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Wear Plate

& Block

Our Innovation. Your Advantage.

Introduction

Overview

Overview
The aim of the Wear Plate & Block division of Bradken is to supply technically
advanced solutions to the global market. The Wear Plate & Block team are focused on
developing products and services to meet customers aspirations. We provide a range
of engineering services and have sufcient capabilities to develop and manufacture a
solution for any project. Our vast products range is continuously expanding to provide
total wear solutions. Our products include:
Duaplate Chromium carbide clad wear plate manufactured in Australia and marketed
worldwide. Duaplate is well suited to xed and mobile plant equipment associated with
the construction, mining and resource industries; particularly iron ore, coal, cement and
steel applications.
Q&T Steel Quench and tempered wear resistant steel plate providing an economical
solution to an abrasive and impact prone environment. Bradkens Q&T Steel is easily
fabricated and has many applications in the construction, mining and process industries.
Duablock Range of products based on a composite white iron wear surface
metallurgically bonded to a weldable mild steel backing plate. Duablock is xed to the
surface of xed and mobile plant equipment, such as mining buckets and chutes, where
protection from severe abrasion is required.
NiHard Abrasion and high impact resistant product. NiHard is a white iron, alloyed with
chromium and nickel, to provide a tough wear resistant material. NiHard is often cast into
billets and liners and used extensively in the mining, construction and mineral processes
industries, particularly in bulk handling situations.
Duaceramic Bradkens newest addition to the Wear Plate & Block product range.
Duaceramic combines hard abrasion resistant alumina ceramic blocks with an impact
resistant polyurethane elastomer. Duaceramic is used in the most extreme abrasive
environments found in the mineral processing industry.
Whatever the application or situation, Bradken has the material and technical experience
to tailor design a solution to your wear problems.
For more information, please visit bradken.com.au

Our Innovation. Your Advantage.


2

Wear Resistant Products


Bradken has always been considered at the forefront of supplying quality, abrasion
resistant products to the market place. Bradken has strived to improve existing
technologies and develop new products to provide maximum protection for xed plant
and mobile equipment against the effects of wear. Our research and development
has lead to Bradken providing a range of chromium carbide based technologies that
outperform traditional quench and tempered steels and high alloy castings.
The diagram below represents a comparison of common wear resistant materials to
AS3678-250 mild steel. The materials have been tested under the ATSM G65-04 dry
sand rubber wheel test standard for low stress sliding abrasion.
The number next to each product represents the factor by which the product will outlast
AS3678-250 mild steel. For example, Duablock will last 42 times longer then mild steel
in a similar low stress abrasion situation. The chart is only intended as a guide and does
not incorporate design advantages such as rock boxes, which can greatly enhance
product life.

Chromium Carbide Technology


High Alloy Castings
Q&T Steels
t#JTBMMPZ 
t)BSEPY 
t4VNJIBSE
t&WFSIBSE

t8FBSBMMPZ
t)JUFO
t&)41
t$SFVTBCSP

D100 41

42
39 duaplat D80

D90 37
35 duaplat D60
4 33

Structural Steels

20 27Cr Alloy

6Mn - 1Mo Alloy 19

13 12Mn Alloy
500HB Q&T Steel 11
9 450HB Q&T Steel
400HB Q&T Steel 6
4 360HB Q&T Steel
2 Stainless Steel

250HB Q&T Steel 3


AS3678-250 Steel 1

The numbers indicate the factor by which the product will outlast AS3678-250 steel
Bradken has recently released our Duaceramic composite liners into the market place.
Duaceramic liners incorporate high alumina ceramic blocks, xed in a polyurethane
elastomer and are designed for service in the most extreme abrasive environments found
in bulk handling. Initial reports from Duaceramic liners in service indicate a service life
several times that of wear plates based on chromium carbide technology.

Our Innovation. Your Advantage.


3

Table Of Contents

Table Of Contents
Introduction
Overview ........................................................... 2
Table Of Contents ............................................... 4

Duaplate
Introduction ....................................................... 5
The Chromium Carbide Solution Flyer .................... 6
Duaplate D60 Flyer............................................. 8
Duaplate D80 Flyer............................................. 10
Duaplate D90 Flyer............................................. 12
Duaplate D100/D100XP Flyer ............................ 14
Duaplate Smooth Flyer ........................................ 16
Duaplate Catalogue............................................. 18

Q&T Steel
Introduction ....................................................... 19
Q&T Steel Flyer .................................................. 20

Duablock Products
Introduction ....................................................... 22
Block Products Flyer ........................................... 23
Block Products Catalogue .................................... 25

NiHard Products
Introduction ....................................................... 37
NiHard Products Catalogue.................................. 38

Duaceramic
Introduction ....................................................... 45
Duaceramic Flyer ............................................... 46
Duaceramic Catalogue ........................................ 48

Contact Information
Bradken Ofces.................................................. 52

Our Innovation. Your Advantage.


4

Duaplate

Introduction

Duaplate is a chromium carbide composite cladding, that is fusion bonded to a backing


material. Duaplate is renowned for being one of the most abrasive resistant surfaces
available. Duaplate has been proven to outlast quench and tempered steel by up to 10
times in high abrasion and impact applications.
The standard backing material for Duaplate is AS3678-250 mild steel, however, this can
be changed to suit your operating environment. The backing plate acts as a ductile base,
which allows Duaplate to be formed and shaped without damage to the overlay material.
The backing plate can also be used for structural support, allowing entire hoppers and
chutes to be created using only Duaplate.
Duaplate is available in four different grades to suit a range of operating conditions:
D60 Suited for applications involving high abrasion with moderate to
high impact.
D80 Suited for applications involving high abrasion and high impact.
D90 Suited for applications involving severe sliding abrasion or ne
particle abrasion with low impact.
D100/D100XP - Suited for applications requiring high abrasion resistance at
elevated temperatures up to 800oC.
Duaplate can also be produced with a smooth or polished surface nish to minimise the
coefcient of friction. This Duaplate smooth overlay is specically designed to reduce
material hang up and to maximise ow properties. Duaplate smooth provides a low
friction solution to your bulk handling problems without the design or wear performance
penalties.

Our Innovation. Your Advantage.


5

BRADKEN

PRODUCTS

The Chromium Carbide


Solution
There is a common misconception that the higher the hardness
of a material, the better the wear resistance. Unfortunately,
this approach does not take into account the differences
in microstructure, which has a signicant impact on wear
characteristics. Although Duaplate has similar bulk hardness
to abrasion resistant (AR) steels, the wear characteristics of
Duaplate are vastly superior.
Duaplate is a clad plate, manufactured by welding an abrasion
resistant overlay to a steel base. This overlay is in fact a dual
phase alloy, or composite, consisting of hard chromium
carbides in a supporting matrix. On the other hand, AR steels
are single phase alloys consisting of quenched and tempered
(Q&T) martensite. The nal hardness of Q&T steels is a
function of temperature hence the variety of hardness grades
available.
The two graphs below demonstrate how the presence
of chromium carbides in the matrix is responsible for wear
resistance and not the bulk hardness of the material. The
graphs clearly show that as the volume fraction of carbides
(VFC) increases, the wear resistance increases, whilst the
hardness has a minimal effect on reducing abrasion loss.

