
page 83
1065
Cable harness, grille .............................................................
page 84
1069
Cable harness, driver Information .........................................
page 85
1070
Cable harness, engine stop ..................................................
page 86
1072
Cable harness, air suspension ..............................................
page 87
1075
Cable harness, speed limiter, cab ........................................
page 102
1076
Cable harness, speed limiter, engine ...................................
page 102
1084
Cable harness, cab, ABS ......................................................
page 103
1085
Cable harness, trailer connection, ABS ................................
page 104
1086
Cable harness, solenoid valve, ABS .....................................
page 107
1087
Cable harness, sensor, chassis, ABS ...................................
page 107
1088
Cable harness, sensor, ABS .................................................
page 108
1407
Cable harness, EDC/cab .......................................................
page 111
1408
Cable harness, EDC/engine ..................................................
page 111
1412
Cable harness, Geartronic - gearbox ....................................
page 118
1413
Cable harness, Geartronic - cab ...........................................
page 114
1422
Cable harness, Geartronic - chassis .....................................
page 116
1440
Cable harness, el. operated rearview mirror ........................
page 119
47
Illustrations
Illustrations
T3007546
48
Illustrations
T3007547
49
Illustrations
T3008384
50
Illustrations
T3008317
51
Illustrations
T3008318
52
Illustrations
T3008319
53
Illustrations
T3008320
54
Illustrations
T3008321
55
Illustrations
T3008322
56
Illustrations
T3008323
57
Illustrations
T3008324
58
Illustrations
T3008325
59
Illustrations
T3008326
60
Illustrations
T3008327
61
Illustrations
T3007560
62
Illustrations
T3007561
63
Illustrations
T3008328
64
Illustrations
T3008329
65
Illustrations
T3007564
66
Illustrations
T3008330
67
Illustrations
T3008331
68
Illustrations
T3008332
69
70
Illustrations
T3008333
Illustrations
T3008334
71
Illustrations
T3008335
72
Illustrations
T3008336
73
74
Illustrations
T3008337
Illustrations
T3008338
75
Illustrations
T3008339
76
Illustrations
T3008340
77
78
Illustrations
T3008341
Illustrations
T3008342
79
Illustrations
T3008343
80
Illustrations
T3008344
81
Illustrations
T3008345
82
Illustrations
T3008346
83
Illustrations
T3008347
84
Illustrations
T3008348
85
86
Illustrations
T3008349
Illustrations
T3008350
87
Illustrations
T3008351
88
Illustrations
T3007589
89
90
Illustrations
T3007590
Illustrations
T3008352
91
92
Illustrations
T3008353
Illustrations
T3007593
93
94
Illustrations
T3007594
Illustrations
T3008354
95
96
Illustrations
T3008355
Illustrations
T3008356
97
98
Illustrations
T3008357
Illustrations
T3008358
99
100
Illustrations
T3007597
Illustrations
T3007598
101
102
Illustrations
T3008359
Illustrations
T3008360
103
Illustrations
T3008361
104
Illustrations
T3008362
105
Illustrations
T3008363
106
Illustrations
T3008364
107
Illustrations
T3008365
108
Illustrations
T3008366
109
Illustrations
T3008367
110
Illustrations
111
T3008368
Illustrations
T3008369
112
Illustrations
T3008370
113
Illustrations
T3008371
114
Illustrations
T3008372
115
Illustrations
T3008373
116
Illustrations
T3008374
117
Illustrations
T3008375
118
Illustrations
119
T3008376
Circuit board (32) electrical centre
T3007730
120
T3007748
121
Fuses on circuit board (32) electrical centre
Fuses on circuit board (32) electrical centre

1
Spot light ............................................
(CE64)
19
Parking heater ....................................
(HC27)
Fog light, front and rear .....................
(CG6)
20
Fog light rear ......................................
(CE23)
Full beam right ...................................
(CE45)
21
Full beam flash ...................................
(CE55)
Full beam left ......................................
(CE41)
22
Hazard ................................................
(CN5)
Interior light, speed limiter, radio,

INFOSYST, tachograph .....................
23
Day running light ................................
(CE37)
(ER23)
24
Dipped beam right ..............................
(CE43)
Dipped beam left, headlight levelling device .....................................................
(CE39)
25
Air dryer, buzzer, extra equipment .....
(HK6)
Day running light ................................
(CE12)
26
Timer parking heater ..........................
(HC21)
Dim-dip ...............................................
(CE50)
27
Park. light right, roof light left, DIM-DIP,

buzzer, switch illumination, XB1 ........
(CE20)
Park. light left, roof light right, ID-light
(CE18)
28
Park. light trailer right .........................
(CE5)
10
Park. light trailer, left ..........................
(CE3)
29
Loading light, reversing light ..............
(EA6)
11
Rotating warning light, extra trailer

conn. ...................................................
(EN8)
30
Brake light ..........................................
(CK7)
12
Relay preheating ................................
(AA8)
31
Horn ....................................................
(XD5)
13
Bogie lift, kick down, AVGASB4, XB2
(XD11)
32
Air suspension, powertronic ...............
(XD8)
14
Switch extra equipment, XA2 .............
(XD14)
33
Heated mirror, heated seat ................
(HG7)
15
Combination relay, combination instrument, indicator lamps, driver information

system, relay extra equipment, relay full
beam ...................................................
34
Heater fan ...........................................
(HA18)
(HA46)
(HA73)
(BB24)
35
Headlight wiper and washer ...............
(GA28)
16
Safety belts, dir. ind. ..........................
(CN2)
36
Cig. lighter ..........................................
(EV4)
17
Diff lock, PTO, range inhibitor, instrument ....................................................
(LG11)
Windscreen and headlight wiper and

washers, combination relay, solenoid
valve range, exhaust pressure governor ......................................................
(GA34)
18
122
Relays on circuit board (32) electrical centre
Relays on circuit board (32) electrical centre

301
Relay, fog lights ........................
(CG5)
302
Relay, spot lights ......................
(CE60)
305
Relay, reversing lights ..............
(EA5)
306
Relay, full beam .......................
(CE28)
308
Relay, brake lights ....................
(CK5)
309
Relay, parking lights .................
(CE9)
315
Relay, starting switch ...............
(XD4)
322
..................................................
375
Relay, day running lights ..........
(CE33)
3005
Alternator-controlled relay ........
(AA26)
123
6unit fuse holder
6unit fuse holder

56
Superstructure ............................................................
(XA12)
56
Superstructure ............................................................
(XA14)
56
Superstructure ............................................................
(XA16)
56
Superstructure ............................................................
(XA18)
56
Superstructure ............................................................
(XA2)
56
Superstructure ............................................................
(XA4)
56 B 1
ABS ............................................................................
(OA2)(OB2)
56 B 2
ABS ............................................................................
(OA5)(OB5)
56 B 3
ABS ............................................................................
(OA8)(OB8)
56 B 5
ABS ............................................................................
(OA11)(OB11)
56 B 6
ABS ............................................................................
(OA14)(OB14)
56 F 1
Relay box, EDC ..........................................................
(LO72)
56 F 2
Geartronic ...................................................................
(LO74)
56 F 2
Powertronic .................................................................
(LP43)
56 F 3
Relay box , EDC, geartronic, powertronic .................
(AA30)
56 F 4
....................................................................................
(AA32)
57 F5
Cruise control .............................................................
(BN67)
56 F6
....................................................................................
(BN69)
124
Cable harness illustration index

