C500D6 Parts Manual Ingles

Parts Manual
Generator Set with Engine QSX15G8 and G9

with PowerCommand 2.2 and 3.3 Controls
C500 D5
C550 D5
C450 D6
C500 D6
English Original Instructions
82011
A034Y540 (Issue 2)
Publication A034Y540
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Table of Contents
Description
Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Air Cleaner (Standard Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Skid Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Skid Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Rail Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Fuel Tank Accessories Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
PCC2300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
34
PCC3300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Pedestal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
I/O Card Aux 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
I/O Card Aux 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Circuit Breaker Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Bus Bar Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
2011 Copyright Cummins Power Generation
Page 1
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Safety Precautions
The following symbols are used in Cummins Power Generation manuals to alert users to the potentially
dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and
observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Product Safety Precautions
Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note:
It is in the Operators interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 09080110.
Service and repair of Cummins Power Generation equipment must be performed by
trained, experienced personnel only. Improper service, repair or replacement of parts
may result in damage to equipment & property, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you
are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!
Page 2
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
About This Manual

This manual applies to the generator models C500 D5, C550 D5, C450 D6, C500 D6. Parts illustrations are
arranged in groups relating to their position and function on the generator set. Each part illustrated is identified
by a reference number corresponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Power Generation are identified
in this catalog. Contact your nearest authorized distributor for assistance in ordering replacement parts. All
other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item
nameplate and supplying all available information.
Cummins Power Generation
Generator Model
Cummins Engine Model
C500 D5
QSX15G8
C550 D5
QSX15G8
C450 D6
QSX15G9
C500 D6
QSX15G9
Generator Set Data Table

Electrical Data
Watts
VA
Hertz
Wire
Phase
Battery
Voltage
C500 D5
500,000
400,000
50
4L, 6L
24VDC
C550 D5
550,000
440,000
50
4L, 6L
24VDC
C450 D6
450,000
563,000
60
4L, 6L
24VDC
C500 D6
500,000
625,000
60
4L, 6L
24VDC
Model
Replacement parts not identified in this catalogue can be ordered by contacting:

Engine Parts:
Alternator Parts:
Cummins Engine Company, Ltd

+1 (800) 3437357
Web: http://www.quickserve.cummins.com
Cummins Generator Technologies

Within the US: 17635287301
Outside the US: +44 (0) 1780484744
Web: http://www.cumminsgeneratortechnolo gies.com
Page 3
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Quick Serve Online (QSOL)

Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Power Generation policy of continuous development and improvement, information may
change at any time without notice. Make sure that the documentation is the latest information available. Contact your authorized distributor for assistance.
Related Literature
The related literature that is appropriate to your generator set includes:
Operator Manual for Generator Set With PowerCommand 2.2 (09080219)
Operator Manual for Generator Set With PowerCommand 3.3 (09080230)
If further information is required, contact your authorized distributor.
Page 4
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.
5MDKAU-667A
I000 123456
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number:
_________________________________
Generator Set Serial Number:
_________________________________
Engine Serial Number:
_________________________________
Digital Control Software:
_________________________________
Page 5
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC
Alternating Current
LED
LightEmitting Diode
ACB
Air Circuit Breaker
LTP
Limited Time Power Rating
ACH
AntiCondensations Heaters
LTA
Low Temperature Aftercooling
ATS
Automatic Transfer Switch
LV
Low Voltage
Amp
Ampere
M
Meter
A/R
As Required
MCB
Miniature Circuit Breaker
AVR
Automatic Voltage Regulator
MCCB
Moulded Case Circuit Breaker
AWG
American Wire Gauge
MF
Mains Failed
BHP
Brake Horsepower
MFSS
Master First Start Sensor
BMS
Building Measurement System
mm
Millimeter
BST
Busnar Sensing Transformer
MOH
Mobile Off Highway
MR
Mains Returned
CAN
Controlled Area Network
MST
Mains Sensing Transformer
CB
Circuit Breaker
MSU
Mains Sensing Unit
CCA
Cold Cranking Amps
MV
Medium Voltage
CHP
Combined Heat and Power
COP
Continuous Power Rating
NEC
Neutral Earthing Contact
CT
Current Transformer
NFS
Not For Sale
NPT
National Pipe Thread
dB(A)
Unit of noise level
DC
Direct Current
OD
Outside Diameter
Deg
Degree
oz.
Ounce
DIP
Dual Inline Package
PC
PowerCommand 3.3
DMC
Digital Master Control
PC
Printed Circuit
DMSU
Demand Load Standby Unit
PF
Power Factor
ECM
Engine Control Module
Ph
Phase
EFC
Electronic Fuel Control
PFC
Power Factor Controller
EIT
External/Internal Tooth
PLC
Programmable
Logic Controller
EMCU
Engine Monitoring and Control Unit
PMG
Permanent
Magnet
Generator
EMF
Electromotive Force
PRP
Prime
Power
Rating
EPROM
Erasable Programmable Read
PSU
Power Supply Unit
Only Memory
PT/CT
Potential Transformer/Current
EPU
Engine Protection Unit
Transformer
ET
External Tooth
PTC
Power Transfer Control
FAE
Full Authority Engine
QCC
Quadrature Current Control
FSS
First Start Sensor
RFI
Radio Frequency Interference
GCP
Generator Control Panel
RMS
Root Mean Square
Genset
Generator set
RPM
Revolutions Per Minute
GFI
Ground Fault Interrupter
RT
Right
GKWT
Global Kilowatt Transducer
RTD
Resistance Temperature Detector
HMI
Human/Machine Interface
HV
High Voltage
Spec
Specification
IC
ID
IEC
I/O
IT
Integrated Circuit
Inside Diameter
International Electrotechnical
Commission
Input / Output
Internal Tooth
kVA
kVAR
kW
kWh
Apparent Power
Reactive Power
Active / Real Power (Kilowatt)
Unit of electrical energy or work
LPG
LT
Liquid Petroleum Gas

