CV For Static Equipment Design Engineer PDF

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P

PE
ER
RS
SO
ON
NA
ALL D
DA
ATTA
A
Name:

V.SHANMUGAM

Nationality

Indian

Mailing Address:

Present Address :
33-26-13 Villa Scott Condominium,
Jalan Scott, Brickfields 50470,
Kuala Lumpur, Malaysia
Permanent Address:
4, Saraswathi Nagar, Vaithilingapuram,
Kurinjipadi,
Cuddalore 607 302,
Tamil Nadu.
INDIA

E-mail:

vs_rect@yahoo.com

Mobile No:

+60 1123244635 / +603 2857 8649 (Malaysia)

Telephone No:

+91 414 2298565 (India)

Date of Birth:

20.07.1978 (37 Years)

Family Status:

Married

Sex:

Male

Passport Number

Z2385879 / Dubai

Education:

Course

School / College

Class obtained

Bachelor of
Mechanical
Engineering (B.E)

National Institute of Technology,


Tiruchirappalli, (NITT)
INDIA

I Class

Diploma in Mechanical Shanmuga Polytechnic,


Engineering(D.M.E)
Tanjavur 613 042 (INDIA)

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

I Class with
Honours

1 OF 10

WORK EXPERIENCE

TOTAL YEARS OF EXPERIENCE: 17 Years in Static Equipment Engineering


POSITION

JOB SCOPE

Static
Equipment
Specialist

Senior Static
Equipment
Engineer

Evaluating and providing Input for Project (Offshore and Onshore) Static equipments (Pressure
vessel, Drums, Process separators, Heat Exchangers, Tanks, Skid packages, Flares and Material
Handling) documents & Specification in Basic design, FEED, detail design, construction,
commissioning and start-up phase incompliance with budget, schedule, PETRONAS, JV and
International codes and standards.
Review bid proposals from Concept, FEED and EPC engineering contractors for Static Equipments
and provide Input to bid evaluations.
Liaison with contractors in optimizing Static Equipment design and Material selection study during
Project FEED and Detailed Engineering stage.
Participate in project HAZID/HAZOP, LDR (Line department reviews), PIR (Project Independent),
SIL reviews.
Involved in the preparation and updating Company standards / specification.
Involved in the Technical committee for the plant assurance audit (HSEMS Audits).
Working on equipment FFS Study (Fitness for service) and ALES (Asset Life Extension Study).
Providing Technical assistance for the plant Shutdown and commissioning activities.
Mentoring fresh engineers and Junior Engineers.
Design and Detailed Engineering of Static Equipments and Pipings.
Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition for Static
Equipments and piping accessories as BSP standards and specifications.
Fitness study as per International codes and standards for existing tanks and pressure vessels.
Vendor technical offer evaluation & preparation of technical queries, Technical bid analysis &
recommendations for order placement & Purchase Requisition.
Review and approval of vendors Static Equipment Design Calculations and Drawings according to
codes and purchaser standards.
Preparation of Man-hours estimation for FEED and Detail Engineering projects.
Preparation for static equipment training material and competence development module for fresh
and junior engineers.

ORGANIZATION

DATE

PETRONAS
CARIGALI SDN
BHD
KUALA LUMPUR
MALAYSIA

March
2013
To
Till Date

BRUNEI
SHELL
PETROLEUM
(Engineering
Consultant :
Petrokon Utama
Sdn Bhd)

April
2012
To
March
2013

BRUNEI

Contd..
SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

2 OF 10

WORK EXPERIENCE
POSITION

JOB SCOPE

Engineering
Manager
(Process
Equipments)

Senior
Mechanical
Design
Engineer

ORGANIZATION

DATE

Leading Engineering team of Process Equipments (Pressure vessels, Drums, Process separation
Columns, Reactors, Heat Exchangers, Tanks etc), Skids Package and Structural.
Design and Detailed Engineering of Pressure vessel, Drums, Process separation columns,
Reactors, Heat Exchangers etc.
To supervise timely, efficiently & effectively execution of the basic engineering, detail
engineering, specification preparation and fixing design parameters.
To ensure provision of technically sound and cost effective proposals to marketing department.
To ensure accurate preparation of bill of materials and ensure timely provision of drawings.
Assisting in ASME audit for the recertification of the fabrication unit.
To ensure technically sound and cost effective engineering. Monitor and ensure the timely
progress of jobs at design stage.
Responsible for method statement preparation, technical vetting of vendors quotation.

