MYCLYC MUCLUC. LOLNOI DAU, CHUONG I: TONG QUAN VE THANG MAY... 1-1. TONG QUAN, 1-1.1. Khai nigm chung vé thang may (theo TCVN 6395:1998). 4 11.2. Céu trie dign hinh eta thang MAY. runnin 1-2. CAC HE TRUYEN DONG DUNG CHO THANG MAY.. a) CHUONG I: KHAO SAT THANG MAY KHOA MAY vssssestsnsnrnee 12 2-1. CAU TRUC THAN 2 21.1. Ging thany 2 2+1,2. Cia ting, B 2-1.3.Phong diéu khién 4 2-14, HG théng an tod, 16 2-1,5. $o-dd mach di "7 2.2. HE TRUYEN DONG THANG MAY KHOA MAY - sw 2.3. THIET BI DIEU KHIEN THANG MAY KHOA MAY. 2.3.1, Modul CPU 224 AC/DC/RLY: 214 -1BD22 -OXBO, 26 2.3.2, Modul EM 223 DC/Relay: 223-1 PL21-OXAQ. enemies 27 2.3.3, Modul EM 222 Relay output: 222 -IPL2I-OXA0. soreness 27 2-4, KIEM TRA LUA CHON CONG SUAT DONG CO. senses 24.1. Tinh Iye kéo dat lén puly. 2-4.2.Tinh momen ciia dong co tong tmg VOI Me KEO. cc 2-5. THUC TRANG CUA THANG MAY. sense (CHUONG Il: TONG QUAN VE PLCS7-200 VA BIEN TAN MM4XX ... 32 3-1. TONG QUAN VE PLC 87-200... ntnennnnssss 3-11, Cau trie bo nhd cla PLC $7-200 .s.ernnineninnnnnnnnennnnnresenie 33 31.2. Vong quét cua PLC $7-200, 35 341.3, NgOn ngOt Hip trinh. scsi 36 3-14. BG dém t6¢ d6 £80. no ste reverence AD3-2.1. Cu tao chung va nguyén tic hoat dong. 3.2.2. Lip dat phan dign, 3-2.3.Cée thong s6 cdi dat nhanh. 3-2.4. Cac thong sé cai dat img dung... (CHUONG IV: LAP TRINH DIEU KHIEN THANG MAY essesssseee 5-1. TINH TOAN TOA DQ CABIN VA TOC DQ THANG... 51.1. Xac dinh toa d6 cabin, 5-1,2. Tink toain tin s6 chay 6 t6c dé cao. 5-1.3. Tinh toan tan sé xung ca encoder, 5-2. CAL DAT BIEN TAN 5-2.1,.Cai dat bién tin MM440, 5-2.2. Cai dat bién tin MM420, 5.3. LUU DO THUAT TOAN VA CHUONG TRINH DIEU KIEN. L wu do thuat toa 53.2. Bing Symbol $-3.3. Chuong trinh digu khién..... 5 CHUONG V: KET LUAN VA KHUYEN NGHI...... KET LUAN. 5.2. KHUYEN NGHI PHY LUC. . HQ BIEN TAN MM440 VA MM420 CUA SILOINOI DAU Hod chung véi cdng euge xiy dung va phéttrin dit nude, 5 cilia nude ta cing dang timg bude chuyén minh mank mé véi t6c A phat trién nhanh chéng. MOt trong nhiing myc tiéu ma nganh gido due dura ra 1a gitip Vigt Nam c6 duge mt doi nga gido vién ky thuat nong c6t, ky sw chuyén nganh 66 nang lye, da dite, dit tai phye vy cho su nghigp cong nghigp hod, hign dai hod. Dé dat duge myc tigu do thé hg tré dae bigt 14 nhiing sinh vién ching ta phai cha dong tim hiéu va ling dung nhiing thinh tu khoa hoc xdy dung nén eng nghigp nude nha ngay mot ving manh, Xuat phat tir nhu cau thiét thyc cila cude séng va niém dam mé khoa hoc, rnhém sinh vin chiing em da nghién etru dé tai “Dieu khién cau thang mdy ding PLC” ‘cap dén finh ve dang durge img dung rit phd bién trong cude sé au thé nhumg day Iai la Kl thie rit méi mé 46i voi sinh vién ching em. Quyén thuyét minh gdm $ chuong : Chuong I : Nhiing vin dé chung vé thang may. Chuong II: Khéo sat thang may thye té tai khoa ky thuét May va Thoi trang. ‘Chuong IIT ; Téng quan vé PLC- PLC $7-200 va bién tin MM4XX, Chuong IV; Lap trinh dig khign va chay thir. Chuong V_: Két Inn va khuyén nghi, Do thdi gian va kinh nghigm han ché nén quyén thuyét minh khOng tranh Khoi nhdng sai sot. Chiing em rit mong nhin dige sit chi bao tn tinh eta Thay C6 gio va dng g6p cia ede ban dé quyén thuyét minh hodn thign hon, Hung Yen, ngay 20/8/2008. hom sinh vién thye hign.CHUONGI TONG QUAN VE THANG MAY Trong chuong nay trinh bay céc van 48 + 1-1. TONG QUAN. 1-1.1, Khai nigm chung vé thang may (theo TCVN 6395:1998). Thang may 1a mét thiét bj nang he, lip dat e6 dinh, phye vu cho nhimng ting ding xac dinh, ¢6 cabin duzge thiét ké ché nguii hode hang c6 hoc khéng c6 ngudi di kém, duge treo bing cap hoc xich, di chuyén theo rail din hwéng theo phuong thing dimg hode nghiéng m6t gée nhé hon 15° so véi phuong thing dimg theo mot tuyén da dinh sin, Thang may thuimg duge ding trong cée khdch san, cong so, chung cu, bénh , ede Mai quan sét, thép truy hhinh, trong cde nha may, cong xudng... Dac ‘cia van chuyén bing thang may so véi cic phuong tign vgn chuyén khée 1a thi gimn cha mot chu ky vin chayén bé, thn sult vén chuyéa ld, déng me miy lién tue, Ngoai ¥ nghia van chuyén, thang may cdn la m6t trong nhing yéu té lam tang vvé dep va tign nghi cua edng trinh, Nhigu quée gia trén thé gidi d@ quy dinh: di véi ede nha cao 6 ting tra lén déu phai duge trang bj bing thang may dé dam bao cho ngudi di Iai thugn tign, tit kigm thi gian va ting ning suit lao dong. Gid thinh ela thang may trang bj cho cong trinh so véi tng gia than cita c6ng trinh chiém khoding 6% dén 7% la hop fy. Gi véi nhing c6ng trinh dae bigt nhu bnh vién, nha may, khdch san... tuy s6 ting nhé hon 6 nhung do yéu céu phuc vu nén van phai duge trang bj thang may. ‘Véi cée nha nhigu tng 6 chiéu cao én thi vige trang bj thang may Ia bat bude dé phuc vu vige di lai trong nha, Néu van dé vin chuyén ngudi trong nhtingtod nha ndy khong duge gidi quyét thi cée dyn xy dumg nha cao ting khong thank hhign thu. Thang may 1 mot thiét bi van chuyén doi hoi tinh an toan nghiém nga, n6 lién quan true tigp dén tai san va tinh mang con ngudi. Vi vay yéu ciu chung d6i véi thang may khi thiét ké, ché tgo, ip dat, van hanh, sir dung va sita chita 1a phai wan thi mdt cach nghiém ngat cde yeu cdu vé ky thugt an ton duge quy dinh trong cae tiéu chun, quy trinh, quy pham Thang may c6 cabin dep, sang trong, théng thong, ém diu thi cha di digu kign dé dura vio sir dung ma phai cé diy dui cée thiét bi an toan, dim bio dé tin cay hu: dign chiéu sing dy phing khi mit dign, dign thoai ndi bo, chudng béo, bo ham bao hiém, an toan cabin, céng tic an toan cabin, khoé an toan cita ting, b6 cima ho khi mat dign ngudn 1-1.2. CAu trac dién hinh ciia thang may. Cac loai thang may hign dai c6 cu tric phitc tap nhiim nang cao tinh tin cy, an toan, tign Igi trong vén hanh, Thang may thung bao gdm mét s6 bé phén chite ning sau: ~ Co ci din dong = Cabin cing hg théng treo cabin, = Co cdu déng, mé cita cabin va phanh an toan dm bio cho cabin khong bi roi ty do khi gip su cf. ~ Hé théng ray din huéng cho cabin va d4i trong. - B6 han ché te d6 téc dgng lén phanh an toan dé dimg cabin khi téc 46 ‘vugt qui gidi han eho phép. - BG gidm chin 6 day giéng thang ~ Hé théng eae thiét bj an toan va phye vu khée = Ti dign va hé théng digu khién 'M6i bé phan chite ning dé dam nhén mot nhigm va lam thang may hoin chinh hon, an toan thuan tign hon. Két cdu, so dé bé tri thiét bi cita thang may durge thé hign 6 hinh sau: 1. Cabin 2. Con tnugt ray dn huréng.3. Ray din hudng cabin 4. Thanh kep tang cép. 5. Cym d4i trong. 6. Ray din hudng 46i trong. 7. din huréng di trong. 8. Cap tai 9. Cum may. 10. Cita xép cabin. 11, Nem chéng roi. 12. Co edu chéng roi 13, Giam chan, 14, Thanh do, 15. Kep ray cabin, 16, Gia ray cabin, 17. Bulong bit gid ray. 18. Gia ray déi trong. 19. Kep ray déi trong, Hink 1.1. Két cdu co khi ctia thang may‘Thang may e6 thé chia thanh ede khu vac chinh sau: 1-1.2.1. Giéng thang Gigng thang 1a khoang khong gian hoat déng lén xudng cia thang may. Trong hé thang cé céc rail din hurdng cia phéng thang va di trong, cp chju lye va truyén dong chinh cho cabin. Phin day hé bé ti cde gidm séc nhur 1 xo, cao su trong sé bling kh hoge thuy hye. Ngwai ta thiét ké khdi hong cita di lugng cia cabin cng véi 1/2 khéi lugng dinh mite hoat dng cua thang. ‘Hé théng dign doc hé thang: cae giéi han hanh trinh trén cing va dui cing (c6 6 hop gidi han durge quy dinh trong cdc tai ligu la 1 3-5 o dudi cling va 2-4-6 6 trén cing, Cabin duge gin mét thanh cam dé cé thé tic dong cde tiép diém cua hop igi han nay. Khi cabin tée dng hop dau tién theo chiéu di chuyén thi bat bude phai siidm téc 46, néu tgp tue tic dng hop thir 2 thi chigu diéu khin dich chuyén sé duge cit, tic dong hop cudi cing thi toan bd hé théng diéu khién sé ngit, Nguoi ta can Ioi dung hdp diéu khién dau tign dé reset lai bO dém. Hé théng dén chiéu sing doc hé, cdc tiép diém cita tai céc ting, cdc mach hién thi, mat nhin, dén nho tai cic tng, cée thiét bi an toan, switch nhgn biét ditt hoe din cp hé théng phanh khan clip co khi duge goi chung li Govenor (higu theo chuyén mén). Govenor gdm 6 puly chinh dat 6 phong may, puly d6i trong Kam cho soi cp Iudn eaing va di chuyén duge dat duéi hé thang. Puly quay nhé m6t sgi cap di chuyén theo cabin, cabin di chuyén bao nhigu thi Puly Govenor quay véi te 49 tong img. Sei edp nay duge ndi véi mdt tay gift 6 thang lip theo cabin. Hg théng dign di chuyén theo cabin(loai cp dep, chuyén mén goi la cap Condon): bao gdm ti didu khién trén cabin (08 ec odng the host d@ng thang, nit hn ¢idu khida thang di chuyén lén/ xudng 48 phye vy ong tic kiém tra bio dudng), dén chiéu sing, dén hién thj va cde chite nding digu khién trong cabin (dén, quat, nit nhan, dén nhé, dén cru ho, chudng ding ting, lién lac n9i b6 bén trong va bén ngoai phong thang, nit nhan va cam bién m4, giit cira, mit nhan déng cira som, dén va chudng béo qua tai..). Ngoai ra con 6 hé théng digu khién va nhén biét 1,5im/s), cho phép han ché duge gia tée va dé gidt trong gidi han cho phép va dat d6 chin xée rét cao khi dimmg (AS < +5mm), H truyén dong voi dong co dong b6 thuring diing trong céic may nang c6 tai trong lin, cng suét dong co trayén dong P > 300kW. Loai hé trayén dng nay thudng chi sir dung trong ede nginh khai thée ma, Hé truyén dong voi dong co mét chidu thung ding trong cae thang may e6 the d6 cao (V > £1,5m/s). Cé hai dang hé truyén dng thuving duge ting dung: - H@ F-D, la hg méy phat m6t chidu - dng co mét chibu 06 khuyéch dai trung gian lim ngudn edp cho eugn kich tir cha méy phat. Hé nay thuimg ding cho ce logi thang may cao tée, cd kha nang dim bao so dé chuyén dong hgp ly, nang cao dO chinh xée khi ding. Nhuge diém ca hé nay 1d cong suit lip dt cao, 1én gip 3 dén 4 lan so véi hé xoay chiéu, phite tap trong van hanh va stra chita.