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ANG ANGAMOS 240MW COAL FIRED POWER PLANT Wo S00 e&C CAPABILITY TEST WemNo. + 34a) Title : Measuring of Automatic voltage regulator AVR") Droop Table Of Content 4.0 SCOPE.... 2.0 TEST EXECUTION 3.0 ‘TEST RESULTS .. Construction ‘Commissioning Mechanic Eektne lac Mechanic Electric Te 7 T HH Cia a 3 @) Aletematre Voltage ReguietortAve) A}, =). - 7 AnsaldoEnergia Trae isenieave a cometh EXCITATION SYSTEM UNIT 2 247 Wa62 Ident. 24MKC20 CHECKS LIST SaaS eumane Tioo dos. | Disciplina Teamcanter | Emitienia [Edizione in Tingue Beriveto da econo” | Toomer Seto fanaa bongs cred or RT SER/OPTALTS English 247W853 Cars AST — | Pa cee Snare moet Se AV.72.7084818.02 | ANGAMOS THERMOELECTRIC POSCO E 8 C -GHILE ANGAMOS POWER STATION 04.37 POWER STATION Rav Deseane ea | rev. ‘tind of revtaton, 0 | First issue he [J + TI | Een ‘ars waar | A anasl | pana? Rev |S: | Se | Preparam | Convotaio | verieaio | versa | ventcste | Aporovalo | Dale cer | a | s | propared | crectes | creaes | omened | chums | approved | one / AnsaldoE (fee ‘weriicative Re [Bape 13) oe sees ms | ae EXCITATION SYSTEM UNIT 2 2A7WEE2 0 2 6 CHECKS LIST [ieee Rawr | co EXCITATION SYSTEM OF ANGAMOS UNIT 2 Ident. 24 MKC 20 hecks list to out with Exciter OFF Functional drawings no: 10G6594 ‘Terminal boards no: 1065594 by brush and aspirator Carry out an internal cleaning etc. (made in order to eliminate possible dust or filth, by Posco) Verify the pre-requirement and customization of delay relays, transducers: and electronic card Carry out the 16-05-2017 | Carry out from the 20 10 21-05-2011 Verify if auxiliary terminal boxes, terminals oF power supply circuits and, in general al Ponnections, are fastened correctly; check components and accessories lacking. Verified from the 23-05-2014 Verify the airtters condition; clean by aspirator or change them if necessary). Verity the insulation resistance level in the circuit of page A01,A02,A03,A04,B01,803,804,805,806,D01,E01 by Megger at 250, 500, 1000VaKt (find >74Mtohm) Verify the insulation resistance of TE at 1000V the secondary with all connected just to reter winding {find 20Mehm) at $000V the primary (find 338Mohm) Ai-fter is not required. Verified from the 23 to 24-05-2077 Verity comply with if all auxiliary voltage source level, frequency ‘that indicated on functional diagram. Verified all the 24-05-2011 see nage: AS. AD4, BOM, Ansaldot = zante = ae | EXCITATION SYSTEM UNIT 2 2A4TWEEZ oO 3 6 | CHECKS LIST Cleese Fineness ? Verify if all output voltage from aw APS1 and APS2 comply with that indicated on functional diagram. Verified and adjusted the 24-05-2011 see page: AO4, Same for intemal votlage of | P24, P15, N15, PS in the 21ALID1 card (see page 001 and £01) and PLC power supply (see page FO1) Check all alarm, status and trip signals appeared on excitation system during the simulated operation with aux voltage and “Loop Calibrator”, and during Protection and STCS checks. Finally supplied the TE transformer by 6,9KV from Checked from the 25 te 31-05-2011 by simulated conditions and properly | provisional circuits, | | Checked the 9-06-2011 Internal visual inspection: verify if there are twinkle ef terminal boards, overheating on power terminals, emell of insulation burnings, vibrations, drones, strange noises atc. With generator at rated speed and in short-circuit Exciter in manual mode verify lexc metering and made the short circuit tests and relevant protections With the generator at rated speed, with exciter in manual mode, made the saturation no load curve of generator, verify the relevant generator protections. Checked the 15-06-2011 and made short- ceireuit diagram (see elaborated diagram attached) | | Checked and recalibrated the 18-06-2011 and made saturation curve diagram (see elaborated diagram attached) aux Bus Bars distribution and generated excitation current in the generstor rotor at 30%leo ks list to carry out Fat NO: ‘Checked the 13-06-2011 | ~ ¢ Ansaldo! cate: Identiicative Rev. ] Fagne [Ot * ‘deeumant ns. ray, ae Of EXCITATION SYSTEM UNIT 2 247W862 0 | 4 6 CHECKS LIST Capa Renae | Verify the flashing circuit and final value, and the de-energization With the generator at rated terminal voltage (100%), exciter in auto mode, adjusted the Generator Voltage feedback level and Generator Current feedback level both AVR1 and AVR2. | (see N°2 traces records attached) Checked and recalibrated the 46/17-06-2014 Verify all focal and remote commands for both AVR1 and AVR2 (es: Change over, Auto/Man, Locirem, Up/Down manual and remote etc.). (Checked from 16 to 18-06-2074 Made N°d change over Traces Verify the Crow-bar operation during Excitation OFF command for both AVR1 and AVR2. ‘Checked the 16-06-2011 = =e je fe |e EXCITATION SYSTEM UNIT 2 247W862 | Sle 5 CHECKS LIST Cileee d Rievalece EJ Checks list to carry out with Exciter ‘Generator at ON-K With the generator at rated terminal voltage and exporting MWs and MVARs, verify the Generator Current measurement, Active and Reactive Power measurements and Power factor measurement on both AVR1 and AVR2, Verified the 16-06-2011 Verity alll auxiliary functions of regulators are able to operate for both AVR1 and AVR2 (es: MVARs reg.; Power factor reg.; line voltage matching, Zero MVARs reaching, voltihertz limit, under excit. limit, over axcit limit (both at reduced value), PSS function verification and step #/-Va no load and on load conditions Verified from 20 to 21-08-2011 made n° 2 traces records (in the AWR2 inhibited the PSS and ‘Overflux, for wrong frequency value) Verify if all localiremote dial instrumentation readings comply with the real level. Verified the 21-08-2011 Save and Print all software parameters for both AVR1 and AVR2. Saved the 24/08/2011 (see N'3*3 pages attached) Tika Tdentcatve Rov [Bagna [51 |e’ Seaman. re [Page |e EXCITATION SYSTEM UNIT 2 2aTwee2 0 | | ‘CHECKS LIST lagged gente NOTE: custorization in the trans | ATD6 of page B02 the attached N°3+3 AVR: u, N°10 tracas and N*2 diag i and ssturation curve ‘Missing the motorfan AMF of page AZ AVR2 with the. P3 als inhibited tion of frequency value. 