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SME3813 Problem Coaxial Cable Assembly
SME3813 Problem Coaxial Cable Assembly
INDUSTRIAL ENGINEERING
PROJECT
ON
COAXIAL CABLE ASSEMBLY
IMPROVEMENT
GROUP MEMBERS
1)
2)
3)
4)
VASU DEVAN
SHATKUNAM
RAJWINDER
AZRI KHAIRY
COMPANY PROFILE
EMS is involved in 4 keys industries:
Computer
Telecommunications
Consumer Electronics
Automotive
ASSEMBLY OVERVIEW
ANTENNA PLUG
SIDE
COAXIAL SIDE
RG174 CABLE
ORDER QTY
SAS NO
COMPLETION DATE
6689
MAY 2011
200
7328
JUNE 2011
1000
7627
JULY 2011
3000
7681
AUGUST 2011
2000
7791
SEPTEMBER 2011
3000
8005
OCTOBER 2011
2000
8159
NOVEMBER 2011
5000
(PCS)
PROBLEM STATEMENT
IDENTIFIED THREE PROCESSES
THAT HAVE CAPABILITY TO
REDUCE CYCLE TIME FROM 190
SECONDS, REJECTS & COSTS.
DATA COLLECTION
CURRENT PROCESS DATA PER PIECE ASSEMBLY
PROCESS
NOTES
CUTTING CABLE
TIME /
ESTIMATED
(SEC)
QTY/ HOUR
1.5
2400
TOOLING
NO. OF
OPERATOR
BOTH SIDES
45
80
MANUAL
2.5
1440
BOTH SIDES
20
180
MANUAL
720
MANUAL
TRIMMING BRAID
COAXIAL SIDE
15
240
MANUAL
COAXIAL SIDE
514
CRIMPING MACHINE
COAXIAL SIDE
514
MANUAL
450
MANUAL
SOLDERING ( 2 SIDES)
10
360
MANUAL
CRIMPING CLAMP
12
300
MANUAL
720
MANUAL
720
MANUAL
720
MANUAL
12
300
1.2
3000
MANUAL
APPLY LABEL
TESTING AND CHECKING
PACKING
BOTH SIDES
LEGEND:
Identified Potential Process
Improvement
OLD PROCESS
NOTE:
KM-3100 MACHINE DOES NOT HAVE
THE ABILITY TO STRIP CABLE JACKET
PROCESS :
A - CABLE CUTTING
1 PC
1.5 SEC
OUTPUT ( 1 HOUR)
2400 PCS
PROCESS :
1 PC (2 SIDES)
45 SEC
OUTPUT ( 1 HOUR)
80 PCS
PROCESS :
A+B
1 PC (2 SIDES)
OUTPUT ( 1 HOUR)
77 PCS
CURRENT PROCESS
PROCESS :
1 PC
15 SEC
OUTPUT ( 1 HOUR)
240 PCS
THANK YOU