- Hé T-D, may phat mt chiéu duge thay bing bo chinh tu thyristor. Hign nay véi swt phat trién cia finh vye dign tir cong suat 16n, loai hé truyén dong nay da duge ép dung réng rai va da thay thé cho he F-D. Nhu vay, digm lai ta c6 thé thy hé truyén dong ding trong thang may cing rit da dang c6 thé img dung ca dong co mét chigu va dong co xoay chiéu. Tuy nhién cing gidng nhw xu thé chung ca cdc nganh céng nghigp khde, dong co dign xoay chiéu dang dan thay thé cho cae logi déng co mét chiéu bai tinh don gian trong thiét ké, ché tgo va c6 kha nding linh dng trong vige chon Iya hé tuyén dong phii hop véi yéu cau cdng nghé. Hon nita xét vé tinh kinh té hg ding déng co khong déng b6 6 gid thanh thap hon va it phai bdo dudng hon dong co mot chiéu. Trrde day, véi nhimg hé truyén ding di hoi 46 chinh xac cao, ding cor mot chigu fudn li sit Iya chon s6 mot, hign tai véi sir phat trién cia cde b6 bign tin bin din, d6ng co khong ding b@ véi b6 nguén bién di tin s6 cé thé cho chat lugng digu chinh rit cao va hoan ton c6 thé thay thé cho dng co dign mot chiéu. Néi riéng trong img dung thang may, v6i cc logi thang may cho nguisi khong dai hoi cong suit dong co truyén dng qui lin do d6 dong co khong ding bo didu khién bing 66 bién tin vira don gidn lai cé thé cho chit lugng diéu chinh rit cao, én dinh. Véi bO bién tin ta 06 thé diéu chinh tc 46 dong co trong dai kha rong, kha niing him va dimg véi d) chinh xic cao, diy chinh Ta yéu cdu rit quan trong véi thang may. NHAN XET: Day la nhiing co s6 ly thuyét v6 ciing cn thiét ching em can duge trang bj, trade khi bat tay vao khao sat thyc &, V6i mot cdi nhin tong quan vé thang may da 6 sé gidp chiing em hoan thanh t6t va nhanh céng vige khao sét thye tétrinh bay & chuong 2.CHUONGII KHAO SAT THANG MAY KHOA MAY 2-1. CAU TRUC THANG. 2-1.1. Giéng thang. Gigng thang la khoang khong gian hoat dong lén xuéng cia thang may. Trong giéng thang c6 cdc rail dn huéng cia cabin vad truyén dng chinh cho cabin, Phin day hé bo tie Hé théng dign doc hé thang: - Gh duge gin m@t thanh cam dé 6 thé tie dong céc tiép dié trinh nay. Khi cabin téc déng h6p dau tién theo chiéu di chuyén (GHT hay GHD ) trong, cap chiu lye va gid se 14 hai 13 xo. ng, ting 1_va ting 4 mi ting b6 ti 2 giéi han hint tein, Cabin ca cae gidi han hank thi bit bude phai giam tdc 46, ding thoi Reset bo dém. Néu tigp tuc téc dong gidi hhgn hanb trinh thir 2 (GHTC hay GHDC) thi toan b6 hg théng digu khién sé ngat. ~ Tai (tri bing ting ciia cae ting déu duge gin vao rail din huéng mét co chéin. Khi cam bién quang duge gin & dau cabin gp c& thi tic dong dé dig thang Hinh 2.1: Cm bidn quang phe hign vj wt bang ting. = Trong giéng thang cdn c6 hé théng dén chiéu sing doc hd, céc tigp idm ting, duimg day cia mach an toan cita ~ Hé théng dign di chuyén theo cabin ¢6 hai cap (loai cap dep, chuyén mén. goi 1a cdp Cordon): bao gim ta diéu khién trén cabin (06 cde cong tie hoat dong. thang, mit nhén digu khién thang di chuyén Ién/ xuéng 48 phy vy edng tie kiém tra bio durdng), dén chigu sing, dén hién thi va cic chire ning did khién trong cabin 12(den, quat, mit nhan, dén nhé, dén ctu h6, chudng dimg ting, lién lac ndi bo ben trong va ben ngoai phong thang, niit nhan va cam bién m6, git cra, mit nbn ding fia sim, dén vA chuéng béo qué thi...). Ngai rm odn o8 he théng didn khidn va han bigt déng/ mé cita cabin, hg théng an toan (néc thost hiém, tay giat thang co). = Dui hé thang cdn ¢6 Puly déi trong Govenor ¢6 tée dung lim cing soi cap ciing voi Puly Govenor trén phong diéu khién. Sgi cap nay durge ndi véi tay giat phanh co khi lip ¢ dau cabin, 6 tac dyng khi cabin di chuyén qu tc 46 cho phép. 2-1.2. Cita ting. ‘Cura ting thye té cua thang may tai Khoa May li logi déng mo vé mot phia. Trang thai binh thong thi céc cita ting déu duge dong kin (c6 co edu khod co hi bén trong chuyén mén goi li doorlock, néu mudn mé duge cita tir ben ngoai thi ban phai cd chia khoa dé mo doorlock nay ra, trén cic doorlock duge bo tri tiép diém dign dé nhén biét cita déng kin). Cita ting duoc thiét ké Iuén ludn co xu hhudng dng lai nhi vio ld xo, ‘Thang may chi hoat dng khi tat cd cdc otra déu durge déng kin, khi thang gang bing ting thi cita cabin m6 ra kéo theo cita ting mé, néu cita di déng kin i ma tigp diém cita khéng déng thi b9 diéu khién cing hiéu 1a cira chura déng va thang khong hoat dng. Hai bén cira cabin c gan cim bién quang phat hign di chuyén vio, ra cabin 4 trinh trang hop hain Khiich bi ket do cénh etta dong. Trong qué trinh edmh eta déng néu 06 hanh khéch ra vio dt ngot thi ca ty dong mé ra, Hinh 2.2: Bé tri cam bidn phat hin di chuyén ra vio cabin. Tai cia ting cdn bang hign thi trang thai hogt dong ciia thang va cée nit dn goi thang.2-1.3.Phong diéu khién . 2-1.3.1. Phin png lr Phan d6ng uc cita thang may gom_mét dong co kéo ca bin va mot dong co mé cita cabin, Ca hai dong co ny déu duge sit dung 1a dng cor 3 phases 380V Dong co kéo cabin durge két ndi voi hop sé (gidm te dd, tang hé sé chju tai), Hinh 2.3: Ding ca kéo cabin, 2-1,3.2, Phan diéu khién, Céc thiét bj didu khién thang méy duge lp dat trong tit digu Khién bao gdm: ~ BO nit dn c6 thé diéu khign thang Manule & phong digu khién, = BG digu khién va xir ly lénh duge sit dyng la PLC $7-200 CPU224, cé md dun mé rong EM223 va EM222, -T ién tin SIEMENS MM440 vi MM420, céng tie t, bj cong suit ap toma. ~ Cle ro le tng gian [ign xét v8 nguyen iy didu Khién cud thang méy. = Cie tin higu diéu khin tr ce ting va cabin du dige dura v8 b9 xr Iy trung tm PLC.~ Bién tin va PLC duge két ndi vii nhau qua cde dau vao va ra sé trén PLC va bién tin, Cac tin higu digu khién tir du ra PLC, qua céc ro le trung gian dura téi du vio s6 cia bién tin 48 didu khién dng co kéo cabin va dng co mé cita cabin. = Dégng co kéo 6 day duge digu khién theo vong kin cé phan hoi toc d6 sir dung Encoder, Tin higu phan hai tir Encoder gin 6 diu true dong co duge dua i cde dau vio médul ENCODER cia bién tin M440. ~ Vige xée dinh toa d6 ctia bung thang duge sit dung la diing b} ma hoa vong quay (encoder) gin vio dau truc hop s6, dura trén vige dém 36 xung phat ra gud ta xe dinh duge toa 46 va tée 46 di chuyn cita budng thang. Khi true ddng co quay theo chiéu kim déng hé thi b6 dém sé dém tién cdn khi quay nguge chiéu kim dong hd thi b6 dém sé dém li, Tuy nhién do sai s6 etia ban than b6 ma hoa vvong quay nén vige xéc dinh toa d6 budng thang sé c6 sai sé, néu khéng c6 bién phap khie phue thi sai s6 sé duge tich luy va budng thang sé khong duge digu Khién chinh xéc. Bé khic phyec sai s phai ding mot bo eam bién dé xe dinh vj tri chinh xéc cia sin ting Hinh 2.4: Ti dign2-1.4. Hg théng an toan, ‘Thang dang hoat dng e6 thé xiy ra hign tuong ditt cp truyén déng hod céip truyén déng bj trugt trén Puly kéo. Hg théng hoat dng nhuwr sau: khi cabin di switch an toan chuyén véi tée 4 cao hon quy dinh hoae ditt cép treo thi dau trén Puly Govenor chinh s€ ngit, ton 66 hg thing digu khign thang bi ngit hon toin, Dang thai c6 mét switch an toan phu duge lip tai tay gigt 6 phanh dé nhan tay git dich chuyén. Trong truéng hgp cabin van tigp tye di chuyén sau khi he thdng diéu khidn da ngdt thi co céu lye li tim cia Puly Govenor chinh host dng, n6 ném chat soi cp Iai. Nhur ta da biét soi cp thi di chuyén theo thang, khi bi ném Igi thi tit nhién quan tinh cia né sé gift tay gidt 6 thing, co cdu phanh sé lip tire ép chat rail dn huréng gitt cabin Iai, Hinh 2.5 : Puly Govenor Negoai ra cén ¢6 hé théng phanh bio hiém (chuyén mén goi la thing co khi). Thang co khi duge bé tri canh may kéo . G trang thai binh thuémg thi hrc ma sat tinh cia thing eo khi sé khéng cho true moto quay, gitt chat cabin ¢& dinh, muén thang di chuyén durge ta phi mes thing co kh nay ra bing cich ep dang dign vio cugn thing. Hinh 2.6: Phanh dign te 16241.5. So dé mach dign, 21.5.1, So do bb tri ti dign. vce) | MM440 py | Et od a fe | fe — cpu ews || ewzz2 | |pa||no| ||| ps] HEE uns Coe BA Chu néi 2 i Coon Cu nia TTT Chanda U1 I so ps uitian Hinh 2.7: Sordé bé ti ti dién.21.5.2. Mach dng hee. zloe & Bros — 107 Ki 3 bende Hinh 2.8: So dé mach dong lye.2-153. Mgch didu khién, ba B RN B10 cc Pate asain oe a lt 4 ce [J oHve cus 3 o & etn me cu sorte | Seém[s eS ] ca ig c nw J? &, i aC Je : esata e N w—a Dew ss ——2 elo 6 MM440 _ & v coos 01 w 0.1 wet 6 oz pourino 19}——+ 13.0 7 coz ct] 70s saucouao| _—_yaav 03 ft 8 on oourno 21} 4 2av crue slo vevreouze| + 191 pourna 24/4 2av eno ——o0 poureou2s| —» 120 Hinh 2.9. So do mach diéu khién,21.5.4, So do din vio va ra cia CPU224. avoc 5 afta eg veces “Ls aaa ae te “A 02 our cow stor cr AH four one At coc ce cp ce 4 FF! os FF tos Ne t \o7 Meio Ne ho ha pp re SP _! 43 iia tomo | NA i ial m lus asim Le AMONCTO aL > a0 oy cod__}_+ cur ale arf + ccomn oat, Hour [eee cori N unt 2 ae m4» oven cag» Lose @g——+ cs a ——+ Ene2s 1 [=| ome u AC Hinh 2.10: So dé cée du vio ra CPU224. 202-1.5.5. So dé dau vao va ra cia médul mo rong EM223. " = aac ies 1L . \a2.0 | (8) iM jaa 8. mmo el 20 laz2 | —%— x aa la23 | —J 22 . a 23 2. {2 | ing la24 |}-—@ lazs | —% —| 26 WONNZM a loa4 4 lass | [Re . aL . joao | f=} i a — las2 | ——} ja3.3 |} —&—_} ‘as6 |e Hinh 2.11: So dé. cée déu vio, ra médul EM223. 03.7 | 48} ne 22-1.5.6. So dé mach diéu khién tin higu trong cabin. PLC — cordonci2. C LED 7 thanh Block eee He Oranger| cota fs 044— 115, 4 nee Q4.3— 1.16. s _ 4.2—117. 6 =! i vec — 2 a = — 02.41.24 15: ae 3 ae os Sommae Brown Lag. 22 Gommax 7 La 23——|_DR- 2100 Gt pet Hinh 2.12, Sod mach diéw khién tin higu trong cabin. 22-1.5.7. So dé mach diéu khién tin higu ngodi cita ting. PLC LED 7 than 47 ate ass a4 243 42 41 veo R56 Roe Blue 33 white 134 Ble 032 white Mt 133 Green 23 Yotlow 23 Blue a4 White m2 Green 22 Yellow 7 122 Groen & Blue 24 Yollow 24 Hinh 2.13: So dé mach diéu khién tin higu ngoai ctta tang. 2B2-2. HE TRUYEN BONG THANG MAY KHOA MAY. Sau qua trinh tim hiéu khdo sat thyc t& tai khoa May, da xée dinh hg truyén dgng cia thang may sir dyng dong co khong dng bé rotor 1 bai bién tin véi hé digu khién ding PLC. Céc thong s6 cha hé truyén ddng thu thap 1g S6c duge didu khién duge: May kéo sir dung dong co khong dng b@ rotor ling sc ¢6 cde thong s6 sau: ~ Ma higu: Tipo GF 1325.22 = Téc 48 dinh mite: n= 1425 vong / phit ~ Bign dp dinh mite: Us, = 400 V ~ Dang dign dinh mite: ly = 13 A + HG 88 cing suit: cos g = 0,84 = Céng sudt din mite: Pay) = 5,5 kW = Tin sé dinh mite: f= 50 Hz ~ BO chénh Igch mhigt d6 so véi m6i trang cho phép: 40°C max Déng co durge ndi véi hép s6 c6 ti s6 truyén 1a 1/43, duemg kinh puly chit dong 1a 54 om. Phanh ham déng co 66 dign ap lam c 1a 110 VDC, dang lam vige 0,92 A. i M440 cia hang siemen ‘Dong co may kéo duge digu khién bing bi 6 thong s6 cu thé nhur sau Hinh 2.14: Bién tin MMA40. = MM440: 6SE6440-2UD27-5CAL = Ngudn cung edp: 3 pha 380 - 480 V, 47 -63 Hz 4Dai tn s6 du ra: 0 - 650 Hz. C6 6 dau vio sé 06 thé 1p trinh durge. = 2 ng@ vao tuong ty. 2-ng® ra twong ty. ~ Loai A, kich e& H x W x D: 245 x 185 x 195. Dai nhigt 49 lam vige: -10°C - +50"C, ‘Déng co kéo cira duge digu khién boi bién tin MM420 06 cdc théng sb cy thé nur sau: Hinh 2.15: Bién tin MMA20. M420: 6SE6420-2UCI7 -SAAI = Neudn cung cp: 1 hove 3 pha 200-240 V 10%, 10 45 63 Hz ~ Dai tn sb i ra: 0-650 Ha. = Cong suit: 0,75 kW. ~ 3 dau vao s6 c6 thé lip trinh durge. = 1 ngd vio trong tu: 0-10 V. + 1 ng@ ra tuong ty; 0-20 mA Loai A, kich e& Hx W x D: 173 x 73 x 149 }. THIET B] DIEU KHIEN THANG MAY KHOA MAY, Thang may nay duge diéu khién boi bd diéu khién logic kha trinh PLC $7200 cita hang siemen bao gdm: CPU 224 AC/DC/RLY; hai modul vao / ra sé: EM223 DC/Relay va EM 222 Relay output. Céc thong sé cia bd didu khién: 252.3.1. Modul CPU 224 AC/DC/RLY: 214 -1BD22 -OXBO. Hinh 2.16 > Médul CPU 224. + Kich thude (W x Hx D): 120,5 x 80 x 62 = Khéi long: 410 g = Cong sud tigu thy: 9 W = Ngudn edp 120220 VAC ~ au vio 86: 14 dau x 24VDC = Diu ra s6: 10 diu dang role, 2A - C66 boa te d9 cao 20 kHz ~ 266 tgo xung 20 kHz = BO nhé chuong trinh 8 KB = BO nhé dit ligu 5 kB ~ C6 thé quan Ki due 7 modul mé rng violra ( 256 dau sé }; 16 dw vio va 16 dau ra tong tu. = C6 256 bé dinh thai, 256 b6 dém + Ledng RS-485 262.3.2. Modul EM 223 DC/Relay: 223-1PL21-0XA0. Hinh 2.17: Médul mé ring EM223 hoat dong 24 VDC = Cé 16 dau vio sé 24 VDC max 30 V = 16 diu ra s6 dang role, ding lim vige 2 A, dign ap lam vige 5 -30 VDC hoge 5 -250 VAC + Kich thude (W x Hx D): 137,3 x 80 x 62 2.3.3, Modul EM 222 Relay output: 222 -IPL21-0XA0. Hinh 2.18: Médul mo rong EM222. 