BO CO THC TP TT NGHIP-KHO CNG TH VI

PVGAS VNG TU
B GIO DC V O TO
TRNG I HC M A CHT
KHOA: DU KH
B MN: LC HA DU

BO CO THC TP
KHO CNG TH VI- PV GAS VNG TU

GV CH NHIM: NG THANH HI
SV THC TP: NGUYN TH HI H
MSSV: 1021011014
THI GIAN THC TP: 02/03/2015-12/04/2015

PH LC

Contents
M U........................................................................................................................................................................... 3
CHNG I GII THIU V TNG CNG TY KH VIT NAM..................................................................................5
1. TNG QUAN V CNG TY KH VIT NAM................................................................................ 5
1.2. Gii thiu v cng ty....................................................................................................... 6
1.3. Chc nng- nhim v...................................................................................................... 6
CHNG II TNG QUAN V KHO CNG PV GAS VNG TU..............................................................................7
1. nh ngha cc ch vit tt................................................................................................... 7
2. Gii thiu chung.................................................................................................................... 8
2.1 V tr a l, c im khu vc xy dng cng PV-Gas........................................................8
2 .2 Kt cu h tng.................................................................................................................. 8
3. Cc thit b chnh.................................................................................................................. 9
4. Tiu chun thit k.............................................................................................................. 10
4.1ng ng vn chuyn sn phm lng...........................................................................10
4.2Trm phng/nhn thoi..................................................................................................... 10
4.3 Cc trm van c lp (LBV).............................................................................................. 11
4.4 Tng cha sn phm...................................................................................................... 11
4.5 c tnh sn phm iu kin tng cha......................................................................12
4.6 Bm sut LPG................................................................................................................. 12
4.7 Bm sut condensate..................................................................................................... 13
5. Cc ng ng vn chuyn sn phm lng.........................................................................13
5.1. Trm phng thoi............................................................................................................ 14
5.2. Trm van c lp (LBV - Line break valve)......................................................................14
5.3. Trm nhn thoi.............................................................................................................. 15
6 Tng cha sn phm............................................................................................................ 15
6.1. Tng cha LPG............................................................................................................... 15
6.2. Tng cha condensate BH............................................................................................. 16
6.3. Tng cha condensate NCS........................................................................................... 16
7. Xut sn phm.................................................................................................................... 17
8. H thng o m sn phm................................................................................................ 18
9. H thng thu hi sn phm lng......................................................................................... 18
2

10. H thng bm.................................................................................................................... 19

10.1. Bm sut LPG.............................................................................................................. 19
11.H thng ph tr................................................................................................................ 19
11.1 Nhng yu cu chung ca h thng ph tr...............................................................19
12. M t chung v ch vn hnh ca h thng ph tr....................................................21
12.1. H thng Diesel/My pht in................................................................................... 21
12.2 H thng kh iu khin v kh nn.............................................................................. 21
13 .Cc h thng ph tr khc................................................................................................ 24
13.1 H thng camera - th t............................................................................................ 24
13.2 H thng ci n cnh bo hang hi.........................................................................24
CHNG III CC VN V AN TON................................................................................................................25
1. Cc mi nguy him chung................................................................................................... 25
2. Cc mi nguy him ca cc sn phm t kh......................................................................25
3. Cc nguy him v in........................................................................................................ 26
CHNG IV NH HNG TI TT NGHIP.................................................................................................27

M U
Vit Nam c mt tim nng v kh kh phong ph. Do c im kh ca Vit Nam cha rt t
H2S (0,02g/m3) nn y l loi kh rt sch, rt thun tin cho ch bin v s dng, iu ny cho php
thu c sn phm LPG t cht lng cao. Nu t LPG c th chuyn sang cc nguyn liu cho
tng hp Hu c - Ho du th gi tr kinh t s cao hn nhiu s vi vic s dng lm nhin liu.
Mc d hin nay Vit Nam, LPG ch yu ch c s dng lm nhin liu t dn dng nhng
trong tng lai cc cng ngh chuyn ho LPG thnh cc nguyn liu cho tng hp Hu c - Ho du
s pht trin rt mnh m.
Trong nhng nm gn y, kh hi t du m ho lng (Liquefied petroleum Gases - LPG) l
mt ngun cung cp hi t rt quan trng i vi nc ta, c trong dn dng v cng nghip. N
ng mt phn khng nh vo s pht trin ca nn kinh t quc dn. T thc tin qu bu ny, dn
dn t ch chng ta nhp khu kh du m ho lng ch yu, sang ch ng sn xut c nh c
nh my x l kh Dinh C, ch bin v x l mt lng ln kh ng hnh t cc m du ca nc
ta nh: Bch h, i Hng, Rng,... Gn y, chng ta cn pht hin v c nhng hng pht trin
mi i vi nhng m kh ln nh: Lan Ty, Lan ,... vi qui m ln hn, khng ch dng li vic
cung cp LPG cho mc ch hi t thng thng.
Ngy nay trn th gii cng nh Vit Nam, nhu cu s dng kh t ngy cng tng. Chnh
v th m nn cng nghip khai thc v ch bin kh ngy cng pht trin c th p ng c nhu
cu tiu th. Vit Nam tr lng kh pht hin c rt nhiu ha hn cho mt tim nng to ln
ca t nc. Trong khi lng du th ngy cng gim, cn kit th ngun nguyn liu kh mi coi
nh bt u. Do trong nhng nm ti nhu cu tiu th kh s tng ln, c bit l LPG v LPG c
rt nhiu u im nh: d vn chuyn, sch, khng c hi, khng nhim nhit nng cng nh nng
lng cung cp cho cc qu trnh ln...
Trong tng lai khng xa, LPG s thay th xng cho cc ng c. V s dng nhin liu ny c
rt nhiu u im trong c bit l khng gy nhim mi trng v rt an ton v li rt r. Hin
nay LPG ch yu c s dng trong lnh vc un nu, sinh hot, cc l cng nghip. Ngoi ra trong
vi nm ti LPG s c s dng trong hu ht cc lnh vc ca ton x hi. Chnh v th nhng thp
k ti s l thp k ca ngnh cng nghip ho du - kh ho lng LPG.
4

Do , vic nghin cu thit k phn xng sn xut LPG l rt cn thit nhm p ng nhu
cu s dng trong nc, gim thiu chi ph nhp khu t nc ngoi.