12,.5HZ iste wanged eeprom insige the 2 Checks carried ou! irom: Pasquale Siliaign’ of GIS. \Date: 24/08/2011 5.80 10,07 13,06 16.32 19,02 22,08 y nergia 45,80: 73,70 99,20 415,30 124,50 131,70 Angamos Unit 2: saturation curve at SOHZ Angamos, 15/06/2011 ‘Shun ] K k Ampllexe | VolvPT VoluGen 0,00| 30000,00 0 o| 756,52 9) 5,80| 3000000| 174) 48,80| 156.52| 7168616) 19,97| 3000000 302,1| 79,70| 156,52 12474,64) 13,08| 3000000 307,8| 99,20] 156,52 15526,78| 18,32| 30000,00/ 480,6|115,0| 156,52| _18048,76 19,02 30000,00| s70,6|124,50| 156,52/ _19¢86.74| 22,09 30000,00| 662.7| 131.70] 156.52 2061 ss) ss) “4 AnsaldoEnergia Angamos, 15 - 06 - 2011 ANGAMOS UNIT 2: Short Circuit Check in the generator output Be Gen excitation | Shunt __ excitation | secondary|GT___| Generator shunt [ratio [current_[Gen CT [ratio [current mvolt__|k=30000 [lexc/Amp | Amp K=2400 | igen/Amp 3 a 0 a 0 0 24[ 30000) 72,01 | 2400 Tad) 7/30000| 210] 0,885] 2400 2124 138] Soooa 4ia[ 1.777] 2a00 4265, ‘short circuit check in the generator output [ | (Ste short cireuit 0 100 200 300 400 800 AVR. PARAMETER SET-AVR.24 ASI per BOSCO EAC geogeeee 38 36 sr st 9 sa 82 nue Fre Syne Feed mode Syl tyoe ‘Aisin ‘Aia_max Rr tts pect FRSA seo Baus Rate Pw Pass PWM bisa, bisa Disa, bisa ois bie WAN MPF Mi sare0 M.VEN M_vEO MIEN MEO mero M_FR2o M_Rinax Syc_F imax Jot se. EPRORLE PorSupp_F STAMPA FILE PARAMETRI : C\ProgrammiDIAG-ES 6,1IANGANOS 21 paramatse 27-61% es, 890204 a GEN 2cH 540 150.00 20 yza00 sr mz toeo 208 120 eror =RoT oFr PRor Pror sae sak sas sam sa saan 8430 aed 5420 su 588 385 ser 319 580 ssi ss ssi ANGANOS Exe Unb Geri¥ ind ax_D01 te FBR F loca Min Ve FOF Pos Cet STE SypatoF ‘Ve Foch Ful_cond LeUel le Rep VeLKept va Kapa oakep csi cih_mast recount eat Gib_stien 2amenott - 17.18 - DIAGES 8.1 PROT PROT PROT PROT PRoT Prot ow sezegeg 20 2.00 1.00 GEN. SET. 2 CHILE Pas. ‘ AVR PARAMETER SET-Ave.21 ASI pe POSCO ERC 1 2 3 ct 65 ce cr ce ce cw en en ore eu ei ci en ci ci om eat o2 23 cm 25 28 oa 28 om ou 31 032 cai 30 035 38 os7 ca 30 en cg less eto espa: |e epmin Nereis: Jeri estan nett Curb Ti amex le-etmes Jeol ERs ete |e Fb! sS.les! 35.1900 85.spect a. sp0n Ve. Ye.Ge va. cit ven Va. samax ‘Yeap VaLsave arene ese! eral oe 2.69 _spinax 9,spme \unbTae PE soma PF samin vate vera sl Kuo aL Kus uel aL? UL sun [STANPA FILE PARARETRL: G\PMogramrADAG-ES 6 \VANGAMOS 21 aramalar 27-8-11 aep 1748 - OMGES 84 rner0s1 sB90z24 420 car a0 cat 130 coo oso 50 30 os noe 32 aga os oF 34 300 38 128 36 90 ost a0 cae 15 cso 0 cao sH cai joo.00 G82 500 3 a cos la cas ’ cs 2 car z cs ‘ oe io cro 10F cn op on cr 15 ors ors 0 crs oa cr a3 ore oss on og 238 ° 03 936 car z ae 02 cae Pe) 90 ANGAMIOS. us Kuo uaLKsui ski aL Kou2 al tu? aL KSu5 ual Ks Ue kur el Kalo aL Kalt sl Kotz 9 Kats ‘aL Tal Oe aL Kalo ‘Lika sal Kale aL Kats tats aie ‘carepu Soma. Ker Corp. Kea ¢orp.Te Pan xt oad Pae_Tw 029 099 029 038 029 09 104 104 1s ins a2. ns 165 ios 1.98 Pos 07 GEM. ger, ara cas cae, cao ome cur cas can can aA x00 cx cue cso erat cus cre FSW_Comp Fsiv_Ueva FSW_Uel FSW ve F8iN_Ost FSWW_OW. FSW tate FSW_lale FW Ria SF lose SF eco sre Fea SFtoet oe SF Fa SF_REFI Eauev_o Equa ty 202 eso ty Pee Twa Fsn_P8s Tuv.spmin Tu spmax TLO_ semi TL somax ‘TUF spein TLE spent Th Thay 2 chHE OFF on on OFF OFF ore 987 26 os 018 1016 100 084 PAG. 2 STAMPA FILE PARAMETR!: C:\ProgrammmIDIRG-ES 6.11ANGAMOS 21 parameter 27-6-11.esp AVR PARAMETER SET AWR 21 ~ 271062011 + 1715 + DIAG-ES 61 ASiparPOSCO EEC 3690228 ANGAMOS: GEN. SET. 2 CHE TRI Tecswich Man TRE Tene Ea TRS ThAeMem 05, TRE TeMemt ec TRS Te. Mem Ince TRE Te Mama ve TRI Te Memd Pa TRE Tries os TRO Te ams ua! TRI Te tem os 12 TRI Te Meme pos a4 STAMPA FILE PARAMETR! AVR PARAMETER SET AVR-22 » 2706011 » 17.14 » DIAGES 8.1 ASI pat POSCO EEC si 8 83 s¢ $6 88 st 38 so 10 sit si 313 su si8 si ai sit sia 3% 821 32 924 25 8a sz 8 328 330 su 832 su su 88 3% su su 338 Ba3A S438 sac sD sor sua Freq Syne Feed mode Sere VEN NEO NEN Nico MT20 NFRD NBrnes Syma lass Serr EEPROM PuBuRLF 3800228 sooo oes 420 vze00 ust m2 v0.50 me 126 PROT PROT ore FROT PROT soe, 50H S031 st. saat S05N 5430) Sear 5400) SOR Bee 36 so sta see 3s 351 382 3a 550 sss 388 387 ANGANOS Exe0_Unb ‘Serv Unb mex_001 ba ce Min Va FOF Pos_Call Rene Syneto.F Va_Fbh th Ful cone ‘Sync_tow Lc uel saLkep VaKept Naked ‘a. Kop ‘exb_minT ‘exh, ‘erb_eounst Gr shethl ‘Srb_slpe 3 (CaProgramVDIAG-ES 6 *\ANGANOS 72 parameter 27-6 GEN. 87 er cme: Pas. ei cz cs ce cs cB cr ce co ono aii cn cna. cu es. ce air cis cw co om leg ego 5S spe Va_spoe vai vasp Va SL Va @pl Va_soren Va somin Va_sova Va.carovo vases varamoe 2.6 22.Gp a, spa a.sprin ‘vane PF_spmnax PF_spmin VvaTd Va Td us Kui at Kurs ste usp uel KS STAMPA ILE PARAMETRI : CxProgremrmDIAG-ES 6 1IANGANOS 72 parameter 7-611 es AVR PARAMETER SET AVR 22 - 270082011 = 17.14 « DIAGES 6:1 ASI pac POSCO ERC ‘e902, a0 64a 140 ono 280 one owe oor 300 425 200 107 as 20 02 0a ast os 038 cer oes 0. ost os cat cae ess ost oss cs. 80. one ANGAMIOS elt el Rea Del iat Uo sur el tu el Kua Ue kts el kur Oat Keio Dal kets aL Kala el Kets aL Tel alr laLkaio lal Katt laLkalz laL Kala ‘alts vl Kenia Over owes ows Pes the Psa im Pasi Pret Pasta PeeT3 Pest t4 Pos, oor 02 38 02 s0T 409 108 a8 08 *0 0 og 5.05 05 (=n. SET cota cots cae cao care cor one. aH can com cas oe caaD cme cur coe ope css cos 085 ces cor oa ope 200 cron cue eras. coe cs 108 FSIN_Comp FSW_Ueve FSH_Uet FSv_vne FSW Oat FSW_ow FSW_lale FSW_lale FSt_Rinmp SF lose SF Vece SF Ve SF rea SF tact oF SF Fa SF_REFY Eqn Equa ay Gren. azeio ny Pred Tw2 Fow_pss TRY. somin TLV somes TLOsomin Lo spmex 7UF-spmin TLE spmax mH Thy 2 cE ‘OFF on on OFF ‘on ‘OFF OFF ‘OFF ‘on 987 a 018 wis wo eo 00 OFF on tor on 38 033 og Pag. 2 STALIPA FILE PARANETRI- C:ProgrammiDIAG-ES 8 TWNGAWOS 22 parameter 27.611 959 AVR PARAMETER -SET-AVR 22 = 27)002011 + 17-16 - DIAGESS.1 ASiperPOSCOELC — se.90028 Gen ser. 2 Chie TRY Tepwich Mie RZ Thtime » Ra ThA|Men 65 Re Them voce Rs ThMem2 leo TRE Th Mien ve TRT FL Mend Fe RA Th Mens Oe TRO Te home Po RIO Tham Dis 1.2 RIT Te Mame pose4 