1000
Cable harness, instruments ..................................................
page 51
1006
Cable harness, cab, upper ....................................................
page 54
1007
Cable harness, cab, lower ....................................................
page 55
1008
Cable harness, reading light .................................................
page 54
1009
Cable harness, electric window winder .................................
page 56
1020
Cable harness, cowl ..............................................................
page 57
1030
Cable harness, engine ..........................................................
page 58
1031
Cable harness, automatic transmission ................................
page 67
1037
Cable harness, bogie lift .......................................................
page 73
1040
Cable harness, frame ............................................................
page 77
1045
Cable harness, engage inhibitor, power take off ..................
page 79
1056
Cable harness, air dryer ........................................................
page 80
1057
Cable harness, chassis .........................................................
page 81
1061
Cable harness, parking heater, cab ......................................
page 83
1062
Cable harness, parking heater, frame ..................................
page 83
1065
Cable harness, grille .............................................................
page 84
1069
Cable harness, driver Information .........................................
page 85
1070
Cable harness, engine stop ..................................................
page 86
1072
Cable harness, air suspension ..............................................
page 87
1075
Cable harness, speed limiter, cab ........................................
page 102
1076
Cable harness, speed limiter, engine ...................................
page 102
1084
Cable harness, cab, ABS ......................................................
page 103
1085
Cable harness, trailer connection, ABS ................................
page 104
1086
Cable harness, solenoid valve, ABS .....................................
page 107
1087
Cable harness, sensor, chassis, ABS ...................................
page 107
1088
Cable harness, sensor, ABS .................................................
page 108
1407
Cable harness, EDC/cab .......................................................
page 111
1408
Cable harness, EDC/engine ..................................................
page 111
1412
Cable harness, Geartronic - gearbox ....................................
page 118
1413
Cable harness, Geartronic - cab ...........................................
page 114
1422
Cable harness, Geartronic - chassis .....................................
page 116
1440
Cable harness, el. operated rearview mirror ........................
page 119
125
T3007776
126
127
T3008391
List of connectors
List of connectors
A
a
AA1
AA1
AA1
AA2
AA2
AA2
AA3
AA3
AA3
AA4
AA4
AA4
AA4
AA5
AA5
AA5
AA6
AA6
AA6
AA7
AA7
AA8
AA8
AA9
AA9
AB1
AB2
AB3
AB3
AB4
AB4
AB5
AB5
AB6
AB8
ABS TES
ABS TES
ABS TES
ABS TES
ABS TES
ABS TES
ABS TES
ABS TES
ABS TES
ABS TES
AD1
AD2
AF1
AF1
AF2
AF2
AF3
AF3
AF5
AF8
AF8
AGS1:8
AGS/TES
AGS/TES
AGS/TES
AGS/TES
AGS/TES
128
LO33
LO84
LK5
LK5
LP53
LK8
LK8
LP52
LJ18
LK12
LP25
LK40
LK40
LO66
LP50
BB5
LK42
LP47
LK44
LK44
LP48
LK15
LK16
LK18
LP49
BB27
LK20
LK36
LK21
LK32
LP37
LK25
LP55
LK28
LP59
LK28
LP11
OA10
OB10
OA46
OB42
OA50
OB45
OA42
OB40
OA3
OB3
XD11
LD9
LO8
NA39
LO10
NA33
LO11
NA35
NA15
LO13
NA14
BN24
LO89
LO24
LO22
LO52
LO99
AGS1:1
AGS1:2
AGS1:3
AGS1:4
AGS1:5
AGS1:6
AGS1:7
AGS1:9
AS1
AS2
AS3
AS4
AS5
AS6
B
b
BA1
BA1
BA1
BA1
BA1
BA2
BA2
BA2
BA3
BA3
BA3
BA3
BA3
BA4
BA4
BA4
BA5
BA5
BA5
BA7
BA7
BB1
BB1
BB2
BB2
BB3
BB3
BB4
BB4
BB5
BB5
BC
BD1
BD1
BD2
BD2
BD3
BD3
BG1
BH
BH
BH
BH
BL1
BL1
BL2
BL2
BM1
BN41
BN44
BN55
BN53
LO29
LO27
BN10
LO57
CK10
XA9
ND8
ND27
CK13
ND26
LO35
LO86
LJ10
MA16
MD17
MG4
MK3
LJ16
MG7
MK6
LJ23
MA17
MD18
MG10
MK10
LJ5
MA5
MD7
LJ12
MA23
MD38
MA23
MD38
MA18
MD22
MA15
MD19
MA22
MD27
MA21
MD25
MA13
MD21
NG40
MD30
MK19
MD32
MK21
MD33
MK22
MY35
MY25
MY27
MY29
MY31
EN4
EN6
XD5
XD8
MR15
BM3
BM8
BM9
BN1
BN1
BN2
BN2
BN3
BN3
BN4
BN4
BN6
BN8
BN9
BO1
BO2
BO3
BP1
BP1
BP2
BP2
BS1
BS2
BS3
BT1
BT1
BT1
BT1
BT2
BT2
BT2
BT2
BT3
BT3
BT3
BT3
BT4
BT4
BT4
BT5
BT5
BT5
BT5
BT6
BT6
BT6
BT7
BT8
BT8
BT8
BT8
BU1
BU1
BU2
BU2
BU3
C
c
C3
CA1
CA1
CA2
CA3
CA4
CA4
CA5
CA6
MR32
MR42
MR44
MN20
MR48
MN19
MR49
MN21
MR41
MN22
MR49
MR41
MR49
MN14
MN34
MN33
MN34
MN39
MR53
MN39
MR53
MR41
MR43
MR41
MP22
MR21
MS13
MX13
MP21
MR20
MS12
MX12
MP2
MR7
MS21
MX21
MP25
MR26
MS23
MP6
MR9
MS18
MX18
MP25
MR26
MS23
MR20
MP21
MR21
MS12
MX12
MN14
MR30
MN11
MR15
MN8
LO37
LO69
BB36
LG4
LG4
LD3
AA8
LD26
LD9
NA26
NK38
List of connectors
CA7
CA8
CA9
CHA1
CHA2
CHA3
CHA4
CHA5
CHA6
CHA7
CHA8
CHA9
CM1
CM2
CM3
CM4
CM5
CM6
CM7
CM8
CM9
CN1
CN2
CN3
CN4
CN5
CN6
CN7
CN8
CN9
CR
CR
CR1
CS1
CS1
CS2
CS2
CT1
CT2
CT3
CT4
CT5
CT6
CT7
CU
CU
D
d
DB
DRL1
DRL2
E
EE2
EE3
EE4
EE5
EE6
EE7
EE8
EE9
F
FA1
FA2
FA3
FA4
FA5
FA6
NK41
NK28
LG10
LO11
LO13
LO2
LO5
LO4
LO8
LO26
LO95
LO97
BN52
BN39
BN19
BN20
BN18
BN27
BN24
BN25
BN53
BN27
BN31
BN26
BN61
BN45
BN49
BN50
BN28
BN34
OA62
OB65
LO7
OA26
OB25
OA60
OB63
MY4
MY11
MY15
MY19
MY17
MY33
MY24
ND26
ND26
LO39
LO71
MD7
CE14
CE17
LO41
BN29
BN36
BN28
BN32
BN27
BN58
BN31
BN33
LO43
NK20
NK22
NK7
NK28
NK10
NK11
129
FA7
FA8
FA9
FB1
FB2
FB3
FB4
FB5
FB6
FB7
FB8
FB9
FC1
FC1
FC2
FC2
FD9
FE
G
g
GA1
GA2
GA3
GA4
GA5
GA6
GA7
GA8
GA9
GB1
GB2
GB3
H
h
HA1
HA2
HA3
HA4
HA5
HA6
HA7
HA8
HA9
HB1
HB1
HB2
HB3
HB4
HB5
HB6
HC1
HC2
HE
HS
J
j
K
k
KA1
KA2
KA3
KA4
KA5
KA6
KA7
KA8
KA9
130
NK34
NK14
NK43
NA51
NK41
NK38
NK31
NK26
NK17
NK25
NK29
NK19
NK32
NK32
NK13
NK13
NK35
NK37
LO45
LO31
CE39
CE41
CE40
CE43
CE45
CE44
GA21
GA28
GA27
PA2
PA3
PA5
LO48
LO55
CE11
CE29
ER22
JA9
ER23
EN8
HC21
ED5
ED7
HD5
HD5
HD5
KD6
ND21
ND21
ED10
ER13
ER13
JA17
HG11
LO49
LO73
LO50
LO2
CG14
CE62
CE63
CE23
CG12
CG11
HC25
HC27
CG5
List of connectors
KB1
KB2
KB3
KB4
KB5
KB6
KB7
KB8
KB9
KC1
KC2
KC3
KC4
KC5
KC6
KC7
KC8
KC9
KD1
KD2
KD3
KD4
KD5
KD6
KD7
KD8
KD9
KE1
KE2
KE4
KE6
KE7
KE9
KF1
KF2
KF3
KF4
KF5
KF6
KF7
KF8
KF9
KG1
KG2
KG3
KG3
KG3
KG4
KG5
KG6
KG7
KG8
KG9
KH1
KH2
KH3
KH4
KH5
KH6
KH9
KJ1
KJ2
KJ3
KJ4
KJ6
KJ7
KJ8
CE58
CE30
CN5
CE45
CE46
CE55
CE41
CE26
EV4
CE31
HK6
CE39
CE33
ER23
CE43
CE37
ER11
CE35
CE34
CE8
CE36
CE12
HC23
CE18
CE50
HC21
CE20
CK13
EN6
EA8
EA14
CE3
CE5
EA5
XD14
XD8
EA11
EN8
XD5
CK7
EN3
XD11
AA8
BB24
HA18
HA46
HA73
HG7
BB22
CN2
EA11
HG3
BB19
GA34
GA28
LG11
CK5
LG5
ED10
AA23
EA13
CE48
CG2
ED8
EA5
EA3
EA5
KJ9
L
LF1
LF1
LF1
LF1
LF2
LF2
LF2
LF2
LR1
LR1
LR1
LR1
LR2
LR2
LR2
LR2
LRT1
LRT1
LRT2
LRT2
M
m
MA1
MA2
MA3
MA4
MA5
MA6
MA7
MA8
MA9
MB1
MB1
MB2
MB3
MB3
MB3
MB4
MB5
MB6
MB7
MB8
MB9
MC1
MC3
MD1
MD1
MD2
MD2
MD3
MD3
ME1
ME2
MF1
MF2
MF3
MF4
MH1
MH1
MH1
MH2
MH2
MH2
N
n
CG2
LO56
OA33
OA33
OB33
OB33
OA35
OA35
OB34
OB34
OA49
OA49
OB43
OB43
OA51
OA51
OB44
OB44
OB53
OB53
OB54
OB54
LO58
LO5
AA12
AA18
AA15
NA50
BB33
BB21
BB22
BB13
BB16
BB34
LJ26
BB32
HA29
HA3
HA58
ND32
NA8
EA5
BB39
ND34
ND10
BB34
BB34
ER11
ER8
AA15
AA17
AA19
AA22
HK6
HK6
NG23
NG24
NG25
NG27
BK17
BK33
BN4
BK2
BK39
BN4
LO60
LO4
List of connectors
P
p
P01
P01
PS1
PS2
PTO2
R
r
RA2
RA3
RA4
RA5
RA6
RA7
RA8
RB1
RB1
RB2
RB2
RC1
RC2
RC3
RC4
RC5
RC6
RC7
RC9
RD1
RD2
RD2
RD3
RD4
RD5
RD6
RD6
RD6
RD7
RF1
RF1
RF1
RF1
RF2
RF2
RF2
RF2
RR1
RR1
RR1
RR1
RR2
RR2
RR2
RR2
RRT1
RRT1
RRT2
RRT2
S
SE1
SE2
SE3
SH1
SH2
SL1
SL2
SL2
LO62
LO95
BN00
ZD00
ND30
ND30
LD30
LO64
LO97
CE20
CN15
CK7
CN14
CE22
EA11
EG5
LG27
LG27
LG27
LG27
CE36
CE3
CN6
CK13
CN9
CE5
NA25
BB41
EN5
ND45
ND45
EA14
EN3
EA7
OA12
OB12
XD13
EG8
OA41
OA41
OB38
OB38
OA43
OA43
OB39
OB39
OA57
OA57
OB48
OB48
OA59
OA59
OB49
OB49
OB58
OB58
OB59
OB59
LO66
LO68
LO29
LO89
NA39
NA33
BK5
BK26
BK7
131
SL3
SL3
SL4
SL5
SLF1
SLF1
SLF2
SLF2
SLF3
SLF3
SR1
SR1
SR2
SR2
SR3
SR3
SR4
SR4
SR5
SR5
SR6
SR6
SRF1
SRF1
SRF2
SRF2
SRF3
SRF3
SRT1
SRT2
SRT3
SRT4
SRT5
SRT6
TO CA2
TA1
TA2
TA3
TA4
TA5
TA6
TA7
TA8
TA9
TB5
TB6
TB7
TB7
TB7
TB8
TB8
TB8
TB9
TC1
TC2
TC2
TC2
TC3
TC3
TC3
TC5
TC5
TC6
TC7
TC8
TC9
TEST 4
132
BK28
BK8
BK10
BK11
OA39
OB36
OA37
OB36
OA39
OB37
OA54
OB46
OA53
OB46
OA55
OB47
OA62
OB51
OA61
OB51
OA63
OB52
OA46
OB41
OA45
OB41
OA47
OB42
OB56
OB56
OB57
OB61
OB61
OB62
LP37
NA5
BB31
BB19
HG7
ND13
CE13
CN10
CG11
CE62
FA7
FA7
HA29
HA3
HA58
HA29
HA3
HA58
NK35
GA14
GA5
OA14
OB14
NK35
OA4
OB4
OA12
OB12
CE31
CN11
CG12
CE63
BN6
List of connectors
TEST
TEST
TEST
TEST
U
V
VB1
VB1
VB1
VB2
VD1
VD2
VD3
VE1
VE2
VF1
VF2
VF3
VF4
W
X
XA1
XA1
XA1
XA2
XA2
XA2
XA3
XA3
XA3
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
XB1
5
6
7
8
BN8
BN47
BN21
BN63
LO74
LO76
HA21
HA51
HA78
HC27
HC21
HC25
HC15
HC15
HC15
HC3
HC12
HC15
HC9
LO78
LO80
KA12
KA9
XD17
KA13
KA4
XD20
KA14
KA3
XD22
FB6
FB9
HD17
HD19
HH3
HH9
KA24
KA27
LD32
LD38
LE14
LE20
LJ16
LJ27
LK23
LK38
LP40
LP43
MA8
MA9
MD11
MD9
MG8
MG9
MG7
MK9
MP17
MR27
MR33
MS26
MS28
MV13
MV7
MX26
MX28
MY13
MY20
XB1
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB2
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XD27
FB3
FB4
HH10
HH4
KA19
KA28
LD33
LD39
LE15
LE19
LJ18
LJ25
LK25
LK36
LP39
LP44
MA2
MA4
MD3
MD5
MG5
MG6
MK3
MK6
MS22
MS23
MV15
MV5
MX22
MX23
MY11
MY22
XD36
FB6
FB8
HD14
HD16
HH12
HH5
KA18
KA29
LD34
LD40
LE16
LE18
LJ19
LJ24
LK27
List of connectors
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XB3
XC1
XC2
XC3
XC3
XD1
XD2
XD3
XD3
XG1
XJ1
XJ1
XJ2
XJ2
XO1
XO1
XO1
XO1
XO1
XO2
XO2
XO2
XO2
XO2
Z
LK34
LP38
LP45
MA12
MA17
MD13
MD17
MG11
MG13
MK11
MK13
MP17
MR29
MR31
MS25
MS29
MV12
MV8
MX25
MX29
MY16
MY19
XD46
CG11
CE62
CE60
CG11
CG12
CE63
CE63
CG12
FB9
KA21
KA6
KA19
KA4
BB10
BB12
BB15
BB4
BB8
BB10
BB12
BB15
BB4
BB8
LO82
133
List of components
List of components
24
26
30
30
33
34
36
36
36
36
36
36
36
36
36
36
36
36
36
36
36
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
A
B
A
A
AP
AP
AS
AS
AS
AT
AT
D
D
D
D
F
F
F
F
G
G
G
G
G
H
H
H
H
J
J
J
J
J
J
J
J
K
K
K
L
L
L
L
L
L
134
Connector, socket/diagnostics (BN53)