CHNG I
GII THIU V TNG CNG TY KH VIT NAM

1. TNG QUAN V CNG TY KH VIT NAM

1.1. Lch s hnh thnh v pht trin

Thng 05/1995, PV Gas hon thnh h thng ng ng dn kh Bch H - B Ra, giai on

a nhanh kh vo b ca d n kh Bch H, chm dt vic t b ngoi khi kh ng hnh ca m
Bch H, cung cp kh cho nh my in B Ra vi cng sut 1 triu m3 kh/ngy.
Thng 10/1999, PV Gas a vo vn hnh Nh my x l kh Dinh C v Kho Cng Th vi,
nh du vic hon thnh ton b d n kh Bch H. T y, ngoi kh kh cp cho cc nh my
in ti B Ra v Ph M, PV Gas bt u cung cp cc sn phm lng (LPG v condensate) cho th
trng ni a.
Thng 11/2001, PV Gas hon thnh ng ng dn kh Rng ng Bch H. Kh ng hnh
t Rng ng c thu gom v a vo b cng vi kh Bch H.

T ngy 17/11/2006, PV Gas c chuyn i thnh cng ty TNHH mt thnh vin thuc Tp
on Du Kh Vit Nam vi hn 1000 nhn vin.
Thng 5/2007 dng kh thng mi t m PM3 CAA c a vo b cung cp cho Nh my
in C Mau 1, thuc khu cng nghip Khnh An, tnh C Mau. y l cng trnh quan trng ca
cm D n Kh in m, gp phn pht trin kinh t cho tnh C Mau v khu vc ng bng
sng Cu Long.
Ngy 18/7/2007, Tng cng ty kh Vit Nam c thnh lp trn c s t chc li cng ty
TNHH mt thnh vin ch bin v kinh doanh sn phm kh v mt s n v kinh doanh kh thuc
Tp on Du kh Vit Nam.
n ngy 7 thng 4 nm 2010, 50 t m 3 kh kh c a vo b cung cp cho cc nh my
in, nh du mt ct mc quan trng cho qu trnh pht trin ca PVGAS ni ring v ca ngnh
cng nghip du kh Vit Nam ni chung.
Hin nay, PVGAS tr thnh mt cng ty vng mnh vi i ng nhn vin ng o 1050
nhn vin. p ng nhu cu tiu th kh kh, LPG v condensate cho th trng Vit Nam.
1.2. Gii thiu v cng ty
Tn cng ty:
Tng cng ty kh Vit Nam Cng ty TNHH mt thnh vin
Tn vit tt:

PV Gas

Tr s:

101 L Li, TP. Vng tu, tnh B Ra Vng Tu, Vit Nam

Tel:

+84 (64) 832628

Fax:

+84 (64) 838838

email:

ninh.dk@pvgas.com.vn

Web:

www.pvgas.com.vn

1.3. Chc nng- nhim v

Thu gom, vn chuyn, tng tr, ch bin kh

6

u t c s h tng h thng phn phi sn phm kh kh, kh ha lng ng b, thng nht ton
Tng cng ty t khu ngun cung cp n kho phn phn phi bun bn, bn l trn phm v c
nc v nc ngoi.

T vn thit k, lp d n u t, u t xy dng, qun l, vn hnh, bo dng, sa cha cc cng

trnh, d n kh v lin quan n kh.
Xut khu cc sn phm kh kh, kh LPG, kh lng.
Nhp khu vt t, thit b v phng tin phc v ngnh kh.
Thc hin cc ngnh khc khi c ch s hu cng ty giao.

