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    5spresentationbasictraining 124562652115 Phpapp02

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    Ashish Kumar
    The document discusses the 5S methodology for organizing and standardizing a workplace. The 5S methodology involves five phases: 1) Sort - remove unnecessary items from the workplace; 2) Straighten - properly store and label necessary items; 3) Shine - clean the workplace on a regular basis; 4) Standardize - establish standards and procedures for maintaining an organized workplace; 5) Sustain - continuously maintain the 5S standards through ongoing audits and improvements. Implementing the 5S methodology can help eliminate waste, improve safety and workflow, and promote a visual and well-organized work environment.

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    5spresentationbasictraining 124562652115 Phpapp02

    Uploaded by

    Ashish Kumar
    13 views71 pages
    The document discusses the 5S methodology for organizing and standardizing a workplace. The 5S methodology involves five phases: 1) Sort - remove unnecessary items from the workplace; 2) Straighten - properly store and label necessary items; 3) Shine - clean the workplace on a regular basis; 4) Standardize - establish standards and procedures for maintaining an organized workplace; 5) Sustain - continuously maintain the 5S standards through ongoing audits and improvements. Implementing the 5S methodology can help eliminate waste, improve safety and workflow, and promote a visual and well-organized work environment.

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    5spresentationbasictraining-124562652115-phpapp02

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    The document discusses the 5S methodology for organizing and standardizing a workplace. The 5S methodology involves five phases: 1) Sort - remove unnecessary items from the workplace; 2) Straighten - properly store and label necessary items; 3) Shine - clean the workplace on a regular basis; 4) Standardize - establish standards and procedures for maintaining an organized workplace; 5) Sustain - continuously maintain the 5S standards through ongoing audits and improvements. Implementing the 5S methodology can help eliminate waste, improve safety and workflow, and promote a visual and well-organized work environment.

    Copyright:

    © All Rights Reserved
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    Flag for inappropriate content
    Download as ppt, pdf, or txt
    13 views71 pages

    5spresentationbasictraining 124562652115 Phpapp02

    Uploaded by

    Ashish Kumar
    The document discusses the 5S methodology for organizing and standardizing a workplace. The 5S methodology involves five phases: 1) Sort - remove unnecessary items from the workplace; 2) Straighten - properly store and label necessary items; 3) Shine - clean the workplace on a regular basis; 4) Standardize - establish standards and procedures for maintaining an organized workplace; 5) Sustain - continuously maintain the 5S standards through ongoing audits and improvements. Implementing the 5S methodology can help eliminate waste, improve safety and workflow, and promote a visual and well-organized work environment.

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    of 71

    5S

    Basics

    5S

    5S

    8 WASTES

    Defect / Correction
    Overproduction
    Waiting
    Not utilizing employee talents
    Transportation / material movement
    Inventory
    Motion
    Excessive processing
    5S

    Visual Factory-Information
    Gathering/Organization
    PAB = Process Analysis Board
    COB = Certified Operation Board
    PPB = Process Performance Board

    PAB
    (Hourly)
    COB
    (Daily)

    From
    Each
    Department

    PPB
    (Monthly)
    Department Reporting

    Information Center
    (Plant-wide Reporting)
    5S

    Sort
    Straighten
    Shine
    Standardize
    Sustain
    5S

    5S

    5S

    5S

    5S

    5S

    There are basically three


    different types of workplaces...

    5S

    10

    5S

    11

    5S

    12

    5S

    13

    5S

    14

    5S

    15

    5S

    16

    1S

    Sort

    2S

    Straighten

    3S

    Shine

    4S

    Standardize

    5S

    Sustain

    5S

    17

    5S

    18

    5S

    19

    1S
    Sort
    Segregate What Is Needed, Needed
    Later, and Not Needed
    Discard What Is Not Needed
    Segregate Needed Items By Frequency
    of Use

    5S

    20

    Where to Perform

    5S

    21

    5S

    22

    5S

    23

    Item Name
    &/or Description:
    Department:

    Value per Item:

    Ent
    er #
    in
    box
    Ent
    er #
    in
    box

    Reason:

    Ent
    er #
    in
    box

    Action:

    Tag Attached:

    1.
    2.
    3.
    4.

    Raw Material
    Work-in-Process
    Component
    Finished Product

    5.
    6.
    7.
    8.

    Machine / Equipment
    Mold / Jig
    Tool / Fitting
    Other______________

    1.
    2.
    3.

    Unnecessary
    Defective
    Leftover Material

    4.
    5.

    Unknown
    Other______________

    1.
    Eliminate
    2.
    Return
    3.
    Move to Red Tag
    Storage
    4.
    Other_______________

    Completed:

    Action Taken:

    C
    E
    N
    GL
    EX
    X
    X
    (-)

    5S --- RED TAG

    Classification:

    Year_____ Month_____ Day____

    Year_____ Month_____ Day_____

    5S

    File completed Tag at ____________

    24

    Sort

    5S

    25

    5S

    26

    5S

    27

    5S

    28

    2S
    Straighten

    5S

    29

    5S

    30

    Small Claw
    Hammer

    Small
    Crescent
    Wrench

    Large Claw
    Hammer

    Large
    Crescent
    Wrench

    Flat Tip
    Screwdriver

    5S

    31

    5S

    32

    5S

    33

    5S

    34

    Stage 1

    Stage 2

    Stage 3

    5S

    Stage 4

    35

    5S

    36

    Before

    After

    5S

    37

    Before

    After

    5S

    38

    Before

    After

    5S

    39

    Before

    After
    5S

    40

    5S

    41

    3S
    Shine

    5S

    42

    Why Shine?

    5S

    43

    5S

    44

    5S

    45

    5S

    46

    Shine Targets

    5S

    47

    5S

    48

    5S Assessment
    Score Sheet

    5S

    49

    5S

    50

    5S

    51

    It is important that we
    establish the first 3S
    before we progress to
    the next 2S.
    5S

    52

    5S

    53

    4S
    Standardize

    5S

    54

    5S

    55

    5S

    56

    5S

    57

    5S
    Sustain

    5S

    58

    5S

    59

    January 2007

    June 2007

    5S

    60

    5S

    61

    5S

    62

    ?
    5S

    63

    5S

    64

    Now, what would you do?

    5S

    65

    5S

    66

    5S

    67

    5S

    68

    5S

    69

    Remember

    5S

    1S

    Sort

    2S

    Straighten

    3S

    Shine

    4S

    Standardize

    5S

    Sustain

    5S

    70

    5S

    71

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