Connector, gearbox (LP16)
Battery (AA6)
Battery (AA6)
Circuit card, indicator/warning lights (ND4)
Connector (AA7)
Connector, tail lamp junction box (CE3)
Connector, tail lamp junction box (CK13)
Connector, tail lamp junction box (CK8)
Connector, tail lamp junction box (CN13)
Connector, tail lamp junction box (EA14)
Connector, tail lamp junction box (EA7)
Connector, tail lamp junction box (EG8)
Connector, tail lamp junction box (EN3)
Connector, tail lamp junction box (NA22)
Connector, tail lamp junction box (ND45)
Joint sleeve (CE13)
Joint sleeve (CH11)
Joint sleeve (LP55)
Joint sleeve (LP9)
Joint sleeve (LO66)
Joint sleeve (LO87)
Joint sleeve (LO97)
Joint sleeve (LO43)
Joint sleeve (LO78)
Joint sleeve (GA27)
Joint sleeve (HD5)
Joint sleeve (LD17)
Joint sleeve (LG27)
Joint sleeve (CE53)
Joint sleeve (CG8)
Joint sleeve (EG9)
Joint sleeve (NG6)
Joint sleeve (CE52)
Joint sleeve (CG8)
Joint sleeve (EG9)
Joint sleeve (NG49)
Joint sleeve (XD17)
Joint sleeve (HG13)
Joint sleeve (LD13)
Joint sleeve (LG19)
Joint sleeve (LG8)
Joint sleeve (CE20)
Joint sleeve (EV6)
Joint sleeve (HG13)
Joint sleeve (LD13)
Joint sleeve (LG19)
Joint sleeve (NG36)
Joint sleeve (XA18)
Joint sleeve (XD27)
Joint sleeve (CE10)
Joint sleeve (ED8)
Joint sleeve (EN10)
Joint sleeve (CE29)
Joint sleeve (ED7)
Joint sleeve (EN10)
Joint sleeve (ER13)
Joint sleeve (HC9)
Joint sleeve (LO39)
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
42
44
51
51
51
51
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
56
M
M
M
M
N
N
O
O
O
P
P
P
P
P
R
R
R
S
S
S
S
T
T
T
T
U
U
V
V
V
V
V
V
V
X
X
X
X
Y
Y
B
B
B
B
B
B
B
B
B
B
F
F
F
Joint sleeve (HK6)