7Day 1a modul dau ra sé c6 8 dau ra dang ro le c6 dong lam vige 2A, dign dip lam vige 5 -30 VDC hofe 5 - 250 VAC. Nguén hoat déng 24 VDC. 2-4, KIEM TRA LU'A CHON CONG SUAT DONG CO. 24.1. Cae thong sé co ban cia thang may: - $6 ting cia toa nha: n= 4 ‘Chiéu cao méi ting: h = 3,6m ‘Tai trong t6i da cia thang may: G = 600kg - Khdi lung budng thang khi khdng tai: Gsrer = 870kg, = Khoi rong cia ddi trong la: mpy = 1140 kg, ~ During kinh Puly quin cap: D = 0,52 m ing suat dong co duge tién hanh theo Vige tinh toan Tinh lye kéo dt len puly. M6 inh déng hoc cia hé théng thang may: Puly ché dong Puly bj dong Cap kéo, 1 Fr CABIN ‘DNOUT log Hinh 2.19. Mo hinh ding hoe etia he thing may 28Cac hye téc déng lén puli gbm c6: F, va Fy F=Gy+G Fy =Gor Trong 46: Gur: Trong lugng cia budng thang Gor: Trong lurgng 44i trong: G: Tai trong thang may mang theo ( tinh cng suit dong co ta lay G= Gn) ‘Téng le tie dung lén puli cap kéo la F: Bek ist +G— Gor = Gyr +G— Gor tne — lor) 9.8 <2 F =(870+ 600-1140),9.8 30.98 =3234N Ngoai ra dng co cdn phai thing duge eéc lye: - Liye ma sét gita ngoam din hudng va ray diin huréng., ~ Lyre edn khong khi khi thang di chuyén trong gigng thang. hin chung hai thanh phan lve nay c6 gid tri khdng ding ké so voi Iue vong h F cho nén thong nguai ta tinh dén bang hé sé k = 1,2. Vay tong luc edn ma dong co phai thing la P= k.F = 1,2 . 3234 =3880,8 N 18 lie kéo tinh tée dung lén puli ( P = 3880.8 N ). Di inh ra durge gia tbe Kin hat cho budng thang thi dng co phai sinh ra mt lye kéo dui dé thang lye kéo tinh va c6 thé sinh ra duge gia tbe a = Im/s*, Ta e6 thé tinh rigng thinh phan Iye kéo 48 sinh gia t6e cho budng thang 6 ché dg lam iGe ning né nha: F = ma= (0, +My ~ Mor F =(810+ 600 ~1140}0,7 = 330.1 = 3300) Vay luc kéo lon nhit ma dag co phi sin rai Fy = p+ F =38808+330= 42108) 2-4.2.Tinh momen cia dong co trong ting véi lye kéo. ‘Momen dau truc dong co phai sinh ra la: 29SL8Mvm Trong d6: i — tis truyén cita hép s6: 9 higu suit cia co edu truyén: Dé thang chay véi the 49 v = 0,75 mis thi ide 48 diu true dong oo Li n = 1138 vong/phit, khi dé ta e6 cbng suat tinh ton cha dong co la: P. 2am 221138 _ soy 0 Mo= M22" 23183, 60 Vay cng sudt thye té ctia dong co s8 1a: p= 2. 3216 = 3790 (kW) ‘Chuan héa chon déng eo c6 cong suat: 5,5 kW. 2-5. THUC TRANG CUA THANG MAY. Sau qué trinh khéo sét, ching em da lam chu duge toan bo phan cimg cia én. Sau khi da higu co ban thang may khoa May tir két cau co khi dén so d6 mach vé thang may nay chiing em di déng dign cho chay thir thi phat hign mét s6 I6i saw: - Bin tin diéu khién dong co may kéo da bj hing, biéu hign nbwr sau: quat 6 khong chay, 6 tiéng kéu, dau ra khdng c6 dign dp, man hinh BOP khéng hién thi gi Niit dn diéu khién thang & ché d biing tay da bi hong, Mét s6 LED hién thj bj héng. Cac cong tée hanh trinh 6 cae eita ting khong con t5t:tiép diém bj han gi = Theo nhat ky sir dung thang méy trude khi thang dimg hoat déng thi thang dmg khong diing san ting. ~ Churong trinh digu khién bj Ibi: ehay khong ding theo qui dinh vé an todn, khéng nhén lénh goi hay chon tang, khéng thyc hign duge viéc déng me cita cabin, Tir nhimg nhan dinh trén ching em c6 kién nghi va phwong én gidi quyét abu sau: ~ Thay thé bién tin diéu khién may kéo cabin. = Thay thé cdc c6ng tic hanh trinh khéng con sit dung duge nia, ~ Vigt lai chuong trinh digu khign thang. ~ Bio tri phin co khi cho dim bio yéu céu chat long, 30NHAN XET: Voi nhig kién thite da tim higu & churong I, ching em van dung dé khéo sét thy 18 thang may khoa May va thu duge két qua sau: Clonuttim cas dbn an Hii chechmn PLC DIEU KHIEN TRUNG TAM I Bién tin ae Beng oo ‘Bong co nang ha Loree Hinh 2.20: [+ Hina pra | Bien ta] tric digu Khién thang may fai koa may Qua nhing két qua thu duge trong qua trinh khao sat thye té thang may tai Khoa May nhir da trinh bay 6 trén, Ching em da xay dymg duge phuong an va hhoach phuc hdi thang, Voi nhiing thiét bi phan cimg cia hé truyén déng va hé didu khién thue t cng vige cin thute hign tigp theo 1a tim hiéu nhimg kién thite ly thuyét va cdch sir dung cdc thiét bi phan cig trén duge trinh bay 6 chuong sau. 31CHUONG III TONG QUAN VE PLCS7-200 VA BIEN TAN MM4XX Tir nhng két qua khdo sat thye té, nnhu da trinh bay & chuong 2. Trong chuong nay, trinh bay nbiing vin dé ly thuyét co bin nhdt vé hai thiét bi quan trong bat ciia hé truyén dong va hé dieu khién: = Céu trie phn cimg vi nguyén ly host dong cita PLC $7-220 va bién tan M440, MM42 = Nhiing eu Ignh co ban cia PLC s7-200, ‘Cach thiét Kip va sir dung bo dém tic 6 cao cua PLC $7-200. - Cich cai dat ede théng sé img dung va digu khién vong kin cho bién tanMM440, 3-1. TONG QUAN VE PLC $7-200. ‘Thiét bi diéu Khién logic kha trinh PLC ( Programmable Logic Control ) la loai thiét bi cho phép thyc hign linh hoat cic thudt todn diéu khién s6 thong qua ngOn ngit Igp trink, thay cho vige phai thy hign thudt todn bing mach s6, Nhw vay v6i chuong tinh digu Khign trong minh PLC tre thanh b@ digu Khién nho gon, d& dang thay d6i thudt todn va dae bigt dé dang trao di thong tin voi moi trang xung quanh, Toan b@ chuong tinh duge hu trong b) nhé ca PLC durdi dang céc khéi chuong tink. Trudng hop dung Inong nhé cia PLC khong dit cho vige he gitt chung trinh thi ta ¢6 thé str dung thm 69 nhé ngoai ( Catridge ) hd try cho vige tara churong trinh va di lig ‘BE cé thé thye hign mét chuong trinh diéu khién, tit nhién PLC phi c6 m bG vi xy Ii ( CPU ), mot hé digu hank, mot b§ nhé 48 lu chong trinh digu khién, dir ligu va dé trao d6i thong tin v6i moi trrdmg xung quan. Ben eanh 46 nhim phy ‘vu cdc bai toan diéu khién sé PLC edn c6 cdc khéi chite ning dic bigt nhu bo dém, 9 dinh thdi,...cée khéi ham chuyén dung kh. ‘Thong thuong, dé tang tinh mém déo trong mg dung thye t& ma d6 phn lon cae 44i tugng diéu khién cé s6 tin higu dau vao, ra ciing nhu ching logi tin higu vao, rakhéc nhau ma cdc bO diéu khién PLC durge thiét ké khong bj cimg héa vé cdu hinb, Chang duge chia nhé thanh cée modul. $6 cde modul duge sit dyng nhiéu hay it tay theo yéu clu ofng nghé, song ti thidu beo gif cling phii cf mt modul chish Ta modi CPU. Tét ed cde modul duge gé trén ning thanh ray (rack ) Bo nho churong trinh k= ner eseon _, Khdi vi xi ly trung tam week + H@ diéu hanh Leen | k= anes a Z\ Quan ly ghép ndi vadémtbe => ee U Hinh 3.1 Céu tric cia PLC S7 200 1. Cau trite b§ nhé cia PLC $7-200. $1.1. Vieng chica chong trink ieng dung. ‘Vang nhé chong trink duge chia lim 3 min: - Ving nhé churong trinh chinh: phan chuong trinh chinh ewa chuong trinh bbao gdm ciie Iénh dé dieu khién cée img dung. $7 200 thye hign eée Kénh nay mot cach lién tue, cho mét chu ky quét. Chuong trinh chinh thuéng duge dat tén la OBL 33~ Ving nhé ede churang trinh con: mién chita chuong trinh eon duye 16 chire thanh ham e6 céc bién hinh thite dé trao déi dit ligu vi chirong trinh da goi n6. ~ Ving nhé céc chuong trinh ngit: cdc ché d6 ngat va xir ly ngit cho phép thye hign cde qué trinh ngat téc a> cao phan img kip thoi v6i cae sy kign ben trong ‘va bén ngoai. Vé co ban né cling giéng nhu mot chirong trinh con. 3-1.1.2. Viing chiea cic tham sé ctia hé diéu hanh va chwong trinh teng dung. uge chia thanh 7 mign khéc nhao, bao gbm: = 1 ( Procees image input): Mien b6 dém cae dit ligu céng vao s6. Trude khi thye hign chuong trinh, PLC s@ doc gia trj logic ca tat ca cde diu vao va cit gitt ching vao ving nhé I. Thong thrimg churong trinh ting dung khong doe true tiép trang tdi logic cin céng vio ma chi iy dt igu cd céng vio tr bp dém L = Q ( Procees image output): Mign b6 dém cic cing ra s6. Két thie giai doan thye hign chuong trinh s@ chuyén gid tr] cha b6 dém t6i céng ra s6. Thong thudng khong truc sin gi tr ti tin cng ra ma chi chuyén chiing vio bd nhéQ. - V (Variable memory area): sir dung b@ nhé V dé cét két qua trung gian cia qua tinh sir ly d8 cho phép diu khién logic trong chuong trinh, Sir dung b@ nhér V 8 cét dit ligu khée gin lién v6i qui trinh xi Iy. Truy cp bO nhé V theo eée bit, byte, word, hay double word. = M (Bit memory area): sir dyng ving nhei bit M nhu digu khién ede role, eft cée trang théi trung gian eiia mot qua trinh hay diéu khién mt thong tin khde. Truy 4p ving nhér nay theo cde bit, byte, word, double word. - SM (Special Memory): cde bit SM cung cap m@t cfch thite cho phép thong tin giao tiép gitta CPU va chuong trinh, C6 thé si dung ce bit nay dé Iya chon va digu khién mot s6 chite nang dc bigt cla CPU S7 200, vi dy nhu: bit duge thiét lap bing 1 trong ving quét diu tign (SMO.1), bit ludn bing 1 trong moi vong quét (SMO.0), bit wo xung (SMO.4 va SMO.5). = T (Timer ): Mign nhé phy vy bé dinh thoi bao gom vige liu gitt gid tri thoi gian dat trude (PV ~ Preset Value ), gid trj tke thiri (CV ~ Current Value ) cing nh gid trj logic du ra ciia BO dinh thé 34= € (Counter ): Mién nhé phyc vu b6 dém bao gdm vige liu git gid trj dém dat tnd, gid tri dém tire thoi, cing nhur gid trj logic dau ra cia bo dém. 341.2. Vong