Pump Section

ONE STOP SHOP PUMP SUPPLIER

Agenda for
Chemical Pump Selection
1. Recommended Pump Selection Criteria
2. Chemical process centrifugal pumps
Mechanical Seal- ANSI vs API pump
Pump for High corrosive application
Canned Motor vs Magnetic drive pumps

Agenda for
Chemical Pump Selection
3. Rotary Positive Displacement Pumps
Gear pump
Screw, Lobe, Circumferential piston, vane pump

4. Reciprocating Positive Displacement Pumps

Metering pump
Air Operated Double Diaphragm pump

1. Recommended Chemical Pump

Selection Criteria

LIQUID characteristic
VISCOSITY, specific gravity
TEMPERATURE, vapor pressure
CHEMICAL CORROSIVITY
NPSH A
Application-Performance Proven

Life cycle cost- investment,

operation, maintenance,
opportunity cost

LIQUIDS CHARACTERISTIC
@ Hard Liquid
@ Gentle Liquid

Toxic
Corrosive
Flammable
Abrasive
Expensive
pH Natural
Clean
Lubricating

VISCOSITY EFFECT
Water
28

Unit: SSU
Diesel oil Vegetable oil Lube oil SAE 40
38
100
750

Molasses
25,000

Asphalt cement
45,000

Latex
100,000

Bunker oil
1750

Gear oil
2,500

Grease
150,000

CENTIPOISE = (SSU / 4.55) X S.g.

Pipe Size & Viscosity EFFECT..

Flow rate 100 GPM with losses equivalent PSI/ft of pipe.

Pipe
Dia.

28

2500

25,000

1.0

2.5

0.011 0.019 0.053

0.21

1.7

4+

0.0028 0.0046 0.018

0.045

6+

---

(Inch)

2+
3+

100

750

0.080 0.13

---

0.28

---

---

0.11

75,000
3.5

6.0

5.4

0.60
0.35

100,000 (SSU)

1.6
0.44

6.9
2.3

TEMPERATURE EFFECT..
@ Type of shaft seal

@ Viscosity

I-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!-----!
-20 #################### 225
BUNA-N
OF
Unit:
NEOPRENE -40 #################### 225
0############################ 350
VITON
0#################################### 450
TEFLON
KALREZ
0########################################500
GRAFOIL ##################################################### 750
-100

PH EFFECT TO MATERIAL
PUMP CONSTRUCTION..

@ Bronze
@ Cast iron
@ Steel
@ Ductile iron
@ Stain less steel

Material Compatability

Shaft Sealing

Packing Seal.
Mechanical Seal.

NPSH is critical
NPSHa

= A - Hfs - Hv - Hs - Hmax

NPSHa > NPSHr = no cavitation

NPSHr > NPSHa = cavitation
NPSHa
NPSHr
Hs

= NPSH available
= NPSH required

=

 
( 
 0.5 -1 m 

2m)

2. PROCESS CENTRIFUGAL PUMP

API 610
For Petrochemical

ANSI B 73.
73.1
For Chemical process

Rotodynamic Pump Standard

API 610/ 8th Edition, 1996
Petrochemical and Heavy Duty Chemical Process
OH1-6, BB1-5, VS1-7,

ANSI / ASME B73.1 M - 1991

Chemical Process
Horizontal End Suction Centrifugal Pumps

ANSI / ASME B71.1 M - 1991

Chemical Process
Vertical Inline Pumps

Rotodynamic Pump Standard

ISO, EN, DIN

ISO 9905
EN 5199
ISO 9908
ISO 2858

Class I (most severe)

Class II
Class III (least severe)
End suction Pumps, 16bar
(mainly used in chemical application)

ANSI / ASME B73.1 M

Design and Construction Features

Pressure / Temperature Limits

Flanges, Casing
Impeller, Shaft
Shaft Sealing
Bearings
Materials of Construction
Corrosion Allowance
Direction of Rotation
Dimensions
Miscellaneous