Typical Duaplate microstructure depicting


carbides

    

  




  

 

























  

 











The Chromium
Carbide Solution Flyer

2008 BRADKEN












   








BRADKEN

PRODUCTS

The Chromium Carbide


Solution

Cat 994 Loader bucket lined with


Duaplate D60

required properties for an application, from a combination of


components. In the case of the Duaplate overlay, the presence
of tough chromium carbides in the matrix allow for enhanced
wear resistance, whilst the backing plate allows for formability,
ductility and ease of fabrication.
The diagram below represents a comparison of common wear
resistant materials to AS3678-250 mild steel. The materials
have been tested under the ATSM G65-04 dry sand rubber
wheel test standard for low stress sliding abrasion. The
number next to each product represents the factor by which
the product will outlast AS3678-250 mild steel. For example,
Duaplate D80 will last 39 times longer then mild steel in a
similar low stress abrasion situation.

Chromium Carbide Technology


High Alloy Castings
Q&T Steels

Duaplate D60 slurry pipes

t#JTBMMPZ 
t)BSEPY 
t4VNJIBSE
t&WFSIBSE

t8FBSBMMPZ
t)JUFO
t&)41
t$SFVTBCSP

D100 41

42
39 duaplat D80

D90 37
35 duaplat D60
4 33

Structural Steels

6Mn - 1Mo Alloy 19

20 27Cr Alloy

13 12Mn Alloy
500HB Q&T Steel 11
9 450HB Q&T Steel
400HB Q&T Steel 6
250HB Q&T Steel 3
AS3678-250 Steel 1

Duaplate D80 impact wall

The chart is only a guide and does not incorporate design


advantages such as rock boxes. Regardless, it is clearly
illustrates the benets of Bradkens Duaplate and white iron
products over traditional high alloy steel and Q&T steel.

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 1
Issue date Oct 2008

4 360HB Q&T Steel


2 Stainless Steel

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
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2008 BRADKEN

BRADKEN

PRODUCTS

Duaplate D60
Base Material
Duaplate is a clad plate manufactured by welding an abrasion
resistant material to a steel base. The standard base material
is an impact resistant mild steel. This can be changed to suit
your operating environment.
D60 microstructure at 100x
magnication

Overlay Material
The D60 overlay material is an austenitic chromium carbide
iron that is based on AS2576-2355. The microstructure
consists of primary M7C3 carbides in a carbide austenite
eutectic matrix. The high abrasion resistance is a provided
by the hard chromium carbides that protect the matrix from
abrasive wear.

Typical Properties
Typical D60 nish

Bulk Hardness:
Carbide Hardness:
Volume Fraction Primary Carbides:

650 HV50
1500 HV0.5
30%

Welding
The base material can be welded with standard mild steel
or low hydrogen welding consumables with no pre-heating
required. However, care should be taken to avoid contacting
the overlay material.

Duaplate D60 lined dozer blade


Duaplate D60
Flyer

2008 BRADKEN

BRADKEN

PRODUCTS

Duaplate D60
Cutting, Forming and Fabrication

D60 microstructure at 1000x


magnication

Plasma cutting is the recommended method for cutting


Duaplate. It is preferable to cut Duaplate from the backing
plate side to ensure a clean edge and to prevent carbide
contamination. Duaplate can also be easily cold formed into
almost any shape that mild steel can, by pinch rolls or hydraulic
press brake.
The steel backing plate provides Duaplate with structural
integrity, thus entire structures can be fabricated from
Duaplate. Bradken has the capabilities to manufacture such
structures or to supply cut and formed, ready-to-go wear
liners.

Services & Applications

Duaplate D60 dredge pipe

Duaplate D60 is suited for use in general wear applications


involving high abrasion and medium impact. Typical uses
include:
t

Crusher main frame liners

Grizzly bars

t

Earth moving buckets liners

Chute liners

t

Bin and hopper liners

Slurry pipes and bends,

t

Sugar harvesting equipment.

Duaplate D60 lined chute

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 1
Issue date June 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au

2008 BRADKEN

BRADKEN

PRODUCTS

Duaplate D80
Base Material
Duaplate is a clad plate manufactured by welding an abrasion
resistant material to a steel base. The standard base material
is mild steel; however, this can be changed to suit your
operating environment.
D80 microstructure at 100x
magnication

Overlay Material
The D80 overlay material is a complex chromium carbide
iron that is based on AS2576-2455. The microstructure of
this material consists of primary M7C3 carbides in a complex
carbide austenite matrix. The toughness of the material is
improved by the formation of nodular complex carbides leading
to a reduction in the size of acicular M7C3 type carbides and
inter-carbide spacing.

Typical Properties
Duaplate D80 sheet ready for
delivery

Bulk Hardness:
Typical Carbide Hardness:
Volume Fraction Primary Carbides:

620 HV50
1500 HV0.5
30%

Welding
The base material can be welded with standard mild steel
or low hydrogen welding consumables with no pre-heating
required. However, care should be taken to avoid contacting
the overlay material.

Truck bed lined with Duaplate


D80 and Bradken Q&T
Duaplate D80
Flyer

2008 BRADKEN

10

BRADKEN

PRODUCTS

Duaplate D80
Cutting, Forming and Fabrication

D80 microstructure at 1000x


magnication

Plasma cutting is the recommended method for cutting


Duaplate. It is preferable to cut Duaplate from the backing
plate side to ensure a clean edge and to prevent carbide
contamination. Duaplate can also be easily cold formed into
almost any shape that mild steel can, by pinch rolls or hydraulic
press brake.
The steel backing plate provides Duaplate with structural
integrity, thus entire structures can be fabricated from
Duaplate. Bradken has the capabilities to manufacture such
structures or to supply cut and formed, ready-to-go wear
liners.

Services & Applications


Duaplate D80 is suited for applications involving high abrasion
and high impact. Typical uses include:
Duaplate D80 chute

Sizing Screens

t

Ball mill liner plates

Dump truck tray linings

t

Deector Screens

Chute liners

t

Bin & hopper liners

Screw Feeders

Screen house lined with Duaplate D80

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 1
Issue date June 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au

2008 BRADKEN

11

BRADKEN

PRODUCTS

Duaplate D90
Base Material
Duaplate is a clad plate manufactured by welding an abrasion
resistant material to a steel base. The standard base material
is mild steel; however, this can be changed to suit your
operating environment.
D90 Microstructure at 100x
magnication

Overlay Material
The D90 overlay material is a martensitic chromium carbide
iron that is based on AS2576-2560. The microstructure of
this material consists of primary M7C3 carbides in a carbide
martensite eutectic matrix. The material is resistant to ne
particle abrasion due to the improved hardness of the matrix.