Left
Page 6
Thk
Thick
UL
UNC
UNF
Underwriters Laboratories Inc.

Union National Coarse
Union National Fine
V
VAC
VCB
VDC
VF
VT
Volts
Volts, Alternating Current
Vacuum Circuit Breaker
Volts, Direct Current
Voltfree
Voltage Transformer
W/(ET, IT, EIT) With

Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Labels
10
11
14
13
12
15
Item
Part No.
Description
Qty
0988130
Label, Caution (Rotating Parts)
0988219
Label, Warning (Voltage)
0987894
Label, Information (Lifting Eye)
0988095
Label, Warning (Hot Surface)
0987895
Label, Warning (Do Not Lift)
C2300049
Label, Logo (Web)
0988097
Label, Information (Earth / Ground)
098790203
Label, Logo
0988099
Label, Danger (Autostart)
10
0988312
Label, Instruction
11
0988094
Label, Warning (Pressurized Liquid)
12
0988098
Label, Instruction (Isolate Batteries)
13
0988381
Label, Caution (No Support)
14
098850502
Label, Logo (Web)
15
098790205
Label, Logo
Page 7
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Consumables
The following is a list of consumables associated with the generator models covered in this manual:
Ref.
Page No.
Part No.
Description
Qty
12
39354215
Element, Air Cleaner
14
0503163401
Hose, Plain Water Heater
19
C3300016
Hose Radiator
Paint and Thread Sealant

Item
Part No.
Description
Qty
05250305
Onan Green Enamel (NonMetallic) 12 oz. Pressurized Spray Can
n/a
05180601
Sealant, Thread (6 ml Tube)
n/a
Page 8
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
Page 9
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Engine Accessories
13
14
15
18
SEE DETAIL D
12
9
10
11
DETAIL D
3
17
7
8
4
5
6
7
8
DETAIL B
SEE DETAIL B
16
SEE DETAIL C
SEE DETAIL A
2
1
DETAIL A
Item
DETAIL C
9
10
11
Part No.
Description
Qty
C0510070
Bracket, Engine (Front)
0402077907
Isolator, Vibration
C370004607
Screw, Hex (3/4 x 2-1/2)
C3800034
Nut, Hex (3/4)
C0410020
Washer (M20)
C370004605
Screw, Hex (3/4 x 2)
C0410018
Washer (3/4)
C0310019
Washer, Lock Spring (3/4)
C370003104
Screw, Hex (M12 x 35)
10
C0410006
Washer (M12)
11
C0310007
Washer, Lock Spring (M12)
12
C0510074
Bracket, Engine (Rear)
13
C370004503
Screw, Hex (5/8 x 1-1/2)
14
C0410017
Washer (5/8)
15
C0310018
16
C3600056
Valve, Drain
17
C3800042
Nut, Hex (3/4)
18
C3500048
Connection, Exhaust Outlet
Page 10
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Electric Start
3
4
5
1
6
Item
Part No.
Description
Qty
C0510092
Support, Battery
C3700069
Hook, Battery Support
C0510093
Lock, Battery Support
C380000108
Nut, Wing (M6)
C370003003
C0410005
Washer (M10)
C0450004
Washer, Toothed (M10)
C0910031
Battery, Cable
C0910032
Cordage, Ground Starter
Page 11
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Air Cleaner (Standard Duty)

2
6
5
15
3
7
6
8
1
4
12
13
14
9
9
10
11
Item
Part No.
Description
Qty
0140353702
Bracket, Air Cleaner
05031675
Hose, Reducer
0140340802
Tube, Air Cleaner (Inlet)
05030970
Elbow
0140328802
Housing, Air Cleaner (Flame Retardant)
0503187014
Clamp, Hose
0503187010
Clamp, Hose
0140340702
Bracket, Air Cleaner
0821600302
Screw, Hex Head (M8 x 1.25 x 20)
10
0526039964
Washer, Flat (M12)
11
0800031064
Screw, Cap Hex Head
12
05262140
Washer, Flat (M12)
13
08002111
Screw, Cap Hex Head (M12 x 1.75 x 25)
14
00987954
Label, Information
15
39354215
Element, Air Cleaner
Page 12
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Heat Shield
6
8
4
3
1
2
Item
Part No.
Description
Qty
0155439902
Bracket, Heat Shield
0155440002
Shield, Heat Exhaust
C370003102
C370002904
C0410006
Washer, Flat (M12)
C0410004
Washer, Flat (M8)
C0310007
C0310005
Page 13
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Water Heater
12
4
4
10
3
10
14
17
16
10
6
9
5
2
4
4
15
20
18
15
7
18
Item
20
11
10
19
13
Part No.
Description
Qty
C3600055
Adapter, Pipe (M27 x 2 x 3/8)
C0250006
Bracket, Water Heater
C0710009
Clamp
C071001202
Clamp, Hose
C0710019
Clamp, U
C3600049
Connector, Hose (M27 x 2 x 3/4)
03005356
Control, Heater
03192815
Cover, Terminal Box
0333063401
Heater, Water (4.99kW)
10
0503163401
Hose, Plain
11
C3350031
Pipe, Water Heater
12
C3350032
Pipe, Water Heater
13
C370006803
Screw, Allen (M4 x 8)
14
C370004006
15
C370004707
16
03090649
Thermostat
17
C0410012
Washer, Flat (1/4)
18
C0410005
Washer (M10)
19
C0410022
Washer, Flat (M4)
20
C0310006
Page 14
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Water Heater (Continued)

