NON-POLLUTION PILING METHOD

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NIPPON HUME CONCRETE (THAILAND) CO.,LTD.

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33/87·8817th Fl., Wall Street Tower, Surawong Rd.,

Bangrak, Bangkok 10500

Tel. 02·2--4256, 02-233-4269-70 Fax. 02-237-2312

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CONTENTS

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1. PROCESS OF WORK

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2. MACHINERIES AND EQUIPMENTS

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3. NH-NWP INSTALLATION METHOD

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4. NOISE AND VIBRATION

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5. LIST OF EXPERIENCE

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1. Process of Work

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1.1 . Preparation work 1.2 Drilling work

1.3 Drilling of supporting stratum and its confirmation 1.4 Pile insertion

1.5 Mixture

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1.1 Preparation work

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Before starting the work, it is vital to check inside the work site. If there is any article underground of the piling area, it may obstruct the piling work, remove or move that article then make ground preparation up to the-speeifiedlteight.

The pile must be I accurately installed at the planned position, and the piling machine must not be titled or disclosed.

If the ground surface becomes uneven or very soft due to grading the ground surface the ground must be reinforced so as to be able to accurately keep the position of the machine. In general, steel plate will be used, and other measures shall also be taken if it deemed

_. appropriate in order to enhance the accuracy of piling work.

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The marking of the pile position is installed so as not to be moved by the piling machine therefore before bringing in the piling machine, make checkpoint at several places. In case piling position is moved while working make measurement from checkpoint, correct displaced the position.

1.2 Drilling work

Rod has been specially processed, so particularly be careful with regard to the method of connecting.

Align the center of rod to the pile's core. Confirm the prependicularity from 2 direction with transit of plummet then install the piling machine.

Precision of drilled hole.

. While drilling, if necessary, spray water from the end of rod to reduce the drilling resistance of the ground. Spraying water depends on the speed of drilling. Be careful of spraying it and avoid the water spring up to the ground surface.

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The speed of drilling will influence the plastering effect of the soil inside the hole to the circumferential surface inside the hole (pit) or the collapse of the pit wall, so make the speed which suited the ground with such soil quality. And, in case the ground layer has high adhesion or the ground is very hard, if excessive load is applied, the rod may bend or break, therefore use sufficient time in drilling and plastering.

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Aiming for drilling speed is shown in the table below :

The nature of the soil Drilling speed (m/min.)
Silt, clay, loose sand 2-6
Hard clay, moderately dense sand 1 - 4
Dense sand, gravel 1 - 4 , After having arrived at the specified depth, thorough stir the soil inside, the pile and do plastering by rotating the rod clockwise and make up and down movement of 5-6 m. several times.

In case of injecting cement milk, blowout the water which is left inside hose and rod and replace with cement milk. At this time, send the .cement milk being raised above the bottom of the drilled pit by more than 0.5 m.

Time for sending will depend on the diameter of hose, length of rod, and blowing out volume of pump for instance, in case the blowing out volume of pump is 280 litre/min. this will be as the table shown below;

Length of hose + rod (m) 30 50 80
Time (min.) 0.5 1.0 1.5 ....

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After having spray the water, raise rod above drilling bottom by 0.5 m., then inject specified amount of cement milk hardening solution. Then replace with water while lifting up the rod.

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While lifting up the rod, be careful about relationship between the blowing out volume of pump and the speed of lifting up in lifting the rod up.

1.3 Drilling of supporting stratum and its confirmation

The depth of drilling shall be design according to the length

of pile.

Method of confirmation of supporting stratum shall be in accordance with method described below :

a). Thoroughly and accurately grasp the pile

laying diagram and the dept of supporting stratum according to the result of boring data, and control the depth of drilling of each pile at the time of work.

b). With due consideration paid to the depth of

supporting stratum according to the boring data, keep the speed of drilling constant while approaching the supporting layer, (and presume about the arrival at the suppoorting stratum reading the change of amperemeter)

After having finished drilling down to the specified depth, inject cement milk, in order to mix the gravel of the supporting layer with the cement mille solution make up and down movements of rod and inject the specified volume.

After having pulled out the rod, be careful not to let the surrounding mud fall into the drilled pit.

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I. Ground Level

1.4 Pile insertion

a). Without disturbing the bored hole, the pile shall be

vertically inserted through the center of the bored hole.

b). .' While connecting the piles, suitable support must be .provided to prevent the lower pile from falling into the bored hole.

c). After the gravitation sinking, the pile shall be

inserted by rotation movement.

1.5 Mixture

Underground Level

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Cement Milk and Muddy Sand

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1.5.1 Cement and water

Cement: ordinary portland cement made (contained in

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bag)

Water : use industrial water or alternative water

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1.5.2 Cement milk

Since the bearing capacity of the pile shall be effective by the mixture of cement milk, weighting and mixing it, must therefore be carried out carefully.

a). Water reservoir tank should be installed near the

mixing tank. A clear plastic tube should be connected to the tank to clearly indicate the amount of water used.

b). Cement shall weighted bag by bag.

c). Water shall be put into the mixing tank first. While

the mixing machine is rotating, add cement. The solution shall be thoughroughly mixed.