Typical Properties

Typical D90 nish

Bulk Hardness:
Typical Carbide Hardness:
Volume Fraction Primary Carbides:

700HV50
1500 HV0.5
30%

Welding
The base material can be welded with standard mild steel
or low hydrogen welding consumables with no pre-heating
required. However, care should be taken to avoid contacting
the overlay material.

Duaplate D90 cement meal duct


Duaplate D90
Flyer

2008 BRADKEN

12

BRADKEN

PRODUCTS

Duaplate D90
Cutting, Forming and Fabrication
Plasma cutting is the recommended method for cutting
Duaplate. It is preferable to cut Duaplate from the backing
plate side to ensure a clean edge and to prevent carbide
contamination. Duaplate can also be easily cold formed into
almost any shape that mild steel can, by pinch rolls or hydraulic
press brake.

D90 Microstructure at 500x


magnication

The steel backing plate provides Duaplate with structural


integrity, thus entire structures can be fabricated from
Duaplate. Bradken has the capabilities to manufacture such
structures or to supply cut and formed, ready-to-go wear
liners.

Services & Applications


Duaplate D90 is suited for severe sliding abrasion or ne
particle abrasion with low impact. Typical uses include:
Duaplate D90 fan blades

Cement chutes

t

Cyclones

Fan blades

t

Fan casings

Agricultural implements

t

Trommel screen liners

Sizing Screens

Duaplate D90 trommel screen

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 1
Issue date June 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au

2008 BRADKEN

13

BRADKEN

PRODUCTS

Duaplate
D100 & D100XP
Base Material
Duaplate is a clad plate manufactured by welding an abrasion
resistant material to a steel base. The standard base material
is mild steel; however, this can be changed to suit your
operating environment.
D100 microstructure at 100x
magnication

Overlay Material
The D100 and D100XP overlay materials are complex
chromium carbide irons that are based on AS2576-2460. The
microstructure of these materials consists of primary M7C3 and
MC carbides in a complex carbide austenite matrix. The high
temperature abrasion resistance performance is attributable
to the presence of refractory elements molybdenum, niobium
and tungsten.

Typical D100 nish

D100XP contains a higher amount of refractory elements


then D100, which results in a greater resistance to abrasion
at high temperatures.

Typical Properties
Bulk Hardness (HV50):

Grade

Ambient

400oC

800oC

D100
D100XP

680
680

620
620

480
480

Typical Carbide Hardness:


Volume Fraction Primary Carbide:
Duaplate D100 chute in cement plant
Duaplate
D100/D100XP
Flyer

2008 BRADKEN

14

1500HV0.5

Grade

MC

M3C7

D100
D100XP

3-6%
10-15%

22%
20%

BRADKEN

PRODUCTS

Duaplate
D100 & D100XP
Welding
Duaplate can generally be welded in the same manner as the
base material, provided care is taken to avoid contact with
the overlay material when laying down structural welds. For
further information contact your nearest Bradken branch.
D100 microstructure at 500x
magnication

Cutting, Forming and Fabrication


Plasma cutting is the recommended method for cutting
Duaplate. It is preferable to cut Duaplate from the backing
plate side to ensure a clean edge and to prevent carbide
contamination. Duaplate can also be easily cold formed into
almost any shape that mild steel can, by pinch rolls or hydraulic
press brake.

Duaplate D100 panels for a paul wurth


chute

The steel backing plate provides Duaplate with structural


integrity, thus entire structures can be fabricated from
Duaplate. Bradken has the capabilities to manufacture such
structures or to supply cut and formed, ready-to-go wear
liners.

Services & Applications


Duaplate D100 and D100XP are suited for applications
requiring severe abrasion resistance at elevated temperatures.
Typical uses include:

Duaplate D100 screw feeder segment

t

Sizing screens

Ducts

t

Sinter bins

Paul wurth chutes

t

Chute liners

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 1
Issue date July 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au

2008 BRADKEN

15

BRADKEN

PRODUCTS

Duaplate Smooth

The Duaplate Smooth nish

Duaplate is a well established chromium carbide overlay


plate, well known for its high abrasion and impact resistance.
Duaplate is also available in smooth varieties to maximise
material ow and reduce hang-up. Duaplate Smooth provides
a low friction solution to your bulk handling problems, without
the design or wear penalties.
The smooth surface of Duaplate Smooth is a result of using a
ux during the overlay process. This smooth nish, along with
a slightly modied carbide structure, attributes to Duaplate
Smooths low friction properties. Duaplate Smooth is best
employed in situations where mass ow is critical and hangup is a problem, such as in hoppers and load out bins.

Hopper lined with Duaplate Smooth

Several independent laboratory tests have been conducted


to compliment the successful service history of Duaplate
Smooth. The tests emphasize the shear stress or friction
generated when a force or normal stress is applied to a bulk
material against a liner material. The lower the shear stress
for a given normal stress, the less likely it will be for the bulk
material to hang up on the particular liner material. The bulk
materials used these tests are typically regarded as some of
the worse in terms of their tendency to hang-up.

Chute lined with Duaplate Smooth


Duaplate
Smooth Flyer

2008 BRADKEN

16

BRADKEN

PRODUCTS

Duaplate Smooth

Duaplate Smooth coal conveyor feed


chute

Duaplate - Standard (left), Smooth


(Centre) and Polished (Right)

As with standard Duaplate, for optimum wear life it is preferable


to align any Duaplate Smooth liner or fabrication with the weld
beads perpendicular to the material ow. It should be noted
that the orientation of the weld beads has a minimal effect
on the low friction properties of Duaplate Smooth. Smooth
varieties of the Duaplate D60 and D80 are available through
the full range of the standard Duaplate overlay thicknesses.
D90 Smooth is also available, but only as a 6mm overlay.
These three smooth grades allow Bradken to offer a low
friction solution to your material handling problems whether it
is affected by impact or ne particle abrasion.
The graphs highlight the superior low friction properties
Duaplate Smooth achieves over mild steel, other clad plate
and competitor materials. In addition to Duaplate Smooth,
Duaplate Polished, which has an even lower coefcient of
friction, can be supplied for extreme bulk material hang-up
problems, Duaplate Polished is subject to a minimum order
quantity and some conditions apply. For more information
on Duaplate in the standard, smooth or polished varieties,
contact your local Wear Plate & Block sales representative.