10
12
2
14
17
10
Item
15
20
18
11
7
8
16
11
13
19
15
20
18
Part No.
Description
Qty
C3600055
Adapter, Pipe (M27 x 2 x 3/8)
C0250006
Bracket, Water Heater
C0710009
Clamp
C071001202
Clamp, Hose
C0710019
Clamp, U
C3600049
Connector, Hose (M27 x 2 x 3/4)
03005356
Control, Heater
03192815
Cover, Terminal Box
0333063401
Heater, Water (4.99kW)
10
0503163401
Hose, Plain
11
C3350031
Pipe, Water Heater
12
C3350032
Pipe, Water Heater
13
C370006803
14
C370004006
15
C370004707
16
03090649
Thermostat
17
C0410012
Washer, Flat (1/4)
18
C0410005
Washer (M10)
19
C0410022
Washer, Flat (M4)
20
C0310006
Page 15
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Exhaust Flexible Pipe

1
2
6
7
3
Item
Part No.
Description
Qty
C3500030
Flange
C3500035
Gasket
C3800020
Nut, Hex (M10)
16
C3500050
Pipe, Exhaust
C370003005
16
C0410005
Washer (M10)
32
C0310006
16
Page 16
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Muffler
5
6
6
4
Item
Part No.
Description
Qty
C3500030
Flange
C3500035
Gasket
Muffler
C3500020
9dB
C3500025
29dB
1
1
C3800020
Nut, Hex (M10)
16
C370003005
16
C0410005
Washer (M10)
32
C0310006
16
Page 17
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Radiator
15
18
17
18
1
16
12
14
4
5
6
13
11
Page 18
7
8
9
10
7
9
10
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Radiator
Item
Part No.
Description
Qty
01306299
Radiator
C1900047
Bracket, Radiator (RH)
C1900048
Bracket, Radiator (LH)
C370003003
Screw, Hex Head (M10 x 25)
10
C0410005
Washer, Flat (M10)
10
C0310006
10
C370003104
Screw, Hex Head (M12 x 35)
C3800021
Nut, Hex (M12)
C0410006
Washer, Flat (M12)
10
C0310007
11
01306295
Fan, Radiator
12
01305175
Spacer, Fan
13
C370004420
Screw, Hex (1/2 x 6-1/2)
14
C0310017
15
C3600017
Connector (1/4 x 1/4)
16
C3600054
Connector (M12 x 1.5 x 1/4)
17
C3300016
Hose
18
C071000802
Clamp
Page 19
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Alternator Installation
9
1
15
13
10
11
7
7
12
3
15
6
10
14
HC5CWD311
Item
Part No.
Description
Qty
0200313703
Alternator, Main
0402077907
Isolator, Vibration
C3800034
Nut, Hex (3/4)
C3800021
Nut, Hex (M12)
C370005705
Screw, Allen (7/16 x 1-1/2)
12
C370004609
C370003104
C370005804
Screw, Allen (1/2 x 1)
C2900565
Box, Terminal
10
C0410020
Washer (M20)
11
C0410016
Washer, Flat (1/2)
12
C0410006
Washer, Flat (M12)
13
C0310019
14
C0310016
12
15
C0310007
Page 20
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
9
1
15
13
10
11
7
7
12
3
15
6
10
14
HC5DWD311
Item
Part No.
Description
Qty
0200313704
Alternator, Main
0402077907
Isolator, Vibration
C3800034
Nut, Hex (3/4)
C3800021
Nut, Hex (M12)
C370005705
12
C370004609
C370003104
C370005804
C2900565
Box, Terminal
10
C0410020
Washer (M20)
11
C0410016
Washer, Flat (1/2)
12
C0410006
Washer, Flat (M12)
13
C0310019
14
C0310016
12
15
C0310007
Page 21
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
9
1
15
13
10
10
11
7
3
15
5
12
14
HC5EWD311
Item
Part No.
Description
Qty
0200313710
Alternator, Main
0402077907
Isolator, Vibration
C3800034
Nut, Hex (3/4)
C3800021
Nut, Hex (M12)
C370005705
12
C370004609
C370003104
C370005803
Screw, Allen (1/2 x 1)
C2900565
Box, Terminal
10
C0410020
Washer (M20)
11
C0410016
Washer, Flat (1/2)
12
C0410006
Washer, Flat (M12)
13
C0310019
14
C0310016
12
15
C0310007
Page 22
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Skid
2
3
5
4
6
Item
Part No.
Description
Qty
C0510068
Skid
C0510071
Support, Engine/Alternator
C370003104
12
C3800021
Nut, Hex (M12)
12
C0410006
Washer (M12)
24
C0310007
12
Page 23
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Skid Rental
Item
Part No.
Description
Qty
C3800021
Nut, Hex (M12)
12
C370003104
12
C0510083
Skid, Fuel Tank
C0510071
Support, Engine/Alternator
C0410006
Washer (M12)
24
C0310007
12
Page 24
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Skid Floor
6
7
8
4
1
6
7
8
4
3
5
6
7
8
Item
Part No.
Description
Qty
C0510094
Plate, Floor (Cover Front)
C0510095
Plate, Floor (Cover Rear)
C0510096
Plate, Floor (Cover Cables)
C0510097
Plate, Floor (Support Front)
C0510098
Plate, Floor (Support Rear)
C370002904
32
C0410004
Washer, Flat (M8)
32
C0310005
32
Page 25
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Rail Enclosure
4
3
Item
Part No.
Description
Qty
C2900735
Skid
C3800021
Nut, Hex (M12)
C1150119
Rail, Enclosure (LH)
C1150120
Rail, Enclosure (RH)
C370003104
C0410006
Washer, Flat (M12)
16
C0310007
Page 26
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Fuel Tank Accessories
Item
1
2
Part No.
3
4
Description
Qty
C6350001
Connection, Oil Fill
C6350002
Cover, Oil Fill
01935580
Gauge, Level
C635001102
Level, Indicator
C3600044
Connector, Pipe
C3600046
Connector, Hose
C3600047
Connector, Hose
C3300024
Hose, Intake
Page 27
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Fuel Tank Accessories Rental