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2. Machineries and egujpmeDts

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2.1 Machineries and equipments 2.2 Temporary structure

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2.1 Machineries and egujpments

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a). Crawler type piling machine

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With regard to the piling machine, in order to equip the accessory equipment such as rod driving portion, rod, cap, the equipped weight will be great, Therefore the piling machine with support at 3 pointeds which has high accuracy of work and high safety with large size is used. And with due consideration being paid to the diameter of pile. the length of pile, the ground, the size of work site and the shape etc., the machine that can drill by rod hoist pile and press in or hammer in pile well will be used.

Type of Machine

Diameter of Pile (mm.)

Nissha 308 Nissha 508

300 - 600 600 - upward

b). Rod

For reason that pressurized water, cement milk etc. 'will be blown out from Auger head, the rod will have hollowed structure and the rod will be the one that is fixed with plastering plate as specified and stirring bar. Besides, the one with high degree of hardness with no bending nor damage and good quality that can withstand the work well will be used.

The precision of bending of rod will be within 1/500 against both 5 m. rod and the length of rod 10m. rod.

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The pipe of plastering plate should be equal to diameter of pile + 30mm. in case circumferential surface hardening agent is used and if the agent is not used, this should be equal to the diameter of pile. The length of rod used should be longer than the specified length of drilling by 2m. - 3m .

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The diameter of stirring bar should be smaller than the diameter of pile (lOmm.)

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c) Auger head

The Auger head will have appropriate shape according to the condition of ground to be drilled. Its diameter, in case circumferential surface hardening agent is used, should be equal to diameter of pile + 30mm., if the agent is not used, this should be equal to the diameter of pile.

d) Tools used in rotation (for head portion pile)

The tools for rotation will use the tape hole of connector metal fitting of head of upper pile for hoisting and giving to rotation to the pile, and fastened with bolt.

e) Rotating cap

Rotating cap is fixed to the bottom of the rod driving equipment, and will add up to the tools for rotation which is fixed to and pile's head portion and is equipment that gives rotaion to the pile.

f) Rod driving equipment will rotate rod and is motor

source equipment for drilling ground layer, and is used by attaching to leader of the piling machine. The driving equipment is attached. At the time of use, choose the one with capacity that can well make drilling with due consideration given to the diameter of pile, the length of pile and the condition of ground to be drilled.

The power of electric motor of driving equipment is

60kw upward.

g) Plant

Plant is composed of motor mixer and grout pump.

The capacity of motor mixer shall be as follows

Capacity Motor

800 litre / 1 tank

15 kw

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Grout pump is used for blowing the already mixed cement milk etc. through hose and hollowed rod out of the Auger head. Generally, the following items will be used.

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Model

horizontal double continuously reciprocal action type

Blowing out pressure 14 kg/cm2

Blowing out volume

280 litre/min.

h) Muddy water treatment equipment

In order to treat the muddy water, provide treatment bulldozar and small sized shovel inside the work site according to necessity.

2.2 Temporary structure

a) Water supply equipment

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Water supply equipment is used at the time of drilling and to mix cement. The size of water supply pipe should be 1.5 inch (38mm.) upward.

If it is impossible to install the above water supply pile, provide water tank with 5 m3 upward. Besides, in case there is no running water, provide water supply tank, and water tank etc.

b) Electric power equipment

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Whether to use electric generator or the electric distribution equipment, this should be installed to meet the demand of the machine capacity in association with the whole construction plan with due consideration given to the condition of work site.

Machine used

Required electric power (kw)

Driving equipment

60

Plant

Motor mixer - Grout pump

7.5 7.5

* use in case there is no running water.

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3. Picture 0

. Method

. WP InstallatIOn

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HUME PCS PILE

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NH-NWP (Non-Pollution Piling) Method Special Excavation Method

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(1) Bored hole is made by excavation of special Screw Auger. (If and when necessary special liquid for excavation is

injeaed)

(2) Bored hole is made upto predetermined depth. (3) Cement Milk is injected from Auger Head.

(4) Special Auger rod is pulled out by rotation.

(5) NH-PCS PILE is submerged into the bored hole by rotation. (6) Tip of NH-PCS PILE is fixed at predetermined depth,

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NOISE AND VIBRATION

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Noise and Vibration

There are no special noise and vibration except engine sound and . travelling sound of piling machine and backhoe for muddy soil treatment.

1) Noise decibel

Please see attached noise decibel. During the piling work, noise decibel is not reached more than 65 dB.

2) Vibration decibel

Please see attached vibration decibel. During the piling .works, vibration decibel is not reached more than 60 dB.

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Noise and Vibration Test Result

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dB

dB (A) 70

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65

Backhoe (10.) Backhoe(S.) ~" .... 115m)

.. oLD,..} Backhoe (JOm)
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Welding of
joint ..
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Upper pile is erect
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Insertion of lower pile Rotation of pi

Lower pile is erected
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Backhoe (7111) Backhoe (7Q) Backhoe (IS",)

Backhoe (ISm) Backhoe ( 10m)

.&.ower pue is Uppe p le
xcavai3 Ion erected is erect ed
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f Ins~~r1~g~ of , Rotation of pile
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LISTS OF EXPERIENCE

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FOR

NON-POLLUTION PILING METHOD

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