General Design
ANSI

API

Center-line Discharge
Horizontal, end suction
Single stage

all types

20 sizes
Dimensional interchange ability

not standardised

Mounting dimensions

Size and location of Suction /Discharge-nozzles

Base plates

Foundation bolts holes

Pressure / Temperature Limits

ANSI

Pressure / Material

API

Cast iron,
125 lbs, B16.1 I1, I2
Cast ductile iron, 150 lbs, B16.5 I1, I2
Cast steel, ( carbon or st.st )
S1-9, C6, A7-8, D1

Temperature limits
T < 260C
T < 150C ( cast iron )

T max = 450C

Nozzle Loads
not mentioned

special requirements

Example of API 610 PUMP TYPE

Single Stage
OH2

Vertical Inline
OH3

Single Stage
Double Suction

BB2

Verticals Pumps: API 610 - VS6

VS6
Pipeline Booster Pumps

Crude Oil
Natural Gas Liquids
Petroleum Condensate
Refinery High Pressure Hydrocarbon Pumps
Propane/Butane Boosters
Crude Oil Transfer
Demethanizer Columns Pumps
Flare Knock Out Pumps
Tank Farm
Loading

Corrosive Pump Application

Acids

Slurries

Gas cleaning

Steel pickling plants

Titaniumdioxide plants

Chlorine electrolysis

Galvanic processes

Zinc-, Nickel- and Copper plants

Precious metals production

Waste water treatment

Sea water demineralisation

Ultra pure water technology

Corrosion Types
1.
2.
3.
4.
5.
6.

General Corrosion   Passivation

film  !" #$%&'(  Cl, Br
Crevice Corrosion )*)&+,* oxygen -.!/0
Stress Corrosion ,12.3 #4"5 anode 1 46
spring
Galvanic Corrosion )( 3476)$
Cavitation
Pitting corrosion "5$ -. 2 /0 5 83.))-,
9+4"53 , 2&,11 483.":;&!.

Pump Material options for high corrosive fluid

Metallic pump
Stainless Steel
Cd4MCu
Alloy 20
Hastelloy
Titanium
Etc.

Non-metallic pump
Rubber lined
FRP
PFA lined
PP, PVC
UHMWPE, PVDF,
PFA with outer
metallic casing
Etc.

Modernize NonNon-metallic heavy duty pump

Chemical standard pump to ISO 2858/ DIN EN
22858 made of non-metallic materials
PP, UHMWUHMW-PE, PVDF or PTFE with mechanical seal,
and magnetic coupling

Vertical submersible pumps of UHMW-PE

or PVDF ...
cantilever type

UHMW--PE = Ultra High Molecular Weight Polyethylene

UHMW

Design features non-metallic pump casing

Process design
Completely enclosing
annular casing of
GGG 40.3
Thick-walled,
interchangeable plastic
parts, pump casing with
integrated suction and
discharge flange

Multi-functional retaining
ring (split )
Metallic reinforcement
of plastic parts and
seals
Optional: casing drain

Design features impeller and shaft seal

Increased chlorine
resistant impeller
(UHMW-PE), screwed
to the shaft, semi-open
Unique WERNERT
bellows-type axial face
seal, different designs
available
Bellows holder (tighten
before start-up!)
Stationary seal ring
Rotating seal ring

The Differences Between Canned Motor Pump,

Magnet Drive Pump and Pump with a mechanical seal.
WHEN YOU NEED SEALLESS PUMP!
Canned motor pump
Pump with a mechanical seal

No Leakage

Magnet drive pump

Leakage

No Leakage

Conventional Pump

Casing
Mechanical
Seal
Shaft

Magnetic Drive Pump

Casing

Leakage
Impeller

Coupling

Canned Motor Pump

Impeller

Casing
Frame

Stator Assy
Bearing

Rotor Assy

Conventional Pump

Magnetic Drive Pump

SEALLESS CANNED MOTOR PUMP

Compliance with API 685/
685/ ANSI B 73
73..3
MOTOR

ZERO LEAKAGE!