PAG, 3 16/6/2011 Angamos unit 2- AVR 1 Normal De-energization at no load from Vgen at 97% DeSYYAWL'BZ CF’ WON UBD ANG'L) OFS'LL Wo UABA, ZuAV-z Nun soweBuy 1 Lozs/8L (ama seam) JAWO2 = Ue SetvAnaee 1 s't+ Woy USB ZuAW- zuun cout Lhozisial {88'9- 08 g"), Wods USED, S9'Qs9UrAODO1 %2's6 01 Z HE peo} uo %z- dais Lanw - Z SoweBuy LL/eet Voy Aaa ya? a Sees senjeA J0y10U96 94} uj UOHe}EA o1g2 ~pordde inouWm ZYAY oO) LIA wod} peo} uo 12A0-068ueuD ZHUN soweBuy F.0z/80/8,. Bo- ve amu ZUA. 2H09 Asuenbosy {penwiii) APz'6} 08 90'6;woss UEBA, “n’dgo'y 8 UoRUeAeRUE NUIT xnIHEAO WIM PEO] OU Ie YES: | MAY-Z Hun soweBuy | 102/9/07 ~ a aR ce ge ‘Alou BIW UoTeyoxg sepUA YAY - 2 SoWRBUY LL /8/LZ Unit2 Capability test 3(a),3(c)(AVR) - HER -40 Ae! Vakie TONE GENER EXCITATION VOLTAGE 2MMKADICEGOSXOO1 UNITODNE GENERATOR FREQUENCY scale Jacwalvauio j i il ee 2 ee oe fe ge - PELL EE LL BO ee eS LS ECS Oo ro ee & £ e Ss e 222011 10:52:22 AM 1" Unit2 Capability test 3(2),3(¢}AVR) -HSR. CEODEXQO! UNITORNE GENERATOR FREQUENCY fi ee ne sie SESE LES SES ES SES S PP FP PPS OS EO SF OS 272011 10:50:22.0m Unit2 Capability test 2{2},9(cMAVR) -HSR. -BNIBO01 7:68:04.500 PI £0 clus! Value ais [rotst Vatu LUNITOIDNE GENER EX: TONE GENERATOR FREDUENCY S033 He Scale: Actual vate 2 ot ot ot et os se of ff oe * eee eo oe es PP PE ES EP ES SF PS PS SF SF OF 222081 10:55:47 ANE Unit2 Capability test 3(a),3{c)(AVR) = HSR MONE GNTR VOLTAGE PHA: ITO@NE GENER EXCITATION VI 9@NE GENERATOR FREQUENCY oe eg et et e ee e ¢ & oF SS ff of oe oF & oe & & ¥ & & - & Pa od e & od £ s e BRRRON 10:58:08 AM 1" oF! u98}63 | ‘SIUEYDON oR 110193 piueUoaN Buworssuui0g ‘uoyanqsuog NOLLNDSXS 1S3L OP “ LSA. SHL YO4 CaYNINDAY SNOILIGNOD ONILYUSdO 0°E “WALID JONVLIdSIIV OF ““3d00S OF qWaIwed JO e148, uonesadg JOWIeAGD eulquny : ap :3req (aye: "ON Wa] 41831 AliavdyS ANVid YBMOd Gad TYOD MINOFZ SOWVONY 99900800 payoafuy 1003 bai Uo|sod seen JORUOD "MW HUN AOUANbay wa}skg :plodel o] Pua e a}2a50 (9) Us8HS TONLNOD 1S O15 (S) spo UoNeledg soWenoS Ui joAUOD peo7 UN 1es (1) quewdinbe Bulpioses sag 49249 (¢) peo7 1s2 Sulyoees aye snoy (p}aU0 weY} ssa} Jou 40) ayEIs APES (2) Nozze 2 peo} ey} eBueLD 40 esnpedald dh-LeIs elp oF BuIpiedoe UN ela d-wers (1) NOILNDSX3 ASA o'r apoyy uoneiedg soWendg : epoyy joOD CIN - MINBSZ : PET INdING ss~B O15 - UNS | VEL 240W 403 (MINIOZZ)HSMML JO SE IE PEIEASUOWED 29 [NM SEL LSAL 3H1 4O4 Ga¥INDIY SNOLLIGNOD ONILYBAEO O'¢ 00K. 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Me, Susie 2 Feil 0. | Fractions ! — — i ae ae | OT ote ree | Gee | Seis | Tee eee ee oe rl: ee | Se | ee | ae | ee | eee A\, / AnsaldoEnergia | a EXCITATION SYSTEM UNIT 2 ‘24TW862 oO 2 6 CHECKS LIST Cisse Feeraacs z EXCITATION SYSTEM OF ANGAMOS UNIT 2 Ident. 24 MKC 20 Functional drawings no: 1066594 [Terminal boards no: 10GB504 to. it with Exciter OFF ke Carry out an internal cleaning by brush and aspirator in order to eliminate possible dust or filth, etc. (made by Posea) Verify the pre-requirement and customization of delay relays, transducers and electronic card ‘Carry out the 16-05-2014 ‘Carry out from the 20 to 21-06-2014 Verity if auxiliary terminal boxes, torminals of power supply circuits and, In general all connections, are fastened correctly; check components and accessories lacking. ‘Verified from the 23-08-2011 Verify the air-fiters condition; clean by aspirator or change them (if necessary). Verify the insulation resistance level In the circuit of pageA01,A02,A03,A04,801,B03,804,B05,806,001,E01 | by Megger at 250, 500, 1000Volt. (find >74Mohm) Verify the insulation resistance of TE at 1000V the secondary with all connected just to rotor winding (Find 20Mohm) at 5000V the primary (find 333Mohm) | Alrfiter is nat raquired Verified fram the 23 to 24-05-2044 \Vorify if all auxiliary voltage source level, frequency comply with that indicated on functional diagram. Verified all the 24-05-2011 sea page: A03, 04, BOs, al 4 AnsaldoEnergia Basak Ree, gains g EXCITATION SYSTEM UNIT 2 2aTW862 o 3°] 6 CHECKS LIST [Seema Verity if all output voltage from auxiliary suppliers APSi and APS2 comply with that indicated on functional diagram, Veriied and adjusted the 24.08-2011 see page: AO4. Same for internal voltage of P24, P15, N45, PS in the 21ALID1 card (See page DO1 and EO1) and PLC power Supply (ses page FO1) Check all alarm, status and trip signals appeared on excitation system during the simulated operation with aux voltage and “Loop Calibrator", and during Protection and STCS checks, Finally supplied the TE transfermer by 6,9KV from aux Bus Bars distribution and generated excitation current In the generator rotor at 30%leo Checked from the 25 to.31-05-2011 by simulated conditions and properly lprovistonal circuits. Checked the 09.06.2014 Checks list to carr circuit Exciter ON loa id in short. Internal visual inspection: verify if there are twinkle ‘on terminal boards, averheating on power terminals, smell of insulation burnings, vibrations, drones, strange nolses etc. With generator at rated speed and in short-circuit Exciter in manual mode verify lexc metering and made the short circuit tests and relevant protections ‘Checked the 13-08-2011 Checked the 15-06-2011 and made short- circuit diagram (see elaborated diagram attached) With the generator at rated speed, with exciter in manual mode, made the saturation no load curve of generator, verify the relevant generator protections. Checked and recalibrated tha 15-06-2011 and made seluration cuve diagram, (see olaborated disgrem attached) N\, “/ AnsaldoEnergia Tse ‘geniicaivo Rav |Pagine [BT ae — me” iba [Bi EXCITATION SYSTEM UNIT 2 2A7WE62 o | 4 6 CHECKS LIST ale Sonate Claes Verify the flashing circuit and final value, and the de-energization With the generator at rated terminal voltage (100%), | exclter In auto mode, adjusted the Generator Voltage feedback level and Generator Current | feedback level both AVR1 and AVR2. (808 N*2 traces records attached) Chacked and recalibrated the 16/17.06-2011 Verify all local and remote commands for both AVR1 and AVR2 (es: Change over, Auto/Man, Loc/rem, Up/Down