quet eta PLC $7-200. PLC thye higa chuong trinh diéu khién theo chu trinh 1p. Mi vong lip urge goi li m6t ving quét (scan). M3i vong quet déu bit ddu bing vige chuyén dit ligu tir eée edng vio s6 t6i ving b6 dém ao I, tip theo Ié giai doan thye hign chuong trinh, Trong timg vong quét, chong trinh thye hign tir Ignh dau tién aén Igah két thic cha khéi chuong trinh chinb. sau giai dogn the higa chuong trinh fa giai dogn chuyén ni dung eiia bd dém do Q t6i ede eng ra sb, Vong quet duge két thnic bing giai doan xir ly cde yéu cu truyén théng (néu ¢6) va kiém tra trang thé ita CPU. MGi ving quet c6 thé durge mé ta nhur sau: hin atc ‘Toyinaribat ing Vong quét ae bccn ah Hink 3.2: Qué trinh hoat déng ctia mét ving quét. Bo dém I va Q khong lién quan t6i ede céng vio ra twong ty nén céc enh truy nhdp cing trong ty durge thye hign trye tigp vii cOng vat ly chit khong thong qua b9 dém. ‘Thi gian cin thiét 48 PLC thye hign mot vong quét durge goi la thai gian vvong quét (Scan time), Thai gian vong quét khong cé dinh, tre la khong phai vong quet nao ciing thye hign trong mét khong théi gian nhwr nhau. Co vong quet thyre hign Iau, e6 vong quét thye hign nhanh tuy thude vao sé cau Iénh trong chuong trinh duge thye hign, vio khéi dit li truyén théng trong vong quét dé, 35Nhut vay gitta vige doc dit ligu tir d6i tung cin xir ly, tinh todn va vige giti thong tin diéu khién dén di turgng c6 mot khoding thdi gian bing thoi gian mot ving quet. Néi cach khdc, thi gian vong quét quyét dinh théi gian thyc cita chuong trinh diéu khién trong PLC. Théi gian vong quét cang ngan, tinh théi gian thyc cita chuong trinh cing cao, Néu sir dung cic khdi churong trinh dje bigt 6 ché 49 ngit (nhu truyén thong gitta cdc thiét bj). Chutong trinh cita cic khdi dé sé durge thye hign trong vong quét khi xudt hign tin higu béo ngit cing ching loai, Cac khéi chong trinh nay o6 thé thye hign tgi bit cua thoi diém nio cia vong quét chit khong bi gd ép Ia phai & trong giai dogn chuong trinh. Ching han mot tin higu bao ngit xudt hign khi PLC dang 6 giai doan trayén thong va kiém tra n6i 6G, PLC sé tam dmg cong vige truyén thong, kiém tra, dé thye hign ngdt . Naw vay thdi gian vong quét sé cing én khi cing cé niga tin higu ngit xuét hign trong vong quét. Do dé dé nang cao tinh thei agian thye cho chong trinh digu Khién, tuyét d6i khong nén viét chong trinh xtt IY ngat qué nhiéu hode sir dung qué lam dung ché d6 ngit trong chuong trinh digu khién. Tai thoi diém thye hign Iénh vao ra, théng thudng Iénh khdng kim vige true tiép véi céng ra vao ma chi théng qua bé nhé dém ciia céng trong ving nhé tham 86. Vige truyén thong gitta ciic bO dém ao voi ngoai vi trong giai doan 1 va 3 do hé digu hanh CPU quan ly, & mét sé modul CPU, khi giip Iénh vao/ra ngay lap tire hé thong sé cho ding moi céng vige khac, ngay cd chuong trinh xit Iy ngdit dé thyc ign ve ing vao/ra. 3-1.3, NgOn ngir Ip trinh, é l§p trinh $7 200 ching ta sit dyng phin mén Step 7 MicroWin véi 3 dang ng6n ngit sau - Ng6n ngit LAD (Ladder Logic): 1a mét ngén ngit lip trinh bang 43 hos. Nhiing thanh phin eo ban ding trong LAD twong img v6i cic thanh phan cia bing, didn khiéa bing role. Véi ngba ngtt nay thich hop vdi ngubi quen thiét ké mach didu khién logic. 36~ NgOn ngit STL (Statemer List): i mot phuong phap thé hign ehuong trinh dud dang tap hgp cée cau Kénh, MBi eau Ign trong churong trinh, ké ca nhtmg leah hinh thite biéu dién mét chire nang cia PLC. Voi ngén ngit nay thich hop voi ngudi da viét cdc chuong trinh bang ngon ngit may tinh. = NgOn ng FBD: ngén ngit nay thich hop cho nhimg ngudi quen sir dung va thiét ké mach diéu khién logic. Chuong trinh duge viét dudi dang lién két cla cae ham logic k thuat sé, 3-131. Tip lek. Cay Ignh cia $7 200, Hinh 3.3: Cay lénh ctia PLCS7-200. a.Lénh logie vei bit ( Bit Logic ). ~ Cong tic: Gém o6 céng tie thuong mé va thudng ding, Hinh 3.4: Ciiu lenh tiép atiém. 37= Lénh iy theo sum: Gém e6 énh bat surdm ducmg khi gid tri cia dong nang Iugng trude né chuyén tir 0 1én 1 va Iénh bit stron dm Kkhi gid tri cia dong nang I- ugng trée né chuyén tir 1 vé 0. Hinh 3.5: Céu lénh ly suean 1b. Lénh so snk (Compare) Lénh so sinh duge ding dé so sénh 2 gid tri dang Byte, Word, Real duge dia chi b6i 2 todn hang & dau vio cia Kénh:[IN1] va [IN2]. Cé tit ea 6 phép so sinh e6 thé duge thure hign: INI = IN2; INI >= IN2; INT <= IN2; INI < IN2; INI > IN2; INI Bing m6 ti kiéw di ligu vis todin hang ede gid tri déu vio, ra 38BO dink thai (Timer ) ~ TON: dng tré khong nhés Hinh 3.6: Céu lénh thoi gian TON. ~ TONR: ding tré 06 nhés Hinh 3.7: Céue lénh thei gian TONR. = TOFF: ngit 8 Hinh 3.8: Cau lénh thot gian TOFF. Trong 46: 39IN: dau vio cho phép, kiéu BOOL PT wid tri dat trade, kiéu s6 nguyen (INT) ‘Trexx: ki higu tir T0 - 1255 6 dinh thoi c6 3 49 phan giai: Ims, 10 ms, 100ms Cae b9 dinh thai c6 nhé c6 dia chi duge quy dinh rigng. Nhtng bd dinh thoi con Iai c6 thé duge khai bio la bo dong tré hay ngat tré, nhumg khong thé la ca hai, Cae 86 higu cua b6 dinh thai trong $7 200 nhu sau: TONR I ms To, To 10ms THT, T65-T68 100 ms TS-T31, 769-795 TON, TOF I ms 732, 796 loms 133-136, 197-1100 100 ms T37-T63, THO1-T2ss Cac bo dong tr va déng tré c6 nh bat diu dém thii gian khi c6 dau vao EN 6 mite 1. Khi gid tri dm dge lm hon hoi bing gid tri dat tre thi du ra lén mie | iu khac bige gita hai bg nay ld bO déng t8 binh themg bj reset khi dw vio EN xudng mite 0, trong khi 46 69 déng tr e6 nhé hu la gié tj eta né khi du vio EN’ xudng mite 0 va tidp tye dém khi ddu vio EN lén mite 1. Logi b6 dinh thoi nay o6 thé reset bang lénh Reset, Ca hai b6 dinh thoi nay van tiép tue dém khi bang gid tr] dat va chi dimg khi dat gid tri ti da 32767. BO ngit 12 ding dé da gid trj dau ra vé 0 tr mot khoang thoi gian sau khi iu vio EN vé 0. Khi diu vio EN dge dat bing 1 thi bit trang thai cing bing 1 dng thai gid tri dém bj x6a v8 0, Khi diu va EN vé 0 6 dinh thai bit diu dém cho dén khi bing gid tri dat trée Hie do bit trang thai mdi vé 0 déng thdi nd cing ngimg: dém. 4. B6 dém ( Counter ). Turong ty nu b6 dinh thai $7 200 o6 3 tos bo dém: én én, dém fi, dm tién lai,iv smanc ” ecem] [7 smanc | ctr] [iy smanc | wens t t t Cex ‘ a st 4 A |] eee 4 | ser crop f F a el” 6 a | a 5 | 4+ o B |) sev ae. $s [cru cax.v = [cro campy = [ero comey i t a b c Hinh 3.9: Céc b6 dém: Céc du: ‘CU: BOOL, la tin higu dém CD: BOOL, la tin higu dém lai R: BOOL, Reset trang thai ciing nhur gid trj dém ve 0 PV: INT Git tr dat truce, Cxx: WORD s6 higu cia bp dém 0-255 LD: BOOL, ti gia tri dat trade Cée bp dém dém suo len cia tin higu ti ede diu vio CU, CD. Gis tr ma b@ dém duge la 32767. €. Lenk dich chuyén ving nhé ( Move }. Gim e6: ~ Cie Iénh dich chuyén 1 Byte, 1 tir don (Word), 1 tir kép (Double Word) hay 1 s6 thye (Real): Kénh nay sao chép 6 nhé kich théc 1 Byte, 1 Word, | Real duge dinh dia chi 6 du vio IN lén 6 nhé 6 kieh thude tong ting duge dinh dia chi 6 diu ra OUT ma ngi dung ving nhé ving IN khéng thay déi 41Hinh 3.10: Cac lénh di chuyén ving nhé. a-byte, b-word, c- doubble word, d-real f Lénh diéu khién chwomg trinh. = Lénh churong trinh con Hinh 3.11; Lénh goi clueong trinh con, ‘Lénh nay thyc hign goi mét chong trinh con chuyén quyén digu khién dén cho chong trinh con d6. Todn hang eta Kenh 1a dia danh eta chong trinh con, ka mot 6 nguyén tir 0 dén 255, ‘Lénh két thie chwong trinh con mT) Lénh thye hign két thie chong trinh con va tro vé chong trinh chinh khi thoa man digu kign tude nd. 3 4, BO dém tbe d9 cao. 3-1.4.1. Dinh dang 66 dém the dp cao. BE dgc xung t5e dO cao, ta thue hign ede bude sau cho vige dinh dang Wizard: Chon Wizard doe xung tbe d6 cao High Speed Counter. 2Tete Lye oe ola Hah Spent. ew cot nga “ch Cte woot cree? The ig pees node cpu celeras shit ck dca weed ‘Rive Sat anPar rout aeunedWhatwosr dot vousyox ie Mode Deceten Se pov corte i as econ cons No Sil NoPeset res Hinh 3.12: Khai béo sit dungHSC Chon ché 4} (Mode) doc xung téc 46 cao vi logi b@ dém ( Counter ) no (HSCO, HSC1....). Ty timg logi tg dung ma ta chon mode dc xung tée cao, cb tit cd 12 mode doe xung tée 46 cao nhur sau: Mode 0, 1, 2: Dung dém | pha véi hudng dém duge xac dinh bai Bit ndi. ~ Mode 0: Chi dém ting hode gidim, khong e6 Bit Start eling nhur Bit Reset ~ Mode 1: Bém ting hode giam, c6 Bit Reset nhung khéng c6 Bit Start = Mode 2: Dém ting hode gidm, o6 Bit Start cing nhwr Bit Reset dé cho phép chon bat dau dém ciing nhu x6a, Céc Bit Start, Reset la cite ngd vao ( Input ) chon tir bén ngoai. Mode 3, 4, 5: Ding dém 1 pha véi hudmg dém duge xée it ngoai, tite fa 66 thé chon tir ng6 vio (Input ). = Mode 3: Chi dém ting hoe gidm, khéng cé Bit Start cling nhu Bit Reset. = Mode 4; Bim ting hod giim, c6 Bit Reset nhung khdng c6 Bit Start, = Mode 5: Dém ting hoc gidm, c6 Bit Start cing nhw Bit Reset dé cho phép chon bat dau dém cing nhur xéa, Céc Bit Start, Reset 1a cde ngd vao ( Input ) chon tir bén ngoai 8Mode 6, 7, 8: Dang dém 2 pha véi 2 xung vao, 1 xung ding dém ting va 1 xung dém giam = Mode 6: Dém ting, gidm; khéng cé Bit Start cfing nhur Bit Reset. = Mode 7: Dim tang gidm, c6 Bit Reset nhung khdng e6 Bit Start = Mode 8: Dém ting giam, c6 Bit Start cing nhu Bit Reset dé cho phép chon bat dau dém cing nhur xéa. Cac Bit Start, Reset 1a cde ngd vao ( Input ) chon tir bén ngoai. Mode 9, 10, 11: Ding dé dém xung A/B ciia Encoder, 06 2 dang: Dang 1 ( Quadrature 1 x mode ): Dém ting 1 khi ¢6 xung A/B quay theo chigu thudn va gidm 1 khi c6 xung A/B quay theo chiéu ngugc. Dang 2 ( Quadrature 4 x mode ); Dém ting 4 khi cé xung A/B quay theo chigu thudn va gidm 4 khi cd xung A/B quay theo chigu ngugc. - Mode 9: im ting, gidm; khdng c6 Bit Start cing nbur Bit Reset = Mode 10; Bém ting giam, ¢6 Bit Reset nhung khong c6 Bit Start = Mode 11: Dém ting gidm, c6 Bit Start cfing nhu Bit Reset d8 cho phép chon bit déu dém efing nhu x6a. Céc Bit Start, Reset Id cée ng vio (Input ) chon tir bén ngoai. Mode 12: Chi dp dung v6i HSCO va HSC3, HSCO ding dém s6 xung phat ra tir Q0.0 va HSC3 ding dém sé xung phat ra tir QO.1 ( Duge phat ra 6 ché a6 phat xung nhanh ) ma khéng can déu phin cimg, nghia la PLC ty kiém tra bén trong, CPU 224 6 6 b6 dém téc do cao HSCO - HS 'S, Bing dudi diy mé ta cic ché dém efing nhu loai HSC véi cae ngd vao.