Pump and Motor are in one body

PUMP

Sectional View (standard type)

Bearings

Stator Can
(Rotor Can)
Shaft Sleeve
R.B.Housing
Gaskets

F.B.Housing

Comparison of
Canned Motor Pump and Magnet Drive Pump.
1. Operation with high temperature liquid
Canned Motor Pump

Maximum
Temperature

842F
(450)

Canned motor pump

Magnet Drive Pump

(Non-Metallic)
Normally

Magnet Drive Pump

(Metallic)
Normally

Around 250F
(121)

Around 500F
(260)

Magnet drive pump

Comparison of
Canned Motor Pump and Magnet Drive Pump.
2. Volatile Applications

Reverse Circulation type can handle volatile fluids

Vertical In-Line type is also available

Magnet drive pump

Unsuitable for handling volatile fluids

Canned motor pump

Comparison of
Canned Motor Pump and Magnet Drive Pump.
3. High Pressure Applications
Canned Motor Pump
Maximum
Allowable
Working
Pressure

Max. pressure rating

ever experienced

55MPa
(7900psi)
Canned motor pump

Magnet Drive Pump

(Non-Metallic)

Magnet Drive Pump

(Metallic)

Normally

Normally

Around 2.6MPa
(375psi)

Around 4MPa
(580psi)

Magnet drive pump

Comparison of
Canned Motor Pump and Magnet Drive Pump.
4. Pump Efficiency
Canned motor pump

Magnet drive pump

Loss

Loss

Loss

Thickness of Can = 0.4 0.8 mm

Small Loss

Loss

Loss
Loss

Thickness of Can = 1.0 mm or more

Big Loss

Comparison of
Canned Motor Pump and Magnet Drive Pump.
5. Maintenance
Canned motor pump

Simple Design
No Alignment
No Grouting
No Elaborated Foundation
No Special Tool for Maintenance

Magnet drive pump

Complicated Design
Need Alignment
Need Grouting
Need Elaborated Foundation
Need Special Tools for
Maintenance

Comparison of
Canned Motor Pump and Magnet Drive Pump.
6. Bearing
Canned Motor
Pump

Magnet Drive
Pump

Many

The number of
Bearings

Carbongraphite Bearings
Canned motor pump

Silicon Carbide Bearings

Magnet drive pump

Comparison of
Canned Motor Pump and Magnet Drive Pump.
7. Monitoring
Bearing Wear Monitor makes it possible
to see conditions of the Bearings.

There is no way of seeing conditions of the Bearings.

Canned motor pump

Magnet drive pump

Comparison of
Canned Motor Pump and Magnet Drive Pump.
8. Noise
Canned motor pump

Magnet drive pump

Low because of no cooling fan

High due to cooling fan

65 to 80 dbA

83 dbA

CANNED MOTOR PUMP

APPLICATIONS

HIGH TEMP

HIGH VOLATILE

HIGH MELTING POINT

SLURRY
LIQUID

CANNED MOTOR PUMP Advantage

No leakage
No Shaft Seal / No Mechanical seal
No External Lubrication
7.5 years average bearing life (Teikoku)
Reliable bearing wear monitor and other safety
options

When you have to compare

Canned Motor Pump?

Larger flow through bearings

Longer motor life
More Reliable bearing monitor
Every pump is performance-tested.
Many protection devices for an option.

3. Rotary Positive Displacement Pumps

Pump Characteristics

When do you need PD pump?

Need constant flow rate with potential
differential pressure changes
viscosity and/or specific gravity too high
for a centrifugal pump
Require High differential pressure
Shear sensitive liquid

ROTAN pumps
For the pumping of viscous liquids
such as lubricating and fuel oil,
ROTAN gear pumps are the right
choice.
Applications
DO transfer
FO transfer
LO pump
HFO transfer
Dirty oil pump
Asphalt/Bitumen
Chocolate/Molasses/
Paint/Lacquer/Polyester
Soap/Grease
Oil Additives
Special feature
Good reliable and competitive alternative to normal screw pumps.
Available with MAG-drive, the choice for ultimate protection against leakage.