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 1
Issue date July 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com

2008 BRADKEN

17

Duaplate Catalogue

Standard Dimensions & Weights


Standard sheets are marked with an X
Plate
Type

X
X
X

X
X
X

X
X

X
X

X
X
X
X

X
X

8
9
10
12
13
15
14
16
18
15
17
19
17
19
21
25
22
24
27
29

Weight
(Kg.m-2)
62
70
78
93
101
116
109
124
140
116
132
147
132
147
163
194
171
186
210
225

Large Sheet (LRG) - 2.36m

Overlay direction

Small Sheet (SML) -1.94m

3 on 5
3 on 6
4 on 6
4 on 8
5 on 8
5 on 10
6 on 8
6 on 10
6 on 12
7 on 8
7 on 10
7 on 12
9 on 8
9 on 10
9 on 12
9 on 16
12 on 10
12 on 12
17 on 10
17 on 12

Grade
Overall
D60 LRG D80 LRG D60 SML D80 SML Thickness (mm)

Length - 2.87m

Sheet size and overlay direction


Notes:
1. Example - Plate type 5 on 8 has 5mm Duaplate on 8mm of backing plate.
2. Non-standards plate types are made to order with a minimum quantity.
3. Overlay beads run along widths as indicated in the diagram above.
4. Sheet widths can be larger to suit customer requirements. Note this can make plates
over-width for transport.
5. D90 and D100/D100XP are made to order and have some manufacturing constraints.
6. Other thicknesses can be manufactured on request.
7. Please discuss any variation from standard with your local sales representative.

Our Innovation. Your Advantage.


18

Q&T Steel

Introduction

Bradkens 450 Q&T steel is a heat-treated, quench and tempered (Q&T) steel designed
for applications where shock and severe abrasion are the primary cause of failure.
Bradkens Q&T steel provides an economic alternative to more exotic and expansive
abrasion and impact resistant materials.
Bradkens 450 Q&T steel has mechanical properties compared to mild steel, with a
typical hardness of 465HB and a tensile strength of 1480MPa. Bradkens 450 Q&T steel
is easily welded, cut and formed for accurate tting and installation on any application.
Bradkens 450 Q&T steel is designed to provide maximum abrasion resistance and
impact protection at an economically viable cost.
Although 450 is our primary grade of Q&T plate, Bradken can also supply structural
grade plates and other abrasion resistant Q&T steel grades.

Our Innovation. Your Advantage.


19

BRADKEN

PRODUCTS

Bradkens Q&T Steel


Material Information

Q&T steel sizing screen

Bradkens Q&T Steel is an abrasive resistant quench and


tempered steel plate, heat treated to provide an excellent
combination of toughness and wear resistance. Bradkens
Q&T Steel is available in a variety of sizes and thicknesses to
suit a range of operating conditions.

Typical Properties
Chemical Analysis
Element
C
P
Mn
Composition % 0.29 0.018 0.30
Element
Cr
Composition % 1.00

Chute lined with Q&T steel plates

Hardness:
Tensile strength:
Charpy impact:
Elongation:

Si
S
Ni
0.30 0.003 0.20

Mo
B
CE(IIW)
0.25 0.001
0.61

PCM
0.40

465 HB
1480 MPa
20J
12%

Welding
Bradkens Q&T Steel can be welded in accordance with
AS1554.4. It is recommended that the plate should be preheated for all thicknesses. No post heating is required.

Truck bed lined with Q&T steel and


Duaplate D80
Q&T Steel Flyer

2008 BRADKEN

20

BRADKEN

PRODUCTS

Bradkens Q&T Steel


Standard Sheet Sizes
Bradken can supply pre-cut and fabricated sections of
Bradkens Q&T Steel, or we can provide standard sheets
sizes as outlined below*.
Q&T steel main frame liners

Thickness:

6mm, 8mm, 10mm, 12mm,


16mm, 20mm, 25mm, 32mm
40mm, 50mm, 63mm, 75mm

Standard Width:

2485mm

Standard Lengths:

4000mm and 8000mm

*Other dimensions and thicknesses are available on request.

Services & Applications


Bradkens Q&T Steel is suited for applications involving high
impact and moderate abrasion. Bradkens Q&T Steel is typical
used on:

Bucket with Q&T steel strips

Dump truck wear liners

t

Chute liners

Bin and hopper liners

t

Construction and mining bucket liners

Mold board liners

t

Scrapper liners

t

Chipper hoods

Dozer with Q&T steels tumble bars

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 0
Issue date Oct 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com

2008 BRADKEN

21

Duablock

Introduction

Bradkens block products are a composite material comprising of a chromiummolybdenum, abrasion resistant, white iron casting, metallurgically bonded to a weldable
mild steel backing plate. The white iron casting is a superior wear resistant product,
containing hard chromium carbides, typically 1500HV, supported in a martensitic matrix.
The mild steel backing plate is vacuum brazed to the white iron casting, giving a true
metallurgical bond. Other backing plates, such as stainless steel, can also be used to
suit the operating environment.
The standard backing plate is machined at for quick attachment by welding or Bradken
can supply blocks tted with studs for easy installation and removal. When welding the
backing plate to a surface, no pre heating or post heating is required.
A wide variety of standard blocks are available, adapted for specic applications.
However, Bradkens block products can be custom designed to meet any situation
regardless of size and shape concerns. Bradken can also supply cut and shaped
blocks to be strategically placed on equipment so that a unique, high performance wear
package can be created to maximise service life.
Bradkens Block products offer superior wear life compared to Q&T bars, manganese
steel and chrome-molybdenum pearlitic steels.

Our Innovation. Your Advantage.


22

BRADKEN

PRODUCTS

Block Product
Solutions
Bradken is a leading manufacturer of wear resistant products
for the mining, construction and resource processing
industries. With over 30 years experience, Bradken has
distinguished itself as a provider of quality products that meet
customer requirements.
Assorted block products

Bradkens block products are chromium-molybdenum rich,


abrasion resistant, white iron castings that is metallurgically
bonded to weldable mild steel backing plate. Bradkens range
of block products include:
t Duablock

t Microledge

t Duabutton

t Duatrap

t Chocblock

t Skidblock

t Grizzlybar

Bucket with Duabutton protection

The advantages of using Bradkens range of


block products:
t

Longer wear life:


outlast Q&T steel.

Reduced downtime: Bradkens block products


improve equipment life and require less maintenance
and inspections.

Easy to t: No special qualications required to weld.


As an alternative to welding, studs can be attached on
request.

Flexibility: Bradken can supply block products for


attachment in the eld as required, or they can be preattached to equipment at one of Bradkens engineering
workshops.

Adaptability: Bradkens block products are available


in a wide range of dimensions and can be adapted to
suit a wide range of operating conditions.

