Excel Fatigue Analysis

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a

b
c
d

-1.19E-10
4.66E-07
-6.71E-04
1.12E+00

Sut

f
540
600
710
840
1010
1100
1200
1265
1400

f'
0.88
0.864
0.84
0.82
0.8
0.7925
0.785
0.78
0.7725

error
0.8796
0.0000
0.8643
0.0000
0.8407
0.0000
0.8195
0.0000
0.7999
0.0000
0.7922
0.0000
0.7850
0.0000
0.7808
0.0000
0.7722
0.0000
0.0019

0.9

0.9
aS bS cS d

S 490MPa
S 490MPa

0.88
ut
f(x) = - 1.19188061507362E-010x^3 + 4.66299611458739E-007x^2
- 0.0006710779x
+ 1.1247779475
a
-1.19E-10
0.86
3
2
b
4.66E-07
ut
ut
ut
ut
c
-6.71E-04
0.84
d
1.12E+00
0.82
Sut
9.00E+02
0.8
f
8.12E-01
f

0.78
0.76
0.74
0.72
0.7
500

600

700

800

900

1000

1100

Sut [MPa]
f

curve fit

f'

1200

1300

1400

Surface finish
factor a factor b
Ground
1.58
-0.085
Machined or cold-drawn
4.51
-0.265
Hot-rolled
57.7
-0.718
Forged
272
-0.995

loading
Bending
Axial
Torsion

Se

Sf1000
1
0.85
0.8

1
0.85
0.59

Reliability
Ke
[%]
50
90
95
99
99.9
99.99
99.999
99.9999

1
0.897
0.868
0.814
0.753
0.702
0.659
0.62

Inputs
Sut

1200 [MPa]

Sy

800 [MPa]

max

550 [MPa]

min

320 [MPa]
60 [mm]
1
Ground
Torsion
350 [C]
95 [%]

diameter (2.79 - 254 mm)

rotating?

surface finish
loading
Temperature (37 - 540 C)
Reliability

300
250
Alternating stress sa [MPa]
200
150
100

results
f
S'e
S'f1000
a

50
0.79
600 [MPa]

-800

-600

-4

115 [MPa]

m
load slope r
deffective

435 [MPa]
0.26

nfatigue

1.27

nstatic

1.45
1.27

0
-1000

942.0 [MPa]

Goodma

60 [mm]

Ka
Se
Sf1000

Plotting

m
Goodman (10^6 ~)

Yield (Sy)

operating point

Kb

0.864822 0.793976

a
-800 270.2075
0 270.2075
1200
0
-800
0
800

0
800
0

435

115

0.5S ut
700 MPa

S e'

S f 1000 f
0.9
3
2
aS ut bS ut

S e k a kb k c k d k e S e

S f 1000 k c k d S

k a aSutb
d 0.370 D

1.24 d 0.107

k b 1.51d 0.157

1.24 d 0.107

k b 1.51d 0.157

k d 0.9877 0.650

max
2

max min
2

ess sa [MPa]

-800

-600

-400

-200

200

400

600

800

Mean Stress sm [MPa]


Goodman (10^6 ~)

Kc

Kd

Ke

0.8 0.944501
0.59 0.944501

0.5S ut
700 MPa

Yield (Sy)

S [MPa]
0.868 270.2075
524.9355

S ut 1400 MPa
S ut 1400 MPa

S e'

S f 1000 f S ut
0.9
3
2
aS ut bS ut cS ut d

S ut 490MPa
S ut 490MPa

S e k a k b k c k d k e S e

S f 1000 k c k d S f 1000

k a aSutb
d 0.370 D

1.24 d 0.107

k b 1.51d 0.157

2.79 d 51 mm
51 mm d 254 mm
loading Axial

operating point

1000

1.24 d 0.107

k b 1.51d 0.157

2.79 d 51 mm
51 mm d 254 mm

loading Axial

k d 0.9877 0.650710 3 TC 0.341410 5 TC2 0.562110 8 TC3 6.246 1012 TC4

max min
2

max min
2

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