The Family Of ROTAN - Internal Gear

Pumps

Rotan Internal Gear Pumps

HD

GP
General Purpose pumps in cast iron
for clean, non abrasive liquids

Heavy Duty pumps, for a wide

range of viscous, non-corrosive liquids

ED
Environmental Duty, magnetically coupled pumps
for ultimate protection against leakage

PD
Petrochemical Duty pumps in carbon steel,designed
for refinery and petrochemical applications

CD
Chemical Duty pumps in stainless steel,
designed to handle corrosive liquids

ROTAN internal gear pump series

HD - Cast iron

PD - Cast Steel

Heavy Duty 1-8

Petrochemical Duty
1-8

GP - Cast Iron

General Purpose 14

UKPPT0101A

ED - Mag-drive All
mat.

CD - Stain.
Steel

Environmental Duty1-6

Chemical Duty
1-8

ROTAN Pumps
"working principle"

INTERNAL GEAR PUMP

ADVANTAGES / DISADVANTAGES

Advantages

Disadvantages
Only two moving parts.
Usually requires moderate
Only one stuffing box.
speeds.
Positive suction, non-pulsating
Medium pressure limitations.
discharge.
One bearing runs in the
Ideal for high viscosity liquids.
product pumped.
Constant and even discharge
Overhung load on the shaft
regardless of pressure conditions.
bearing.
Operates well in either direction.
Low NPSH required.
Single adjustable end clearance.
Easy to maintain.
Flexible design offers application
customization.

EXTERNAL GEAR PUMP

OPERATING PRINCIPLE

EXTERNAL GEAR PUMP

ADVANTAGES/DISADVANTAGES
Advantages
High speed.
Medium pressure.
No overhung bearing
loads.
Relatively quiet
operation.
Design accommodates
wide variety of materials.

Disadvantages
Four bushings in liquid
area.
No solids allowed.
Fixed End Clearances.

GEAR PUMP Application

Low Flow
High Pressure
High Viscosity
Constant Flow vs
Pressure

Metering
Customer
Preference
Self Priming

Lobe Pump

Rotary Lobe Pumps

Rotary Lobe Principal
1. Atmospheric or other external
pressures transfer the fluid into the
partial vacuum created by the
diverging rotor lobes.
2. As the lobes continue to rotate,
liquid is trapped within the cavity
between the rotor lobes and
transported to the discharge side.
3. The action of the converging lobes
displaces fluid into the discharge port.

LOBE PUMP
ADVANTAGES/DISADVANTAGES
Advantages
Pass medium
solids.
No metal-to-metal
contact.
Superior CIP/SIP
capabilities.
Positive suction,
nonpulsating
discharge.

Disadvantages
Requires
timing gears.
Requires two
seals.
Reduced lift
with thin
liquids.

Circumferential Piston Pump

Operating Principle
The Circumferential Piston Pump is a
Rotary Positive Displacement principle
As the cavity increases on the suction
side, product is drawn into the pump
Fluid is transferred from inlet to outlet
positively through the cylinder by the
rotating pistons
Fluid is discharged on the pressure side
as the cavity contracts

Circumferential Piston Pump

Advantages:
Good solids handling
Self priming
Little to no pulsation
No compressive forces
Low slip
Efficient on low viscosity
Can handle abrasives
Long sealing path
Remanufacturing
Disadvantages:
Complex design
Cleaning
Non front-loading seals

Rotary Vane Principle

Introduction
Market Need
Rotary Vane
Principle
Specifications
Features and
Benefits
Maintenance
Competitor
Comparison
Markets and
Applications
Product
Introduction

Rotor turns in
casing with cam
profile
Cavity forms at
suction side to
draw liquid in
Vanes move liquid
through casing
Cavity decreases
at discharge to
force liquid out

Compare 4 types of Rotary PD pump

Pump Selection Guide
Abrasives

Thin
Liquids

Viscous

Solids

Dry Prime

Internal Gear

External Gear

Lobe

Vane

E = Excellent, G = Good, A = Average, P = Poor

GEAR PUMP SELECTION 10 STEPS

1. MATERIALS REQUIRED
2. JACKETING REQUIRED
3. PUMP PRINCIPLE
4. GENERAL PURPOSE
vs
HEAVY DUTY

5. PUMP SERIES
6. PUMP SIZE
7. MATERIALS OF
CONSTRUCTION
8. SPECIAL FEATURES
9. SHAFT SEALING
10. DRIVE SELECTION

Special Consideration
for Gear Pump Selection

Viscosity
Temperature
Corrosion
Abrasion
High pressure
Seal environment
Liquid specific requirement
Flush requirement
Pump environment
Customer preference