Chute lined with Microledge


Block Products
Flyer

2008 BRADKEN

23

BRADKEN

PRODUCTS

Block Product
Solutions
Applications of Block Products
Bradkens block products can be strategically placed on
equipment before it enters service to prolong life in high wear
locations. They can also be welded onto equipment during
service to rectify wear in unexpected, localised trouble areas.
Grizzly bars protected by Duablock

Duablock wear bars offer excellent protection


when used as tumble bars or when congured
to form a rock-box. They are also used to provide
protection to heavy earth moving machinery.
Duabutton blocks are extensively used on
heavy earth moving equipment, particular on
mining and construction buckets and shovels.
Chokblock bars are unique block products
that can be formed and welded onto at or
curved surfaces. This allows Chokblocks to
be used on a range of xed plant and mobile
equipment such as buckets and chute liners.

Loader bucket with Skidblock

Microledge blocks are attached to chutes to


form micro-rock boxes, which virtually eliminates
wear to the chute structure.
Skidblock pads are used extensively to
provide strategic protection on heavy earth
moving equipment, particularly on mining and
construction buckets and shovels.
Duatrap liners are used to create a rock-box
effect on xed plant applications such as chutes
and impact walls.

Duatrap lined impact wall

Grizzlybar cappings used to protect grizzly


ngers.
For more information contact Bradken at wpbsales@bradken.com.au
3 BKM SP MKT
Rev. 3
Issue date Oct 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com.au

2008 BRADKEN

24

Duablock Catalogue

Standard Dimensions & Weights


Part
Number
BD115X50X50D70
BD128X50X50D70
BD150X50X50D70
BD190X50X50D70
BD210X50X50D70
BD300X50X50D70
BD432X50X50D70
BD75X50X32D70
BD100X100X50D70
BD150X75X75D70
BD150X100X58D70
BD152X75X38D70
BD152X75X50D70
BD190X50X70D70
BD200X25X25D70
BD200X75X75D70
BD210X50X70D70
BD230X50X70D70
BD238X75X75D70
BD241X100X58D70
BD300X25X25D70
BD315X130X75D70
BD335X130X75D70
BD340X75X75D70
BD375X130X75D70
BD500X130X75D70
BD600X100X50D70

Reference
Number
1007
1080
1062
1081
1082
1108
1046
1043
1063
1283
1285
1001
1049
1241
1027
1200
1262
1143
1282
1284
1083
1114
1115
1281
1201
1116
1244

Dimensions (mm)
A
115
128
150
190
210
300
432
75
100
150
150
152
152
190
200
200
210
230
238
241
300
315
335
340
375
500
600

B
50
50
50
50
50
50
50
50
100
75
100
75
75
50
25
75
50
50
75
100
25
130
130
75
130
130
100

C
50
50
50
50
50
50
50
32
50
75
58
38
50
70
25
75
70
70
75
58
25
75
75
75
75
75
50

D
40
40
40
40
40
40
40
22
25
65
38
28
40
40
15
60
40
40
65
38
15
35
35
65
35
35
25

Weight
(Kg)

E
10
10
10
10
10
10
10
10
25
10
20
10
10
30
10
15
30
30
10
20
10
40
40
10
40
40
25

2.2
2.4
2.9
3.6
4
5.8
8.3
0.9
3.9
6.4
6.7
3.4
4.5
5.2
1
8.8
5.8
6.3
10.2
10.9
1.5
23.3
24.8
14.7
27.8
37.1
23.6

Our Innovation. Your Advantage.


25

BKX

MADE IN
AUSTRALIA

BRADKEN

1062

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

Standard Dimensions & Weights


Part
Number
BD75X27D70
BD90X32D70
BD115X32D70
BD150X41D70

Reference
Number
1076
1075
1162
1163

Dimensions (mm)
A
75
90
115
150

B
---------

C
27
32
32
41

D
17
20
20
25

E
10
12
12
16

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

1075
BRADKEN

MADE IN
AUSTRALIA
BKX

Our Innovation. Your Advantage.


26

Weight
(Kg)
0.8
1.4
2.2
4.8

Standard Dimensions & Weights


Part
Number
BD240X40X23D70
BD240X40X23D70N
BD240X50X23D70
BD240X50X23D70N
BD240X65X23D70
BD240X65X23D70N
BD240X90X29D70N
BD240X130X29D70N

Reference
Number

Type

1089
1086
1090
1087
1091
1088
1164
1165

1
2
1
2
1
2
2
2

Dimensions (mm)
A
240
240
240
240
240
240
240
240

B
40
40
50
50
65
65
90
130

C
23
23
23
23
23
23
29
29

D
15
15
15
15
15
15
17
17

E
8
8
8
8
8
8
12
12

BRADKEN

MADE IN
AUSTRALIA

1088

BKX

BRADKEN

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

Our Innovation. Your Advantage.


27

Weight
(Kg)
1.5
1.5
1.9
1.8
2.5
2.4
4.5
6.4

Standard Dimensions & Weights


Part
Number
BD128X50X50D70BKT
BD190X50X50D70BKT
BD210X50X50D70BKT
BD230X50X50D70BKT
BD432X50X50D70BKT

Reference
Type Block Size
Number
1253
1257
1260
1266
1271

1A
1A
1A
1A
1B

Mount Type

128X50X50

128X65X65X10 ANGLE

190X50X50

190X65X65X10 ANGLE

210X50X50

210X65X65X10 ANGLE

230X50X50

230X65X65X10 ANGLE

432X50X50

432X65X65X10 ANGLE

Dimensions Weight
A (mm)
(Kg)
68
130
150
170
372

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

Our Innovation. Your Advantage.


28

3.7
5.4
6.0
6.6
12.4

Standard Dimensions & Weights


Part
Number
BD128X50X50D70STD2
BD150X75X75D70STD2
BD190X50X50D70STD2
BD210X50X50D70STD2
BD230X50X50D70STD2
BD238X75X75D70STD2
BD340X75X75D70STD2
BD432X50X50D70STD3

Reference
Type Block Size
Number
1254
1288
1258
1261
1267
1287
1286
1272

2A
2A
2A
2A
2A
2A
2A
2B

Mount Type

128X50X50

M16X35mm STUDS (X2)

150X75X75

M20X50mm STUDS (X2)

190X50X50

M16X35mm STUDS (X2)

210X50X50

M16X35mm STUDS (X2)

230X50X50

M16X35mm STUDS (X2)

238X75X75

M20X50mm STUDS (X2)

340X75X75

M20X50mm STUDS (X2)

432X50X50

M16X35mm STUDS (X3)