Joint sleeve (LO78)
Joint sleeve (NG40)
Joint sleeve (XA16)
Joint sleeve (CE31)
Joint sleeve (LO60)
Joint sleeve (BB34)
Joint sleeve (BB43)
Joint sleeve (GA39)
Joint sleeve (AA23)
Joint sleeve (BB13)
Joint sleeve (BN28)
Joint sleeve (ND35)
Joint sleeve (NK19)
Joint sleeve (LG11)
Joint sleeve (NA18)
Joint sleeve (NG17)
Joint sleeve (BB22)
Joint sleeve (NA47)
Joint sleeve (ND37)
Joint sleeve (NK26)
Joint sleeve (EV4)
Joint sleeve (ND27)
Joint sleeve (NG46)
Joint sleeve (XD46)
Joint sleeve (NA25)
Joint sleeve (ND38)
Joint sleeve (HA11)
Joint sleeve (HA39)
Joint sleeve (HA66)
Joint sleeve (LK16)
Joint sleeve (NA63)
Joint sleeve (NG16)
Joint sleeve (NK7)
Joint sleeve (ER23)
Joint sleeve (NA14)
Joint sleeve (NG15)
Joint sleeve (NK17)
Joint sleeve (CE55)
Joint sleeve (NA12)
Circuit card, gear lever carrier, Geartronic (LO43)
Fuse holder 1unit (BG7)
Fuse holder 1unit (BK15)
Fuse holder 1unit (BK30)
Fuse holder 1unit (LE9)
Fuse holder, 6unit (XA12)
Fuse holder, 6unit (OA11)
Fuse holder, 6unit (OB11)
Fuse holder 6-unit (AA30)
Fuse holder 6-unit (BN67)
Fuse holder 6-unit (LO72)
56 F
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
63
77
77
77
77
77
77
77
77
77
77
77
77
78
78
78
78
78
78
78
79
79
79
79
79
79
79
79
79
Fuse holder 6-unit (LP41)