Progressive Cavity Pump

Typical Application
Sludge Service
Slurry Liquid
High Viscosity Liquid

Progressive Cavity Pumps

Progressive cavity pumps are positive displacement

pumps which can handle products that

are easy flowable to highly viscous/pasty

contain solids
are abrasive or corrosive
have low shear characteristics
require accurate metering with minimum pulsation

How progressive cavity pumps work?

The rotor

Rotating pumping element

Single external helix
Circular cross section
Eccentrically manufactured

The stator

Stationary pumping element

Double internal helix
Helices are 180 opposed
Thread pitch length is twice
as long as the thread pitch
length of the rotor

How progressive cavity pumps work?

When rotor and stator

are combined, cavities
are created
As the rotor revolves,
these cavities progress
in a spiral
motion
through the pump

Two complementary cavities are

formed, so as one cavity is
finishing it's cycle another is
beginning it's cycle

This results in an uninterrupted,

continuous flow

How to select a progressive cavity pump?

Calculate technical pump data
Which pump data need to be calculated?
1. Pump speed
2. Power absorbed
3. Starting power
4. Axial forces

How to select a progressive cavity pump?

Check assembly possibilities
A critical point which can easily lead to mistakes and has in any case to
be checked is the fitting possibility between pump and drive

Selection Table for Drives

Selection Table for Variable Speed Geared Motors

Twin & Three Screws Pump

4. Reciprocating Positive Displacement Pumps

Pump Characteristics

Metering Pump Characteristics



Low to Medium Flow Rates

Positive Controlled Volume

Accuracy

Repeatability

High Pressure

Variable Capacity

 
  
water treatment
>
 

>


>  
 Boiler
>


>
  

> 
!  




> 
"!"#" pH & 
> 
'

()
, 

+
,- .
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> 
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& 
> 
+
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"! "


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> 
"!"#(1,!() #,20 
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)(

" 
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> 
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water treatment
> Wastewater treatment

> Coagulation
> Flocculation
> pH-control

> Cooling towers

> Anti-scaling, corrosion, fouling

> Microbiological control

 
  
water treatment
> Boiler

> pH-control/ internal treatment

> Oxygen scavenging
> Softening

> 


> pH-control
> Coagulation/Flocculation
> Disinfection (chlorination)

Traditional solenoid dosing pump

> Solenoid spring return

Solenoid pump

Diaphragm pumps driving mechanism

> Solenoid spring return

> Cam drive spring return

Positive pumps
Diaphragm

Piston

Piston/
diaphragm

> Crank drive

Digital Dosing

Digital Dosing drive mechanism

> Crank drive

Crank drive

Positive displacement pumps

> Diaphragm

> Piston/ Plunger

> Hydraulic Piston

diaphragm
> Others?

Hydraulic Diaphragm Pumps

Advantages

Disadvantages

Zero chemical leakage

Higher initial cost

TFE diaphragm material standard

Limited to medium viscosity

fluids (20,000 cPs max)

316 Stainless Steel available

for high pressures

Slightly lower discharge

pressure capabilities vs plunger

Pressures to 6,000 psi (15,000

psi with 316 SS)

More Complex than plunger

Low maintenance (no packing

to change)
Up to 0.5% accuracy
Double diaphragm protection /
redundancy
Rupture alarm available
Low Life Cycle Cost (LCC)

Subject to zero shift of 5-10%

per 1,500 psi, 100 bar

Metering Pump Installation Guidelines

Conclusion for Metering pump Selection



Level of Accuracy Types of pump

Turndown ratio

Material of construction

Valve type

Stroke Adjustment type

Control Philosophy

Alarm option

Installation

Horizontal Triplex Reciprocating Pumps

High Pressure !
UP TO 4000 BARS
Oil & Gas, Offshore
Hydraulic Press Drive
Steel Mill DeDe-scaling