CHNG II

TNG QUAN V KHO CNG PV GAS VNG TU

1. nh ngha cc ch vit tt
KCTV
: Cng PV Gas Vng Tu
BH

: Bch H

NCS

: Nam Cn Sn

LBV

: Trm van c lp

CPP

: Nh my ch bin Condensate

PMPC

: Nh my nha v ha cht Ph M

LPG

: Kh du m ha lng

Bupro

: Hn hp Butan Propan

MF

: iu kin vn hnh ti thiu

2. Gii thiu chung

2.1 V tr a l, c im khu vc xy dng cng PV-Gas
Cng PV Gas Vng Tu c Cc hng hi Vit Nam cng b theo quyt nh s 48/2001/QCHHVN ngy 09/02/2001.
Cng thuc a phn x Phc Tn, huyn Tn Thnh, Tnh B Ra - Vng Tu. Cng nm trong
khu cng nghip Ci Mp. Cng nm ven sng Ci Mp, cch ca sng khong 6km. Theo ng b
cch quc l 51 khong 5,5km, cch Thnh ph Vng Tu 41km.
n v trc tip qun l Cng l cng ty ch bin kh Vng Tu trc thuc Tng cng ty kh.
Din tch vng t Cng l 12 ha, bao gm bn b cha, nh iu hnh, phng iu khin, h
thng cng ngh, h thng thit b ph tr, ng ni b,... Din tch vng nc Cng: 75.750 m 2,
dc theo b sng 550m v hng t mp cu Cng ra pha lung 150m.
D n ng ng dn kh Bch H l d n u tin ca Vit Nam, c hon thnh nm
1995. D n c thit k nhm khai thc ngun kh ng hnh t m Bch H, m u tin ca Vit
Nam cung cp cho nh my in B Ra, thay v t b nh trc y.
2 .2 Kt cu h tng
H thng kho cha ti KCTV sn phm bao gm 33 bn cha LPG, 2 bn cha condensate
BH v 2 bn cha condensate NCS. Bn cnh , KCTV cn c trang b cc bm xut sn phm
ring bit, cc cn xut, h thng o m phc v cho vic xut sn phm xung tu. p ng nhu
cu a dng ca th trng, KCTV c trang b mt thit b trn sn xut bupro thng phm t
propan v butan theo t l khi lng tng ng l 50:50, 30:70, 40:60.
Mt khc, p ng nhu cu kinh doanh KCTV cng thc hin u ni cng ngh v lp
t thm mt s thit b khc phc v cho vic xut, nhp cc sn phm cho cc nh my ln cn:
H thng xut/nhp sn phm xng, reformate cho nh my ch bin condensate (CPP)
H thng nhp nguyn liu VCM cho nh my PMPC.
H thng ng ng cung cp LPG cho trm xe bn
8

 phc v cho qu trnh xut/nhp sn phm lng, KCTV c hai cu cng c trang b cc cn
xut:
Cu cng s 1 (Jetty 1): c kh nng tip nhn tu t 2.000 DWT n 20.000 DWT v c
trang b cc cn xut phc v cho cng tc xut/nhp sn phm LPG, condensate, xng v nhp
VCM.
Cu cng s 2 (Jetty 2): c kh nng tip nhn tu t 500 DWT n 2.000 DWT v c trang b cc
cn xut phc v cho cng tc xut/nhp sn phm LPG.
3. Cc thit b chnh
a) cha propan - 18 bn: SV-101A-F, SV-102A-F, SV-103A-F
b) Bn cha butan - 13 bn: SV-1041-D, SV-105A-F, SV-106A-C
c) Bn cha off-spec 2 bn: SV-107A/B
d) Bn cha condensate BH 2 bn: TK-101A/B
e) Bn cha condensate NCS 2 bn: TK-110A/B
f) H thng cc cn xut/nhp v hi hi:
Cu cng s 1:
LDA-101: xut/nhp propane
VRA-101: Hi hi propane
LDA-102: Xut/nhp butane
VRA-102: Hi hi butane
LDA-105: Xut nhp condensate/xng/du
MLA Z-3101: Nhp/hi hi VCM cho PMPC
Cu cng s 2:
LDA-103/VRA-103: xut propane/hi hi propane
LDA-104/VRA-104: xut butane/hi hi butane
g) Bm xut sn phm:
Bm xut propane: P-101A/B/C (3 vn hnh)
Bm xut butane: P-102A/B/C (3 vn hnh)
Bm xut condensate BH: P-103A/B (2 vn hnh)
Bm xut off-spec: P-108A/B ( 1 vn hnh, 1 d phng)
h) My nn hi bupro:
My nn hi bupro: CMP-102A (1 vn hnh, 1 d phng)
( Hin ti ch c CMP-102A c lp t v a vo vn hnh)

4. Tiu chun thit k

4.1ng ng vn chuyn sn phm lng

ng ng
Kch thc (inch)
di ng ng
Vt liu ch to

propan
6
24
API5L

butan
6
24
API5L

condensate
6
24
API5L

Gr.X42

Gr.X42

Gr.X42

Gii hn n mn cho php

1.5

1.5

1.5

MM
Gii hn p sut vn/ thit k

18/50

18/50

18/50

kg/cm2g
Nhit vn hnh/ thit k

45.7/60

45.7/60

45.7/60

(0C)
H thng catot chng n

mn in ha
Yu cu phng thoi kim tra

C**

C**

C**

ng ng
Loi mt bch

300#

300#

300#

4.2Trm phng/nhn thoi

Kch thc ng phng thoi

Kch thc ng ng
Gii hn n mn cho php
p sut thit k
Nhit thit k ti thiu
Tiu chun thit k ng
ng
Tiu chun thit k ng
phng thoi
Loi mt bch

10

Trm phng thoi

200 mm (8*) SCH 40x2870
mm di
150 mm (6*) SH 40
1.5mm
50 kg/cm2 g (450C)
00C
ANSI B31.3/ASME B31.4 -

Trm nhn thoi

200 mm (8*) SCH 40x2870
mm di
150 mm (6*) SH 40
1.5mm
50 kg/cm2 g (450C)
00C
ANSI B31.3/ASME B31.4 -

1992
ASME VIII Div.1

1992
ASME VIII Div.1

ANSI 300#

ANSI 300#

4.3 Cc trm van c lp (LBV)

Cn c tiu chun ASI B31.3 1992, iu khon 434.15.2 th tuyn ng cn phi c cm van c
lp v van mt chiu ng vi mi 12 km chiu di v c hai b ca cc con sng chnh ni ng
ng i qua. Dc theo tuyn ng b tr cc trm van ngt sau tha mn tiu chun trn:

SK 0051 (KP6+487)

V tr: sng Dinh (B Ra)

SK 0052 (KP7+449,2)

V tr: B Ra

SK 0053 (KP16+507,3)

V Tr: Phc Ha

Thng s ca cc trm van:

p sut thit k:

50kg/cm2 g @450C

Nhit thit k ti thiu:

00C

Tiu chun thit k ng ng:

ANSI B31.3/ASME B31.3 1992

Tiu chun thit k ng phng thoi:

ASME VIII Div.1

Loi mt bch:

300#

4.4 Tng cha sn phm

Tng s bn cha
Dung tch lm vic
Kch thc mi bn

LPG
33
422m3 (net)
4.2 m x34 m di

Condensate BH
02
6500 m3
24m x 18.5 m cao

Condensate NCS
02
16500 m3
37.5m x 18.5 m
chiu

p sut thit k
Tiu chun thit k

Hnh tr nm ngang
ph ct bao quanh
17.25 kg/cm2 g
ASME Section VIII

Mi cn ( vi phao
ni bn trong )
Pkq+ptt(H=15.175m)
API-650 (App.H)

cao
Mi cn ( vi phao
ni bn trong )
Pkq+ptt(H=15.99m)
API-650 (App.H)

Vt liu ch to

Div.1
SA-516 Gr.70 th

SA-283 Gr.C

SA-36

Dng bn cha

11

va p -460C
Tc gi ti a
theo thit k`
Yu cu kim tra
mi hn bng tia X
Yu cu s l mi
hn bng nhit
Yu cu chng n
mn in ha

40m/s

40m/s

C
c
c

4.5 c tnh sn phm iu kin tng cha

Sn phm

p sut

Propan
Butan
Condensate

Kg/cm2 g
13.1
4.0
Kh quyn

BH
Condensate

Kh quyn

Nhit
0

T trng

nht

TVP

36
36
36

Kg/m3
474
561
560

cP
0.09
0.15
0.28

Kg/cm2 g
13.1
4.0
0.71

50

699.27

0.4109

0.75

NCS

4.6 Bm sut LPG

S lng bm sut LPG

3 bm sut propane P-101A/B/C

3 bm sut butane P-102A/B/C
2 bm sut offspec bupro P-108A/B

12

Cng sut bm

250m3/h

Phm vi hot ng

25-110% cng sut

Loi bm

bm li tm nhiu cp trc ng

Tiu chun ch to

API-610

Pht lm kn

Mechanical Tandem

Vt liu ch to

API-610 loi S-1 hoc cht lng cao hn

4.7 Bm sut condensate

Bm sut
S bm xut condensate

Condensate BH
3 bm sut condensate P-

Condensate NCS
2 bm xut condensate NCS

Cng sut bm
Phm vi hot ng
Loi bm
Tiu chun ch to
Pht lm kn
Vt liu ch to

103 A/B/C
250m3/h
25-110% cng sut
Bm ly tm trc ngang
API-610
Mechanical Tandem
API-610 loi S-1 hoc cht

P-130A/B/C
500 m3/h
25-110% cng sut
Bm ly tm trc ngang
API-610
Mechanical Tandem
API-610 loi S-1 hoc cht

lng cao hn

lng cao hn

5. Cc ng ng vn chuyn sn phm lng

ng ng vn chuyn sn phm lng c chia lm 3 phn - 1) Trm phng thoi, t ti nh
my ch bin kh Dinh C - 2) Ba trm LBV nm dc tuyn ng ngm - 3) Trm nhn thoi, t ti
KCTV.
Propan, butan lng, condensate BH, condensate NCS c vn chuyn t nh my GPP Dinh
C v nh my x l kh NCS n KCTV bng 3 ng ng vi chiu di khong 24 km. Condensate
BH v condensate NCS c vn chuyn theo tng m trn cng mt tuyn ng. Hot ng ca cc
ng ng c theo di qua h thng SCADA t ti nh my Dinh C.
5.1. Trm phng thoi

ng ng dn sn phm lng bt u t trm phng thoi SK-003, t ti Dinh C. Trm phng

thoi c trang b thit b bo thoi, ng h p sut v van an ton.
Trong ch vn hnh bnh thng, ng ng phng thoi c cch ly khi ng ng bi
van cch ly kp.
Vic phng thoi c thc hin bng tay, trnh t tin hnh phng thoi nh sau:
X p v lm lnh ng ng bng Nit
13

 M np ng phng thoi, a thoi vo v lm sch ng bng kh Nit

Khi nhn c tn hiu c hc, m van trn ng bypass, ng van u vo v u ra.
Sau khi c lp trm phng thoi, tin hnh x p, x hi v x lng.
Van an ton trn trm phng thoi ca ng ng condensate c ni vi ng x lng, cn
cc va an ton trn trm phng trn ca ng ng butan v propan c ni vi u uc ca nh
my GPP Dinh C.
Van ng khn cp (ESDV) c lp t cho tng ng bo v ng ng trong trng hp
khn cp. Cc van ny c t cui cc cm phng thoi v c vn hnh thng qua h thng
SCADA.
Trn mi ng c lp t cc u ch, cc u ch c lp t thm mt ng ng c van tay
c lp phc v cho vic chuyn i ng ng bm sn phm t GPP xung Cng.
5.2. Trm van c lp (LBV - Line break valve)

C 3 trm van c lp: SK-0051, SK-0052, SK-0053. Mi trm van c b tr mt cm van c

lp v van mt chiu cho mi ng ng. Van c lp c vn hnh bng thy lc cho chu k ng
v chu k m. B cp thy lc s dng c bm in v bm tay.
Ngun in chiu sng v vn hnh bm thy lc ti trm LBV 1 v 3 c cp t li in
quc gia. Cc trm cng c trang b 1 my pht in diesel cng sut 18 KVA v 1 UPS cng sut
4,5 KVA m bo cung cp in lin tc cho cc trm LBV trong trng hp li in quc gia b
mt.
Ngun in chiu sng v vn hnh bm in ca b cp thy lc trm LBV 2 c ly t 2
my pht in gas/diesel t ti trm phn phi kh B Ra. Trm van cng c trang b 1 UPS cng
sut 4,5 KVA m bo cung cp in lin tc cho trm.
5.3. Trm nhn thoi