DESCON
ENGINEERING
FZE
SHARJAH - UAE

Jan 2010
To
March 2012

Design and Detailed Engineering of Pressure vessel, Drums, Process separation columns,
Reactors, Heat Exchangers etc.
Preparation of Mechanical Data sheet, Technical Specifications and Material Requisition.
Vendor technical offer evaluation & preparation of technical queries, Technical bid analysis &
recommendations for order placement & Purchase Requisition.
Review and approval of vendors Static Equipment Design Calculations and Drawings according
to codes and purchaser standards.
Vendor Co-ordination.
Selection of material based on service requirements.
Participation in HAZOP, Design review & Constructability review meeting.
Extend Support to site crew during fabrication and construction.
Review of Inspection test plan, WPS & PQR according to codes and purchaser standards.
Liaising with client, Project Management & supply chain management.
Interfacing with other departments like Process, Piping, Civil, Instrumentation at various stages
of engineering.
Manage and control all Static equipment engineering aspects for assigned proposals.

KELLOGG
BROWN & ROOT
(KBR Energy &
Chemicals)
SINGAPORE

July 2007
To
Jan 2010

Contd..
SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

3 OF 10

POSITION

JOB SCOPE

Senior Design
Engineer

Mechanical
Design
Engineer

Junior
Engineer

Mechanical Design of Pressure vessels, Reactors, Heat Exchangers, Tanks etc. according to
ASME (Section VIII Div 1 & 2, Section I, TEMA, API 650 and various client specifications,
Saudi Aramco Standards Sabic, Kuwait Oil Company, Kuwait National petroleum
corporation standards etc.
Preparation of technical Requisition for Material procurement
Structural Analysis of Columns for wind & Seismic loadings according to UBC, ASCE etc,
Lifting Analysis of large Columns/ Vessels, Preparation of technical Requisition for Material
procurement, guidance for drafting coordinators for completeness of design and fabrication
drawings to meet the Code requirements and client specifications.
Guidance for drafting coordinators for completeness of design and fabrication drawings to meet
the Code requirements and client specifications.
Co-ordination with fabrication shop to resolve the design issues / problems if any, to ensure the
timely delivery of equipment.
Co-ordination and communication with client for all technical matters starting from preparation
of Engineering planning till dispatch of equipments.
Involved in Detail design of Pressure vessels, Reactors, Columns as per ASME Section VIII
Div 1 & 2. Preparation of Design Calculations using customer data sheets / specifications.
Structural Analysis of Columns for wind & Seismic loadings according to UBC, ASCE etc,
Lifting Analysis of large Columns/ Vessels, Preparation of technical Requisition for Material
procurement, guidance for drafting coordinators for completeness of design and fabrication
drawings to meet the Code requirements and client specifications.
Checking of Design calculations and fabrication drawings, Co-ordination and communication
with client for all technical matters starting from preparation of Engineering planning till
dispatch of equipments.
Involved in Detail design of Power and Industrial Boilers components like Steam drum,
Water Drum, Super heaters, Economizer, structural and piping as per ASME Section I,
ASME B31.1 and IBR.
Strength calculations of boiler pressure parts as per the applicable codes and standards.
Checking and preparation of drawings for the above systems through Parametric Models &
AutoCAD.
Involved in study and preparation of drawing for Boiler critical piping routings.
Developed Parametric Models & Programmes in Mechanical Desktop 5.0 and Inventor 8.0
for Industrial Boiler Components

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

4 OF 10

ORGANIZATION

DATE

BELLELI SAUDI
HEAVY
INDUSTRIES LTD
(Kingdom of Saudi
Arabia)

March 2005
To
July 2007

LARSEN &
TOUBRO
LIMITED
Hazira Works
Gujarat (Surat)
INDIA

ENMAS ANDRITZ
PRIVATE
LIMITED
Tamil Nadu (Trichy)
INDIA

June 2002
To
March 2005

Nov 1998
To
June 2002

MAJOR PROJECTS HANDLED IN


STATIC EQUIPMENT ENGINEERING
(ONSHORE & OFFSHORE PROJECTS)
1.

PETRONAS CARIGALI SDN BHD


KUALA LUMPUR MALAYSIA

Projects worked

Role and responsibility

Technical Authority for EPCIC Project


Fuel gas conditioning package,
Chemical Injection package,
Yetagun Phase V Development Project.
CO2 Snuffing package,
4 Leg WHP, 2 Wells with 70 MMscfd,
Slug catcher.
Location: Myanmar
Pig Launcher & receiver
Petronas Carigali Myanmar.
Drain and vent system.
Drain vessels & drums.
Bokor CPP Phase 3 EOR Project.

