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Portable Manual: Finisher, Sorter, Deliverytray Puncher-Q1
Portable Manual: Finisher, Sorter, Deliverytray Puncher-Q1
Portable Manual: Finisher, Sorter, Deliverytray Puncher-Q1
Oct 25 2004
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Introduction
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol
Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Memo
Introduction
represents the path of mechanical drive; where a signal name accompanies the symbol ,
indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1Maintenance and Inspection
1.1 Periodically Replaced Parts............................................................................................................................... 1- 1
1.1.1Periodically Replaced Parts......................................................................................................................... 1- 1
1.2 Durables............................................................................................................................................................. 1- 2
1.2.1Durables....................................................................................................................................................... 1- 2
1.3 Periodical Servicing .......................................................................................................................................... 1- 3
1.3.1Periodical Servicing .................................................................................................................................... 1- 3
1.3.2Periodical Servicing .................................................................................................................................... 1- 3
Chapter 1Maintenance
and Inspection
Contents
Contents
1.1 Periodically Replaced Parts................................................................................................................................ 1-1
1.1.1 Periodically Replaced Parts......................................................................................................................... 1-1
1.2 Durables.............................................................................................................................................................. 1-2
1.2.1 Durables....................................................................................................................................................... 1-2
1.3 Periodical Servicing ........................................................................................................................................... 1-3
1.3.1 Periodical Servicing .................................................................................................................................... 1-3
1.3.2 Periodical Servicing .................................................................................................................................... 1-3
Chapter 1
0008-1799
1-1
Chapter 1
1.2 Durables
1.2.1 Durables
There are no items that are designated as durables.
1-2
0008-1800
Chapter 1
0008-1997
T-1-1
Item
Intervals
Description
Remarks
240,000 sheets
cleaning
dry-wiping
LED PCB
240,000 sheets
cleaning
dry-wiping
0008-4136
T-1-2
Item
Intervals
Description
Remarks
240,000 sheets
cleaning
dry-wiping
LED PCB
240,000 sheets
cleaning
dry-wiping
1-3
Contents
Contents
2.1 Adjustment at Time of Parts Replacement......................................................................................................... 2-1
2.1.1 Registering the Number of Punch Holes ..................................................................................................... 2-1
Chapter 2
Registering
the
ON
F-2-1
0008-1801
connected)
Unit type
2/3-hole unit
2-hole unit
2-1
Contents
Contents
3.1 Service Error Code ............................................................................................................................................. 3-1
3.1.1 E590............................................................................................................................................................. 3-1
Chapter 3
0008-2073
T-3-1
Code
Detail
Fault
Description
code
E590
1161
1162
1163
3-1
Chapter 4Outline of
Components
Contents
Contents
4.1 Outline of Electrical Components ...................................................................................................................... 4-1
4.1.1 Sensors......................................................................................................................................................... 4-1
4.1.2 Motors and Solenoids .................................................................................................................................. 4-1
4.1.3 PCBs ............................................................................................................................................................ 4-2
4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and ........................................................................... 4-3
4.2.1 Outline ......................................................................................................................................................... 4-3
4.2.2 Punch Controller PCB ................................................................................................................................. 4-3
4.2.3 Functions of the DIP Switch ....................................................................................................................... 4-3
Chapter 4
0008-2000
SR1 SR2
F-4-1
T-4-1
Notation
Name
Parts No.
SR1
WG8-5571
J4
SR2
WG8-5571
J4
Error
E590
0008-2001
F-4-2
4-1
Chapter 4
T-4-2
Notation
Name
Parts No.
SL1
4K1-4051
J3
M1
Punch motor
FH5-1074
J2
4.1.3 PCBs
0008-2002
F-4-3
T-4-3
Ref.
4-2
Name
Parts No.
Punch controller
PCB
[1]
4G1-1477
[2]
4G1-1491
J7
[3]
LED PCB
4G1-1490
J8
[4]
4G1-1492
J6
Error
E590
Chapter 4
0008-2003
Of the light emitting diodes and check pins, those that are used in the field for servicing the machine are discussed
herein.
Do not use the check pins that are not shown in the list. They are for use at the factory, and require special tools/
instruments and a high level of accuracy.
0008-2004
F-4-4
0008-2899
Use the following service mode to check the punching operation and the operation of the punch slide after connecting
the punch unit.