Dimensions Weight
A (mm)
(Kg)
68
70
130
150
170
120
200
372

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


29

2.7
6.6
3.9
4.3
4.7
10.4
14.9
8.8

Standard Dimensions & Weights


Part
Number
BD190X50(75)X50STD2
BD230X50(75)X50STD2
BD432X50(75)X50STD3

Reference
Type Block Size
Number
1270
1105
1475

Mount Type

3A 190X50(75)X50 M16X35mm STUDS (X2)


3A 230X50(75)X50 M16X35mm STUDS (X2)
3B 432X50(75)X50 M16X35mm STUDS (X3)

Dimensions Weight
A (mm)
(Kg)
130
170
372

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


30

4.3
5.2
9.6

Standard Dimensions & Weights


Part
Number
BD241X100X58BPL2H-1
BD241X100X58BPL
BD241X100X58BPL2H
BD241X100X58BPL2H-2

Reference
Type Block Size
Number
1289
1290
1291
1292

4A
4B
4A
4A

Mount Type

241X100X58

241X150X10 PLATE

241X100X58

241X150X10 PLATE

150X100X58

150X150X10 PLATE

241X100X58

241X150X10 PLATE

Dimensions Weight
A (mm)
(Kg)
171
80
111

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

Our Innovation. Your Advantage.


31

13.7
13.7
8.4
13.7

Standard Dimensions & Weights


Part
Number

Reference
Number A
1249
1250
1280

BDT300X150X50STD2-1
BDT300X300X50STD4-1
BDT452X300X50STD4-2

Dimensions (mm)
B

Studs

150 300 40

10

50

50

25

75

74 152 M16X40 (X2)

300 300 40

10

50

50

25

74 152 74 152 M16X40 (X4)

452 300 40

10

50

50

25

74 304 74 152 M16X40 (X4)

BKX

MADE IN
AUSTRALIA

BKX
BKX
BKX

MADE IN
AUSTRALIA
MADE IN
AUSTRALIA

MADE IN
AUSTRALIA

BRADKEN
BRADKEN
BRADKEN

BRADKEN

1108
1108

1108

1108

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


32

Weight
(Kg)
12.9
25.9
38.9

Standard Dimensions & Weights


Part
Number

Reference
Number A

BDT150X150X50STD1-1
BDT300X150X50STD2-2
BDT452X150X50STD2-1

1275
1276
1277

Dimensions (mm)
B

Studs

150 150 40

10

50

50

25

75

75

M16X40 (X1)

300 150 40

10

50

50

25

74 152 75

M16X40 (X2)

452 150 40

10

50

50

25

74 304 75

M16X40 (X2)

1108

BRADKEN

MADE IN
AUSTRALIA

BKX

1108

BRADKEN

MADE IN
AUSTRALIA

BKX

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


33

Weight
(Kg)
6.5
12.9
19.4

Standard Dimensions & Weights


Part
Number
BDT452X150X50STD2-2
BDT452X300X50STD4-1

Reference
Number A
1278
1279

Dimensions (mm)
B

Studs

150 452 40

10

50

50

25

75

74 304 M16X40 (X2)

300 452 40

10

50

50

25

74 152 74 304 M16X40 (X4)

BKX

MADE IN
AUSTRALIA

BKX

MADE IN
AUSTRALIA

BKX

MADE IN
AUSTRALIA

BKX
BKX
BKX

MADE IN
AUSTRALIA
MADE IN
AUSTRALIA

MADE IN
AUSTRALIA

BRADKEN
BRADKEN
BRADKEN
BRADKEN
BRADKEN

BRADKEN

1108
1108

1108

1108

1108

1108

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


34

Weight
(Kg)
19.4
38.9

Standard Dimensions & Weights


Part
Number
BD305X150(141)X50D70
BD305X141(131)X50D70
BD305X131(122)X50D70
BD305X122(113)X50D70
BD305X113(103)X50D70
BD305X103(94)X50D70
BD305X94(84)X50D70
BD305X84(75)X50D70

Reference
Number
1303
1304
1305
1306
1307
1308
1309
1310

Dimensions (mm)
A
305
305
305
305
305
305
305
305

B
150
141
131
122
113
103
94
84

C
141
131
122
113
103
94
84
75

D
38
38
38
38
38
38
38
38

E
12
12
12
12
12
12
12
12

F
50
50
50
50
50
50
50
50

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

Our Innovation. Your Advantage.


35

Weight
(Kg)
13.8
12.9
11.9
11.1
10.1
9.2
8.3
7.4

Standard Dimensions & Weights


Part
Number
BD200X150X45D70
BD250X150X45D70
BD250X250X45D70

Reference
Number
1101
1102
1103

Dimensions (mm)
A
200
250
250

B
150
150
250

C
45
45
45

D
20
20
20

E
25
25
25

BKX

MADE IN
AUSTRALIA

BRADKEN

1101

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.

Our Innovation. Your Advantage.


36

Weight
(Kg)
10.1
12.7
21.4

NiHard
Products

NiHard is a well-established white iron product alloyed with nickel and chromium to
give signicant abrasion and impact resistant properties. The structure of NiHard is
composed of iron and chromium carbides, xed in a matrix rendered martensitic by the
nickel content. This structure allows NiHard to be utilised in abrasive and high impact
conditions found throughout the construction, mining, manufacturing and mineral
processing industries.
Bradken NiHard products include billets and liner plates that can be made to the
customers specication or supplied from our range of stock sizes. Bradkens NiHard
products can be custom designed to meet any situation regardless of any size and shape
concerns. Bradken can also supply cut and shaped liners to be strategically placed on
xed plant equipment so that a unique wear package can be created, maximising wear
life. This makes NiHard the perfect material for chutes, drop boxes, bin and hopper liners.
Bradken primarily supplies cast billet and liner plates produced to the NiHard 4
specications. However, Bradken can produce billets and liner plates from the following
alloys on special request:
t

NiHard 1 & 2

27 Chrome Alloy

15/3 White Iron

20/1 White Iron

Introduction

Our Innovation. Your Advantage.


37

NiHard Catalogue

Standard Dimensions & Weights


20mm thick to suit M20 shtail bolt
Part
Number
D03779
D04078
D03786
D03787
D03792
D03798

Notes
1.
2.
3.
4.

Reference
Number

Type

L1
L1S
L2
L3
L5
L6

1
2
1
1
1
1

Dimensions (mm)
A
300
300
300
300
300
200

B
300
300
200
150
100
100

C
20
20
20
20
20
20

D
75
75
75
75
75
62.5

E
150
150
150
150
150
75

F
75
75
100
75
50
50

Please contact your local sales ofce for pricing and availability.
Other sizes can be made on request.
Liners can be cut to size on request.
Bolts are available on request.

Our Innovation. Your Advantage.