Fuse holder 36-unit (AA8)
Fuse holder 36-unit (BB24)
Fuse holder 36-unit (CE12)
Fuse holder 36-unit (CG6)
Fuse holder 36-unit (CK7)
Fuse holder 36-unit (CN2)
Fuse holder 36-unit (CN5)
Fuse holder 36-unit (EA6)
Fuse holder 36-unit (EN8)
Fuse holder 36-unit (ER23)
Fuse holder 36-unit (EV4)
Fuse holder 36-unit (GA28)
Fuse holder 36-unit (GA34)
Fuse holder 36-unit (HA18)
Fuse holder 36-unit (HC21)
Fuse holder 36-unit (HC27)
Fuse holder 36-unit (HG7)
Fuse holder 36-unit (HK6)
Fuse holder 36-unit (LG11)
Fuse holder 36-unit (XD11)
Plug socket, 7-unit (CE3)
Plug socket, 7-unit (CK13)
Plug socket, 7-unit (CN6)
Plug socket, 7-unit (CN9)
Plug socket, 7-unit (CS11)
Plug socket, 7-unit (NA22)
Extra plug socket, 7-unit (EA14)
Extra plug socket, 7-unit (EA7)
Extra plug socket, 7-unit (EG8)
Extra plug socket, 7-unit (EN3)
Extra plug socket, 7-unit (EN5)
Extra plug socket, 7-unit (ND45)
Extra plug socket, 7-unit (XD13)
Plug socket, ABS (OA10)
Plug socket, ABS (OB10)
List of components
79
100
101
102
103
104
109
110
111 L
111 R
112
118
118
118
119
120
123
125
126
127
128
128
128/129
133
133
133
133
133
133
133
133
133
144
147
149
150
157
158
172
174
176
178
179
1104
1105
1118
1118
1134
1135
1142
1143
1145
200
205 L
205 R
207 A
207 B
211
211
214/222
216
217
217
218

Switch, headlights (CE17)
Switch, full beams and dipped beams (CE53)
Switch, fog lights (CG5)
Switch, spot lights (CE55)
Switch, loading lights (ED3)
Switch, hazard warning lights (CN5)
Switch, rotating warning light (EN8)
Switch, window winder (KA4)
Switch, window winder (KA19)
Switch, air conditioning (HA30)
Switch, fan (HA16)
Switch, fan (HA44)
Switch, fan (HA71)
Switch, windscreen wiper (GA34)
Switch, windscreen washer (GA31)
Switch, heated rearview mirror (HG5)
Switch, exhaust brake (BB7)
Switch, diff. lock wheels, rear (LG4)
Switch, diff. lock inter axles (LG13)
Switch, power take-off, side (LD26)
Switch, power take-off, side (LK21)
Switch, power take-off, side/rear (LD7)
Switch, bogie lift (LJ6)
Switch, bogie lift (MA4)
Switch, bogie lift (MD5)
Switch, bogie lift (MG5)
Switch, bogie lift (MK4)
Switch, bogie lift (MP11)
Switch, bogie lift (MR12)
Switch, bogie lift (MS22)
Switch, bogie lift (MX22)
Switch, battery master switch (AA6)
Switch, direction indicators (CN11)
Switch, horn (FA6)
Switch, starting switch (AA12)
Switch, air horn (FA10)
Switch, tail fog lights (EG5)
Switch, extra (MV5)
Switch, lock, safety belt (KD6)
Switch, SPLIT (LO22)
Switch, lock-up (LK29)
Switch, 3rd axle lock (LJ26)
Switch, bulb control (ND27)
Switch, levelling control, headlights (PA3)
Switch, powertakeoff, clutch independent (LE9)
Switch, powertakeoff, clutch independent (LP9)
Switch, reverse warner (FB4)
Switch, cruise control (BN27)
Switch, engine diagnostics (BN61)
Switch, seat heater (HD9)
Switch, pusher axle (MY8)
Break contact, warning light, parking brake (NA5)
Break contact, interior light (ER8)
Break contact, interior light (ER21)
Closing contact, indicator light, diff.lock, rear wheels
(LG27)
Closing contact, indicator light, diff.lock, rear wheels
(LG23)
Closing contact, indicator light, bogie lift (MA16)
Closing contact, indicator light, bogie lift (MD17)
Closing contact, indicator light, splitter/temp. torque
converter (NA8)
Closing contact, brake lights (CK5)
Closing contact, reversing lights (EA5)
Closing contact, reversing lights (LK12)
Break contact, exh-pressure governor (BB31)
135
219
219
223
226
228 L
228 R
229
231
232
239
239
241
242
247
247
247
253
2002
2007
2008
2008
2009
2010
2011
2012
2013
2014
2018
2054 L
2054 R
2059
2064
2067
301
302
305
306
308
308 B
308 B
309
312
313
313
314
314
314
314 A
314 B
314 D
314 A
314 A
314 B
314 B
315
317
323
326
345
345
136
Closing contact, indicator light, air cleaner (MY24)

Closing contact, indicator light, air cleaner (ND32)
Slip contact, horn (FA7)
Closing contact, start inhibitor (LK3)
Closing contact, cab lock (ND21)
Closing contact, cab lock (ND24)
Closing contact kick-down (LK42),
Closing contact, indicator light, power take-off
(LK25)
Break contact, warning light, air conn. trailer (NA18)
Break contact, thermal (HC37)
Break contact, thermal (HD5)
Break contact, warning light, emergency air, trailer
(NA26)
Break contact, warning light, oil pressure, gearbox
(ND10)
Closing contact, climate system (air conditioning)
(HA29)
(HA3)
(HA58)
Closing contact, reversing lights autom. transm.
(LK21)
Flame sensor, parking heater (HC29)
Break contact, clutch pedal (BN56)
Break contact, brake pedal (BB3)
Break contact, brake pedal (BN28)
Break contact, low split (LO43)
Break contact, high split (LO41)
Break contact, neutral (LO35)
Break contact, gear engaged (LO33)
Break contact, range OK (LO39)
Break contact, high range (LO37)
Contact, oil pressure, power steering (ND30)
Closing contact, grille locking (ND13)
Closing contact, grille locking (ND16)
Closing contact, lock-up (BB12)
Closing contact, clutch disengaged (LO45)
Closing contact, indicator lamp/air pressure (LO95)
Relay, fog lights (CG5)
Relay, spot lights (CE60)
Relay, reversing lights (EA5)
Relay, full beams (CE28)
Relay, brake lights (CK5)
Relay, brake lights (OA4)
Relay, brake lights (OB4)
Relay, parking lights (CE9)
Relay, starting heater (BB13)
Relay, bogie lift motor (MA23)
Relay, bogie lift motor (MD38)
Relay, bogie lift (MP11)
Relay, bogie lift (MS7)
Relay, bogie lift (MX8)
Relay, bogie lift (MK12)
Relay, bogie lift (MK19)
Relay, bogie lift (MD25)
Relay, bogie lift (LJ4)
Relay, bogie lift (MR41)
Relay, bogie lift (LJ11)
Relay, bogie lift (MR47)
Relay, starting switch (XD4)
Relay, headlight wiper (GA20)
Relay, flasher unit (CN5)
Relay, extra fuse holder (XA8)
Relay, start inhibitor (LK3)
Relay, start inhibitor (LO86)
List of components
360
360A
360B
360C
364
364
375
376
376 B
380
3001
3004 A
3004 B
3005
3016
3017
3017
3017
3017
3017
3024 1
3024 1
3024 2
3024 2
3025
3025
3025 B
3025 B
3025 C
3025 C
3031
3035
3035
3035
3036
3036
3036 A
3036 B
3038
3048
3058
3060
3062
3063
3066
3070 A
3070 B
3073
3074
3092
3095
3096
3097
3098
3101
3104
400
400
401 L
401 R
402 L
402 R
403
404
405
405
Relay, engage inhibitor, power take-off (LK15)