[HSCMode [Description 0 Timputs HSCO 00 HSCI 06 HSC2 M2 HSC3 Ot HSC4 03 HSC5 os o ‘Single-phase counter with Clock 1 Internal direction control Clock 2 i Glock 3 ‘Single-phase counter wilh Glock 4 extemal direction contol lack 5 L - __| Clock é "Two phase Courter with 2 clack | Clock Up 7 inputs lock Up 3 1 [Glock Up, 3 ‘RUB phase quadrature counter” Clock A 10 Glock A i Clack A 12 ‘Ory SCD and HSCS suport mod 2 SCO courts the number ot puces gong aut of 00, HSCS courts the numberof puses ong out f 011 Bang 3.2: Bang mé ta céc ché dé dém va loai HSC. 3-1.4.2.Clie Bit dic bigt ding dé diéu khién HSC. Dr D7, ik} pa Birealion Direction Direction Clock Down Clock Down Clock Down Glock | Glock 8 Clock & m2 02 na os Reset [Reset Reset Reset Reset Reset Reset Reset MAi b6 dém tée d6 cao HSC 06 mot byte nhé dic bigt dé digu Khién nh chon huéng dém, mite reset,...Ce ving nhé cho cde HSC duge quy dinh nhur sau: BG dém Ving nhé HSco SMB37 HSCI sMB47 HSC2 SMBS7 HSC3 SMB137 HSc4 sMB147 HHscs SMBIS7 Cy thé nh sau 461 v6i HSCO: '§M37.0: Chon Reset mire cao hay mite thip = 0: Reset mire cao : Reset mite thép_ 45SMxx.1: Chgn Start mite cao hay mite thap. Béi vii HSCO Bit nay khdng sir dung Start mite cao) : Start mite thdp $M37.2: Chon ché d9 x I hay x4 =ox4 =I:xl $M37.3: Chon huéng dém =0:ém gid = 1:dém ting '8M37.4: Cho phép Update hay khong Update hung khéng cho phép cho php ‘8M37.5: Cho phép Update hay khéng Update gia tr] dat (Preset value) Khong cho phép = I: cho phép SM37.6: Cho phép Update hay khong Update gid tri hign tai (Current value) !: khong cho phép cho phép 'SM37.7: Cho phép bp aém hoat dng ngimg hoat dong : hoat dong Tuong ty cic HSC duge diéu khién béi cae Bit twong img 3-143. Vieng rhe leu gid ti. HSCO HSC HSC2_-HSC3_—HSC4._—HSCS. Gi tri wie thai: SMD38 SMD48 SMDS8._— SMD138._— SMD148. SMDI58 Gi tri dat SMD42 SMDS2_ SMD62_- SMD142._— SMD152, SMD162 463-2. HQ BIEN TAN MM440 VA MM420 CUA SIEMENS. Micro Master MM4XX chinh 1a ho bién tan manh mé nhét trong dong cic bién tn tiéu chuan, Kha ning diéu khién Vector cho téc 46 va Mémen hay kha ning digu khién vong kin bing b9 PID e6 sin dem Iai d chinh xe tuyét voi cho cée he théng truyén dong quan trong niu eée hg théng nang chuyén, e&e he thong vi. Khong chi e6 vily, mot lost khdi logic sin ¢6 lap trinh ne do cung ep cho ngvai sir dung sur linh hogt téi da trong vige diéu khién hang loat cdc thao tie mot cach tr dng. MMAXX lib bién déi tin s6 diing diéu khin tbe 46 guy eorba pha xoay chiéu, C6 nhiéu logi khée nhau ti 120W ngudn vio mot pha dn 200KW nguén vio ba pha. Cée bién tin ding vi xtr ly dé dieu khién va ding transitor long cue cita cach ly, Digu nay lim cho ching ding tin cy va linh hoat. Mét phuong phap diéu ché d6 rong xung durge chon cho phép déng co lam vige ém. Bién tin ¢6 nhidu chite ning bao vé Bign tan Micto Master véi céc thong s6 dat mac dink ctia nha san xudt, ¢6 thé phi hop vi mét sé img dung ding eo don gién, MM 4XX cing durge ding cho ab cae img dung diéu khién dng oo ep cao nhiy danh sich cée thong sé hin hap ca n6, 3-2.1. Cu tgo chung va nguyén tic hoat dng. MM 4XxX thay di dign ap hay tc 49 cho dong co xoay chiéu bing cach chuyén di dong dign xoay chigu cung cp (AC Supply) thanh dong mot chiéu trung, agian (DC Link) sit dung céu chinh Iuu thanh dign ap xoay chiéu cung cip cho dong co vGi gid tr tin sé thay ddi. Ngudn cung cp cho bién tan cé thé sir dung nguén xoay chidu mot pha (cho cong suit thip), hay sit dyng nguin xoay chidu ba pha. Phan diga 4p mot chidu trung gian chinh 1A dign dp trén cdc ty din, cdc wm dign dong vai tro san phiing dign 4p mt chiéu sau chinh hru va cung ep cho phan nghjch lu. ign dp trén ty khang didu khién duge vi ph thude vio dign ap dinh cia ngudn xoay chiéu cung cap. Dign ép mot chiéu duge chuyén thinh dign ép xoay chiéu sit dung phrong phap digu ché dé rong xung (Pulse Width Modulation ~ PWM) 6 mach nghich lua, 473-2.2. Lap djt phan dign. 3-2.2.1, Cie dau ndi mach hc. C6 thé tiép can vii cée dau ndi nguén dign vio va cdc dau ndi cia dong co biing céch thao cdc phan vé may phia trude. So dd dong luc nhin chung cita cée logi bién tin déu nh nhau ta od thé ddu nur sau: Hinh 3.13: Ddu ndi mach hrc. 3-2,3.3, Cie dtu nbi diéu khién, ele [8] 9]2]21]2] 2] 2] ae Te 2 OL RR PUPP PPP PPERE —— —______ Hinh 3.14: Dau néi diéu khién ctia bién tin MM440. 48Thit uy | Ky higu ‘Chite nang 1 liu nguén ra +10V 2 ‘Dau nguon ra OV 3 ADCIF ‘Dau vio tong tr sO 1) 4 ‘ADCI- Diu vao twong tw 36 1) 5 DINI Dau vao 6 1 6 DIN2 ‘Du vio $2 7 DIN3 ‘Dau vao 853 8 DINE Dau vio 884 9 - ‘Dau ra edch ly “24vimax. 1OOmA 10 | ADC iu vao trong ts 207) i [ADC ‘Dau vao tong tes 2) 12 DACI+ ‘Dau ra tuong ty sb 16+) 3 |DACI- Diu ra wong sb 1 14 | PTCA ‘Dau day néi cho PICIKYT 84 15 | PTCB ‘Dau day noi cho PICIKYT 84 16 DINS Du vio s 17 | DING Bau vao 856 18 | DOUTING ‘Bau ra s6 17 isp diém NC 19 |DOUTINO | Diu ras6 1/tiép diém NO 20 | DOUTICOM | Dau ras6 1/ chan chung 21 |DOUTINO | Dau ras6.2/tigp diém NO 22 |DOUT2ICOM | Diu ras62/ chan chung 23 | DOUT3INC Diu ra s6 3/ tigp diém NC 24 |DOUT3INO | Diu ras 3/tiép diém NO 25 |DOUT3/COM | Dau ra s63/ chan chung 26 | DAC2 ‘Bau ra taong ty 8 2 (+) 27 | DAC2 ‘Dau ra tong ty 020) Bang 3.3 Chite nang cde dau ndi digu khién, 93-2,2.4.S0 ds nguyen tf. Hinh 3.15: So a6 nguyén I cia bién tin MMASO. 503-2.3.Cae thong sé cai dit nhanh. Bo bién tin MM 440 tuong thich véi dong co nha sir dung chite nang cai dat thang s6 nhanb, vit cic théng s6 ki thuét quan trong s@ durge cai dat. Cai dat thong, 6 nhanh khdng cin thye hign néu théng s6 dinh mite eta dong co ghi mac dinh trong bd bién tin thich hop véi thong s6 ghi tén nhan cia dong co dang néi vio cai dat cho bién tin vi sy n gi vi co dong cita n6. Thong sé | Chite nang Mire truy nhap cua nguoi st dung eal Mite eo ban: Cho phép truy nhap t6i thong s6 thong thurimg nhat M6 rong: Vi du truy dp t6i cde chite nding VO Chuyén gia: Chi dinh cho chuyén gia Loe thing s6 Tat ca caic thong s6 Biéa OOO Dong co Cam bién téc 46, 22. Chite nang PID Cai dat thong sé od Sin sing (Cai dat nhanh 30. Cai dat nha may Tiéu chun Chiu Au/ Bae My Chau Au (KW), tin s6 mie dinh SOHz Bae My (hp), tin s6 mae dinh 60Hz Bic Mj (KW), tin s6 mae dinh 60Hz Déi véi PO100 = 0 hode 1, gid tri POLO duge xée dinh khi cai dat khéa chuyén di DIP 50/60 PO100 slOFF = kW, 50 Hz ON = hp, 60 Hz ‘ing dung b6 bign tan (nhap vio khigu momen yéu cu) Momen khong d&i (vi dy nhur thang my, may nén) O20 Mémen bign d6i (Vi du nhu bom. qust) ‘Thong s6 nay chi c6 tic dung déi véi bé bién tan trong hé truyén, dong 5.5 kW /400V ‘Chon kigu dong eo 1. Dong co khong ding b6 (hay dong co di bo) P0300 2. Bong coding bo Déi vi PO3O = 2 (dong co khong ding bd), chi duge phép didu khién khiéu Vif (P1300 < 20) 4p dinh miic ghi trén nhan dng co (V) ae ign dp dinh mite ghi tren nhan dong eo phai duge kiém tra, te 446 biét duge céu hinh mach Y/A dé dim bio phit hop véi cach ndi mach trén bang dau ndi cua dong co ait Dong dign dinh mie cia dng eo (A) ~ dng dign ghi trén nhain cca dong co 0307 ‘Cong suit dinb mize cia déng eu (kWikp) nant HG s6 cong suat (Cosp) dinh mite cia dong eo 1Néu nhur cdi dat la 0, gi tri duoc tu déng tinh tosn a Hligu su dih mic eta dong eu @) ‘Néu nhur ci d8t lO, gi tr duge tye d6ng tinh ton ay a 86 dinh mite déng co (Hz) ; : $6 doi ove durge tw dong tinh todn Lai néu thong sé thay 461 “Tée dé dinh mite dong co (viph) ee Néu nue A 10, gi tr duge te dng tinh ton ‘Can phai nhap thong sé trong tnrimg hgp digu khién vecto mach kin, digu khién V/f voi FCC va 0320 Dang tir héa dong eo 32Dong dign tir hba dong ca tink theo % PO30S ‘Véi P0320 = 0, dong tir héa déng co duge tinh toan sit dung P0340 = 1 howe sir dung P3900 thong s6 10331 = 3 va duge hign thi trong Po640 ‘Chon ché d6 lam mat dng eo Lam mat ty nhign: Sir dung truc g4 quat gin véi dong co Lam mat cudng bite: Sir dung quat lim mat edp ngudn riéng Lam mat tr nhién 1a quat bén trong Lam mat euding bite va quat bén trong He s6 qua tai dong co Tinh theo % twong ting vi P0305 Hé sb nay xic dinh gidi han dong dign vao lin nhét bing % «dong dign dinh mite cia dng co. Bing vige str dung PO205, thong s6 nay duge cdi dat t6i 150% 44i voi momen khéng ddi va 110% 46i voi momen thay di P0700 ‘Chon ngudn Igah (nbap ngudn Ign) Cai dat mac dink BOP (ban phim) Diu néi USS trén duémg truyén BOP ‘USS trén dung truyén COM (cac dau ndi 29 va 30) CB trén dung truyén COM (CB = modun truyén thong) P1000 Lyra chon digm dat tin sb 1, Diém dat MOP Biém dat trong tr 3. Tan sé ¢6 dink, 4, USS trén durong trayén BOP 5. USS trén duéng trayén COM 77. Diém dat twomg tw 2+ Diém dat tuong tu 2 33Tin sé nho nbat cho dong co (Ha) ‘at tin s6 dong eo nho nhit tai dé dng co s@ chay ma khong fe tinh dén tn sé diém dat. Gid tr) cai dat 6 day c6 tie dung cho ca quay thugn va nguge. “Tin s6 ln aha cho dng eo (Hz) a pa 7 sb dong co lin nhat tai d6 dong cos chay ma khong tinh dén tin sé diém dat, Gid tr) cai dat 6 day c6 tc dung cho cd quay thudn va nguge, ‘Thai gian ting tic (s) ‘Thoi gian ting t6c 1a thoi gian dé dong co ting te ti diém dimg iia dén diém 06 tin 6 Ion nhdt khi thong ding cach ting i 6 dang dung cong, Néu thai gian tang téc durge dat qué nho, digu nay c6 thé lim xudt hign cénh béo A0SO1 (Gia tri gidi han dong) hose lam cho bd bién tin cia hé théng bi dimg voi 181 FOOOL (quia dong) ‘Thai gian giam te (s) ‘Tho gian giam tbe 1a thoi gian dé dong co gidm tée te diém tin s6 Ion nh diém dimg khi khng ding cach giam tc 06 dang. Pui2i diséng cong. Néu thai gian giam téc durge dt qui nho, diéu nay cd thé fam xudt hign eanh béo AOSOI (Gi tri gidi han ddng), A0SO2 (ai tr gidi han qué 4p) hode lam cho b9 bién tn cia he théng bj dimg véi 181 FOOOI (qua dong) hode FO002 (qua ap ). Mode diga khign ‘Vif khiéu tuyén tinh Vif FCC P1300 Vit kiéu dudng parabol Vit kiéu 06 thé lap trinh duge 23. Diu khién mémen xoan vector cé sensor PI9I0 ‘Chon di igu cho dong ea P1960 ‘Toi uu héa thidt bj digu khién toe do 34Dé tdi wu héa thidt Bj didu khién te d6, phai bat ché dO digu khién vector vang kin (P1300 = 20 hoic 21). Sau khi chon xong ché 49 ti uu hod (P1960 = 1), thi dén bio AOS452 khong hién th) KSt thie qua trinh eai dit nhanh thong sO Biit diu qua trinh tinh ton dng eo Khong 6 ché 46 edi dat nhanh thong s6 (Qué trinh tinh toan dong eo khing 06 P3900 ‘Ché 6 nha may, nhing thing sé khong ¢6 trong qué trinh cai dat hank (Qué trinh tinh ton ede thong s6 eta dong eo va edi dat lai ché do 1/0 theo ché a6 dinh mite Chi tinh ton thong sé dong co khong cdi d3t lai cée thong sb kde Bang 3.4: Céc thang s6 céi dt nhanh. 