4
See Detail A
Detail A
7
1
6
3
2
5
Item
Part No.
Description
Qty
C3600048
Breather, Fuel Tank
C3600040
Connection, Fuel Outlet
C6350001
Connection, Oil Fill
C3600046
Connector, Hose
C3600047
Connector, Hose
C6350002
Cover, Oil Fill
C3300024
Hose, Fuel Inlet
C635001103
Level, Indicator
Page 28
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Battery Charger
Item
1
Part No.
C2500009
Description
Charger, Battery
Qty
1
Page 29
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Battery
Item
1
Page 30
Part No.
C2500005
Description
Battery
Qty
2
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Enclosure
1
5
7
10
11
12
Item
13
Part No.
Description
Qty
C4050302
Enclosure Assembly
C3800021
Nut, Hex (M12)
C3800025
Nut, Hex (M20)
C370003104
C370003504
C370002905
14
C0410006
Washer, Flat (M12)
12
C0410010
Washer, Flat (M20)
16
C0410004
Washer, Flat (M8)
14
10
C0310007
11
C0310011
12
C0310005
14
13
C3100012
Gasket, Rubber (10m)
Page 31
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Control
7 21 13 12
14
22
11
4
1
21
16
10
21
15
19
3
Page 32
14
18 22 8
20
17
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC2300 Installation
Item
Part No.
Description
Qty
0327163601
Baseboard, PCC2300
C0510077
Bracket, Printed Circuit Board
C1100152
Cover
C1100200
Cover, Display
C1100161
Cover, Control
0300631401
Display HMI220
C1100211
Frame, Terminal PC3.3 Electronic Engine
C3800041
Nut, Hex (M6)
C1100165
Pedestal
10
C2300058
Label
11
C370006803
12
C370007005
Screw, Cross Slotted (#4 x 1/2)
13
C370002703
14
C370002803
27
15
C370006105
Screw, Phillips (M5 x 25)
16
C370006107
17
C0610017
Switch, Push E-Stop
18
C0610015
Block, Terminal Customer
19
C0610018
Block, Terminal P/N
20
C0610012
Block, Terminal Battery Charge
21
C0410002
Washer, Flat (M5)
14
22
C0410003
Washer, Flat (M6)
27
C4200013
Relay, Auxiliary (24V)
C1400004
Fastener, Self Adhesive
01930468
Sender, Low Coolant Level
C1300118
Harness, Engine
C1300119
Harness, Control
C1300120
Harness, Alternator
C1300121
Harness, Electrical
Page 33
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Control
10
22
14
13
15
23
12
5
2
22
17
Page 34
18
15 23 19 9
16
20
21
11
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC2300 Installation (With Bargraph)