Components of the triplex piston pump

Construction design:
Basically, the 3-Plunger Pump consists of two main components.
These components are:
- Power end
- Fluid end, consisting of three cylinders and one valve body

Application: On- and Offshore

Service pumps on FPSO's
(Floating - Production - Storing - Offloading)

14

Application: HYDRAULIC PRESS DRIVE

Press water - emulsion plants
Applications:
 Particle boards for furniture
fabrication.
 Plastics for car industry and private
utilization
 Break lining for cars
 Rubber articles
 Steel- and nonferrous industry
 Drives for forging- and deep-draw
presses.

Application: STEEL MILL DESCALING

Hydromechanical descaling:

 Cooling effect
 Evaporation effect
 Breaking effect
 Flushing effect

Application: Water hydraulic - Deburring

Deburring with water jet technology

26

AODD Pump Application

Chemical handling , Caustic toxic and corrosive material

Waste Sludge & Slurries
Paint, Coating and Surface finishing
Ceramic and Slip
Mining, Construction and utilities

Graco Diaphragm Pumps

Easy Access
Husky Air Valve

End-Porting

316 Stainless Steel

Aluminum or Stainless
Steel Center Section

Bolted
Construction

Advantage of AODD pump

-For abrasive & shear-sensitive material
-For high viscosity fluids
-Solid up to 3 line size
-Sealless
-Self-priming
-variable flow & pressure
-Run dry without damage
-Dead head against close discharge
-Portable & submersible
-Hazardous area/ air operated

Process Pump Applications

Industrial Process Equipment

Sanitary Process Equipment

Oil Drilling

Wine

Natural Gas Drilling

Caramel

Paint Manufacturing

Tomato

Commercial Laundry

Dairy

Plating

Peanut Butter

Gun Washers

Sauces

Mining

Salad Dressing

Waste Water

Fruit Concentrate

Car/Truck Wash

Dough Conditioning

Leather Tanning

Cosmetics

Textile Yarn Dyeing

Pharmaceutical

Wood Cabinets/Furniture

Frosting

Electronics

Cream Cheese

Marine

Tire Filling

Chemical Plant

Lube Truck

Ceramics

95

Can Coating

Metallic, Plastic, Sealless, Screw-option

Motor type- Electric, Explosion proof, Air

NOTE: BOTH CENTRIFUGAL & SCREW TYPES ARE AVAILABLE

Why do you need Drum Pump?

>?@AB drum pump CDEFGHIJBKL MNOPN?QRSST> U?VNMNOPN?Q
WM XYZ>?@AB X?FF>Z[ZL\HF]>?O[M^ U?VN@AB_`aMXIIMVNUMbZ
OZVENFc> OUPbdWJHFPeNR_Z^f
1. %)2&" <83.*% =04"5> 7.,,*7)37,
1 4%)-&?1 4 8-%
2. / 286."521 %44 44& /2
%#/!"#@ 2?&!."4)A)$
3. 286.#3&!3 -2 =0&!"/021
1 422&4%#> 1 422

Drum Pump Application

>?@ABF>ZYHEKR_
B*/2/ 200 )7, /1 , Tote Tank, D D
B day tank, **> > 3#7-.B4*&$ )7
>?@ABF>ZXIIghOij
- , multi-stage 7.1B 6 B* biocide -.
cooling tower -**2&B 3#7.B*44!
- , feed screw 86.B*2&3#B !./0 10,000 Cps
- , magnetic coupling 3* gaseous 3# 27
- , != (sealess) 3*1 47,1

Again- Conclusion of Pump Selection Criteria

LIQUID characteristic
VISCOSITY, specific gravity
TEMPERATURE, vapor pressure
CHEMICAL CORROSIVITY
NPSH A
Application-Performance Proven
Life cycle cost- investment, operation,
maintenance, opportunity cost

Reference site/ presentation

Grundfos
Wernert
Teikoku
Ruhrpumpen
Desmi Rotan
PCM
Pulsafeeder
Wepuko
Graco
Grun

 High quality products, Sincere service

for your SOLUTION