3.24, Cae thong 86 cai dat ang dung. tan Cai dat img dyng dé diéu chinh hoge tdi wu hoa sy két hgp gidta bo va dong co cho mot img dung cy thé, BO bién tin c6 nhiéu tinh nang nhung khong phai tét ca cae tinh nang déu cdn thiét cho mét tg dung cu thé. Cé thé bd qua cae tinh ning nay Khi cdi d3t ung dung. 3-2.4.1, Datu vio sé (DI POT]: —Chite ning dau vio 26 1 (dau ndi sb O72: Chite ning dau vio s6 £6) P0703: Chite ning dau vao s6 3 (dau ndi sé 7) P0704: Chie ning dau vao s6 4 (dau ndi sé 8) 2 (dau no PO705: hire nang déu vio s6 5 (déu n6i s6 16) P0706: Chire ning dau vio s6 6 (dau néi sé 17) P0708: ‘Chie ning dau ndi sé 8 (qua dau vao tong ty, dau ndi sé 10) 35ON > 3. V. OFF < 1.7 BINT 4 Dine 4 ~ Clic ché dé cai dat o6 thé cho véo cdc déu va sé: = 0: Diu vio sé khéng hoat dong = 1: ON/OFFI ON + Bao chiu/OFF OFF? - Dig tr do OFF3 ~ Gia téc nhanh Nha bigt 15i (0: Chay nhap, bén pha 1: Chay nhap, bén trai 2: Dao chiéu = 99: Cho phép cai dat thong s6 BICO PO724: Xe dinh thoi gian tr8 diing cho du vio s6 (thii gian loc) Khéng cé thoi gian t8 Thai gian tré 2.5ms Thai gian tré 8.2ms Thai ian tré 12.3ms P0725: Chuyén di giita trang thai tich cue cao (PNP) va tich exe thap(NPN). Qué trinh nay ap dung cho tit ca cdc du vio s6 cing mot lic, 0.Ché a9 NPN > ich oye thép 3-2.4.2, Cie dtu ra sb (DOUT). PO731: Xe dinh ngudn ciia dau ra sé 1 0732: Xée dinh ngudn cta du ra sb 2 P0733: Xe dinh ngudn ciia du ra sb 3 56PO734: Xtc dinh trang thal cao thp cita role cho mot chite nang nhét din Cae ché dé cai dat cita cic dau ra s6: 2.0 89 trayén dong sin sing 2.2 BO truyén dong dang hoat dong = 52.3 Kich hogt ché d6 phat hign 191 cua bo truyén dong = $3.0 Kich hot him DC 3-2.4.3. Chon gid tr diém dgt tin sé. P1000; — Chon giti trj dat tan s6 0 Khéng 6 gia tri chinh 1 Gia trj dat MOP 3 Gié tr dat trong te 4 Tan sé cd dink 5.USS trén during truyén BOP 6 USS trén duimg truyén COM 77 Gia tr] dat tuong Hy 2 P1074: Gia tri dat phy thude khong hoat dong P1075: Xe dinh ngudn cho gid trj dat phy (duge thém vio gid tj dat chinhy P1076: — Binh thang gia trj dat bo sung, Xac dinh ngudn dé chia d6 cho si tr gt ph 3-2.4.4.Diéu khién Vector 6 sensor. = é sir dung bidn tin & ch 49 Vector 66 phan di, ase sign ‘vi Modul Encoder. ~ Modul encoders durge thiét ké cho phép MM 440 két né phai dap img v tn 66 thé két ni éu cdu phan cig la 6i logi encoder of thong dung abit. = Modul encoder e6 thé sir dung encoder sé logi HTL ( High-voltage Transistor Logic) vi TTL ( Transistor Transistor Logic ) 37- Khi modul encoder duge lip véi MM 440 né cho phép phan hdi téc 46 theo vong kin ( closed-loop encoder feedback ) cling véi sir theo doi e6 Igi hon so véi diéu khién vector khéng sensor ( SLVC - sensorless vector control ) va diéu khién ( Vif —variable frequency ). + G tée dg thip nhit véi kha ning momen xoin nhur lie day tai + Digu khién chinh xae tbc d6, + Nang cao higu suat Modul nay duge hd tre nguén true tiép tir MM 440 qua duomg két néi & diing trréc cia b6 bién tin a. Két ndi. |,n6 durge mé ta trong bang 3.5 ben dudi, Diu ndi [Moti A Kénh A AN ‘Bao kénh A B Kénh B BN Dao kénh B Z ‘ung gitta (khong 66 sin. Xem cha ¥ trang 5) ZN ‘Dao xung gitia (khng 6 sin, Xem chit y trang 5) 18V ‘ihu két ndi HTL (chi du LK va 18 V) LK Kénh ngudn dp cho encoder 3V ‘Dau ndi TTL (chi dau LK va 5V) VE Nagudn dn encoder ow ngudn dén encoder PE NOi dat bao ve Bang 3.5: Din nbi mod encoder 'é két ndi Encoder voi modul Encoder, ta ¢6 thé thye hign nhw ede hinh minh hoa dudi day. 38coder nguin SV. Hinh 3.17: Két ndi véi HTL Encoder nguén 18¥. = a Pome 4 fe sv -uyse . ” era eH | wy z ™ a Hinh 3.18: Két néi véi Encoder sie dung nguén ngoai. b. Tham sé hod modul encoder. ‘8 modul encoder thyc hign ding chite ning cing voi b6 bién tin, nhing tham 96 trong bing 3.6 @ dw6i day phai duge thay a6i: 59Thong s8 Ten Gid ti 10061 ie d6 rotor Chi ra the 46 cba rotor. Sir dung a kiém tra hé théng dang lam vige aang 10090 Gée rotor chi ra gd tire théi cia rotor, Ham nay khéng ding tin higu trén kénh vio encoder POA00IST Toai encoder ‘khong encoder in higu vao kénh A. hai tin higu (A¥B ) Igch pha nhau 90° khéng cé xung zero - Didu kign Kgch nhau 90" nghia ka hai chu ky ham tich bigt boi mot phan tw vong tron hode 90 do 10403 Tir trang thi cia | Hign thi tr trang thi cia encoder encoder dinh dang trong bit Bit00 modul encoder [0 [No hoat dong 1 Yes BitO Fneoderbi [0 | No 1 Yes BitO2 Tinhiguok. [0 [No T Yes Bito3 Encoder didi te | 0 no 6 hao ht T yes Bitod HW thoi gian si || No dung 1 yes. Clie b6 phn: xem mé td ciia hién thi 7 thanh cho trong * Introduction to MICROMASTER, 60Po408[3) System Parameters SB ang wea vong Ghi 1d sé xung cua encoder trén mot vong POdIT) Phan img khi mat tin higu te do ‘Chon phan img khi mat tin hig te dé. Cai dat: = khong déi t6i SLVC 1 = Chuyén t6i SLVC P0492[3] Cho phép cic tc a Khe nhaw sir dung cho d6 tim te d® cao cia ‘encoder. Chon Iya nhitng kha nang hie nhau trong tinh todn tin higu tée do gitta min tude 46 duge duge duy tri ti hie mat tin higu phan héi, ( mae dinh = gia trj trrée 6, dai tir 0... 100.00 ) Phin phy thuge: day la théng sé duge cp nbgt khi P345 dong co duge khéi dong hole khi mot téc 46 lap t6i wu duge thye hign ( P1960=1) C6 mGt tr 6 dink 40 ms trade khi tinh todn trong khoang mat tin higu encoder, P0494[3] DG we phan ung Ki mat tbc d6 Si dyng cho a db tim mit Be a thap. Néu t6c d6 true dng co nho hom gi tr rong P0492 thi sy mt encoder durge do ti sit dung mot sir thudt todin dd tim su mat toe dd chim encoder. Day a thong sb chon hya d6 tré gitta mat encoder 6 6te d} chém va phin ting t6i se mit encoder. ( me inh = gia tr] trrée 46, dai gid tri tir 0... 64.0008 ) P1300 Che 46 dieu khien 21 23 = Didu khién momen vong kin Digu khién te d6 ving kin Bang 3.6: Cac thing sé cai dat cho ché dé diéu khién vécta cb sensor ‘Voi nhing co s6 ly thuyét vé PLC $7-200 va bién tin MM4XX nhw da trinh by 6 trén, Ching em 48 vin dung dé viét lai chuomg trinh hogt dng cho thang may, cai dat cho cée bién tan M440 vii M420, Chuong trinh hoat dong cia thang va céc théng sé cai dat cho bién tin durge trinh bay chi tiét & churong sau. 2CHUONG IV LAP TRINH DIEU KHIEN THANG MAY ‘Trong churong nay trinh bay nhiing noi dung chinh sau: ~ Xie dinh toa dé cabin, céng vige nay quyét dinh hinh trinh di chuyén cia thang, Néu xc din toa 49 cabin chin xi, thi vige di chu thang chinh xée va nguge Iai ~ Xie dinh tin s6 xung, cong vige nay gitip cho vige lira chon Encoder ¢6 46 phan gidi phit hgp véi déng co va PLC, Néu tan s6 xung dura vé lon hon ta xung cia bo 46 cao thi PLC lam vige khong chinh xac. ~ Xie dinh tin sé cai dat va cai dat cho bién tn, Céng vige nay quyét dinh vige di chuyén ém va dimg ting ém cia thang = Xi dmg hn dB thuét toan vi vit chung trinh digu khién, 5-1. TINH TOAN TOA BO CABIN VA TOC DQ THANG. S-L.1. Xite djnh tog d9 cal Mue dich ctia vige tinh todn toa d6 cabin 1a dé xée dinh edie diém bat dau giam téc khi cabin gin dén ting, vj tri sin ting dé dig chinh xde cabin. Vige xéc dinh toa d9 nay doe quy vé vige dém s6 vong quay cita bo encoder. Cac thong sO can cho tinh toan bao gom: CChigu cao mai ting H 6m Tée d6 di chuyén ciia budng thang Vin ™ 0,75 mis ‘Téc d6 di chuyén budng thang 6 tc 46 thap 1a: Vin = 0,1 m/s. = Gia téc trung binh a= 0,5 mis? ~ Duong kinh puli D=0,52 m Téc dd ciia cabin duge xac dinh theo céng thite: v=vptat Quang dung di chuyen cua cabin: S=vot+ at Thdi gian dé cabin gidm tde tir 0,75 m/s dén 0,1 mis la: 6Vin Ta cho thang chay ¢ téc dé thap trong doan during: |= 10 cm = 0,1 m. Thoi agian dé chay hét quing dudng may la tr Nhu vay tong thoi gian ké ti khi ham dén khi dimg han 1a t, + tr = 2,38. Quang ding ma thang di chuyén& tbe 9 cao vi mo iy a 2,1 m. S)=H-S)- ‘Thdi gian di chuyén hét quing dudng nay 1 t; bao gdm thdi gian mé may va gian chay 6 the d6 cao. ‘Voi gia t6c trang binh a= thé gian khoi dong 1a: Vv _ 078 a 05 eo 3s Quang dudng di chuyén khi khoi dong la: 7 quang durimg di chuyén & tc 46 cao la: 2,1 — 0,56 = 1,54 m, Thor gian di hét quang duong nay la: 1, “ = 2,058 Khi puly quay duye mot ving thi cabin di chuyén duge quing duimg: #D=314.052=1.1m $6 xung ma encoder phat ra khi cabin di chuyén duge mde tang: 3 30043-27317 xung 6 xung phat ra tir khi cabin bat du di chuyén tir vi tri san tng dén khi bat dau o6 lénh giém te la 36-14-04 300.43 =15935 xung 7 ‘6 xung phat ra tir khi cabin bat dau giam téc cho dén khi dimg han la; 64Ni=Ni-N3 Ta di dén dinh nghia céc tog 46 can thiét theo sé xung encoder nhur sau: 11382 xung Bit diu gidm téc khi cabin di xuéng dén ting 1; $6 xung la 5842 xung ( tai GHD b@ dém bj reset ) Bit du gidm t6c khi cabin di lén dén tang 2: S6 xung li 10395 ‘San tng 2: $6 xung [a // Bat dau giam téc khi cabin xudng dén ting 2: $6 xung 1a 33159 Bit du gidm tc khi cabin di len dén tang 3: S6 xung li 37712 San ting 3: $6 xung la / Bit dau gidm téc khi budng cabin dén ting 3: $6 xung a 60476 Bat dau gidm téc khi cabin di lén dén tang 4; S6 xung 1a 65029 San ting 4: $6 xung la // Dé khéc phuc sai s6 tich luy thi mdi khi cabin dimg 6 sin ting 1 gi ti b@ dém s& duge reset v8.0. Mun vay ta dat mo« cam bién vj tri Ki edm bign tigp edn dé sxic dinh khi budng thang dimg asin ting 1 5-1.2. Tinh toan tin sé chay & te dO cao. Nhu ta di biét thang may chay 6 tc 46 0,75 mis, nhur vay trong mot gidy 70m puly phai quay durge m@t quang during 1a 0,75 m, Ma chu vi cua puly lac = 1.7 ah vy ply aay ps 4 ving y= 2647 vg it, oa dng co phai quay véi van te v =26,47 . 43 = 1138 vong /phiit 49 dinh mite 1é 1425 vong/phit x Hz ta duge te 49 quay ciia dong co 141138 vong/phut 50.1138 1425 Suy ra: x 0 Hz ~ Néu chay 6 tée d6 thép img véi tn s6 5 Hz, twong img wi tbe 46 ddng co las 142 vongiphit. Khi dé tée d6 thang la: 0,094 m/s = Néu chon téc 46 thap 1a : Vin = 0,1 m/s, thi tin s8 cn phai cai dat Ia fain = 5,31 Hz 65.3. Tinh todn tin sé xung ctia encoder. Theo trén néu thang chay véi van t6c v= 0,75 m/s thi puly quay véi van tbe 0,44 ving / giéy tong tmg dong co quay véi van tc 18,92 vong / gidy. Nhu vay £, = 18,92 . 300 = 5676 Hz = 5,676 kHz véi tin sé nay bG dém t6e d6 cao cia PLC hoan toin e6 thé dém duge. encoder lap trén truc dong eo sé phat ra xung ¢6 tan si Tuong ting véi chu kj: Te= I/ f.