Item
Part No.
Description
Qty
0300636602
Baseboard, Bargraph
0327163601
Baseboard, PCC2300
C0510077
C1100152
Cover
C1100199
Cover, Display
C1100161
Cover, Control
0300631401
Display , Control
C1100211
C3800041
Nut, Hex (M6)
10
C31100165
Pedestal
11
C2300057
Label
12
C370006803
14
13
C370007005
Screw, Cross Slotted (#4 x 1/2)
14
C370002703
15
C370002803
27
16
C370006105
17
C370006107
18
C0610017
Switch, Push E-Stop
19
C0610015
Block, Terminal Customer
20
C0610018
Block, Terminal P/N
21
C0610012
22
C0410002
Washer, Flat (M5)
14
23
C0410003
Washer, Flat (M6)
27
C4200013
C3800017
Nut, Hex (M5)
C1400004
Fastener, Self-Adhesive
C1300121
Harness, Control Panel
C1300120
Harness, Alternator
C1300119
Harness, Control
C1300118
Harness, Engine
01930468
Page 35
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Control
15
23
4
12
22
11
17
22
14 13
9
15
20
23
5
1
Page 36
16
19
21
22 10
18
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC3300 Installation
Item
Part No.
Description
Qty
0300636602
Baseboard, Bargraph
0327163601
Baseboard, PCC3300
C0510077
C1100152
Cover
C1100199
Cover, Display
C1100161
Cover, Control
0300631502
Display , Control
C1100211
C3800041
Nut, Hex (M6)
10
C1100165
Pedestal
11
C2300057
Label
12
C370006803
14
13
C370007005
Screw, Cross-Slotted (#4 x 1/2)
14
C370002703
15
C370002803
27
16
C370006105
17
C370006107
10
18
C0610017
Switch, Push E-Stop
19
C0610019
Block, Terminal Customer PCC3300
20
C0610018
Block, Terminal P/N
21
C0610012
22
C0410002
Washer, Flat (M5)
18
23
C0410003
Washer, Flat (M6)
27
C4200013
C260000205
Fuse, Glass (20A)
C260000203
Fuse, Glass (5A)
C260000201
Fuse, Glass (10A)
C1400004
Fastener, Self-Adhesive
C1300127
Harness, Regulator
C1300125
Harness, Engine
C1300120
Harness, Alternator
C1300119
Harness, Control Panel
C1300118
Harness, Engine
03271593
Powerstage, AVR
01930468
Page 37
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Pedestal Installation
16
17
13
19
12
13
18
16
15
10
18
15
16
15
11
13
18
6
Page 38
14
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Pedestal Installation
Item
Part No.
Description
Qty
C0910024
Cordage Ground
C1100166
Cover, Access Lateral
C1100147
Cover, Access Front (QSX15)
C1100162
Duct, Inlet
C3800019
Nut, Hex (M8)
C3800020
Nut, Hex (M10)
C1100144
Pedestal
C0510075
Bracket, Pedestal
C3960002X
Rubber, Garrison
10
C370003003
11
C370003005
12
C370003008
13
C370002803
14
14
C2200005
Spacer, Nylon
15
C0410005
Washer, Flat (M10)
16
C0410003
Washer, Flat (M6)
14
17
C0410004
Washer, Flat (M8)
18
C0310006
19
C0310005
Page 39
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
I/O Card Aux 101
Item
Part No.
Description
Qty
03271536
Module, I/O Card Aux 101
C370006105
C0410002
Washer, Flat (M5)
C1300136
Harness, I/O Card
Page 40
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
I/O Card Aux 102
Item
Part No.
Description
Qty
03271265
Module, I/O Card Aux 102
C370006105
C0410002
Washer, Flat (M5)
Page 41
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Blind Panel
8
2
7
5
9
6
10
4
1
Item
Part No.
Description
Qty
C1100177
Panel, Blind
C0910017
Cordage, Ground
C3800035
Nut, Hex Parlock (M8)
C370003004
C370002803
10
C0410005
Washer (M10)
C0410003
Washer (M6)
10
C0450004
Washer, Flat Lock W/ET (M10)
C0410004
Washer, Flat (M8)
10
C0310006
Page 42
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 43
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Circuit Breaker Installation
23
19
17
18
21
22
24
20
9
26
28
29
25
27
8
11
16
12
13
15
14
Page 44
12
11
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Circuit Breaker Installation

Item
Part No.
Description
Qty
C1100149
Panel, Circuit Breaker
C1100179
Frame, Circuit Breaker
Breaker, Circuit
C210000301
800A
C210000302
1000A
C210000303
1250A
1600A
C210000304
4
C1100182
Bracket, Circuit Breaker
C0480006
Insulator, Low Voltage
C0460021
Busbar, Breaker (Neutral)
C0460022
Busbar, Breaker (Neutral)
0337373801
Busbar, Breaker
C0460023
Busbar, Breaker
10
C1300097
Cable, Power (Not Shown)
11
C0410003
Washer, Flat (M6)
18
12
C370002803
18
13
C0410004
Washer, Flat (M8)
11
14
C370002901
15
C370002902
16
C370002201
17
C0410005
Washer, Flat (M10)
17
18
C0310006
19
C370003006
20
C3800020
Nut, Hex (M10)
21
C0410006
Washer, Flat (M12)
32
22
C0310007
16
23
C370003105
16
24
C3800021
Nut, Hex (M12)
16
25
C0910017
Cordage, Ground
26
C370002904
27
C3800035
28
C370003004
29
C0450004
Washer, Flat Lock W/ET (M10)
Page 45
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Bus Bar Breaker
23
21
22
24
27
25
26
28
2
8
14
18
15
29
30
11
19
20
12
16
17
7
Page 46
10
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Bus Bar Breaker