Trm nhn thoi SK-004 t ti KCTV c vn hnh tng t trm phng thoi. Sau khi c tn
hiu bo thoi n, ng nhn thoi c c lp, gim p, thng hi, x cn. ng nhn thoi c lm
sch bng kh Nit trc khi m ly thoi.
14

Trm nhn thoi c cc u ch trn cc ng ng c ni vi nhau bng cc van c lp, phc

v cho vic chuyn i gia cc ng ng vn chuyn sn phm.
Mt khc, ng ng ny c ni vi ng condensate tm thi (trc y) trong ch
AMF v c dn ra 2 cu cng 1 v 2 xut trc tip sn phm t GPP xung tu khi cn. Cc u
ch trn ng propan v butan c lp t pha sau trm nhn thoi.
6 Tng cha sn phm
6.1. Tng cha LPG

KCTV c lp t 33 bn hnh tr cha LPG gm 18 bn cha propan, 13 bn cha butan

v 2 bn cn li cha Off-spec. Cc bn ny c chia thnh 6 cm:
Cm th nht: cha propan gm 06 bn SV-101 A/B/C/D/E/F;
Cm th hai : cha propan gm 06 bn SV-102 A/B/C/D/E/F;
Cm th ba : cha propan gm 06 bn SV-103 A/B/C/D/E/F;
Cm th t : cha butan gm 04 bn SV-104 A/B/C/D;
Cm th nm: cha butan gm 06 bn SV-105 A/B/C/D/E/F;
Cm th su : cha butan gm 03 bn SV-106 A/B/C;
Cha off-spec bupro gm 02 bn SV-107 A/B
Tuy nhin , do tt c cc bn cha c thit k cha propan v c kt ni vi nhau nn
bt k cm bn no cng c th s dng cha propan, butan, bupro tr 02 bn cha off-spec.
LPG c nhp vo qua h thng ng nhp. ng knh ng nhp 3, c u ni vo pha
trn nh bn. ng knh ng xut 8, c u ni vo pha y bn.
Mi bn cha c lp 2 o mc bng sng Rada: hin th mc cht lng trong bn, cnh bo
khi mc cht lng 80,7% ng knh bn (3390 mm).
6.2. Tng cha condensate BH

KCTV c 02 bn cha condensate BH l TK-101A/B. Cc bn cha ny l loi bn mi cn

c nh c phao ni bn trong v c vn hnh p sut kh quyn. Th tch ha dng ca mi bn
l 6.500 m3 (ng knh 24m, chiu cao 18,5m).
15

GPP Dinh C xut condensate BH lng ti KCTV qua ng ng 6 vi lu lng 30 - 90

m3/h. Mi bn cha c lp ni vi ng ng 6.Trn ng nhp, trc khi vo bn c lp t
ng h o lu lng dng coriolis (FT-1013).
Mt bn thu hi condensate TK-104 c t bn ngoi khu vc tng chng trn ca bn
TK-101A/B thu gom condensate t cc bn cha TK-101A/B bng cch s dng bm thu hi lng
P-107A/B.
6.3. Tng cha condensate NCS

thc hin hp ng vn chuyn condensate NCS, ti KCTV c lp t 02 bn cha

TK-110A/B. Cc bn cha ny l loi mi cn c phao ni bn trong v c vn hnh p sut kh
quyn. Dung tch ca mi bn l 16.500 m3 (ng knh 37,5m, chiu cao 18,5m).
Nh my NCS bm condensate ti KCTV trn cng mt ng ng 6 condensate BH vi lu
lng 83 m3/h. Qu trnh vn chuyn condensate BH v NCS trn cng mt ng ng c thc
hin lun phin. Mi bn cha c ni c lp vi ng ng 6. Trn ng nhp trc khi vo
bn c lp t 02 ng h o lu lng dng coriolis (FT-7900/FT-7901).
kim sot mc sn phm, trn mi bn cha c lp t 02 b o mc Gauges bng sng
viba. Khi mt bn cha ang xut sn phm th bn cn li phi c dng nhp sn phm.
ng x ca cc bn cha condensate NCS c thit k cc u ch ni vi cc xe bn
bm vt khi cn bo dng sa cha.
7. Xut sn phm
Mi loi sn phm c xut bng 03 bm (propan: P-101A/B/C, butan: P-102A/B/C v
condensate BH: P-103A/B/C), cng sut ca mi bm l 250 m 3/h. Ring condensate NCS th c
xut bng 02 bm, cng sut mi bm l 500 m3/h. Ngoi
cc bm xut sn phm trn cn c 02 bm off-spec (P-108A/B, mt hot ng, mt d phng).
Hai cu cng dng xut sn phm ra tu:

16

 Cu cng s 1: c trang b cc cn xut LDA-101 xut/nhp v VRA-101 hi hi

propan hoc LPG; LDA-102 xut/nhp v VRA-101 hi hi butan hoc LPG; LDA-105
xut/nhp condensate BH v NCS v cc sn phm t nh my ch bin condensate (CPP).
Cn np LDA-102 c th c dng xut/nhp condensate khi c yu cu. Ngoi ra, cu
cng s 1 cn c lp t thm cn MLA z-3101 nhp VCM cho nh my PMPC.
Cu cng s 2: c trang b LDA-103 xut/nhp v VRA-102 thu hi propan hoc
LPG; LDA-104 xut/nhp v VRA-104 hi hi butan hoc LPG.
Cc cm o m sn phm c lp t trn tng ng ng dn sn phm ra cc cu cng (FE2304, FE-2310 cho propan, butan, bupro, FE-2501 cho condensate BH, xng v z-8200 cho
condensate NCS cu cng s 1; cn FE-2404, FE-2410 cho propan, butan, bupro cu cng s 2).
Trong qu trnh xut propan hoc butan, hi hi t tu c phn tch trong phng th nghim
v nu t tiu chun (khng cha H 2S, CO2, NO2,... hoc c nhng trong gii hn cho php) th
ng hi hi s ni vi cm bn ang xut thng p v gim thi gian xut.
i vi qu trnh xut bupro, hi hi t tu c phn tch trong phng th nghim, nu t tiu
chun hi hi s c nn ti my nn CMP-102A, c ngng t bi thit b lm mt E-102 v sau
c a n bn cha off-spec. Trong trng hp khng t tiu chun lng hi ny s c x
ra uc.
8. H thng o m sn phm
H thng o m sn phm ca KCTV bao gm 2 cm sau:
Cc thit b o m
Thit b cn chnh
C tt c 12 thit b o m, trong 5 thit b dng o m sn phm lng n t nh my
ch bin kh Dinh C, nh my ch bin kh NCS v 7 thit b dng o m sn phm xut cu
cng s 1 v s 2.
Ti cm o m sn phm u vo, condensate BH, propan v butan c o bi ng h o lu
lng khi lng dng coriolis v mt thit b cn chnh dng chung cho cc thit b trn (compact
17

prover 12). Condensate NCS c o m bng mt cm 02 ng h o lu lng khi dng

coriolis.
Trong qu trnh xut sn phm xung tu hoc sang nh my ch bin condensate, 05 trong 07
ng h o c dnh cho cu cn s 1 v 02 ng h o cn li dng cho cu cng s 2.
Sn phm xut ra t kho c o m thng qua h thng o lu lng khi dng coriolis v mt
thit b cn chnh n (compact prover 34) c lp t cn chnh cho cc thit b o trn.
9. H thng thu hi sn phm lng
Bn thu hi condensate TK-104 lp t trn mt t nhm thu gom condensate y bn TK101A/B trong qu trnh bo dng.
Hai bm thu hi condensate P-107A/B bm condensate y bn TK-102A/B n TK-104.
Trong bo dng, Nit p sut cao c dng y condensate lng t ng ng xut v t cc
trm bm v TK-104.
Condensate trong TK-104 c th dn ngc tr li TK-101A/B hoc xut ra xe bn bng cch s
dng P-107A/B.
Cc bn thu hi c lp t c 2 cu cng thu hi cc sn phm t cn np:
Cu cng s 1: TK-106 thu gom propan, butan hoc bupro; TJ-125 thu hi condensate.
Cu cng s 2: TK-107 thu gom propan, butan hoc bupro.
Cht lng t cc bn thu gom LPG sau khi thu gom a v bn cha bupro khng t tiu chun
SV-107A/B. Condensate t TK-125 c dn ti TK-104.
Ti cc trm bm cng c lp t cc bn thu gom, LPG c thu gom v bn cha TK-102
v sau c x ra uc cn condensate t cc trm bm c x v bn x l nc thi.

18

10. H thng bm
10.1. Bm sut LPG

S lng bm sut LPG

3 bm sut propane P-101A/B/C

3 bm sut butane P-102A/B/C
2 bm sut offspec bupro P-108A/B

Cng sut bm

250m3/h

Phm vi hot ng

25-110% cng sut

Loi bm

bm li tm nhiu cp trc ng

Tiu chun ch to

API-610

Pht lm kn

Mechanical Tandem

11.H thng ph tr
11.1 Nhng yu cu chung ca h thng ph tr

a) Kh iu khin
Thng s
Ti thiu
2
p sut (kg/cm g)
3.5
Nhit

im -

Bnh thng
9.5
-40

Ti a
10.5
-

sng (oC)
Nhit (oC)

40-45

Ti thiu
8.0
-

Bnh thng
9.5
45

Ti a
10.5
-

b) kh nn
Thng s
p sut (kg/cm2 g)
Nhit (oC)

19

c)Nito
thng s

Ti thiu

p sut (kg/cm2g)
Nhit im sng (C)
Nhit (C)

Bnh thng

Ti a

8.16
0

8.8
-

36

d)Diezel
Nhit tr (kcal/kg)
T trng
Tng lng diesel theo yu cu (kg)
Cng sut bn cha UV-108 (m3)

10.000
0.8
287
60

e). Nc sinh hot

Nhit (C)
Tng lu lng nc theo yu cu (l/tun)
Cng sut bn cha UV-106 (m3)

30
38500
38.5

f). Nc cu ha
Tng lu lupng75 nc cu ha yu cu
(m3/h)
Cng sut bn cha UV-105 (m3)

720
2900

g). H thng Flare

Kh nhin liu
Tng khi lng kh nhin liu theo yu
cu (m3/h)

propan
2.8-8.1

h) H thng in
Cng sut ti (kw)
Tn s Hz
in th (V)

20

1538.08
50
415/240.3 pha (khng UPS)