= 0.1762 ms 5-2. CAI DAT BIEN TAN, 5-2.1.Cai dat bién tin MM440. $-2.1.1. Cai dit thong sé co ban. Dé bién tin hoat dong phi hop vdi mg dung thyc té cin phai cai dat cho tan cc théng s6 nhw sau: = Chon mie truy nhap nguai diing 6 mite 46 chuyén gia: POOO3 = 4 = Cai dat chite nang lgc tat ca cdc théng s6: POO4 = 0. = Chon tigu chun Chiu Au: P0100 = 0. = Chon ting dung ciia bg bign tin cho tai ed mémen khong déi: P0205 = 0 ~ Chon kiéu dong co khong ddng b>: P0300 = 1 ~ ign 4p dinh mire dng co: P0304 = 400, ~ Dang dign dinh mite dong eo: PO30S = 13. = 6 KW. 1g Suat dinh mite déng co: P0307 = ~ H6 sé cdng suit din mite dong co: PU308 = 0.8 ~ Tin s6 dinh mite dong co: P0310 = SOHZ. ~ Téc 46 dinh mite dng co: PO311 = 1425ving/ phit. = Ché d6 lim mat te nhign: PO335 = 0. ~ Hi s6 qui tais PO640 = 1507 = Chon ngudn nh du ndi: PO700 = 2. = Chite nang dau ndi s6 1: PO701 = 17. = Chite nang dau néi sé 2: P0702 = 17, = Chite ning dau néi s6 3: PO702 = 17, = Chie mang du néi sé 4: PO704 = 17, = Chite nang dau ndi 6 5: PO70S = 17, 66= Chite nang déu ndi sé 6: P0706 = 17. = Chie mang diu néi s6 7: PO707 = 17, = Chite nang dau néi sé 8: PO708 = Chite nang dau ra s6 1: PO731 = Chite ning du ra 96 2: PO732 = Chon diém dat tn s6 c6 dinh: P1000 = 3, = Chon tan s6 ¢6 dinh s6 1; P1009 = SHZ, = Chon tan s6 ¢6 dinh s6 2: P1010 = - SHZ. = Chon tan s6 66 dinh s6 3: P1013 = 40HZ. ~ Chon tin sé e6 dinh sé 4: PLO14 = - 40HZ. = Chon tan s6 nh nhat; PLO80 = 0 HZ. = Chon tan s6 Ién nhat: P1082 = SOHZ. = Chon thoi gian tng téc: P1120 = 10s, = Chon thoi gian giém tc: P1121 = 10s. 5.2.1.2. Cai diit thong sé tong dung diéu khién vong kin eo phan hoi. Dé sit dung img dung digu khién vong kin cin phai két ndi bién tin véi Madul Encoder phit hgp. Sau khi da két néi bién tin véi Modul Encder ta c6 thé ea at cde thong s6 nhur sau: = Chon kiéu Encoder dang hai durang xung: P0400 = 2 ~ S6 xung Encoder trén mt vong quay: PO408 ~ Khi mat tin higu téc 46 khong chuyén sang SLVC: P0491 = 0. Sai Ich t5e d6 cho phép: P0492 = 10HZ. ~ Thoi gian tré khi mat tin higu téc 46:P0494 = 10ms. 2048. ~ Chon ché 49 digu khién vécto c6 Sensor: P1300 21 Hing s6 thai gian Ige cho te 46 thye: P1442 = 4s, Hg s6 khuéch dai cia 66 diéu khién téc d6: P1460 = ~ Thoi gian tich phan ciia b6 diéu khién tc 46; P1462 400ms. $-2.1.3. Cai dgt ham dng niing. ‘Thang may cua ching ta sr dung bién tan cé cde thong sé sau: = Cong suat dinh mite cia b6 bién tin; Poon = 5,5 KW 67~ Céng sudt ham lén nhdt cita bo ham trong bé bién tin: 12,6 kW ~ Céng sudt dinh mite cia dong co: 5,5 kW ~ Higu swat ctia dong ca: 7,.,., = 0,865 = Téc d6 dinh mite cia dong 60: Moon = 1425 vong / phiit = Momen qui tinh: Inoue = 0,055 kgm? = Momen lon nhat cia thang quy vé true dng co: Masses Nhu ta da biét thang gém c6 d6i trong va cabin durge treo trén mot puly qua hg théng cép. Trong lugng cia d6i trong bing tng trong hrgng ctia cabin vi mét nia tai trong cia thang. Thang lam vige day tai nhdt khi ma cabin khong mang tai ki ma di chuyén tir duéi di lén, Ie dé 46 chénh Igch gi lugng cia déi trong va khdi lugng ella cabin la m = (tai trong) / 2 = 300 kg. Twong img véi momen ham Jon nhat khi dimg tang. Ta c6 biéu thire sau: (mg +maRyn MB +A) Ry 33098 + 0,5) 0, in in 43.08 Ma 57m Nm Trong 46: Ryuy ~ la ban kinh ciia puly chil dng treo cabin va déi trong; a ~ gia téc ciia thang khi ham = Téc 6 lim nhat cua dong co cho ting dung: nya, = 1138 vong / phat ~ Thoi gian ham: tontesn = 138 = Chu ky him eta thang Teeter = tao + te+ ty + tr + tye = 1,5 +205 + 1,3 + 1 +5 = 10,85s Trong d6; t 1a thoi gian ham; t; la thoi gian sau ham, chay 6 tc d6 thép; t la Khoang thai gian chay tc 46 cao; ts - thai gian tré dimg lai o ede ting H inh 4.1: Dé thi mé ti cdc thing 56 ki ham 68Gid tr dign tro ham ndi vao bién tin duge chon trong bang sau trong img ‘véi cong sudt cha bién tan. Chi thich: ~ Ma higu cia dign tro ham duge néi voi MM440 /G120 ~ Dai cng suat bién tin cho od vo riéng ~ Cong sult him lign te Photigrsisornengs tid dign ted him duge noi véi MM440 / G120 véi chu ky mang tai 240s, 1 2 3 4 5 § 1 ‘ Twang | Fegey | Fregaey | Feqeey | Conran Non Wg MOD weg | Naiman ree |comeertane | comer oul [covert pve | baggone | gover ence el OC akvatge ort, | sme | vatge | tng |) ® Ra | cw ‘SESH ” cr a o RCE ON A 20-20 [012-075 a 20. CJ 40 era] 8 | ww | ae) | | a ABC125040 c 0-20 0 0 0 x 40 ABC130CAD Cc 2-0 40-55 0 e500 a 40 $8C180080 0 0-0 _| 75-150 0 6800, 0 40 48021-2640 E M-m | 185-20 0 10 8 40, ACOSO F 2-240 | 300-60 20 5000 uv 410, 4BD11-0AND A 38-480 057-15, 00 1800, a Ww 80120640 5 3-4 22-40 0 4 8) w ABDI SCAD c 0-40 | 55-110 60. 12600, % Ww 48001-2080 0 80-40 | 150-220 m0 160 a 0 BODEN E B- 4 | 300-370 0 44800 $ CI ADF E 40 | 50-80 40 0) u CI ween | C| sme | 0re85 | | om] | to eee | C | a0-0_| 15-110 |_| im _| ‘0 weeny | 0 | a0-e0 | 80-20 |_| | ‘th wera |e _ | “=| 0-7 a o_ | i} eer | F | soa | 60-0 weno [ ‘0 Ta Yee aaa a ET TTP pra TET Bang 4.1: Bang chon gid tri dién tré ham tuong ting voi céng sudt bién tan 69= Cong suat ham Kin nhit 6 thé Paakingresitomas Ca bO hm durge tich hgp. Tuy nhién, gi ti dinh nay chi dat durge néu dign Ap DC link, trong thi gian ham ting lén nguong dimg cita b@ bién tin twong img véi cng sudt cao céi da tigu tén, Trong thyc té gid tri dy kién trong et 6 c6 thé khong bao gid dat duge boi vi n6 chi tién t6i ngudng dign ap dig. Trong ché 49 dé b> him hoat dong an toan véi mot 61 han cho phép thi 59% vin phai trir cdng sudt Kin nhét Poraingeisrma COng sudt ham ken nhat (dinh) cia bG ham duge tich hgp duge gidi han bai céng suat kim nhat cla b6 bign tan ( qué dung hrong 200% trong 3s va 150% trong 60s cho MM440, qué 200% trong 3s va 150% trong 57s cho G120). BG him dutge tich hop e6 thé tiép tue mang tai véi céng suit ham dinh dvr kién, Tuy nhign gid ti nayfbij gidi han boi ccOng suat lién tue In nhat e6 thé ctia b6 bién tin. Ngoai ra, dign tro ham thich img phai duge sit dung, ~ Gia tr} cia dign tro duge néi voi MM440/G120. Day la gid tri nh nbét cia dign tr ngoai c6 thé duge két ndi = Dign Ap lon nhét DC link cai c6 thé dat duge truéc khi bé bién tn dimg thich ding qui dign ép chi din Theo bang théng ké trén ta chon logi dién tr 4BD16-SCAO0 c6 dign tre bing 562. Tigp theo ta di kiém tra cdc diéu kign sau: Prakinvpst max S Poakierestor max Trytesot $ Teyteooner Parakinapptaverige S Perakingresuornenge Prsckingsnn max: COng suit hm In nhat c6 thé xay ra Prtingesigor max : Ong sudt him lim nhét cia dién tri ‘Toyleptt chu ky ham cia thang. Toyeechopoe? Chu ky mang tai cia bo ham Prokingpovengs! COng suat ham trung binh cia thang Phskingreomvenge! COng suit ham trung binh cia dign tro a. Kid ta cng sudt ham tin nd 0Mata = 5 Set M gag - Momen ham: fe Aanaeal Mays = OMS 959 = 5084257 =30.74Nin 95513 Papin =H Ba on - Nang hong ham én nhat: 0: Pace = OTH 99534817 or 9,55 C6 nghfa bi didu kién Pyateapt max GsLTKW) < Phestngsior ma(12.6KW) durge théa man, . Kidm tra cong suds ham tung Binh Ll, firs _ 1 P, naires 2 13 10,85 aut = 1867 hur vy didu kign > Pprtisappiverse (541W ) Porokingesitonsemse ( 650W ) duge thoa man, Nhu vay higu sudt mang tai cia bp ham duge thiét lip bang 5% tire P1237 = 1. Do dé chu ky mang tai cita bo ham iu kiGn: Tosa © Tostepner dg thoa man, hain duge Fa: Toyccchopper = 2408 va pe eo S| 120] 200] 2000) 005 Fadia ox [ 142] sro] rz] ozo a ” are tol oe a Some Dé dign Ap diéu khién én dinh ta dat P1254 = 1, khi 46 Voc, chopper = 0,98.11242. 5.2.2. Cai age bién tin MM420. Vige cai dat bién tin MM420 tuong ty nhw khi cai dat bién tan MM440, Vi tin MM420 chi sir dung dé digu khién ding co kéo cita c6 céng sudt nhd va yeu edu digu khién don gidn nén chi cin cdi dat cde thong s6 eer ban nhur sau ~ Chon mie tray nap ngudi ding & mire 46 chuyén gia: P0003 = 4, = Cai dit chite nang ic tt cd cde thang sé: POO = 0 1Chon tigu chudin Chau Au: P0100 = 0, Chon ting dung cua b6 bién tin cho tai c6 momen khong ddi: P0205 = 0 Chon kiéu dong co khang ding b6: P0300 = 1 ign dp dinh mite dong co: PO304 = 230V. 9A. SKW. Dong dign dinh mite dong eo: PO30S Cong suit dinh mite dong eo: PO307 = ‘Tin sé dinh mite dong co: P0310 = SOHZ. Tée d6 dinh mite dong co: PO3I1 = 139Svong/ phit. Ché d6 lim mat ty nbign: PO33S = 0 HG 86 qué tai: P0640 = 150%, Chon nguén Ignh dau néi: PO700 Chie nding du ndi sé 1: PO7O1 = 17. Chite nang dau néi sé 2: PO702 = 17. Chite nang du ndi sé 3: PO703 = 17, Chon diém dat tin s6 c dinh: P1000 = 3, Chon tan sé eé dinh s6 1: P1001 = 22HZ. Chon tin sé cé dinh s6 2: P1002 = - 22HZ. Chon tan s6 c6 dinh s6 3: P1003 = 10HZ. P1004 = 1SHZ. Chon tin sé PLO0S = 6HZ Chon tin s6 c6 dinh s6 6: P1006 = -13,5HZ. Chon tin s6 ¢6 dinh s6 7: P1007 = 30HZ. Chon tin s6 66 dinh s6 4: P1004 = 15HZ, Chon tin sé nhé nhit: P1080 = 0 HZ, Chon tin s6 Kin nhdt: P1082 = SOHZ. Chon thoi gian ting t6c: P1120 = 10s. Chon thai gian giam téc: P1121 = 10s.5-3. LUU DO THUAT TOAN VA CHUONG TRINH DIEU KHIEN. 5-31. L uu dé thuat in, $3.11. L wu dé thug todn didu khién thang. <8 7 ae | H inh 4,2: L wu dé thudt todn diéu khién thang, B5-3.1.2, Lutu do thugt todn diéu khién cika, H inh 4.3: Laru dé thudt todn diéu bhién cita.2. Bang Symbol. Symbol ‘Address | Coment Encoder Up | 10.0 ‘Du vao tin higu Fneoder dém tién, Encoder_Down | 10.1 itu vio tin higa Encoder dém fi GHD 02 Diu vao tin higu gidi han duéi. GaT 03 ‘Dau vio tin higu gidi han tn cBTW 04 ‘Dau vao tin higu cam bign bang ting. BCT 05 Diu vao tin higu an toan mach Ive. AT 106 Diu vio tin higu an toan ca ND 107 ‘Dau vio tin higu ngat déng cia. MC 10 ‘Dau vio tin higu mo eta De TW Diu vao tin higu mo eta cBQC 112 ‘Dau vao tin higu cm bién quang 6 ctra cabin, CBC_P n3 au véo tin higu cam bién ctta bén phai . TDTD a itu vio tin higu thay d6i the d dng, mar cia NM 1S Diu vao tin higu ngit me ca OUTS 12.0 | Diu vao tn higu tir lu ra s6 3 ciia M440 UL RA Dau vao tin higu goi tang 1. D2 2 ‘Dau vio tin higu goi ting 2 chigu xudng D3 23 Diu vao tin higu goi ting 3 chigu xudng. Gi 4 ‘au vio tin higu dn ting 7 G2 DS ‘Dau vio tin higu dén tang 2. G3 12.6 Diu vao tin higu dén ting 3. Ga 7 ‘Dau vio tin higu dén tng 4 DOUTI BO ‘Dau vao tin higu tir dau ra sO T cia MMA40, DOUT2 BA Diu vio tin higu tir dau ra s6 2 ctia MM440. U2 B2 Dau vio tin higu goi ting 2 chiéu Ten, U3 B3 iu vao tin higu goi ting 3 chigu len, D4 B4 Dau vao tin higu goi tang 4 chiéu xudng. 