Relay, engage inhibitor, power take-off (LE21)
Operating controls, bogie lift (MA15)
Operating controls, bogie lift (MD19)
Relay, day running lights (CE33)
Relay, power take-off (LD17)
Relay, power take-off (LD43)
Relay, warning light, service brakes (NA33)
Time relay, air-operated bogie (MK20)
Relay, parking heater (HC10)
Relay, parking heater (HC18)
Alternator-controlled relay (AA26)
Relay, control device, bogie lift with axle-load limiter
(MD23)
Time relay, axle-load limiter (MD30)
Time relay, axle-load limiter (MP2)
Time relay, axle-load limiter (MR2)
Time relay, axle-load limiter (MS13)
Time relay, axle-load limiter (MX13)
Relay, solenoid control valve, ABS (OA14)
Relay, solenoid control valve, ABS (OB14)
Relay, solenoid control valve, ABS (OA22)
Relay, solenoid control valve, ABS (OB22)
Relay, indicator lamp, ABS (OA30)
Relay, indicator lamp, ABS (OB30)
Relay, coffee machine (LO62)
Relay, start solenoid (AA5)
Relay, start solenoid (LO87)
Relay, start solenoid (LP59)
Relay, indicator lamp, air suspension (MS3)
Relay, indicator lamp, air suspension (MX6)
Relay, indicator lamp, air suspension (MR35)
Relay, indicator lamp, air suspension (MR9)
Relay, pole change (LK40)
Relay, dim-dip (CE48)
Relay box, automatic transmission (LP59)
Relay box, EDC (BN40)
Relay, unloading (LP41)
Relay, exhaust brake (LO79)
Combination relay, several functions (BB24)
Relay, locking, 3rd axle (LJ18)
Relay, locking, 3rd axle (LJ26)
Relay, Geartronic 1 (LO73)
Relay, Geartronic 2 (LO66)
Relay, height limiter (MN25)
Relay, pressure monitor (MY31)
Relay, set, pusher axle lift (MY23)
Relay, reset, pusher axle lift (MY25)
Relay, pusher axle lift (MY9)
Relay, interior lighting (ER13)
Relay, injection timing adjuster (BN32)
Bulb, full beams and dipped beams (CE39)
Bulb, full beams and dipped beams (CE43)
Bulb, fog lights (CG11)
Bulb, fog lights (CG12)
Bulb, spot lights (CE60)
Bulb, spot lights (CE63)
Bulb, loading light (ED5)
Bulb, 5th wheel light (ED10)
Bulb, reversing lights (EA10)
Bulb, reversing lights (EA11)
408
409
410
411
412
413
416 L
416 LR
417 R
417 RR
420
421
422
423
426
427
428
429
430
430
433 L
433 R
434 C
435 L
435 R
436
437 C
437 L
437 R
451
452
4002 L
4002 R
4056
4056
500
501
503
504
505
506
507
508
510
513
513
513
513
513
513
513
513
513
514
515
517
517
518
520
521
524
528
530
531
536
Bulb, parking light, left front (CE13)

Bulb, parking light, right front (CE31)
Bulb, brake light, left (CK7)
Bulb, brake light, right (CK10)
Bulb, tail light, left (CE19)
Bulb, tail light, right (CE22)
Bulb, side marker light, left centre (CH5)
Bulb, side marker light, left centre (CH9)
Bulb, side marker light, right centre (CH13)
Bulb, side marker light, right centre (CH17)
Bulb, position light, roof, left (CE29)
Bulb, position light, roof, right (CE11)
Bulb, direction indicator, left front (CN10)
Bulb, direction indicator, right front (CN11)
Bulb, direction indicator, left rear (CN14)
Bulb, direction indicator, right rear (CN15)
Bulb, rotating warning light (EN8)
Bulb, cigarette lighter lighting (EV6)
Bulb, licence plate light (CE17)
Bulb, licence plate light (CE25)
Bulb, instep light (ER4)
Bulb, instep light (ER23)
Bulb, interior light (ER17)
Bulb, bunk light (ER9)
Bulb, bunk light (ER13)
Bulb, controls light (LK38)
Bulb, identification light, front (CE8)
Bulb, rear fog light, left (EG4)
Bulb, rear fog light, right (EG5)
Bulb, position light at mirror (CF4)
Bulb, position light at mirror (CF7)
Lighting, switches (KA23)
Lighting, switches (KA8)
Indicator light, dir. indicator, tractor (NA9)
Indicator light, dir. indicator, trailer 1(NA11)
Warning light, oil pressure, engine (ND15)
Indicator light, full beams (NA12)
Warning light, battery charging (ND35)
Warning light, battery charging, extra alternator
(ND34)
Warning light, service brakes (ND38)
Warning light, parking brake (NA5)
Indicator light, diff. lock, rear wheels (LG18)
Indicator light, bogie lift (LJ15)
Indicator light, bogie lift (MA9)
Indicator light, bogie lift (MD10)
Indicator light, bogie lift (MG8)
Indicator light, bogie lift (MK8)
Indicator light, bogie lift (MP16)
Indicator light, bogie lift (MR16)
Indicator light, bogie lift (MS27)
Indicator light, bogie lift (MX27)
Indicator light, overdrive (NA14)
Indicator light, hazard warning lights (ND32)
Indicator light, power take-off, side (LK22)
Indicator light, power take-off, side (LD11)
Indicator light, power take-off, rear (LD11)
Indicator light, fog light, front (CG8)
Indicator light, spot light (CE55)
Indicator light, air cleaner (ND31)
Indicator light, preheatning (ND11)
Indicator light, heated rearview mirror (HG13)
Indicator light, loading light (ED7)
Indicator light, rear fog light (EG9)
List of components
547 R
547 Y
549
550
554
555 A
555 B
563
5002
5004
5007
5008
5009
5010
5011
5017
5018
5018
5029
5033
5036
5037
600
601
602
603
603
603
604
605/627
605/627
606
606
606
606
606
607
607
614
626
640
644
646
648
648
650
651
651
652 L
652 R
653
653
654
656
656
658
660
661
661
6008
Central warning for indicator and warning lights