manual and remote etc.). Verify the Crowbar operation during Excitation OFF command for both AVR and AVR2. Checked from 16 to 18-08-2014 Made N"4 change over Traces ‘Checked the 16-06-2011 \\, = ¥ AnsaldoEnergia ; = a Ee = EXCITATION SYSTEM UNIT 2 247W662 (CHECKS LIST ‘Checks lst to carryout with Exciter ON load and Generator at ON-load With the generator at rated terminal voltage and exporting MWs and MVARs, verify the Generator Current measurement, Active and Reactive Power measurements and Power factor measurement on both AVR1 and AVR2. Verified the 18-06-2011 Verify all auailiary functions of regulators are able to operate for both AVR1 and AVR2 (es: MVARS reg.; Power factor reg.; line voltage matching, Zero MVARs reaching, voltihertz limit, under excit. Emit, over excit. limit (both at reduced value), PSS function verification and step #/-Va no load and on load conditions Verified from 20 to 21-06-2011 made n° 2 traces records (im we AVR2 inhibited the PSS and |Qverflux, for wrong frequency valve) Verify if all localiremote dial instrumentation readings comply with the real level. Verified the 21-06-2011 Save and Prin¢ all sofware parameters for both AVR1 and AVR2. | Saved the 24/08/2011 {see N°343 pages altached) A) “Y AnsaldoEnergia Tine Ideriicatne Rev. me sseunent te fe EXCITATION SYSTEM UNIT 2 247W862 0 6 6 CHECKS LIST Glie& Neanaionss |p NOTE: |Ghansied the customization in the ranecucare ATDS and ATDS of pege 202 he 0912/2010 Chocks carried out hom: Pasquale Silpignt of G..S. a. “Y AnsaldoEnergia 580 1007 13.06 16.32 1902 22,09 45,80 79,70 98,20 115,30 124,50 431,70 Angamos Unit 2: saturation curve at S0Hz Angamos, 15/06/2011 Shantinv ] \k Amplexe | VatyPT. Vowen |_“‘aia|30000,00 9 o| 156,52 9 s80| 3000000[i7a| 48.80) 156,52| _7168,6%6 _ 70,07] 30000,00|~302,1| 79,70) 158,52[12874,64 13,06| 30000,00[ 391,8| 93.20[ 156,52|_15526,78 16.32] 3000000] 480.6| 115,20| 158,52 18046,76| 19.02] 30000,00| 570.6] 124,50] 156,52| 19486.74 z2.08| 3000.00, 662,7|_131,70| 156,52 _20613,68, ~282.1}131,70| 186.82 saturation curve at SOM “«\ ) 4 AnsaldoEnergia Angamos, 15 - 06 - 2011 ANGAMOS UNIT 2: Short Circuit Check in the generator output | excitation | Shunt ratio mVort je=30000 o 5 24 30000 | 72 034 2400 Tag 7 30000 | 210 0,885, 2400 2124) i38| sooo0| ata az 2400) 4265 short circuit check in: the generator output 4500 4000 i 3600 000 —] be ra [= short creat = 2000 1500 \ 1000 a ° ~ o 100 20 300 400 500 joxc st 82 33 s 85 88 st 88 so si Bi siz sta st sts Cos sir sis 319 30 821 $21 se 328 3m Set saa sz sw 331 Nui sme Feed sods Syat. ype Alls Aae_me RTT Prat PRaLA Se Po ue Rate ewwo own Pwne i804 DotA ome A oroe oats Dane Man MPF NL B0r09 EN MEO. ur MUO M100 MFRO0 Rimes syne e Ie See. EEPRONF Pwsupe_ = [STAMPA FILE PARAMETRI C\PragramMIDIAG-ES 6 MANGAMOS 21 paramatnt 27-6-13 aap AVR PARAMETER SET - AVR.21 - ZTNZ011 - 17.18 - OAGES 8.1 ASI par POSCO EBC sa0228 en 2CH 840 15000 aan a0 vast 1060 200 12 PROT OFF PROT PROT 2 a EEREREEESEEEEEE 48 ANGAMOS ee0_Unia Gant Uno ‘mex Dal FRE ‘occ Min Pos_cat RST SyreToF Va Fok. Fulcoed rin Cmax (e_eount shat blest EM PARAL PROT PROT PROT PROT ROT ROT 10 OFF GEN. SET. 2 crWE Pag. | STAMPA FILE PARAMETRI - C:\PragrammaQHAG-ES 6,1\ANGAMOS 21 parameter 27-6-11.e5p | AVRPARAMETER SET-AUR 21 + 2reROTH « 1215 » DIAGES 64 ASiperFOSCOEEC 3690024 ANGAMOS, ‘GEN. SEF, 2 cHMLE ct tes! ay C47 al Kuo 020 otk FSWLCare OFF 2 ins seo eB al Kut ome OMI FSVLUeve = oH Cl Ie. soima 140 G48 aL tut 028 G8IG FEW Ua! on ce te spmin 010 G80 aL Kae 098 GMD FSWivnz ON C5 ta_pimax 250 Bt aL Kia 02% = COTE FEWr_oal on C8 tein eas C82 UoL Kau 030 CNTF FSW_oW OFF CF testa 092 est UeL Ka 029 CHG FSW = OFF ca Lata oor 084 Us Kur 08. CoH FBWiso OFF t Ce CunkTdet 3.0088 nL Kalo 10e cot FSWLRemp ON cil Kem 128 C58 OsL Keli 14 COUR SF ese 057 | CH lasek 200 C57 OL Kelt 1 2928 SF Veer 28 cr iG 840 658 Gol Keld 404 eae BF_Ve oo G13 oR sete eas 53 OeLTe 2 os20 SF rea 1018 cu iets 00 ceo aL 02 CBE SF toot was Cus lo Fool BH cet taken 1s cor SFM ‘00 (ce ssc 700.00 C82 ta Katt 108 026 SF_Fa 105.4 500 css lana 105 (CHK SF_REFY 100 a 8 lL Kas NOS CBS gua tr ‘ Ie C8 ats 2 cos 1 ces LP o oss 1 cor Corp. = PDS CBE ty 1 2 58 Comper OOTY Pastw2 2 " sa compen coe FaWpss Psst 10 C7 compte 2 CO TLVepmin 88 107 Cot Pes ke 2 C100 TLY.somax 1.97 08 cre Pes Ke 02 Cit Th epmin ta 1 crs Pie Tw a8 Coe Te somax 083 8 C4 Pes-thP 02————c108—-TLF-spmin- 438 1 ors vie wor C108 TAF pmax sz 0 cre nah a cis Tn 1 oz cr Ovkero 1.0 C108 Thay 1 03, crs OvLkam: = 1.0 oss cra OWkem2 190 3h asprin 03 C80 Om Kam 108 35 VunbTél 4 ca) Once ° 638 Preprex O82 ca Od Te 1° 637 Pfepmn = 933 Gas 038 vaLTd o cae 08 639 etal 0 ces. 5 ca UaLKut 038 cs 1 ea uaLM2s age cer ° ca uaLTy 2 ons 008, ce ULF a2 os ° ci Ua Ks 38 80 08 STAMPA FILE PARAMETRI- C:PrograrnmiDIAG-ES 8:1ANGAMOS 21 parsatix 27-6-11.c6p. AVR PARAMETER SET-AVR21 - 27982011 « 17.15 - DIAGES 61 ASiperPOSCOERC 28,0020 ANGAMOS, GEN. Ser. 2 CHRE TRACE PARAMETE a Tres Nan Trtine 50 # ddgdaada pis 2 poss4 4 me ye aec_ede ‘Syste ‘Atma ‘A_ms Rta Pct Pe A sarPc Baud Rat WMD wa Pw ian. Dist pees biab. 8 pais p16 NAN Me [STAMIPA FILE PARAMETRIC \ProgramnDIAGES 6,(LANGAMQS 22 parameter 27-6-11 aap AVRPARAMETER SET AVR22 - 7106/2011 - 17.14 - DIAGES 61 [ASI por POSCO ERC 38028, 2 a Pas atTemp PRor peor OFF Pror PROT see Sia stat stat sa ANGAMOS SYSTEM PARAVETERS eeC_Uria anna Imax Dt vero F isin VaLFok F ‘Pos_Cell RSL syetoe Va_Pok th Fut_oond ‘Syme_tow Lous ta Kap Va. Kset Va Kent 28 Keo cb mint cxb_ max (cro, couret PROT GEN. SET. CHILE, Pag. ce AVRPARAMETER SET» AVR:22 ~ 27/06/2011 = 17.16 ‘ASI per POSCO ERC es 62 lage 68 le spmex ct te.apmin cs cs C7 teat e oo e10 ei ee os cis cts ev cw ew cz cas 38 GaLepvain C38 Vurb_Téal 38 PF sprar cor PF spin cas vata cal vera C2 UaLKwor C3 Us uae ca cas ule cae Us Ku STAMPA FILE PARAMETRI: C\ProgremmiDIAG-ES 6-1ANGANOS 22 parameter 77-8-11 sp DIAGES1 s¢s0220 ANGAMOS. 