5MODE BS ‘Diu vio tin higu chon ché 46 digu khign. B_UP Bé Dau vao tin higu digu khién thang di lén bang tay. BDOWN [13.7 ‘Dau vio tin higu digu khign thang di xudng bing tay. CUP 0.0 | Diu vio 86 T cia bign tin MMA40. CDOWN | Q0.1 | Diu vao 562 cia bign tin MM40. CHIGHT —[Q0.2_ | Dau vao s6 3 cia bign tin MM440. EN 0.3 | Diu vio 86 4 cia bign tin MMA40. OPEN Q0.4 | Diu vao sé 1 ciia bién tin MMA20, CLOSE QU | Daw vio 6 2 cia bign tin MMA20. S 06 | Diu vio 963 cia bign tin MMA20. Boadiest3 Q0.7 | Diu vao $63 cia Led hign thi én Boadiest Boadiest2 QL0 | Du vio sO 2 cia Led hign thj tén Boadiest Boadiestl Qi | Diu vio s6 1 cia Led hign thi trén Boadiest RS 0 | Div ratin higu digu khign cudn hiit role RS. ull G21 | Dénnhs goi ting | theo chigu len. Diz @2 | Dénnhé goi ting 2 theo chiéu xudng, DE @3__ [Den ahd goi ting 3 theo chigu xudng. Gir @24 | Den no dn ting GR Q2s én nhé dén ting 2. GB @6 | Dennhedén ting 3. Ga @7__ [Denke den ting 4 R6 3.0 | Diu ra tin higu digu khign cudn hut role RE. un 3.1 | Den nhé goi ting 2 theo chi UB ‘Dén nhd goi ting 3 theo a Dia @.3 | Dan nhé goi ting 4 theo dl R2 G4 | Diu ra tin higu digu khign e RS @GS_| Diu ratin higu dieu khign eugn hit rote RI Ra 3.6 | Div ratin higu diu khign cudn hiit role RA. RI O37 Dau ra tin higu digu khién eugn hut role RT 16A Q41 | Diu ra tin higu digu khign eanh A cia Led 7 doan B Q42 ‘Dau ra tin higu dieu khién eanh B cua Led 7 doan. c Q43__| Diu ra tin higu digu khign canh C cia Led 7 doan. D (Q44 | Diu ra tin higu digu khign canh D cia Led 7 doan E 45 | Diu ratin higu digu khign canh E ciia Led 7 doan. 46 Dau ra tin higu dieu khign canh E cia Led 7 doan, G Qa7 Dau ra tin higu digu khign canh F eiia Led 7 doan, Bang 4.2: Bang Symbol. 5-3.3. Chong trinh digu khién, ‘Chong trinh digu khién thang bao gdm: Chuong trinh chinh Main va 7 chuong trinh con, ~ Chuang trinh doc xung tée d6 cao: HSC. ~ Chuong trinh diéu khién thang biing tay: Manual. ~ Chuong trinh Reset thang: Reset. ~ Chuong trinh hign thi: Display. ~ Chuomg trinh xir ly Iénh va digu khién dng co kéo cabin: RCC. = Chuong trinh diéu khién ctra: CD. = Chuomg trinh xo4 nhé Ignh: Clear. (Chuong trinh chinh Main xir ly eae diéu kign an toan va lénh goi cde churomg trinh con. - didu tién quyét dé thang c6 thé hoat dong 1a ede didu kign an toan phai dam bao: + Cée cia ting déng kin, cng the Stop dui hi thang kin mgch: Bit “Al mite 1 + Thang khong vugt qua gii han hinh trinh, cia cabin déng kin, Swith thing ca di cabin kin mgch va nim OUT div cabin khong bj tée dong : Bit “CBC_T” 6 mite | + Khi ede digu kign an ton dim bio thi bit M0.0 6 mite 1 va role RA duge cfip dign, 7Network 2 isu kien anton, aan) pours poure ar cot ie) an) - Dé xi dinh toa d6 thang, chwong trinh dém xung tdc d6 cao durge g¢ nay tai ving quét du ign Netwok 1 Gantt cho bodeniec can sat CNT 7 = Chuong trinh hién thj luén duge goi trong moi ché dé hoat dng ciia thang. Ntwoik 4 _Gecuor rh do tye ti ——E_—_—_—_—_——— swag Disp ew = Chuong trinh digu khién ¢6 thé diéu khién thang 6 2 ché d6 digu khién tuy thud vao sir Iya chon ciia ngudi van hanh. Ché d@ diéu khién bing tay chi do nhan vign ky thuat thye hign va sir dung trong truimg hgp kiém tra, bao tri thang. Ché do Auto duge sit dung hanh khich khi thang dim bao céc diéu kign an toan. 5-3.3.1. Ché dg diéu khién bang tay. BE thang hoat dng & ché dO diéu khién bing tay, nhan vign ki thuat gat cong tic chon ché d9 diéu khién sang vj tri Manual, twong ting véi bit MODE trong chong trinh é mie 1 va chuong trinh Manual direc goi Network 3_Chon che od hin rg va set har a | ne wove 7 1 + 1 | FM Move ra wae FEET 14 AE ah nh N B- Gché d> Manual, ngudi van hanh c6 thé diéu khién thang & hai vj w Trong phong thiét bj dé kiém tra hogt dong cua cae thiét bj va & dau cabin dé kiém tra qué trinh thang di chuyén trong giéng thang. + Dé digu khién thang di chuyén theo chiéu Up, ngwdi van hanh gitt tay vao nat dn chon chiéu Up. Bit B_UP é mite 1 va chigu di chuyén duge chon ting vi bit M10 6 mite 1. Network 1_Chnong chien oath. nN EEEREEETNEERNNENNEN] Mao Noo BuP B.DOWN car mg. 1 Ey ! { ) ow wo DW BLP eo ny 1 t { orw + Khi chiéu di chuyén da dyoe chon, phanh dign mé ra va dang thé cde bit EN, C_UP 6 mite | cap digu khién cho bién tin MM440, Nemetk 2 opto woo woo wo N a oe ra ) 1 | 1 | mt: N fa HH") Network Thang en —_;_——qq@_@_@_<_<_<<~~~Eqiqqxqx;q;&&—~iii—7—~—EqX;_ng wna cur Ls Fa 7 mio ‘ 2»+ Mudn diéu khién thang di xuéng, ngwéi van hanh git tay vao nat dn chon. chiéu Down. Chong trinh xir ly tuong ty chiéu UP va bit C_DOWN 6 mite 1 Network A tavp ncn wo pow a wo0 wa eI FH FC 'r + Hai chiéu di chuyén dyoe khod chéo nhau, dam bao ko thé dn hai nat 4n cing li. 5.3.3.2. Ché dp didu khién ur dong. ~ BG thang hogt dOng 6 ché 49 Auto, ngudi van hanh gat cOng tie chon c 9 sang vi ti Auto, Twong img véi bit MODE 6 mite 0, chung trinh Manual durge bo qau va churong trinh Auto dirge gi ~ Néu li lan dau tién thang duge cp ngudn hay thang dge chuyén tir ché 6 biing tay sang tur dng thi chyong trinh Reset thang duge goi + Thang dang 6 vj tri bling ting 1, cam bién hanh trinh GHD tée dong tng. v6i bit GHD trong chuong trinh ngat chuong trinh Reset thang voi théi gian tré 10S bing b6 thoi gian T39, Sau this gian 8, bit MO.1 6 mite | va dim bao thang Reset xong, Network 9 Ke Reset hang a swag wa 13 : } ie cor oH voter — Network 10 Ket hucRevel hang 19 wa -) + Néu thang 6 vi tr khde vi ti bing ting 1, chung tinh Reset thang duge thye hign, Thang di chuyén theo chiéu xudng. 80Network 1 Moshanh var ow a ‘4 ) #0 ts ) aur Network 2 Thang meng Ma Moo LW .DOWN Aa Gr. Kit TL T ) om ‘Thang di chuyén xuéng vi tri bing ting 1, cam bién bing ting va GHD tac dong ngit diéu khién cho bién tin va thang dimg tai vi ti big ting 1. Sau 10S tir thoi diém thang bang ting, chong tinh con Reset duge thoat va bit M0.1 6 mic T dam bao thang Reset xong. Lic nay ri ca bo dém téc d6 cao durge Reset 110, gid tr cia b6 dé ting cling o6 gif tr bing 0 ting vi hién thi ng - Sau ki da Reseet thang xong, thang 6 ting 1 chi lénh goi phue vy.Chuong trinh xir ly Iénh va diéu khién dng co kéo cabin duge goi Network 5 Go chunatih doen vaso sar | oo: ; a ~ Dé goi thang phuc vu, hanh khach An cée mit dn goi ting tai cde cita ting theo chiéu mudn di chuyén. Khi cdc mit én duge tic dng, lénh goi duge nhé tong {img vi dén nhé ca Kenh dé sng len, 8tH didu khién cabit in. L, ae xée dinh vj tri hign tai ciia thang va so sdnh véi vi tri eta Ignh goi dé dura ra ts Het" H |_| La we. s) 1 va 8) a2 °) - Khi mt Ignh goi phue vu duge thye thiét lap, chong trink xir ly Ign s& higu et Jlon hon vj ti th yang thy hign chiéu di chuyén di lén. Network 7 Mosh hign tai ca thang, khi d6 M40 rite 1-vi dng thoi khod chéo bit M4.1. Churong trinh ir ly lénh cp ditu khién cho v0 m0 «MESSY Fy t 1 tJ | 1+ ) ra we ji a 2 cours Nelwak 8 Thoin cur oe M00 BB nad MODE 1) cP HK HA Hit) COON = OBLW M2 83= Trong qué trinh thang di chuyén theo chigu lén, vj trf ca thang ludn duro: céip nhgt. Chong trinh xir ly Kénh tudn kam vige va thyre hign so sénh nh véi vi ti tai cia thang néu c6 lfnh goi khi thang dang di chuyén. Néu o6 lénh goi cing chidu di chuyén cia cabin, dim bio cdc didu kign qua giang, thang sé dimg tai ting 6 lénh goi va cho hinh khach qua giang. Bigu kign dé qua giang la: + Lénh goi qua giang cing chigu di chuyén ciia thang. + Thang chwra vao khu vyc cua ting dang ¢6 Iénh gai, Netmok 4 Diesen cto ira ti 9 sua 68 wa t 1 | 2 an a2 ee) ‘Thang di chuyén vio khu vie ciia ting e6 léah goi hay e6 lénh dén ting trong cabin, sé thyc hign giam tc dé chun bj dimg thang tai tng cé goi. 84ao = Lj" So } a} Lit + Khi Ignh bang vi tri, churong trinh xir ly 1énh thy hign xudt Ignh bing ting. Bit M4.2 6 mie 1, bit MS.1 6 mize va bit C HIGHT 6 mite 0. Network 10 Thi dito do nN wea Ms Netwoik 11 Thay dices waa cw Ws cAGHT Vr) ~ Khi ede digu kign dimg ting dim bio, thang giim téc va di chuyén dén khi 8p c& bing ting. Cim bién bing ting téc dong ngit digu khién bién tin vA ngit phanh dign. Thang dimg hin, bit EN 6 mite 0, CBT_W 6 mire 0, chong trinh diéu hién eiza va xoa Kénh durge goi.otwork 6 Gs cura wh deen ca 9 eh eRe Re ERR E RRR REET NEE EE EEE NEEEEEEEENEEEEENNEEEET] 50 cor o ak ret t 1/ coe + Khi thang bing ting, cita tng va cita cabin lién dong voi nhau. Vige déng mé cia cabin duge thyc hign ding thoi voi déng mé eita tng tai ting dang dimg, Thang bing ting, bit M42 6 mite 1, eta ty dng mo ra Network 1 vpn a oe a2 cunse ry tw ’ HK 9 4 4 4 FE") swag Neo nw cuost Fen, mal 1 | 17 1 +t ) + Cita mé ra khi gp ci bién vi tri ngit ma, bit OPEN 6 mite O tuong img didu khién mé cita, Cita duge mo tu déng hay ¢6 thé mé bing nit én trong cabin, tuy thude vio ¥ muén eta hanh khéch. Network 4 Mo cuarharh ea r— us pe ou be en wa2 un sn waa un ae ue be oe waa be 102mom doe = FAs LJ : 1 u oe i MI 103Netwrk & wo wove caw Ey 1+ ce wat wae 7 ra m mo ) sours Twgdien —————————E———————————] cur aH woo co to MODE Btw i f 1/ cup maa 1 Network 9 Thora dwn, Noo Fa war Mone cup cow } 17 i t 1 1 c.DoWN re 104Network 10 Thay doe do (a aw t f Network 11 sag Thay dite do c.pown Chyong trinh diéu khién cira, RB MODE Na? ‘CLOSE NM GIw MEO ibaa EEF) Network 2. Mo cus. SM M60. NM CLOSE OPEN 4 "H/F ) MG2. ‘Network 3 ww MA2 10sWetmoik 4 Nocuarharh RAE) Nea cou Network Te 59 ry mH. ! in 104] sodeL__10n Network 6 Dieu bn dong ous oC an MEO ie 3? FF! Ee a Network 7 Dongcua Wt i He 106Chuong trinh Reset thang. Netwoik 1 osha vat woo corW #8 y) I ) | | 1! f Lt 1 4 GH fe ous Network 2° Thengd wong 8 war a0 CW = COON Sia 1 ) Ea ") 107108,Network 1 Hien tice chan swag cu 6 cur at 1. a fanaa pal Ly} ‘2 er sae wo ly surhyeo wig wig co HE i 70 iv eof —Y¥ ‘ma Aw ourfven vat woe 1 88 (o. ' ji japon eh YJ ie vd aurhven 109Network 3. Tintieudentang eo chieu mong. Coow GHD Heo 4 ei L, wa wit 10Network 4 Selevebo den oo ee 7 | oly outhve0 oa OF } ly eh shy cuthen Network 5 Hien iso! Ht) 07 men) men) ‘ev604N_ out aes urNetwork 6 Hie'iso2 v80 M31 Network 7 Hiei so pH courbes sHoo HH") 16HNetwork 8 Hents04 swag v0 KH a] ‘be 113Chuong trink xo4 Ignh, Network 1__Thana bsotarat Network 2_Tharabra no? 14Network 3 Thana. ao 02 eu ow o 1b i iF 1 i; 1 * ") as, mae a us poh 69, —r) mea on yr) ne Ler) Network 4 Thangbangtana 4 M00 33 'N Nw au Network 5 _ChurMé2 nM maa 1 i) Chwong trinh dém xung téc d9 cao. usNetwork 1 Intncton views HSC Malt progam eck onigne HCD ox Moe 7; CV =0: PY «0; court UP: Enable rien ard stat cour, To nates corauaton wine popan, Use SNOT an eppapeedrahachn to alts Subsoue ce ame HOD irr TOE N eof ‘eers4_gutP swear TEN N of 9 oly out swose HRT ef} oly uth soe | cay a el 9) 116