(NA36)
Central warning for indicator and warning lights
(NA38)
Warning light, oil pressure, gearbox (ND10)
Warning light, cab lock (ND22)
Indicator light, coolant temperature (ND20)
Indicator light, coolant level (ND40)
Indicator light, coolant level (ND25)
Indicator lamp, pusher axle (MY13)
Indicator light, lock-up (LK31)
Indicator lamp, rotating warning light (EN10)
Indicator lamp, bogie press (ND5)
Indicator lamp, air suspension, manual position
(ND29)
Indicator lamp, vehicle, ABS (ND8)
Indicator lamp, trailer, ABS (ND28)
Indicator lamp, grille lock (ND13)
Indicator lamp, trailer, ABS information (ND26)
Indicator lamp, power take-off, clutch independent
(LE14)
Indicator lamp, power take-off, clutch independent
(LP12)
Warning lamp, locking, 3rd axle (LJ21)
Indicator lamp, seat heater (HD16)
Indicator lamp, air pressure, Geartronic (ND14)
Indicator lamp, check engine (ND14)
Solenoid valve, exhaust brake (BB10)
Solenoid valve, diff. lock, rear wheels (LG8)
Solenoid valve, diff. lock inter axles (LG4)
Solinoid valve, engine stop (BG7)
Solinoid valve, engine stop (BK39)
Solinoid valve, engine stop (BN4)
Solenoid valve, power take-off, side (LD3)
Solenoid valve, power take-off, rear/Solenoid valve,
kick-down (LD26)
Solenoid valve, power take-off, rear/Solenoid valve,
kick-down (LD9)
Solenoid valve, bogie lift, up (LJ10)
Solenoid valve, bogie lift, up (MA6)
Solenoid valve, bogie lift, up (MD7)
Solenoid valve, bogie lift, up (MG10)
Solenoid valve, bogie lift, up (MK10)
Solenoid valve, bogie lift, down (MG4)
Solenoid valve, bogie lift, down (MK3)
Solenoid valve, range inhibitor (BB34)
Solenoid valve, exhaust pressure governor (BB39)
Solenoid valve, horn (FA3)
Solinoid valve, lock-up (LK28)
Solenoid valve, 3rd axle lock (LJ23)
Solenoid valve, air-operated bogie (MR26)
Solenoid valve, air-operated bogie (MS23)
Windscreen wiper motor (GA33)
Windscreen washer motor (GA12)
Windscreen washer motor (GA16)
Headlight wiper motor (GA21)
Headlight wiper motor (GA27)
Headlight washer motor (GA3)
Headlight washer motor (GA7)
Starter motor (AA11)
Bogie lift motor (MA23)
Bogie lift motor (MD38)
Alternator, extra (AA21)
Alternator with charging regulator (AA16)
Window winder motor (KA19)
Window winder motor (KA4)
Water valve, parking heater (HC15)
137
6011
6012
6013 LF
6013 LF
6013 LR
6013 LR
6013 LRT
6013 RF
6013 RF
6013 RR
6013 RR
6013 RRT
6019 L
6019 R
6019 L
6019 R
6025
6025
6027
6028
6029
6030
6032
6033
6036
6037
6038
6039
6040
6041
6046
6047
6052
6054
6055
6056 L
6056 R
6057
6057
6064
700
701
702 A
702 B
703
704 A
704 B
705
706
710
713
753
754
754
754 F
754 R
756
756
757
758
759
762
767
7006
7052
7052
138
Solenoid valve, blocking trailing axle (MR20)

Solenoid valve, draining trailing axle (MR21)
Solenoid control valve, ABS (OA38)
Solenoid control valve, ABS (OB36)
Solenoid valve, drive axle load-increase (MV5)
Solenoid valve, drive axle load-increase (MV11)
Solenoid valve, drive axle load-increase (MY8)
Solenoid valve, drive axle load-increase (MY4)
Solenoid valve, low range (LO74)
Solenoid valve, low range (LO76)
Solenoid valve, clutch disengaged, slow (LO84)
Solenoid valve, clutch disengaged, fast (LO71)
Solenoid valve, clutch engaged, fast (LO86)
Solenoid valve, neutral (LO56)
Solenoid valve, 2nd (LO64)
Solenoid valve, 3rd (LO66)
Solenoid valve, reverse (LO60)
Solenoid valve, crawler (LO58)
Solenoid valve, clutch, slow (LO82)
Solenoid valve, low split (LO80)
Solenoid valve, high split (LO78)
Solenoid valve, gear lever carrier (LO62)
Solenoid valve, pusher axle, down (MY11)
Solenoid valve, pusher axle, up (MY15)
Fan motor, parking heater (HC31)
Fuel pump, parking heater (HC38)
Coolant pump, parking heater (HC25)
Motor level control, headlights (PA2)
Motor level control, headlights (PA7)
Motor, speed limiter (BK26)
Motor, speed limiter (BK5)
Electric motor, el. throttle (BN13)
Speedometer (NG3)
Tachograph (NG15)
Combined instrument (NA3)
Combined instrument (NA42)
Tachograph (NA32)
Pressure gauge, air (NA24)
Pressure gauge, air (NA27)
Pressure gauge, oil (NA52)
Termometer, coolant temp. gauge (NA7)
Timer engine/cab heater (HC3)
Voltmeter (NA44)
Engine, speed sensor (LO28)
Pressure sensor, air (MN39)
Pressure sensor, air (MR53)
Pressure sensor, air (NK38)
Pressure sensor, air (NK41)
Temperature sensor, coolant (BB20)
Temperature sensor, coolant (BN12)
Fuel gauge sensor (NK28)
Gearbox, speed sensor (LP35)
Level indicator, coolant (BB34)
Oil temperature sensor, gearbox (NK32)
Oil temperature sensor, torque converter (LP59)
Tripmeter (NA15)
Sensor, speedometer (LO49)
Sensor, speedometer (NG24)
List of components
7053
7053
7053
7055
7056
7057 LF
7057 LF
7057 LRT
7057 RF
7057 RF
7057 RR
7057 RR
7057 RRT
7059
7061
7065
7066
7067
7068
7071
800
802 L
802 R
803 A
803 B
804
805
806
810
850
851
853
858
859
8006
900
901
902 L
902 M
902 R
905
911
952
952
952
971 L
971 R
9001
9001
9001
9001
9001
9008
9009
9010
9010
9011
9011
9019
9057
9057
9058
9065
Inductive sensor, bogie lift (MD31)