00 cer Ube = og9 84a cH UL KSut 039 49 cH Ua Kut 029 oxo C80 Ua Su 038 250 cst ua Knua om oot 82 Ua KY 039 02 C58 Ua tus 028 oo? C84 Usk Kur 08 300 55 GL KaIo 108 128 86 BL Kals 08 200 CT aL Kez 408 840 BBL al Kola 18 ans os2 GeLTe: 2 00 cho oaLP 02 oH cet aKa 08: $00.09 00 a4 ' 1 2 2 " ‘0 407 oe 16 0 02 03 oss 31 02 033 0 0 as a8 CH? Past TH a 2 cas 008 on cea a oss C80 008 9M. SET, CATA FSW Comp CONE FSW_Ueve aig FSW_Let 91D. FSW_vne COFE FSW_oet CONF FSW_OM CBtG FSW la COtH FSW_tato Coll FSW_Rtemp oak Fists mae SF Veco owe Sve os20. SF ves C82E SF_tact cur srw cea sr_ra cme SF_REF! 83 Gaunt ca Equay_ty 638 Gzera th 36 ozero_ny car Peea_twe cae Few_pes e9e TLv Zemin 6100 TLY_spiax C101 TLO spria 102 TL spa 6103 THF spin (6104 TLF_spmex cos Tom e108 Tne He orr on on oFF on OFF orr on 25 a sors 1018 aa 23- oer Pag. 2 SI par POSCO EBC TR Ra Ts 1RT TRE TRO Trio Ta Tsien Teen TM TMs TM Te Mam Te Mame Te Mam Thame STAMPAPILE PARAMETRI C:\PrograramiDIRG-ES 6, NANGANOS 22 parame 27-511.050. AVR PARAMETER SET -AVR22 + 2782011 - 17.16 - DIAGES 6.1 3690228 bs1.2 pos 34 aNGaNos TRACE PuRAMeTERS GEN. ser. 2 cHLE Pas. thytistors firing and de- “energization it Va=2qshe 5 2aky -j >) | ‘Vgen from 17,5 to 17,9 KV ____Qgen from 3,30 28,7mvarreac |, =eePgen at 20 MW Sre0+ 2%, crt Load ™ 100 -CuRSOR — =J21|" cuRSoR— l=) | 18/6/2011 Angamos unlt2- AVR1 ‘Step +2% on load at: ‘Vgen from 17,5 to 17,84 KV ;t? 066-4. Agen from 4,3 to 31MVARreae Pgen at 36 MW 18/06/2011 Angamos Unit? ‘Change-over on load from AVR! to AVR2 without appreel- able variation In the generator = values ig oe n BYR EFrequeneyst2.5 15 i a var) = Yece | woe J ve J vu | te | ts every time=2,88 seconds AAAARAA LS “ORS — | =] dh “ un wyezze0! Loz PP FS EF SF SE ES SE SF S S se a oe ‘a LEP E IIA OA EOI ESS ‘000 088, SH QAW)LODe"(e)¢ 1801 AmgedeD Zt Me ov 2z0s8 Loe 2 e ° iS e oS J é gf ra ra e oe e ee & we & ve * ra ‘2 & “ & rod a a” od it Ir Wap pee py ee ‘USH - CUAVHe}e"ele 1999 Aungedes wy un & Lee A“ “ od & Se ES & . & e We L9o-01 LoeKe Dg So gf & eS & ooo & & & < < FPF FP ES SF SH: CHAWI) eee 18 ANIGEdED ZL sid wiv ee'se 0: Lien SF SS ES SS S SF 8 of SPSS FP FS ES SO SF 8 e bon'o8e SH = QUAWKO}E (ee 180) Anigeden zap poscoeRc ANGAMOS 240MW COAL FIRED POWER PLANT CAPABILITY TEST Item No. 3d) Minimum load capability Table Of Content 1.0 SCOPE. 2.0 ACCEPTANCE CRITERIA .. 3,0 OPERATING CONDITIONS REQUIRED FOR THE TEST... 7 40 TESTEXECUTION 2 5.0 TEST RESULTS .,ccscsssssersesesesete ‘Construction Commissioning Mechanic Eeictric 1&C Mechanic Eelectric 1&C de |e] y Stare é Wy 4 ee | [ia ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE This guideline provides the minimum requirements and considerations to perform the imum load capability test set forth in Section 3, (d) Appendix D. 2,0 ACCEPTANCE CRITERIA This Test will be approved if the unit remains in stable conditions while operating at inimum load (40% TMCR, 104MW) during coal fring with equipment and systems operating in automatic mode. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST ‘Test will be performed once the STG output load reaches 40% of TMCR with coal firing and the data will be collected from DCS. + STG Output ; 104MW » Gontrol Mode : Coordination Control = Auxillary systems: Automatic Control Mode 4.0 TEST EXECUTION 4) Startup the unit according to Stert-up Procedure or change the foad ta tost load (104M Output) ifthe unit is being operated 2) Hold the Load at 104MW and Out of service all DO and HFO Burner 3) Two pulverizers(#D, 6) will be in service and will be operatad without supplementary fuel 4} Check the control system with automatic mode at the operator console 5) The following Data will be logged as a trends by DOS ~ Date and starvfinish Time. ~ Unit Load Demand, Actual MW output 5.0 TEST RESULTS DCS Data (Trends) iy sos suzy & & & € & PF FP SS FS oss Oo eo oS PEPE EPOEEELEEL A ee SS RE RIE oe Aynatedeg peo wnuyuyy + NOSCOe&C: 1.0 TBae) : Response of Unit to Step Load Changes 2.0 ACCEPTANCE CRITERIA .., 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST... 4.0 TEST EXECUTION $0 TEST RESULTS ANGAMOS 240MW COAL FIRED POWER PLANT ‘CAPABILITY TEST Table Of Content ‘Construction commssnen Mechanic Eeictric lac. Eelectric lac 8, V4 oY ts ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE ‘This guideline provides the minimum requirements and considerations fo perform the Response of Unit to Step Load Changes set forth in Section 3. (e) Appendix O. ‘The unit shall be demonstrated to be capable of a step change in load in accordance with the load ramping rate provided in the technical data sheet, provided the unit load 's greater than forty percent (40%) of the Output Guarantee: ‘The unit shall aiso be demonstrated to be capable of withstanding a sudden loss of demand of ten percent (10%) of the Output Guarantee (26MW ) from any load in the range forty percent (40%) to one hundred percent (100%) of the Guiput Guarantee. ‘The steam turbines must not trip and remain in a safe condition during the test. 2.0 ACCEPTANCE CRITERIA This Test will be approved if the unit remains stable conditions for at least thirty (30) minutes after reaching the targat load. “Test will consist on going from 100% TMCR (259MW output) to. 233MW output and hold the load at 233M output for at least 30 minutes recording unit load, ramping rate 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST Test will be performed at the 100% of TMCR with coal firing and the data will be: collected from DGS. STG Gross Output : 259MW = Control Made : Coordination Control 4.0 TEST EXECUTION ‘}) Start-up the unit accarding to Start-up Procedure or change the load to test load(258MW) if the unit is being operated 2) Hold the Load at 258MW for more than one(1) hour prior to the test 3) Four(4) pulverizers will be operated without supplemental fuel 4) Check the control system with automatic mode at the operator console 5) Set the load change rate to maxinn(13MWimin.) ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST 6) Change the Unit Load Demand to 233MW. 7) Hold the load at the 233MW fer more than one(1) hour for steady operation. 