38

G
150
150
-

Weight
(Kg)
13.8
12.8
9.2
6.9
4.5
3.0

Standard Dimensions & Weights


32mm thick to suit M20 shtail bolt
Part
Number
D04064
D04065
D04066
D04067
D04068
D04069

Notes
1.
2.
3.
4.

Reference
Number

Type

N1
N2
N3
N4
N5
N6

1
1
1
2
1
1

Dimensions (mm)
A
300
300
300
300
300
200

B
150
200
300
300
100
100

C
32
32
32
32
32
32

D
75
75
75
75
75
62.5

E
150
150
150
150
150
75

F
75
100
75
75
50
50

Please contact your local sales ofce for pricing and availability.
Other sizes can be made on request.
Liners can be cut to size on request.
Bolts are available on request.

Our Innovation. Your Advantage.


39

G
150
150
-

Weight
(Kg)
11.0
14.8
22.0
19.6
7.2
4.7

Standard Dimensions & Weights


50mm thick to suit M20 shtail bolt
Part
Number
D02971
D02972
D02793

Reference
Number

Type

B128
B210
B432

1
1
1

Dimensions (mm)
A
128
210
432

B
75
75
75

C
50
50
50

D
30
30
30

E
68
150
186

F
186

Notes
1. Please contact your local sales ofce for pricing and availability.
2.
Other sizes can be made on request.
3. Bolts are available on request.

Our Innovation. Your Advantage.


40

G
-

Weight
(Kg)
3.3
5.7
12.0

Standard Dimensions & Weights


100mm thick to suit M22 shtail bolt
Part
Number
D03468
D03536

Reference
Number

Type

WB1
WB2

1
1

Dimensions (mm)
A
302
454

B
100
100

C
100
100

D
75
75

E
152
304

F
-

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Bolts are available on request.

Our Innovation. Your Advantage.


41

G
-

Weight
(Kg)
22.0
33.8

Standard Dimensions & Weights


100mm thick to suit M20 hex head bolt
Part
Number
DW2875S
DW2874S

Reference
Number

Type

B224
B300

1
1

Dimensions (mm)
A
224
300

B
150
150

C
100
100

D
74
74

E
76
152

F
-

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Bolts are available on request.

Our Innovation. Your Advantage.


42

G
-

Weight
(Kg)
24.5
33.4

Standard Dimensions & Weights


76mm thick to suit M20 square head bolt
Part
Number
D00927S
D00926S

Reference
Number

Type

12 BILLET
18 BILLET

1
1

Dimensions (mm)
A
305
457

B
76
76

C
76
76

D
E
76.5 152
76.5 152

F
152

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Bolts are available on request.

Our Innovation. Your Advantage.


43

G
-

Weight
(Kg)
12.5
18.8

Standard Dimensions & Weights


Hollow billets to suit M20 bolt
Part
Number
DW3012S
DW3011S

Reference
Number

Type

HB224
HB300

1
1

Dimensions (mm)
A
224
300

B
150
150

C
100
100

D
74
74

E
76
152

F
-

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes can be made on request.
3. Bolts are available on request.

Our Innovation. Your Advantage.


44

G
-

Weight
(Kg)
13.5
17.6

Duaceramic

Duaceramic is a new product developed and manufactured in Australia by Bradken.


Duaceramic combines exceptionally abrasion resistant alumina tiles, imbedded in an
impact resistant polyurethane elastomer, to provide an outstanding wear resistant
product.
The extremely hard ceramic tiles protect equipment from deterioration, whilst the elastic
properties of the polyurethane dampens any impact. Several different modular alumina
tile designs are available that are suited for different applications. The hardness of the
polyurethane is also available in multiple grades to suit specic material and operating
conditions.
As one of the hardness materials known, alumina is far superior to steel plate when it
comes to protection against abrasion. The Duaceramic range of products are specically
designed to protect against the most extreme abrasive environments.

Introduction

Our Innovation. Your Advantage.


45

BRADKEN

PRODUCTS

Duaceramic Liners
Duaceramic is a new, dynamic product offered by Bradkens
Wear Plate and Block. Duaceramic combines hard alumina
ceramic blocks, chemically and mechanically bonded to an
impact resistant polyurethane elastomer. Duaceramic is designed
for use in the most extreme abrasive environments found in the
mining and mineral processing industries.
Duaceramic liners with edge protection
and backing plate

Duaceramic liners are available in a range of standard thicknesses


and shapes. Duaceramic liners can also be customised to provide
unique shapes for wear packages. The Duaceramic liners can be
manufactured using hexagonal alumina blocks for high abrasion
and medium impact or large rectangular alumina ceramic tiles,
for extreme abrasion with low impact.

Duaceramic Features:
Maximum Resistance To Abrasion: The ceramic blocks used
in Duaceramic are manufactured from high alumina ceramic to
provide maximum resistance to abrasion.
Multidirectional: The Duaceramic liners do not require a specic
orientation to ow direction.
35mm thick Duaceramic liners for a ship
loader

Edge Protection: Leading and trailing edges can be included to


protect the ceramic tiles from severe impact on the edges.
Noise Reduction: The polyurethane medium not only absorbs
impact, but also reduces noise caused by bulk material ow.
Backing Plate: A unique, light weight backing plate can be
included to provide assistance in the knockout of worn liners.
Ceramic Locking System: Each ceramic tile used in the
Duaceramic liners comes with a locking mechanism to prevent
tile knock out during severe impact.
Wear Indicators: Duaceramic Liners can be manufactureed to
indicate when 50% or more of the ceramic has been abraded.

63mm thick Duaceramic chute layout


Duaceramic
Flyer

Unique Chemical Treatment: The ceramic tiles in Duaceramic


undergo a unique chemical treatment to provide a superior
polyurethane to ceramic bond strength.
Customized Liners: Duaceramic can be manufactured into a
range of complex shapes with angles and bevelled edges.
Australian made: Duaceramic is a wholly Australian developed
and manufactured product by Bradken.