8 Leg Central Processing Platform,


Gas/Liquid separation: 120 kbpd,
Gas Injection : 20 MMscfd
Water Injection : 60 kbpd,
Location: Sarawak (Malaysia)
Petronas Carigali Sdn Bhd.

Zuhal East Development Project.


Tarpan design WHP, 2 Wells
Sabah (Labuan) - Malaysia

Technical Authority for FEED Project


Gas dehydration, TEG package,
Seawater treatment package,
Hypochlorite generation package,
Chemical Injection package,
Pressure vessels, Slug catcher.
Pig Launcher & receiver
Drain and vent system.
Drain vessels & drums.
Technical Authority for WHP Startup activities.
Utility / Instrument Gas Skid.
Chemical Injection Skid.
Pedestal Crane and other material handling
equipments.
Drain and vent system.
Pig Valve.
Snuffing system.
Technical Authority for Concept & FEED

Ledang A4 Gas Development Project.


Tarpan Design WHP, 3 Wells
Malaysia
Bukit Tua FPSO (RATU NUSANTARA)

Gas Processing : 77 MMscfd


Oil : 20000 stbopd
Location: Indonesia
M3Energy (PC Ketapang II)

Feasibility study, Concept select and conceptual


engineering design activities.
Technical Authority
Production Liquid System,
Production Gas System,
Chemical Injection package,
Drain and vent system.
Drain vessels & drums.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

5 OF 10

Projects worked

Role and responsibility

Technical assistance for Shutdown and Start-up


activities.
Chemical Cleaning of PCHE, Plate and frame heat
Kumang Cluster Development project.
Exchanger and utility pipings.
KAKG-A Platform,
Inspection and fitness assessment of vessel and
Central processing Platform.
internals in the Utility area.
Sarawak - Malaysia
Assisting inspection on the flow lines and valves
installation.

Regasification LNG Terminal.


Sungai Udang (Melaka)
Malaysia

SKO (Petronas Sarawak Operation).


Miri
Malaysia

2.

Plant Auditor (HSEMS Audit)


To verify the LNG regasification terminal current
operation and maintenance practices on static
equipments and piping systems.
To verify the conformance of the regasification
terminals management system and current
practices with respect to Petronas Standards.
Plant Auditor
To verify the Petronas SKO Operation current
operation and maintenance practices on static
equipments and piping systems.
To verify the conformance of the offshore
platform and terminals operation and
Maintenance system and current practices with
respect to Petronas Standards.

DESCON ENGINEERING FZE


SHARJAH UNITED ARAB EMIRATES

Projects worked

Role and responsibility

OFFSHORE Associated Gases Project.


Client : Comart / ADGAS ( UAE)

Fuel Gas Treatment Skid Package (FGTP)


Mechanical Design and Detailed Engineering of 20
Static Equipments As per ASME SEC VIII DIV 1
Structural Detailing of Skid Package

OFFSHORE Associated Gases Project.


Client : Comart / ADGAS (UAE)

Gas Dehydration Skid Package (GDP)


Mechanical Design and Detailed Engineering of 14
Static Equipments As per ASME SEC VIII DIV 1
Structural Detailing of Skid Package

Design & detailed engineering of 60 static equipments


BOROUGE 3 UTILITIES & OFFSITE
(Drums, Columns, separators), Leading & Assisting the
PROJECT
team for Design, Preparation of Calculation, Drawings,
Client : HYUNDAI E&C Ltd.
MTO, Technical Delivery Condition etc.
KHURBET EAST FIELD CPF SYRIA
Client : SAIPEM

Design & detailed engineering of 20 static equipments


(Drums, Columns, separators), Leading Team for
Preparation of Calculation, Drawings, MTO, Technical
Delivery Condition etc.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

6 OF 10

TAKREER INTER REFINERIES


PIPLINE II PROJECT
Client : GS Engineering

Design & detailed engineering of 20 static equipments


(Horizontal Slope Vessels), Leading Team for
Preparation of Calculation, Drawings, MTO, Technical
Delivery Condition etc.

QATAR FERTILIZER COMPANY


Client : Snamprogetti

Design & detailed engineering of 52 API Tanks as per


API 650 & 620, Leading Team for Design, Calculation,
Drawings, MTO, Technical Delivery Condition etc.

