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InspectionandTestPlanforPowerTransformer
ActivityBy
No.
1

InspectionandTestPlan
PreInspectionMeeting

ReferenceDocument
Spec.

AcceptanceCriteria
Spec.

Remark

VerifyingDocument
Manuf.

TPI

Client

MOM

DWG,
Calculationbook

BeforeManufacturing
2

DWG,Design,
CalculationDocument

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

WPS&PQR

ASMEIX

ASMEIX

WeldingBook

WelderQualification
Certificates

ASMEIX

ASMEIX

Certificates

NDTprocedures

ASMEV

ASMEV

Procedures

NDEPersonnel
Certificates

ASMEIX

ASMEIX

Certificates

PowerTransformer
WindingResistanceTest
Procedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

PowerTransformer
WindingRatiosTest
Procedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

PowerTransformer
TemperatureRiseTest
TypeTestProcedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

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10

PowerTransformerLoad
LossTest(CopperLoss)
TypeTestProcedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

11

PowerTransformerNo
LoadLossTest(IronLoss)
TypeTestProcedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

12

PowerTransformer
EfficiencyTypeTest
Procedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

13

PowerTransformer
InducedOvervoltage
WithstandTest
(OverpotentialTest)
Procedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

14

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
PowerTransformer
ISOANSI,CI,IPCEA
DielectricTestProcedure ISOANSI,CI,IPCEA

Procedure

15

PowerTransformer
SeparateSourceVoltage
WithstandTestProcedure

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

16

PowerTransformer
AncillariesTest

IEC,NEC,NEMA,FDF, IEC,NEC,NEMA,FDF,
ISOANSI,CI,IPCEA
ISOANSI,CI,IPCEA

Procedure

17

PaintingProcedure

Procedure

OriginalMaterial
Certificates

SSPC

SSPC
Materials

18

RawMaterialInspection

ASTM

ASTM

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19

ReviewofCertificates

ASTM

ASTM

Certificates

20

MaterialIdentification

ASTM

ASTM

Report

DuringFabrication

21

FabricationInspection

DWG/Spec

DWG/Spec

Report

SW

22

WeldingInspectionfor
RequiredWelding
Components

WPS

WPS

Report

SW

23

InspectionforOutline
Dimensions,Interface
Dimensionsand
Clearancesandother
SpecifiedDimensions

DWG/Spec

DWG/Spec

Report

SW

24

Inspectiontoconfirmall
Instruments,Terminal
Boxes,Compartments,
ControlSwitchesetc.are
CorrectlyRatedandare
CorrectlyLocated,with
SpecifiedLabeling

Procedure

Procedure

Report

SW

25

PowerTransformer
WindingResistanceTest

Procedure

Procedure

Report

SW

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26

PowerTransformer
WindingRatiosTest

Procedure

Procedure

Report

SW

27

PowerTransformer
TemperatureRiseTest
TypeTest

Procedure

Procedure

Report

28

PowerTransformerLoad
LossTest(CopperLoss)
TypeTest

Procedure

Procedure

Report

29

PowerTransformerNo
LoadLossTest(IronLoss)
TypeTest

Procedure

Procedure

Report

30

PowerTransformer
EfficiencyTypeTest

Procedure

Procedure

Report

Procedure

Procedure

Report

Procedure

Procedure

Report

33

PowerTransformer
SeparateSourceVoltage
WithstandTest

Procedure

Procedure

Report

34

PowerTransformer
AncillariesTest

Procedure

Procedure

Report

31

32

PowerTransformer
InducedOvervoltage
WithstandTest
(OverpotentialTest)

PowerTransformer
DielectricTest

FinalInspection

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35
36
37

FinalVisual&
DimensionalCheck
SurfacePreparationand
PaintingInspection
CheckofFinalBook

DWG

DWG

Report

Procedure

Procedure

Report

Spec.

Spec.

DWG/P.O

Documentation
38

InspectionReports

Spec./DWG

Spec./DWG

Report

39

NCR

Spec./DWG

Spec./DWG

Report

40

ReviewFinalDataReport

Spec./DWG

Spec./DWG

Report

PreShipmentInspection
41

PreservationandPacking

Spec.

Spec.

Report

42

Marking

Spec.

Spec.

Report

43

LoadingInspection

Spec.

Spec.

Report

44

ShippingDocument
Control

Procedure

Spec.

PackingList

Abbreviations:
H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.
R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
MOM:MinuteofMeeting

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P.O:PurchaseOrder

formoreinformationreviewfollowingarticles:
http://www.inspectionforindustry.com/thirdpartyinspectionforpowertransformer.html
http://www.inspectionforindustry.com/inspectionandtestplanforpowertransformer.html