Item
Part No.
Description
Qty
C1100177
Panel, Bus Bar Breaker
C1100181
Bracket, Bus Bar Breaker
C0480006
10
C0480005
C0460025
Breaker, Bus Bar Neutral
C0460026
Breaker, Bus Bar 6301600A
C0460027
C0460022
C370006704
Bolt, Screw (M8 x 26)
10
C370006706
Bolt, Screw (M8 x 18)
11
C0910017
Cordage, Ground
12
C0910036
Cordage, Ground
13
C1300097
Cable, Power (Not Shown)
14
C0410003
Washer, Flat (M6)
14
15
C370002803
14
16
C0410004
Washer, Flat (M8)
17
C370002902
18
C370002905
19
C3800035
20
C370002201
21
C0410005
Washer, Flat (M10)
17
22
C0310006
23
C370003006
24
C3800020
Nut, Hex (M10)
25
C0410006
Washer, Flat (M12)
32
26
C0310007
16
27
C370003105
16
28
C3800021
Nut, Hex (M12)
16
29
C370003004
30
C0450004
Washer, Flat W/ET (M10)
Page 47
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Current Transformer
Item
Part No.
Page 48
Description
Qty
Transformer, Current
C2900637
15003000/5A
C2900638
16503300/5A
C2900639
18003600/5A
C2900640
19503900/5A
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Page 49
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Topical Index
A
Alternator, 20 , 21 , 22
B
Baseboard, Bargraph, 35 , 37
Baseboard, PCC2300, 33 , 35
Cover, Access, 39
Cover, Control, 33 , 35 , 37
Cover, Display, 33 , 35 , 37
Cover, Oil Fill, 27 , 28
Cover, Terminal Box, 14 , 15
Baseboard, PCC3300, 37
Display HMI220, 33
Battery, 30
Display, Control, 35 , 37
Battery, Cable, 11
Duct, Inlet, 39
Block, Terminal, 33 , 35 , 37
Box, Terminal, 20 , 21 , 22
Bracket, Air Cleaner, 12
Bracket, Bus Bar Breaker, 47
Bracket, Circuit Breaker, 45
Bracket, Engine, 10
Bracket, Heat Shield, 13
Bracket, Pedestal, 39
Bracket, Printed Circuit Board, 33 , 35 , 37
E
Electric Start, 11
Element, Air Cleaner, 12
Enclosure, 31
Engine Accessories, 10
Bracket, Radiator, 19
Fan, Radiator, 19
Bracket, Water Heater, 14 , 15
Frame, Circuit Breaker, 45
Breaker, Bus Bar, 47
Frame, Terminal, 33 , 35 , 37
Breaker, Circuit 1000A, 45
Fuel Tank Accessories, 27
Fuel Tank Accessories Rental, 28
Fuse Control, 37

Breather, Fuel Tank, 28
Busbar, Breaker, 45
Busbar, Breaker (Neutral), 45
C
Cable, Power, 45
G
Gasket Muffler, 17
Gasket, Exhaust Pipe, 16
Gauge, Level, 27
Charger, Battery, 29
Harness, Alternator, 33 , 35 , 37
Connection, Exhaust Outlet, 10
Harness, Control, 33 , 35
Connection, Oil Fill, 27
Harness, Control Panel, 35 , 37
Control, Heater, 14 , 15
Harness, Electrical, 33
Cordage, Ground Starter, 11
Harness, Engine, 33 , 35 , 37
Page 50
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Index (Continued)
Harness, I/O Card, 40
Pedestal, 33 , 35 , 37 , 39
Harness, Regulator, 37
Pipe, Exhaust, 16
Heater, Water, 14
Pipe, Water Heater, 14 , 15
Hose, Fuel, 28
Plate, Floor, 25
Hose, Intake, 27
Powerstage, AVR, 37
Hose, Radiator, 19
Hose, Reducer, 12
Housing, Air Cleaner, 12
R
Radiator, 19
I
Insulator, Low Voltage, 45 , 47
Isolator, Vibration, 10 , 20 , 21 , 22
L
Labels, 7
Level, Indicator, 27 , 28
Rail Enclosure, 26
Relay, Auxiliary, 33 , 35 , 37
S
Sender, Low Coolant Level, 33 , 35 , 37
Shield, Heat, 13
Skid, 23 , 26
Skid Rental, 24
Skid Floor, 25
Spacer, Fan, 19
Module, I/O Card Aux 101, 40
Support, Battery, 11
Module, I/O Card Aux 102, 41
Support, Engine/Alternator, 23 , 24
Muffler, 17
Switch, Push EStop, 33 , 35 , 37
Paint and Thread Sealant, 8
Thermostat, 14 , 15
Panel, Blind, 42
Transformer, Current, 48
Panel, Bus Bar Breaker, 47