Inductive sensor, bogie lift (MK20)
Inductive sensor, bogie lift (MR41)
Sensor, exhaust temperature (NK22)
Sensor, oil temperature, engine (NK13)
Sensor, pole wheel, ABS (OA34)
Sensor, pole wheel, ABS (OB33)
Sensor, outer temperature (NK35)
Sensor, oil pressure (NA50)
Sensor, accelerator pedal (BN18)
Sensor, turbo pressure (BN15)
Sensor, intake air temperature, engine (BN8)
Sensor, clutch position (LO3)
Sensor, temperature (HC32)
Starting heater (BB15)
Heated rearview mirror (HG11)
Heated rearview mirror (HG7)
Heated seat (HD5)
Heated seat (HD5)
Cigarette lighter (EV4)
Rheostat (NG48)
Resistance (NK13)
Heated air dryer (HK9)
Horn (FA7)
Buzzer, airdump (MY4)
Buzzer (NG40)
Buzzer, reverse warner (FB8)
External alarm, communication radio (JA22)
Air dryer with time relay (HK4)
Radio (JA9)
Voltage converter (JA9)
Loudspeaker (JA5)
Loudspeaker (JA9)
Loudspeaker (JA12)
Communication radio (JA20)
Loudspeaker, communication radio (JA18)
Magnetic clutch, air conditioning (HA29)
Lock, seat belt (KD8)
Lock, seat belt (KD4)
Pressure monitor, bogie lift (LJ3)
Pressure monitor, bogie lift (MP5)
Pressure monitor, bogie lift (MR9)
Pressure monitor, bogie lift (MS21)
Pressure monitor, bogie lift (MX21)
Control unit, ABS (OA19)
Control box, air suspension, rigids (MN2)
Control box, air suspension, tractors (MN2)
Control box, air suspension, tractors (MR28)
Control unit, speed limiter (BK18)
Control unit, speed limiter (BK35)
Voltage converter (CS8)
Control unit, automatic transmission (LP16)
Control unit, automatic transmission (LP4)
Control unit, el. throttle (BN4)
Control unit, engine and cab heater (HC25)
Abbreviations
Abbreviations
AGS .....................
Automatic gearshift (Geartronic)
L ...........................
Left
AUS .....................
Australia-market
L ...........................
Lower
AVGASB2 ............
Exhaust pressure governor,

normal
LF ........................
Left front
LH ........................
Long length cab
AVGASB4 ............
Exhaust pressure governor,

strongly
LHD .....................
Left hand drive
BY-PASS .............
With by-pass valve
LL .........................
Left lower
C ..........................
Centre
LR ........................
Left rear
CU-ACAUT ..........
Climate unit, air condition

automatic
LU ........................
Left upper
MGS ....................
Manual gearshift
CU-ACMAN .........
Climate unit, air condition

manual
P ..........................
Passenger
CU-HEAT .............
Climate unit, heater
PTO .....................
Power take off
D ..........................
Driver
R ..........................
Right
"EG" .....................
EC-market
RF ........................
Right front
ENG-GEN1 ..........
Engine generation 1
RHD .....................
Right hand drive
ENG-GEN2 ..........
Engine generation 2
RIGID ...................
Plattform and tipper truck
ENG-GEN3 ..........
Engine generation 3
RL ........................
Right lower
ENG-GEN4 ..........
Engine generation 4
RR .......................
Right rear
F ..........................
Front
RU .......................
Right upper
GB .......................
Great Britain-market
TRACTOR ...........
Semi-trailer tractor
INFOSYST ...........
Driver Information System
U ..........................
Upper
KH ........................
Short length cab
UBY-PASS ..........
Without by-pass valve
KONVSYST .........
Standard information system
VAB2500 .............
Vehicle width 2500 mm
139
Cable colour code
Cable colour code

BL ...............
Blue
PU ...............
Purple
BN ...............
Brown
R .................
Red
GN ..............
Green
SB ...............
Black
GR ..............
Grey
VO ..............
Violet
I ...................
Ivory
W ................
White
LBL .............
Light-blue
Y .................
Yellow
LBN .............
Light-brown
OR ..............
Orange
P .................
Pink
140
Note: If a cable has two colours, this is written out like

the following example: Y/R = Yellow/Red.
Feedback
One of our objectives is that workshop personnel should have access to correct and
appropriate service manuals where it concerns fault tracing, repairs and maintenance
of Volvo trucks.
In order to maintain the high standards of our literature, your opinions and experience
when using this manual would be greatly appreciated.
If you have any comments or suggestions, make a copy of this page, write down your
comments and send them to us, either via telefax or mailing directly to the address
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To
From
Volvo Truck Parts Corporation
..........................................................................
Dept. Product Support 31200
..........................................................................
TEBORG
S-405 08 GO
..........................................................................
Sweden
..........................................................................
..........................................................................
..........................................................................
Fax +46 31 665858
..........................................................................
Comments/proposals
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Concerns Service Manual: ...............................................................................................................................
Volvo Truck Corporation

Goteborg, Sweden
TSP23761/1 English 4500.7.96 Printed in Sweden

Tsp23761-Wiring Diagram Fl7, Fl10 RHD

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Tsp23761-Wiring Diagram Fl7, Fl10 RHD

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Service Manual

FL7, FL10 RHD

Volvo Truck Corporation

Order number: TSP23761/1

1996 Volvo Truck Corporation, Goteborg, Sweden

All rights reserved. No part of this publication may be reproduced, stored in

Group 37 Wiring Diagram FL7, FL10 RHD

Component wiring diagram index

Component wiring diagram index

Coolant level, preheating, exhaust pressure governor,

B = Contact extra exhaust brake (RHD)

Speed limiter .......................................................................................

Bulb, position light at mirror ................................................................

Fog lights .............................................................................................

Side marker lights ...............................................................................

Brake lights ..........................................................................................

Voltage converter ................................................................................

Reversing lights ...................................................................................

Loading light, fifth wheel light ..............................................................

Rear fog lights .....................................................................................

Group 37 Wiring Diagram FL7, FL10 RHD

Component wiring diagram index

Rotating warning light ..........................................................................

Interior lights, low cab .........................................................................

Cigarette lighter, lighting el. distribution center ...................................

Reverse warner ...................................................................................

Windscreen wipers and washers, headlamp wipers and washers .....

Electrically heated rearview mirror ......................................................

Electrically operated rearview mirror ...................................................

Radio, communication radio and loudspeakers ..................................

Group 37 Wiring Diagram FL7, FL10 RHD

Component wiring diagram index

Electrically operated window winder ...................................................

Seat belt ..............................................................................................

Power take-off .....................................................................................

Diff. lock ...............................................................................................

Lock, self-steered axle ........................................................................

Automatic transmission .......................................................................

Bogie lift (hydraulic) .............................................................................

Bogie lift (hydraulic), with axle load limiter .........................................

Bogie lift (air-operated) ........................................................................

Bogie lift (air-operated), with axle load limiter ....................................

Air suspension .....................................................................................

Group 37 Wiring Diagram FL7, FL10 RHD

Component wiring diagram index

Bogie lift, air suspension < 15 tonnes .................................................

Bogie lift, air suspension, pusher ........................................................

Bogie lift, air suspension 15 tonnes ....................................................

Drive axle load-increase ......................................................................

Bogie press .........................................................................................

Bogie lift, tridem ..................................................................................

Combination instrument ......................................................................

Instruments, buzzer, rheostat ..............................................................

Driver information system (INFOSYST) ..............................................

Anti-lock brakes (ABS), 4channel .....................................................

Anti-lock brakes (ABS), 6channel .....................................................

Level control, headlights .....................................................................

6unit fuse holder ................................................................................