Machining

Machining Equations
Equations
(Turning)
(Turning)

R. Jerz

Mar-06

Example
Example from
from Book
Book (p685)
(p685)
z

A 6-in long, 0.5 in diameter 304 stainlesssteel rod is being reduced in diameter to
0.48 in by turning on a lathe. The spindle
rotates at N=400 rpm , and the tool is
traveling at an axial speed of 8 in/min.
Calculate, the cutting speed, material
removal rate, cutting time, and power.

R. Jerz

Mar-06

Revisit
Revisit Terminology
Terminology
z

Independent
Variables

Material
(machinability)
Cutting tool
Speed (sfpm)
Depth of cut (in)
Feed (ipr or ips)
Cutting environment

R. Jerz

Dependant Variables

Metal removal rate

Cut time
Horsepower
Temperature
Surface finish

Mar-06

Turning
Turning Formulas
Formulas

R. Jerz

Mar-06

Turning
Turning Operation
Operation

Figure 23.3 Schematic illustration of the basic turning operation, showing depth-ofcut, d; feed, f; and spindle rotational speed, N in rev/min. Cutting speed is the surface
speed of the workpiece at the tool tip.
Mar-06
5
R. Jerz

Turning
Turning

R. Jerz

Mar-06

Understanding
Understanding Formulas
Formulas
z

(in class)

R. Jerz

Mar-06

Feeds
Feeds &
& Speeds
Speeds for
for Tool
Tool Materials
Materials

R. Jerz

Mar-06

Turning
Turning Feeds
Feeds &
& Speeds
Speeds

R. Jerz

Mar-06

Energy
Energy Requirements
Requirements

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10

Mar-06

Cut
Cut Environment
Environment

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11

Mar-06

Solution
Solution

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12

Mar-06

Solution
Solution

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13

Mar-06

Kennametal
Kennametal Calculator
Calculator

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14

Mar-06

Kennametal
Kennametal Calculator
Calculator

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15

Mar-06

Kennametal
Kennametal Calculator
Calculator

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16

Mar-06

Equations,
Equations, 11

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17

Mar-06

Equations,
Equations, 22

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18

Mar-06

Equations,
Equations, 33

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19

Mar-06

Equations,
Equations, 44

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20

Mar-06

Equations,
Equations, 55

R. Jerz

21

Mar-06