Panel, Circuit Breaker, 45
PCC2300 Installation, 33
PCC3300 Installation, 37
V
Valve, Drain, 10
Page 51
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Issue 2 8-2011
Numerical Index
Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
00987954, 12
0987894, 7
C0410017, 10
C1100021, 37
01305175, 19
0987895, 7
C0410018, 10
C1100144, 39
01306295, 19
098790203, 7
C0410020, 10 , 20 , 21 , 22
C1100147, 39
01306299, 19
098790205, 7
C0410022, 14 , 15
C1100149, 45
0140328802, 12
0988094, 7
C0450004, 11 , 42 , 45 , 47
C1100152, 33 , 35 , 37
0140340702, 12
0988095, 7
C0460021, 45
C1100161, 33 , 35 , 37
0140340802, 12
0988097, 7
C0460022, 45 , 47
C1100162, 39
0140353702, 12
0988098, 7
C0460023, 45
C1100165, 33 , 35 , 37
0155439902, 13
0988099, 7
C0460025, 47
C1100166, 39
0155440002, 13
0988130, 7
C0460026, 47
C1100177, 42 , 47
01930468, 33 , 35 , 37
0988219, 7
C0460027, 47
C1100179, 45
01935580, 27
0988312, 7
C0480005, 47
C1100181, 47
0200313703, 20
0988381, 7
C0480006, 45 , 47
C1100182, 45
0200313704, 21
098850502, 7
C0510068, 23
C1100199, 35 , 37
0200313710, 22
39354215, 8 , 12
C0510070, 10
C1100200, 33
C0510071, 23 , 24
C1100211, 33 , 35
C0510074, 10
C1150119, 26
C0510075, 39
C1150120, 26
03005356, 14 , 15
0300631401, 33 , 35
0300631502, 37
0300636602, 35 , 37
C0250006, 14 , 15
C0510077, 33 , 35 , 37
C1300097, 45 , 47
03090649, 14 , 15
C0310005, 13 , 25 , 31 , 39
C0510083, 24
C1300118, 33 , 35 , 37
C0310006, 14 , 15 , 16 , 17 ,
19 , 39 , 42 , 45 , 47
C0510092, 11
C1300119, 33 , 35 , 37
C0510093, 11
C1300120, 33 , 35 , 37
C0510094, 25
C1300121, 33 , 35
C0510095, 25
C1300125, 37
03192815, 14 , 15
03271265, 41
03271593, 37
C0310007, 10 , 13 , 19 , 20 ,
21 , 22 , 23 , 24 , 26 , 31 ,
45 , 47
0327163601, 33 , 35 , 37
C0310011, 31
C0510096, 25
C1300127, 37
0333063401, 14 , 15
C0310016, 20 , 21 , 22
C0510097, 25
C1300136, 40
0337373801, 45
C0310017, 19
C0510098, 25
C1400004, 33 , 35 , 37
0402077907, 10 , 20 , 21 ,
22
C0310018, 10
C0610012, 33 , 35 , 37
C1900047, 19
C0310019, 10 , 20 , 21 , 22
C0610015, 33 , 35
C1900048, 19
05030970, 12
C0410002, 33 , 35 , 37 , 40 ,
41
C0610017, 33 , 35 , 37
C210000301, 45
C0610018, 33 , 35 , 37
C210000302, 45
C0410003, 33 , 35 , 37 , 39 ,
42 , 45 , 47
C0610019, 37
C210000303, 45
C0410004, 13 , 25 , 31 , 39 ,
42 , 45 , 47
C071000802, 19
C210000304, 45
C0710009, 14 , 15
C2200005, 39
C071001202, 14 , 15
C2300049, 7
C0710019, 14 , 15
C2300057, 35 , 37
C0910017, 42 , 45 , 47
C2300058, 33
C0910024, 39
C2500005, 30
03271536, 40
0503163401, 8 , 14 , 15
05031675, 12
0503187010, 12
0503187014, 12
05180601, 8
05250305, 8
C0410005, 11 , 14 , 15 , 16 ,
17 , 19 , 39 , 42 , 45 , 47
05262140, 12
C0410006, 10 , 13 , 19 , 20 ,
21 , 22 , 23 , 24 , 26 , 31 ,
45 , 47
0800031064, 12
C0410010, 31
C0910031, 11
C2500009, 29
08002111, 12
C0410012, 14 , 15
C0910032, 11
C260000201, 37
0821600302, 12
C0410016, 20 , 21 , 22
C0910036, 47
C260000203, 37
0526039964, 12
Page 52
Issue 2 8-2011
Parts Manual
Model: C500 D5,C550 D5,C450 D6,C500 D6
Numerical Index (Continued)