8) The following Data will be logged as a trends by DCS ~ Dale and startffinish Time. - Unit Load Demand, Actual MW 5.0 TEST RESULTS (1) DCS Record DatatTrends) ed vorOnz (e218 a, Oo, OLE PEE CEE Le é FX MM PPPS FES og pega: ‘oo nor = | ope OL be pw “0O0ERZ ano Wel 000 68028 LLG seBueu peor deis 01 11un jo esuodsey (a)p poscoesc ANGAMOS 240MW COAL FIRED POWER PLANT CAPABILITY TEST tem No. Date: Title ‘amp Rate Test | Table Of Content 1.0 SCOPE... 2.0 ACCEPTANCE CRITERIA... 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST. 4.0 TEST EXECUTION. 5.0 TEST RESULTS Construction Commissioning oo > 5 PF ik . JHA, 5 ey |g ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE ‘This guideline provides the minimum requirements and considerations to perform the Ramp Rate Test set ferth in Section 3. (1) Appendix D, This test shall demonstrate generating unit loading and unloading at a “ramp raie" of 2% per minute of Output Guarantee from 40% TMCR to 50% TMCR, and 5% per ‘minute from 50% TMGR to 100% TMCGR with a mininum load change of 25% af the ‘Output Guarantee in each direction with each direction tested immediately in alternating sequence five times (the “W’ test), ruer Rare Ss Ramp a a 5 26 Ram « 4 755 Lome om Lo 2 Raa 2.0 ACCEPTANCE CRITERIA ‘This Test will be approved if the unit remains in smooth operation during the test execution 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST Test will be performed with coal tiring and the data will be collected from DCS. - STG Gross Output : 104mW Control Made : Coordination Controt 0 TEST EXECUTION 1) Startup the unit according to Start-up Procedure or change the load to initial test ‘oad 40% TMCR (104MW ) if the unit is being operated. ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 2) Hold the 40%TMCR (104MW gross output) for more than one(1) hour prior to initiate the test with no supplementary fuel (pulverizers will be operated without supplementary fuel) 3) Set the ramp rate to 2 % and change the Load Demand to 50% TMCR (130MW. gross output) 4) Onoe reached 50%TMCR, change the ramp rate set to 5 % and change the Load Demand to 100%TMCR (258MW gross output) 5) Once reached 100%TMCR (259MW gross output) change Load Demand to F5HTMCR (194M gross output) 6) Once reached 75%TMCR (194MW gross output) change the Load Demand to 100%TMICR (259MW gross output) 7) Repeat steps 5} and 6) two (2) times. 8) The following Data will be logged as a trends by OCS * Date and startfinish Time. * Unit Load Demand, Actual load(MW) * Test Matrix Test step ] Initial Load | Target Load ] Rate Pulverizers in (Ma) (Mw) (MWimin.) Service 4 404 130 5.2(2%) 2 2 130 194 13(5%) 3 3 | 194 259 13 (5%) 4 4 259 184 13(5%) 4 5 194 259 13 (5%) 4 6 zo | 84 136%) 4 7 1o4«| 280 43 (5%) 4 | 250 we | 13.06%) 4 uw Go0°0 0000 00°00) doo oor Wa PBL LL LOZ CoE wsn- ise. wy du ANGAMOS 240¥W COAL FIRED POWER PLANT DO0SCO C&C wis CAPABILITY TEST item No. 73 ‘| m No. 36) Sane Title : BMGR Capacity Test (four hour test) Table Of Content 1.0 SCOPE. 2.0 ACCEPTANCE CRITERIA 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST.. 4.0 TEST EXECUTION 5.0 TEST RESULTS. @NNNRN Construction Commissioning Mechanic Eeletric lac Mechanic Eetectric lint? | ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 1.0 SCOPE This guideline provides the minimum requirements and considerations to perform the BMCR Capacity Tesitfour hour test) set forth in Section 3. (g) Appendix D The aim if this testis to demonstrate the actual power output of the unit at BMCR. as measured at the Metering Point, is reasonably close to the axnected the unit performance indicated in Contractor's design basis. 2.0 ACCEPTANCE CRITERIA This test will be approved if total coal flow reaches the condition shown in Table 1 at BMCR (264MW)_ ‘Table 1. Acceptance criteria "Criteria | BMCRCapacity 264 ‘GuIputAW) - ‘co. Inlet Flow(uh) | 7 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST est will be performed once the unit reaches stable operation for nat less than thirty (30) minutes at the BMCR Table 2. Operation Condition to the test Facility MW output at BCR 264 Biturrineus Fuel (Ceal only) Pulverizar Operation Servieo units 4.0 TEST EXECUTION (1) Start-up the unit up to BMCR according to the start-up procedure (2) Check the stable operation for not less than thirty (30) minutes after reaching BMCR. (3) Record STG Output MW (4) Reeord the Economizer Inlet Feedwater Flow ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 5.0 TEST RESULTS (1) Tests Data (Output : MW) esulls Criteria: Loadivwy 263. Fiow(tih} 710.7 (2) DGS Data(Trends) uw noo 000 ago'aaos ‘00 096 s ae Ce eo eo s ee & “ io ‘< ony Ly'e0:9 neozrdere oe "OOS ff é fe a * & ‘¢ rs ” ‘f a rol (901 noy snojhsey Ayoedes wowa (Ble ANGAMOS 240MW COAL FIRED POWER PLANT 1.0 SCOPE... 2.0 ACCEPTANCE CRITERIA... 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST... 4.0 TEST EXECUTION. Table Of Content P0SCO GRC Nini—eaiiidsis CAPABILITY TEST Tem No. 3(hy Title : Cold, Warm and Hot Start-up Tests onstruction Commissioning Mechanic Eelctric tec Mechanic Eslectric aC > A } Wyn’ TAM | pe Fi | | ' ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 1.0 SCOPE This guideline provides the minimum requirements and considerations to perform the ‘Cold, Warm and Hot Start-up Tests set forth in Section 3(h) Appendix D. ‘One cold, one warm and one hot start-up test shall be conducted 2.0 ACCEPTANCE CRITERIA ‘This test will be approved if STG Output load reaches 259MW within shown in table 1. A total deviation of 5% will be considered as acceptable when comparing Appendix. 