12. M t chung v ch vn hnh ca h thng ph tr

12.1. H thng Diesel/My pht in

Du diesel c s dng cho bm nc cu ha v my pht in. Du c cha trong 3 thng

cp du hng ngy FDT-101/102/103 v 01 bn ch UV-108. FDT-102 v FDT-102 c dung tch l
2500 L c s dng ring cho tng ng c ca my pht in diesel DG-101, DG-102. FDT-103
c s dng cho bm nc cu ha P-105. Dung tch bn cha UV-108 l 60 m 3. Bm P-113A/B
c s dng cho vic bm du diesel t xe bn vo UV-108 v t bn UV-108 sang cc thng cp
du hng ngy.
12.2 H thng kh iu khin v kh nn

a) My nn khng kh CMP-101A/B
Hai my nn khng kh CMP-101A/B (01 lm vic, 01 d phng) vi cng sut mi my l
725 m3/h c s dng cung cp kh nn, kh iu khin, kh cho sn xut Nit. C 02 my nn ch
hot ng cng lc khi cn mt lng ln Nit lm sch ng ng v thit b, cung cp cho CPP.
Ngoi ra, KCTV cn c mt my nn di ng d phng chy bng du D.O c ni vi h thng
kh thng qu mt u ch trong trng hp c hai my nn CMP-101A/B khng hot ng c.
My nn kh CMP-101A/B thuc loi my nn 2 cp bao gm h thng lm mt bng nc
(lm mt cp u v cp cui) c s dng sau mi cp lm gim nhit khng kh b nn.
b) Thit b lm kh kh AD-101A/B
Thit b lm kh kh AD-101A/B c cng sut 1489 m 3/h c lp t ngay sau my nn
khng kh. Thit b lm kh kh bao gm 02 thp bn trong cha cht lm kh c th ti sinh, thit b
lc u vo v lc u ra.
Khng kh qua 02 thit b lc u vo trc khi vo thp, ti y cc ht bi rn v ht lng c
mt dy s c gi li. B lc u ra s tch cc ht du v bo v cho lp cht lm kh khng b
nhim bn.
c). H thng sn xut Nit
21

H thng PSA sn xut Nit c cng sut 400 m 3/h (u ra) c lp t sau h thng lm kh
kh sn xut Nit p ng nhu cu s dng ca Cng. H thng PSA gm c hai bnh hp ph
c nhi cht hp ph l ht cacbon vi kch thc mao qun rt nh (CMS-Carbon molacular
sieve), mt b gim thanh cho gii hp ph, b lc u ra, b iu chnh chnh p, van iu khin sn
phm, bnh cha Nit, van u ra v van thng hi, thit b phn tch thnh phn Oxy, t iu khin.
CMS hp th Oxy trong khi nn, dng sn phm u ra chnh l Nit tinh khit. Khng kh i ti
mt bnh hp ph sn xut Nit th bnh kia chuyn sang ch ti sinh. Mi bnh lun chuyn
ch lm vic v ch ti sainh bo m cung cp Nit lin tc.
d). H thng nc cu ha
H thng nc cu ha ca KCTV gm hai bn cha vi dung tch 1450 m 3 mi bn. Ton b
khu vc kho cha, khu vc bn NCS v cu cng c trang b h thng mng li ng dn nc
cu ha. Ngoi ra cn c h thng van phun trn t ng/u phun c nh v xoay, cc thp phun
nc cu ha cng c lp t cc v tr khc nhau. Khu vc condensate v Jetty c lp t h
thng to bt. Ring khu vc Jetty cn c h thng to mng ngn gia cu cng v tu trong trng
hp tu b ha hon.
Cc bm b p P-104A/B (1 vn hnh, 1 d phng) c cng sut 22 m 3/h mi bm chy lin tc
v gi n nh p sut ca ngun nc cu ha. Hai bm nc cu ha P-105 v P-106 cng sut
750 m3/h mi bm c trang b cng vi cc bm b p, bm P-105 chy bng in cn bm P-106
chy bng diesel.
e) H thng x l nc nhim du
Nc nhim du bao gm:
Nc ma t cc bn cha condensate (TK-101A/B, TK-110A/B) v cc khu vc ln cn
Nc thi t cc bn cha condensate, bn cha diesel (UV-108), thit b v ng ng
Nc sau khi phun cu ha
ETP tch cc cu t ny bng phng php c hc. ETP gm cc thit b sau:
22

 Bn cha nc thi nhim du UV-115

Bm ngm P-115A/B/C
Bn phn tch (b phn phn tch du theo phng php lng trng lc - API) UV-116A/B
Bn cha cc lp lc hp ph UV-118A/B
Bn phn lp UV-117
Nc nhim du t h thng thu gom c chuyn v bn UV-115. Sau c 3 bm ngm P115A/B/C s bm nc nhim du n bn tch du theo phng php trng lc API UV-116. Ti
UV-116, cc cht v c s lng di dng cn bn, du s ni ln trn mt nc. y bn phn tch
c mt a b tng gia c, a ny gi hu ht du trong bn phn tch. Du c thu gom s
c chuyn sang bn lng du UV-117. Sau khi ra khi bn phn tch, nc ln du s c a
sang bn lc hp ph UV-118A/B.
f). H thng flare
H thng flare gm c 02 uc, mt cho lu lng rt thp v mt cho lu lng cao hn. H
thng flare phn cp, cp u dng cho lu lng thp, u t h tr kiu LRGO c s dng
trieetk gim khi do lu lng thp. cp th hai, s dng loi flare ph tr thng, do lu lng
cao nn khng cn quan tm ti khi.
Ngoi cc ct uc, h thng flare cn bao gm bnh tch lng KOD V-164, bnh kh mi UV109 (s dng kh mi l LPG), cm nh la (AMFG).
g) H thng nc sinh hot
Nc sinh hot ca KCTV c cung cp qua ng ng chnh ca thnh ph. Tuy vy bn
cha UV-106 vi dung tch 38,5 m3 v hai bm P-127A/B (mt lm vic, mt d phng) c cng sut
5 m3/h c lp t d tr v duy tr nc sinh hot trong cc trng hp ngun nc chnh ca
thnh ph b mt. Mt ng hi lu ca bm vi a iu chnh lu lng (RO-6301) c trang b
khng ch tiu th khch hng cui cng. RO-6301 thit k vi lu lng 2 m 3/h.