QATAR FUEL ADDITIVES COL LTD.

Design & detailed engineering of 2 Heat Exchangers.

FERTILE PROJECT
Client : Samsung Engineering

Design & detailed Engineering of Flare Stack as per API


560 & STS-I-2006.

Significant achievements

3.

Successfully leading a team of 32 peoples consisting of Engineers & Draftsmans.


Performed Design and detail engineering of more than 150 Static equipments per
year.
Implemented Department procedures a standards and procedure to perform
engineering without errors.

KELLOGG BROWN & ROOT (KBR Energy & Chemicals)


SINGAPORE

Projects

Role and responsibility

Engineering, Procurement,
Construction & Management service of
Off Shore Process Platform
HALFDAN / MAERSK DENMARK

Data sheet , TBE, Specification, Vendor Document


Review
of Static Equipments & Packages (Vessels, Columns, Oil
and Gas Separator Package, Produced water Treatment
Packages), Vendor Document review

Engineering, Procurement,
Construction & Management service of
SAUDI KAYAN OLEFINS
PROJECT, SAUDI KAYAN
PETROCHEMICAL COMPLEX,
SABIC, SAUDI ARABIA.
(Capacity:1.35m TPA Ethylene plant)

Vessels & Columns (30 Equipments) / ASME SEC VIII


DIV 1
Size: ID 2000 To 8900 mm
Length : Tan to Tan 5000mm to 65000mm
Thickness Range from 30 mm to 80 mm
Material: SA 516 GR 70, SA 240 TP 304.

Significant achievements

Received Good Work award for reviewing and approving the vendor documents
before the schedule and handling the site and vendor queries quickly and cost
effective for the Critical columns of this project.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

7 OF 10

4.

BELLELI SAUDI HEAVY INDUSTRIES LIMITED


KINGDOM OF SAUDI ARABIA

Projects

Role and responsibility


Design & Detailed Engineering

Al-Jubail Fertilizer Co
(SAMAD / SABIC)
Client : SABIC

PMD PROJECT JUBAIL (KSA)


Client : FLUOR - UK

SHARQ 3rd ETHYLENE


EXPANSION, AL JUBAIL, KSA
Client : STONE AND WEBSTER UK

KHURSANIYAH GAS PLANT (KGP)


PROJECT, KSA
Client : TECHNIP BECHTEL (BTJV)

SHARQ 3rd ETHYLENE


EXPANSION, AL JUBAIL, KSA
Client : STONE AND WEBSTER UK
KHURAIS ARAMCO PROJECT
(KSA)
Client : Foster Wheeler UK

AL-KHAFJI FDP, PHASE-1


(ONSHORE FACILITIES)
Client : CCIC

C02 Stripper Gas Reboiler (Heat Exchanger)


Design Code ASME SEC VIII DIV 1 + TEMA
TEMA Configuration : BET
Shell : ID 2200 x 30 Thk /Tan to Tan : 7350
No of Tubes : 5392 / Material : Stainless Steel
Wash Tower (Process Column)
Design Code ASME SEC VIII DIV 2
Weight : 1500 Tons
Size : ID 8100, Tan to Tan 86500 mm, Thk 69 mm
Material : SA 264 (SA 516 GR 70N + SS 304L CLAD)
C3 SPLITTER (Process Column)
Design Code ASME SEC VIII DIV 1
Weight : 1250 Tons
Size : ID 7600, Tan to Tan : 101000 mm, Thk 55 mm
Over All Height : 125 Meters / Material : SA 516 GR 70
COLD SEPARATOR (Horizontal Pressure Vessel)
Design Code ASME SEC VIII DIV 1
Size: ID 3505, Tan to Tan : 13716 mm, Thk 118 mm
Weight : 200 Tons
Material : SA 240 TP 316L
QUENCH WATER TOWER (Pressure Vessel)
Design Code ASME SEC VIII DIV 1
Size: ID 9800, Tan to Tan : 37000 mm , Thk 30 mm
Material : SA 516 GR 70
WOSEP (Water Oil Separator)
Design Code ASME SEC VIII DIV 1, Horizontal
Vessel
Size: ID 2300, Tan to Tan 36000 mm, Thickness
30mm
Material : SA 516 GR 70
Vessels & Columns (6 Nos)
Design Code ASME SEC VIII DIV 1
Thickness Range from 45mm to 72mm
Material : SA 203 GR E (3 NI)

Significant achievements

Performed design calculation one the Middle East largest Process Column 7.6 meter
Dia x 120 meter height as per ASME SEC VIII DIV 1 SHARQ 3rd ETHYLENE
Project.
Performed Design & Detailed engineering for the Heaviest Equipment of Weight
1500 tons.
Attended follow up U-Stamp audit successfully without any non conformity

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

8 OF 10

5.