0 6.8{Guaranteed Startup Times) against actual test results. Table 4. Acceptance criteria ‘Type of Start Purge~TMCR(minutes) Cold Start 630 Warm Start 470 | "Hot Start 195 | 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST Following items shall be operated before starting the test The point of starting the test will be the beginning of the purge (1) Air compressor System (2) Closed Caoling Water System (3) Condensate System (4) Feed Water System (8) Boiler Draft System (8) Fuel Firing System (7) Fabric Filter System (8) Diesel Oi System (8) Fire fighting System (710) Electric System ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST > Start-up Tr, 6.9kV Switch Gear, 480v Load Center & MCC AC and DC Power (11) Desalination, Demi Tank, Condensate, Diesel Oil Tank Normal Level ‘Table 2. Operation Condition to the test ‘Type of Stari Time{hours) Cold Start Out of service > 36 Warm Start 8 < Out of service < 36 Hot Start Out of service < 4.0 TEST EXECUTION 4.1 Cold Start-up (4) Cold Start-up ITEM | check | Remarks © Desalination Tank Level © Demi Tank Level © Cold .S Tank Level © Diesel Oil Tank Level = © Howell Level o Feedwater Storage Tank Level o Electric System (Air insulated switchgear, Mala Tr, 6.k\, 400V ‘Motor Control Center, OCIAC Control Power, i. a © Closed Cooling System Condition | eg jased Cooling Water Pump, Cooler ing Water Make-up Sysiem - Intake Siphon Pipe Vacuum system jensate System Conditions ~ Make-up Pump = Condensate Extraction Pump a - Condenser (Hot well) © Feed Water System Conditions = Boiler Feedwater Pump ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 2 Drum Filling System - Drum Level 35% Control Valve a - Boiler Vant & Drain MOV © Boiler Draft System ~ Gas Air Heater / Forced Draft Fan / Induced Draft Fan a - Boller Seal Trough Level Boiler Purge Interlack 4 © Baller Water Circulation Pump System a © Digsel Oil Supply System = Diesel Oil Supply Pump a __ = Diesel Oil Control System © Fuel Firing System ~ Continuous Emission Monitoring System, CCTV, Thermo probe, Flame Scanner - Bumer Gun Installation a - O11 & Atomizing Air Valve |= igniter © Fabric Filter & Flue Gas Desulfurization System |_~ Ready for Diesel oil firing a a © Fire Fighting System = Turbine & Boiler Side Fire Fighting Ready g - Fire Extinguisher (2} Operation Sequence for start-up Closed Cooling Water Closed Cooling Water Line & Head Tank Filling ( > 700 «ny a, Condensate Make-up Pump Suction, Discharge & Recirculation Valve ‘Open (22LCP12/13AA0028AA004, 22LCP14/15AA002) b, From Condensate Make-up Pumps to Closed Cooling Water Supply Open Valve (22LCP21AA001) «. Closed Cooling Water Head Tank Level Control Valve Bysass Valve (G2LCP2244003) Open if necessary, d, Start one of the Condenser Make-up Pumps (22LCP10/20AP001) {if Condensate Extraction Pump was operated, Condensate Extraction Pump Discharge to Closed Cooling Water Head Tank Make-up \Valve(22LCP24AA001) Opan and Condensate Make-up Pumps to Closed Cooling Water Head Tank Supply Valve(22LCP21A8001) Close] ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST e. Both Closed Cooling Water Pumps Suction Vaive (00PGB21/22!25AA001) Open & Discharge Valve (00PGA21/22!23AA002) Close {. One of the Closed Cooling Water Goolers is in Service {Closed Ceoling Water Cooler Inlet & Outlet Valves are Open) g, Closed Cooling Water Head Tank Level Cheok(>700 m) and One of the Closed Cooling Water Pump Start and Discharge Valve is slowly open | h. The Discharge Valve of Stand-by Pump is open (After Closed Cooling Water Pump Start, Closed Cooling Water Head Tank Level check) - If Closed Cooling Water Head Tank Level is 0.K, Control Valve Bypass Valve Close (02LCP22AA003) if necessary 4g. Closed Costing Water Head Tank Level Control Valve(02LCP224A071) Auto Select Compressed Air Check = Closed Cooling Water Flow - All of Air Compressors Discharge Valves open - Instrument & Service Air Tank Inlat Valves open - The Alarms of five Air Compressors check(All Reset) - Each Air Compressor check "Remote Mode" in group contraller Start Air Compressor in Distributed Control System ‘Check Service Air Header On-Off Valve(XV-20QEA30AA061) Auto Select and | 2 Service Air Distribution Pressure Check (If instrument Air Header Pressure were below 6.5ber, On-off Valve will be closed) Air Dryer System Starts 8, Air Dryer Inlet Pressure Check (> 6bar) b. One of the Pre-filters & After-fiter service .c. Start Gne of the Air Dryers in Distributed Control System (Other one is Stand-by) (Operation Mode select "Remote" in Local Panel) 4. Air Dryer Operation Mode select (Timer or PPD-2) in Local Panal 8, Purge Ar Flow Check (260~270 in'shr) 4, Instrument Air Distribution Pressure Check (>8.0bar) ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST ‘Aux. Cooling Water 2. Intake Siphon Pipes Vacuum-up b. Starts One of the Service Water Pumps (03GHA(1/12APO01) ¢. Start Vacuum Pump #A & B (02PAJ10/208P001) d. Intake Facilty(Travelling band screen & Fine Bar Screen) Auto Start 8 | e. Cooling Tower Make-up Pump (02PAS10/20AP001) Starts f. Cireulating Water Pumps (22PCA10/20AP001) Start 9. Cooling Tower (22PAE10AHO01) Start h. Closed Cooling Water Cosler(00PED 10/20/30AC001) Service Turbine Tuming Gear Turbine Tuming Gear Start 4, One of the Vapor Extractors(22MAVOZANO0 1/002) Starts b, Aux. Oi! Pump (22MAV21AP021) Starts c. Main Jacking Oil Pump (22MAVSDAP001) Start 4 (Before Pump Starts, Lube Gil Pressure > 0.3bar Check) d, Emergency Oil Pump(22MAV2TAPO31) & Emergency Jacking Oil Pump(22MAVSOAP002) are Ready(Stand-by) ©. Turbine Tuming Gear (22MAKB0AE001) Starts (Turbine Speed 41pm) Condensate System Hotwell Flushing & Make-up 2. Start ono of the Condensate Make-up Pumps (22LCP10/204P001) b. Het well Make-up Level Cantrol Valve (22LCP10AA071) Auto Check Feed Water Tank Filling 5 | a. Gondensate Make-up Level Control Valve (22LCP10AA071), Minimum Flow Central Valve (22LCA3SAA071) & Deaerator Level Control Valve (22L.CA40A4071) "Auto" b, LP Feedwater Heater Inlet/Outlet Valve Open, By Pass Valve Close c. Hatwell Leval Check(Normal Level : 670 m) d. One of the Condensate Extraction Pumps Starts, e. Condensate Extraction Pump Minimum Flaw Control Valve ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST (22LCA3SAA071) Check (Minimum Flow : 260¢h Check) Feed Water Tank Heating & Boiler Feedwater Pump Motor Warming Feed Water Tank Filling a. One of the Demi, Water Transfer Pumps (03GHB11/12AP001) Starts b. Deaerator Filling Valve (22LCP3SA4001) Open Feed Water Tank Heating a. Aux Steam Header #2 (Sbar) Service Check b. Aux Steam Header #1 (17bar) to Deaerator Pegging Steam Supply Valve (22LBG47AA001) Close ¢. Deaeralor Pegging Steam Pressure Control Valve (22LBG47AA071)Auto