1.Checking the Punch Unit Operation
ON
F-4-5
Operation
4-3
Chapter 4
1.If no punching position has been set, the machine will initialize the punching motor (*1). If a punching position
has been set, the machine will execute a half-rotation punching session.
2.The punch slide solenoid is turned on.
3.The punch slide solenoid is turned off.
*1: No punching position has been set if the punching motor has not been initialized.
The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM on
the main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.
The foregoing series of operations is used to check the type of punch unit that have been written to the EEPROM on
the main PCB upon connection of a punch unit; i.e., 2-hole, 2/3-hole, 4-hole French, 4-hole Swedish.
2.Registering the Punch Unit Type (hole type)
1) Set the DIP switch (SW1) as follows:
ON
F-4-6
2) Then, select the type of punch unit by the push switch (SW2). Each press on the push switch will cause the
indication to change repeatedly from 1 to 4 shown in the table.
T-4-4
LED
Unit type
2/3-hole unit
2-hole unit
*1: 1 cycle of flashing consists of ON for 300 msec and then OFF for 200 msec.
3) When the desired type is selected, hold down the push switch so that the LED will remain on, indicating that the
selected type has been registered in EEPROM.
4) Put the push switch (SW2) back to its original setting, and turn off and then on the power.
3.Checking the Punch Unit Type (hole type)
ON
F-4-7
1.Set the DIP switch, and find out the type of punch unit you will be selecting using the push switch.
4-4
Chapter 4
T-4-5
LED
Unit
2/3-home unit
2-hole unit
*1:1 cycle of flashing consists of the following: ON for 300 msec and then OFF 200mesc
4-5
Chapter 5System
Construction
Contents
Contents
5.1 Basic Construction ............................................................................................................................................. 5-1
5.1.1 Functional Construction .............................................................................................................................. 5-1
5.2 Product Specifications........................................................................................................................................ 5-2
5.2.1 Specifications .............................................................................................................................................. 5-2
Chapter 5
0006-6511
The puncher unit is optionally installed in the feed path between the host machine and finisher. The puncher unit does
not have a paper feed mechanism; paper is fed with the rollers of the host machine (main body/finisher). Upon
detection of the trailing edge of the fed paper, the puncher unit stops the paper temporarily and rotates the punch shaft
to punch holes along the trailing edge of the paper. The above operations are controlled by the finisher controller
PCB and every part of the puncher unit are driven under the control of the punch controller PCB.
Punch drive
system
Finisher unit
control system
Punch controller
PCB
F-5-1
5-1
Chapter 5
0006-6504
T-5-1
Item
Specifications
Punching
Reciprocating
punching
method
Remarks
(Sequential punching)
Paper size
Unit name
2 holes
Hole
Hole
Perforalbe sheet
type 1
type 2
(sheet width)
2 holes
2 or 3 holes
3 holes
2 holes
2 holes: LGL,
LTR-R, A4R
3 holes: LDR,
LTR, A3, A4 [279
to 297 mm]
4 holes (FRA)
4 holes
4 holes (SWD)
4 holes
Paper weight
Transparency is
not allowd
Punched hole
2 holes: 6.5 mm
diameter
2 or 3 holes: 8.0 mm
4 hoels: 6.5 mm
Punched scrap
capacity
5-2
64 g/m2 or
equivalent
Chapter 5
Item
Specifications
Remarks
75 g/m2 or
80 g/m2 or
equivalent
equivalent
Dimensions
Weight
Approx. 3.9 kg
Maximum
power
consumption
Power supply
Hole position
a. Puncher Unit-Q1
40 3
/
1.57 0.12 in
80
/ 3.15
0.04 in
12 3
/
0.47 0.12 in
F-5-2
b. Puncher Unit-R1
353 mm
701 mm / 2.760.04 in
123 mm /
0.470.12 in
1083 mm
1081 mm / 1081 mm /
4.250.04 in 4.250.04 in
123 mm /
0.470.12 in
F-5-3
c. Puncher Unit-S1
403 mm
123 mm /
0.470.12 in
F-5-4
5-3
Chapter 5
d. Puncher Unit-T1
353 mm
211 mm / 701 mm / 211 mm /
0.830.04 in 2.760.04 in 0.830.04 in
123 mm /
0.470.12 in
F-5-5
5-4
Oct 25 2004