Part No.
Page
Part No.
Page
Part No.
Page
C260000205, 37
C3600046, 27 , 28
C2900565, 20 , 21 , 22
C3600047, 27 , 28
C2900637, 48
C3600048, 28
C2900638, 48
C3600049, 14 , 15
C2900639, 48
C3600054, 19
C2900640, 48
C3600055, 14 , 15
C2900735, 26
C3600056, 10
C3100012, 31
C370002201, 45 , 47
C3300016, 8 , 19
C370002703, 33 , 35 , 37
C3300024, 27 , 28
C3350031, 14 , 15
C370002803, 33 , 35 , 37 ,
39 , 42 , 45 , 47
C3350032, 14 , 15
C370002901, 45
C370005705, 20 , 21 , 22
C3500020, 17
C370002902, 45 , 47
C370005803, 22
C3500025, 17
C370002904, 13 , 25 , 45
C370005804, 20 , 21
C3500030, 16 , 17
C370002905, 31 , 47
C3500035, 16 , 17
C370003003, 11 , 19 , 39
C370006105, 33 , 35 , 37 ,
40 , 41
C3500048, 10
C370003004, 42 , 45 , 47
C3500050, 16
C370003005, 16 , 17 , 39
C3600017, 19
C370003006, 45 , 47
C3600040, 28
C370003008, 39
C370006803, 14 , 15 , 33 ,
35 , 37
C3600044, 27
C370003102, 13
C3700069, 11
C370003104, 10 , 19 , 20 ,
21 , 22 , 23 , 24 , 26 , 31
C370003105, 45 , 47
C370003504, 31
C370004006, 14 , 15
C370004420, 19
C370004503, 10
Part No.
Page
C370007005, 33 , 35 , 37
C380000108, 11
C3800017, 35
C3800019, 39
C3800020, 16 , 17 , 39 , 45 ,
47
C370004605, 10
C3800021, 19 , 20 , 21 , 22 ,
23 , 24 , 26 , 31 , 45 , 47
C370004607, 10
C3800025, 31
C370004609, 20 , 21 , 22
C370004707, 14 , 15
C370006107, 33 , 35 , 37
C370006704, 47
C370006706, 47
C3800034, 10 , 20 , 21 , 22
C3800035, 42 , 45 , 47
C3800041, 33 , 35 , 37
C3800042, 10
C3960002X, 39
C4050302, 31
C4200013, 33 , 35 , 37
C6350001, 27 , 28
C6350002, 27 , 28
C635001102, 27
C635001103, 28
Page 53

1400 73rd Ave. NE
Minneapolis, MN 55432
USA
Tel: +1 (763) 5745000
Toll Free: +1 (800) 888 6626
Fax: +1 (763) 574 5298

35A/1/2 Erandawana
Pune 411 038
India
Tel: (91 020) 3024 8600
Fax: (91 020) 6602 8090

( Latin America Support)
3350 SouthWest 148th Ave.
Suite 205
Miramar, FL 33027
USA
Tel: (91 020) 3024 8600
Fax: (91 020) 6602 8090

Columbus Avenue
Manston Park
Manston, Ramsgate
Kent CT12 5BF
United Kingdom
Tel: +44 (0) 1843 255000
Fax: +44 (0) 1843 255902

10 Toh Guan Road #0701
TT International Tradepark
Singapore 608838
Tel: (65) 6417 2388
Fax: (65) 6417 2399

Guarulhos SP
Rua Jati, 310 Cumbica
Brazil
CEP: 07180900

2 Rongchang East Street
Beijing Economic Technological
Development Area
Beijing 100176, P. R. China
Tel: (55 11) 2186 4195

Fax: (55 11) 2186 4729
Tel: (86 10) 5902 3000

Fax: (86 10) 5902 3199

Eje 122 No. 200 Zona Indurstrial
San Luis Potosi,
S.L.P 78395
Mexico
Tel: (91 020) 3024 8600
Fax: (91 020) 6602 8090
Web: www.cumminspower.com
CumminsR, the C logo, and Our energy working for you.

are trademarks of Cummins Inc.
E2011 Cummins Power Generation, Inc. All rights reserved.

C500D6 Parts Manual Ingles

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

C500D6 Parts Manual Ingles

Uploaded by

Copyright:

Available Formats

Parts Manual

Generator Set with Engine QSX15G8 and G9

English Original Instructions

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Cleaner (Standard Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank Accessories Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Card Aux 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Card Aux 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Breaker Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bus Bar Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2011 Copyright Cummins Power Generation

Product Safety Precautions

2011 Copyright Cummins Power Generation

About This Manual

Cummins Engine Model

Generator Set Data Table

Replacement parts not identified in this catalogue can be ordered by contacting:

Cummins Engine Company, Ltd

Cummins Generator Technologies

2011 Copyright Cummins Power Generation

Quick Serve Online (QSOL)

2011 Copyright Cummins Power Generation

Generator Set Serial Number:

Engine Serial Number:

Digital Control Software:

2011 Copyright Cummins Power Generation

Liquid Petroleum Gas

Underwriters Laboratories Inc.

W/(ET, IT, EIT) With

Label, Caution (Rotating Parts)

Label, Warning (Voltage)

Label, Information (Lifting Eye)

Label, Warning (Hot Surface)

Label, Warning (Do Not Lift)

Label, Logo (Web)

Label, Information (Earth / Ground)

Label, Danger (Autostart)

Label, Warning (Pressurized Liquid)

Label, Instruction (Isolate Batteries)

Label, Caution (No Support)

Label, Logo (Web)

2011 Copyright Cummins Power Generation

Element, Air Cleaner

Hose, Plain Water Heater

Paint and Thread Sealant

Onan Green Enamel (NonMetallic) 12 oz. Pressurized Spray Can

Sealant, Thread (6 ml Tube)

2011 Copyright Cummins Power Generation

This page is Intentionally blank.

2011 Copyright Cummins Power Generation

Bracket, Engine (Front)

Screw, Hex (3/4 x 2-1/2)

Nut, Hex (3/4)

Screw, Hex (3/4 x 2)

Washer, Lock Spring (3/4)

Screw, Hex (M12 x 35)

Washer, Lock Spring (M12)

Bracket, Engine (Rear)

Screw, Hex (5/8 x 1-1/2)