LARSEN AND TOUBRO LIMITED


HEAVY ENGINEERING DIVISON HAZIRA WORKS (INDIA)

Projects

Role and responsibility


Design & Detailed Engineering

Exxon Mobile Clean Fuels Highway


Diesel Project
Client : Jacobs Engineering Group
MNW Offshore Platform
Client : ONGC (INDIA)
9 Well Head Platform
Client : ONGC (INDIA)
Petro Canada Project
Client : SNC LAVALIN CANADA

Reactors / Design Code ASME SEC VIII DIV 1


Size : ID 6200 mm, Tan to Tan 55000 mm, Thk 82 mm
Material : SA 387 GR 11 CL2

Production Separators, KO Drum, Suction Scrubber.


15 Equipments (Horizontal & Vertical Columns)
Filter Separator, Oil & Gas Separator Package

Condensate, Stabilizer Columns (12 Equipments)


Filter Separator, Air Dryers, Nitrogen Package

Reactors (4 Equipments) / ASME SEC VIII DIV 2


Size : Range of ID 4000 to 6000 mm, Tan to Tan 33 to 50 m
Thickness 110 to 165 mm / Material : SA 387 GR 22 CL2

Significant achievements

Received Good work award from Exxon Mobile for the approval of design
Calculations & drawings within minimum revision and before start of fabrication for
the critical columns.

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

9 OF 10

TTR
RA
AIIN
NIIN
NG
G
TOTAL TRAINING EXPERIENCE: 1 YEAR 5 MONTHS
Courses/Title

Place / Location

Period

BHARATH HEAVY
ELECTRICALS LIMITED (BHEL)
Tiruchirappalli , TamilNadu

October 1997

Engineering Training
(PRODUCT ENGINEERING
BOILER)

To October 1998

(Critical Piping Engineering)


AUTOCAD & Programming.

CADD CENTRE Tiruchirappalli

Gasifier Design

SCHOOL OF ENERGY
Bharathidasan University
Tiruchirappalli.

May 1997
To June 1997
July 1997
To October 1997

S
SP
PE
EC
CIIA
ALL K
KN
NO
OW
WLLE
ED
DG
GE
EA
AN
ND
DS
SK
KIILLLLS
S

Worked Experience in Onshore and Offshore Projects.

Handled Heavy and Tall Static Equipments up to 1800 Tons,

Worked Experience in Pressure vessels, Heat Exchangers, Boilers, Piping, Pumps and Fans.

Work Experience in Plant Audit, Commissioning, Shut down and start-up activities.

H
HA
AN
ND
DS
SO
ON
NE
EX
XP
PE
ER
RIIE
EN
NC
CE
E IIN
NE
EN
NG
GIIN
NE
EE
ER
RIIN
NG
G
S
SO
OFFTTW
WA
AR
RE
ES
S
ANALYSIS SOFTWARE

: COMPRESS, B-JAC, PVELITE , CODECALC, FINGLOW

FEA SOFTWARE

: NOZZLE PROP, FE-PIPE, ANSYS

3D MODELING SOFTWARES : MECHANICAL DESKTOP, INVENTOR, PRO ENGNEER.


DRAFTING SOFTWARES
SOFTWARES

: AutoCAD 2010
: VISUAL BASIC , C++ , MSOFFICE.

K
AN
SA
ES
DE
OD
CO
ALL C
NA
ON
ATTIIO
NA
RN
ER
NTTE
S
DS
OFF IIN
RD
AR
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DA
GE
ND
DG
AN
ED
STTA
WLLE
OW
DS
NO
ND
KN
ASME SECTION I , II & VIII DIV 1 & 2 , PD5500, GOST, EEMUA, PED
TEMA, ANSI B31.1, ANSI B31.3, API 650, API 620, API 661, API 2C, API 653, API 579
UBC, ASCE, IBC, NACE, WRC
INDIAN BOILER REGULATION

SHANMUGAM VAITHIYANATHAN (STATIC EQUIPMENT ENGINEER)

10 OF 10

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