2008 BRADKEN

46

BRADKEN

PRODUCTS

Duaceramic Liners
Comparison With A Competitor
Duaceramic offers a superior replacement for competitor
ceramic/polymer composites. The following is a comparison
between a competitor liner and the equivalent Duaceramic liner:

Feature
35mm Duaceramic liners for an apron
feeder

Duaceramic

Competitor

Backing Plate (BP)

Optional

Compulsory

Edge Protection

Optional

Optional

Yes

Yes

Optional

No

Angled & Bevelled Edges


Wear Indicator
Locking Mechanism

Yes

No

Multidirectional

Yes

No

Medium Material

Polyurethane (PU)

Styrene Butadiene
Rubber (SBR)

Complementary Products
In addition to our Duaceramic liners, Bradken can also provide:
t
t

Polyurethane impact liners


Ceramic to metal fabrications

Unique Duaceramic light weight backing


plate

Duaceramic tile showing key design


features

For more information contact Bradken at wpbsales@bradken.com.au


3 BKM SP MKT
Rev. 2
Issue date Oct 2008

170 Railway Parade Bassendean WA 6054 Australia


T +61 8 9449 8300 F +61 8 9449 8334
W bradken.com

2008 BRADKEN

47

Duaceramic
Catalogue

Standard Dimensions & Weights


Hex liners with backing plates

Part
Number
H1-63BP
H2-63BP
H3-63BP
H1-53BP
H2-53BP
H3-53BP
H1-35BP
H2-35BP
H3-35BP

Type
LRG HEX
LRG HEX
LRG HEX
LRG HEX
LRG HEX
LRG HEX
SML HEX
SML HEX
SML HEX

Dimensions (mm)
A

(+0/-2)

(+0/-2)

(1)

(1)

606
302
150
606
302
150
606
302
150

302
302
302
302
302
302
302
302
302

63
63
63
53
53
53
35
35
35

50
50
50
40
40
40
22
22
22

Studs

Weight
(Kg)

4
4
4
4
4
4
4
4
4

M16x50 (x8)
M16x50 (x4)
M16x50 (x2)
M16x50 (x8)
M16x50 (x4)
M16x50 (x2)
M16x50 (x8)
M16x50 (x4)
M16x50 (x2)

35.2
17.1
8.6
28.7
14.2
7.2
17.4
8.5
4.4

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes and custom shapes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


48

Standard Dimensions & Weights


Hex liners without backing plates
Part
Number
H1-63
H2-63
H3-63
H1-50
H2-50
H3-50
H1-32
H2-32
H3-32

Type
LRG HEX
LRG HEX
LRG HEX
LRG HEX
LRG HEX
LRG HEX
SML HEX
SML HEX
SML HEX

Dimensions (mm)
A

(+0/-2)

(+0/-2)

(1)

(1)

606
302
150
606
302
150
606
302
150

302
302
302
302
302
302
302
302
302

63
63
63
50
50
50
32
32
32

50
50
50
40
40
40
22
22
22

Studs

Weight
(Kg)

M16x50 (x8)
M16x50 (x4)
M16x50 (x2)
M16x50 (x8)
M16x50 (x4)
M16x50 (x2)
M16x50 (x8)
M16x50 (x4)
M16x50 (x2)

32.5
15.9
8.0
25.2
12.7
6.4
14.0
7.1
3.5

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes and custom shapes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


49

Standard Dimensions & Weights


Tile liners with backing plates
Part
Number
T1-63BP
T2-63BP
T3-63BP

Type
TILE
TILE
TILE

Dimensions (mm)
A

(+0/-2)

(+0/-2)

(1)

(1)

606
302
150

302
302
302

63
63
63

50
50
50

Studs

Weight
(Kg)

4
4
4

M16x50 (x8)
M16x50 (x4)
M16x50 (x2)

36.2
17.9
9.0

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes and custom shapes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


50

Standard Dimensions & Weights


Tile liners without backing plates
Part
Number
T1-63
T2-63
T3-63

Type
TILE
TILE
TILE

Dimensions (mm)
A

(+0/-2)

(+0/-2)

(1)

(1)

606
302
150

302
302
302

63
63
63

50
50
50

Studs

Weight
(Kg)

M16x50 (x8)
M16x50 (x4)
M16x50 (x2)

33.2
16.7
8.3

Notes
1. Please contact your local sales ofce for pricing and availability.
2. Other sizes and custom shapes can be made on request.
3. Other stud sizes are available on request.

Our Innovation. Your Advantage.


51

Contact Information

Bradken Ofces

Adelaide, SA
80 Cromwell Road
Kilburn SA 5084
T +61 8 8262 7378
F +61 8 8262 9978

Mt Thorley, NSW
Lot 58-59 Woodlands Road
Mt Thorley NSW 2330
T +61 2 6574 6699
F +61 2 6574 6709

Brisbane, QLD
54 Bonemill Road
Runcorn QLD 4113
T +61 7 3345 9088
F +61 7 3344 1011

Melbourne, VIC
32 Business Park Drive
Notting Hill VIC 3168
T +61 3 9263 1200
F +61 3 9544 4629

Emerald, QLD
3/23 Hospital Road
Emerald QLD 4720
T +61 7 4982 4162
F +61 7 4982 3211

Newcastle, NSW
2 Maud Street
Mayeld West NSW 2304
T +61 2 4960 2050
F +61 2 4960 1826

Gladstone, QLD
177 Old Ten Chain Road
Calliope QLD 4680
T +61 7 4975 7354
F +61 7 4975 7836

Orange, NSW
2/87 Byng Street
South Orange NSW 2800
T +61 2 6392 2471
F +61 2 6361 3877

Kalgoorlie, WA
142 Cunningham Road
Kalgoorlie WA 6430
T +61 8 9091 4855
F +61 8 9091 4866

Perth, WA
170 Railway Parade
Bassendean WA 6054
T +61 8 9449 8300
F +61 8 9449 8334

Mackay, QLD
2 Commercial Avenue
Paget QLD 4740
T +61 7 4952 0300
F +61 7 4952 0390

Townsville, QLD
133-139 Dalrymple Road
Garbutt QLD 4814
T +61 7 4725 5905
F +61 7 4725 5949

Mt Isa, QLD
Lot 3, 5 Northridge Road
Northridge Industrial Estate
Mt Isa QLD 4825
T +61 7 4744 0200
F +61 7 4743 8653

Wundowie, WA
52 Hawke Avenue
Wundowie WA 6560
T +61 8 9573 6300
F +61 8 9573 6424

Port Hedland, WA
M 0438 968 508

Bradken Resources Pty Limited


ABN 82 098 300 988
Wear Plate & Block Head Ofce
170 Railway Parade
Bassendean WA 6054
Australia
PO Box 51
Bassendean WA 6934
Australia
T
F
E
W

+61 8 9449 8300


+61 8 9449 8334
wpbsales@bradken.com.au
bradken.com

Bradken Head Ofce


2 Maud Street
Mayeld West NSW 2304
Australia
PO Box 105
Waratah NSW 2298
Australia
T
F
E
W

+61 2 4941 2600


+61 2 4967 5003
bradken@bradken.com.au
bradken.com

Bradken Ofces

2008 - Bradken
Bradken, Duaplate, Duablock and Duaceramic are registered
trademarks of Bradken Resources Pty Limited.
Wearalloy is a registered trademark of Ford Steel Company.
Bisalloy is a registered trademark of Bisalloy Steels Pty Limited.
Hardox is a registered trademark of SSAB Oxelosund AB.
Creusabro is a registered trademark of Creusot Loire Industrie.

(Ref: 3 BKM SP MKT WPB Booklet - Oct 2008)

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