23

13 .Cc h thng ph tr khc

13.1 H thng camera - th t

c lp t ti KCTV kim sot cc hot ng vo ra khu vc KCTV nhm nng cao mc

an ninh an ton cho kho cng. Mi hot ng vo ra kho cng c th kim sot qua h thng
camera t phng iu khin trung tm, trn mng internet, ti phng iu khin, t phng bo v v
qua h thng lu tr ti my tnh.
13.2 H thng ci n cnh bo hang hi

H thng ci n c lp t ti 2 u cu cng pha thng lu v h lu. Ti mi u cu

cng c lp t 01 ci v 01 n pha cng sut ln c kh nng thc hin cnh bo t xa cho cc
phng tin lu thng trn lung khi pht hin nguy c mt an ton i vi cu cng. Thm vo ,
trn mi cu cng lp t 02 tr n tn hiu cnh bo ban m cho cc phng tin lu thng.

CHNG III

CC VN AN TON

24

1. Cc mi nguy him chung

Trong qu trnh vn hnh KCTV, vn c lu nht l an ton lao ng. Do cn a ra
cc bin php x l, gim thiu ri ro do cc mi nguy him c th gy ra.
2. Cc mi nguy him ca cc sn phm t kh
Tt c cc sn phm du m u c kh nng ha hi, ph thuc vo tng loi sn phm khc
nhau. Trong khng gian hp, cc hi ny s lm gim nng kh oxy trong khng kh v vy s gy
kh khn cho vic duy tr s th bnh thng. Hi hydrocacbon cng c tc ng vt l gy hi cho
sc khe. Propan v butan l cc cht kh chy n khi to hn hp vi khng kh hay oxy.
Condensate l mt cht d bt chy v kh nng bay hi cao di iu kin nhit , p sut
thng. V cc hi hydrocacbon ny nng hi khng kh nn chng s bay thp l l di mt t v
c kh nng hnh thnh hn hp chy n.
3. Cc nguy him v in
Dng in m c th ngi c th chu ng c l rt nh. Hng dn thng thng da
vo vic phng chng tai nn i vi cc hot ng cn hnh trn cng nghip c xut bn bi
hi ng an ton quc gia, ch ra nh sau:
Cng dng in
(miliampe)
T 1-8 mA
T 8-15 mA
T 15-20 mA
T 20-50mA
Trn 50mA

25

Trng thi
C cm gic sc
Gy sc nng
Gy sc nng cng vi mt cm gic c
vng b in git
Gy sc nng cng vi cc c bp b co
git d di v kh th
C th gy cht ngi

CHNG IV

NH HNG TI TT NGHIP
Sau 6 tun thc tp ti kho cng Th Vi , qua qu trnh tm hiu v em nh hng lm
ti tt nghip v qu trnh tn cha v vn chuyn LPG lnh.

26

KT LUN V HNG PHT TRIN CA KHO CNG

Kho cng c ngha kinh t v cng quan trng i vi nn kinh t nc ta. Trong bi cnh
hin nay, cng gp phn m bo an ninh nng lng quc gia, l ch da v kinh t cng nh v
nng lng cho s pht trin kinh t t nc.Vi vic i ng k s cht lng cao v cng ngh
ngy cng hin i, cng i vo hot ng an ton hn 10 nm.
Thi gian thc tp ti kho cng PV GAS Vng Tu khng lu nhng qu trnh quan st thc t
mang li cho ti nhng kinh nghim ht sc qu bu.
iu u tin l tc phong lm vic nghim tc. Ngay t nhng ngy u vo tham gia kin tp
ti kho cng ti c yu cu thc hin nhng quy nh ht sc nghim ngt. iu ny gip chng
ti rn luyn thi quen cn thn nghim tc trong cng vic.
27

Trong qu trnh tham gia thc tp ti cng, tm hiu quy trnh hot ng ti hc hi c phong
cch lm vic nng ng nhit tnh v ch ng trong mi hon cnh. Tc phong cn thit nht ca
mt k s cng ngh l tc phong cng nghip.
Hng pht trin ca nh my:
t nc ta ngy cng pht trin, nhu cu s dng cc sn phm kh ha lng ngy cng cng
tng v c cht lng v s lng cng nh chng loi si phm. Trc yu cu kho cng PV
GAS Vng Tu xy dng thm h thng kho cha LPG lnh nhm tng cng sut tng cha sn
phm, nng cp 2 cu cng nhm tng kh nng xut nhp sn phm khi tip nhn c tu c trng
ti ln hn.
u t xy dng h thng kho lnh vi cng sut ln nhm p ng nhu cu xut nhp v tn
cha sn phm LPG ngay
Nng cp 2 cu cng c kh nng tip nh n tu c trng ti ln hn.

28

CNG HA X HI CH NGHA VIT NAM

c lp- T do- Hnh phc
BN NH GI QU TRNH THC TP TT NGHIP

I-Thng tin sinh vin

H v tn sinh vin thc tp:.....................................................................................
Lp:...........................................................................................................................
Chuyn ngnh:..........................................................................................................
Khoa kha o to:....................................................................................................
n v thc tp:.........................................................................................................
Thi gian thc tp t: n:....................................................................
II- nh gi sinh vin
1. Chp hnh ni quy, quy nh ca c quan:..........................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
2. V ni dung v kt qu ca t thc tp tt nghip:............................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................
3. thc hc tp:.....................................................................................................
.............................................................................................................................
.............................................................................................................................
.............................................................................................................................

29