Check d, Deaerator Went Valve (22MAL41/42AA501 & 22MAL43AA541) Open e. One of the LP Heater Drain Pumps (22L.CJ20AP-001/002) Starts Boiler Feedwater Pump #4, B,C Warm-up a. Boller Feedwater Pump #A, 8, C Suction Valve (22LAC10/20/304,4001) Open b, Boiler Feedwater Pump #A, B, C Discharge Valve (22LAC41/42/43AA041) Close ©, Baller Feedwater Pump #A, B, C Pump Casing Drain Valve Throttie Open G. Reheater Spray Supply Valve (22LAF81/82/834A002) Close Drum Filling & Flushing Boiler Feedwater Pump start a. Feed Water Tank Level Normal (990 om) Check b. The Auxiliary Oil Pump of Each Boiler Feedwater Pump is running c. The Suction Valve of Each Boiler Feedwater Pump is Open 4d, One of the Boiler Feedwater Pumps (22LAC10/20/30AP001) Starts ¢, The Boiler Feedwater Pump Discharge Valve (AutometicRecirculation Valve) is Checked that It is normally operating (Minimuirh Flow : 130uh Check) HP Feedwater Heater in service a, HP FeedwaterHeater #1 & #2 Bypass MOV (22LABSOIG0AA84 1) Close and Each Inlet & Outlet MOV is open ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST Drum Filling & Flushing a, Drum Level Control Valve (21LABS0AAQ71) Close c. Drum 35% Level Control Valve (21LABE0AA072) Manually Open and then valve Operation Mode Change "Automatic Mode" 4. Drum Level Check (0 nn) ©. Continuous Blow Down Valve (21LCQ10AA404 408) Open MOV | throttle Open. Boiler Water Circulation Pump Boller Water Circulation Pump Start a, Drum Level Normal Check b. Boiler Water Circulation Pumps (21HAG30AP001/002/003) Suction Valve(21HAGZ5AA001, AA002, 003) Open cs eae ‘Water Circulation Pumps Discharge Valve (21HAG30AA001~6) en d. Boiler Water Circulation Pump Cavity and Drum Differential ‘Temperature is Normal @, Two of the Boiler Water Girculation Pumps Starts 1. Cheek the Boiler Water Circulation Pump differential pressure Gas Air Heater Both Gas Air Heaters Start Step by Step a. Boiler Seal Through Level Check (Local) b. Instrument Air Pressure Check (>5.0bar)(Local) 4. Flue Gas Inlet Dampers (21HNA11/12AA041) & Secondary Air Qutiet Dampers(21HLASOIS0AA04 1) Auto Check @. Both Gas Air Heaters (21HLD11/21AMQ01) Start Step by Step (First Air Motor Siart, and then Main Motor Siart, at last Air Motor Siop) Induced Draft Fan 10 | Both Induced Draft Fans Start Step by Step (Each Train Starts) , One of the Lube Oil Pumps is Running b, Induced Draft Fan Inlet Dampers (21HNA21/22AA071) Is Open c. Induced Draft Fan Inlet Vane (21HNC15/25AA071) & Outlet Damper (21HNA31/32AA041) is Close 4, Opposition Train Forced Draft Fan Inlet damper (21HLLAQ1/O2AA071), Inlet Vane (21HLB15(25AA0T1) & Outlet damper (21HLA10/20AA041) Open (If Induced Draft Fan #A starts, Forced Draft Fan #8 Inlet Damper, Inlet Vane & Outlet Damper must be opened) ®, Spray Drying Absorber & Fabric Filter System are ready ANGAMOS 240MW CGAL FIRED POWER PROJECT CAPABILITY TEST {. One of the Induced Draft Fans (21HNC15/25AN001) Starts {. Outlet Damper is automatically opened and Inlet Vane is manually slowly open, and Adjust the Fumace Pressure (-12 mn H20) h. If the Fumace Pressure were stable, Induced Draft Fan inlet Vane Change "Auto Mode" Forced Draft Fan Both Forced Draft Fans Start Step by Step (Each Train Starts) a, One of the Lube Oil Pumps is Running b, The Dampers of Air & Flue Gas System are already open c. One of the Induced Draft Fans (21HNC15/25AN001) must be running (Check Induced Draft Fan master "Auto Made") 14 | 4. Forced Draft Fan Inlet Damper is opened (Gheck) @. One of the Forced Draft Fans (21HLB15/25AN001} Starts 4. Outlet Damper is automatically opened and Inlet Vane is manually slowly open, and check the Furnace Pressure (-12 an H20) g. If the Furnace Prwere stable, Forced Draft Fan inlet Vane Change “Auto Mode” Scanner Cooling Air Fan a, Seanner Cooling Air Fan Start | b. One of the Seanner Cooling Air Fans (21HHQ10ANO01/002) Starts ©. Scanner Cooling Air Fan Suction Filler Differential Pressure Check (Distributed Control System) , Scanner Cooling Air Fan Discharge Transfer Damper Position Check (Local) Diesel Oi! Pump rr Diesel Oil Pump Starts a. One of the Diesel Oil Tanks must be filed with Diese! Oil (Tank Level Check} b. The Suction (01EGD01-03/04AA001) & Discharge Valve {01EGD11/12AA002) of Both Diesel Oil Pumps are already open c. Pressure Control Valve (01EGD24AA07 1) of Recirculation Line is ‘open (Auto Mode) (Reciroulation Oil to Tank Supply Valve (O1EGD42AAG41 or O1EGD4344041) Opened 6. One of the Diesel Oil Pumps (1EGC20/404P001) Starts (Pump Discharge Pressure Check) @. Discharge to Diesel Oil Burners Supply Valve (01EGD22AA0d 1) open ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 14 Boiler Purge Mode Slection a, Slect Start-up initiate mode at the Unit Load Demand Main Screen b. Check turbine startup mode(cold) c. Slect *Cold Start-up Mode” at the Unit Load Demand Main Screen Boiler purge a, Purge Permissive Condition Check b, Purge Start c, Purge Complete(300sec) 4d, Boller Master Fuel Trip Reset Cheek 15 Light Oil ED Elevation Firing Check a, Baller Superheater drain & ven MOV open(including drum) b. Boller Reheater drain & vent MOV open(including Cold Reheater) c. Turbine Main steam pipe drain MOV open(to flash tank) 4. Turbine Reheater steam pipe drain MOV opentte flash tank) 2, High pressures Reheater spray valve all clase {. Thermo probe Insert g. CCTV insert Start Firing Light oll ED Elevation a, Dissel Ol Trip Valve Open (21EGD10AA061) ', Diesel Oil Pressure Control Vaive (21EGD10AA071) “Auto Mode" ¢. Diesel Oil Return Shut-off Valve open (21EGD204A061) check ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST Change = Burer inlet header pressure check (3.8bar) = Atomizing Air Pressure Control Valve (21HJN10AA071) "Auto Made" . Burner inlet shut off valve (Diesel Oil & Atomizing air) open 2, Oil Gun & ignitor retract check £. Diesel Oil Elevation EO Pair mode check g. Diesel Oil ED Comer 1,3 start h. ignitor insert, Diesel Oil gun insert check i. Atomizing & Diesel Oil supply valve open check j.flame cheek on CCTV k. Check Firing Rate (Increase rate in Drum temp is kept 1~3°C /min) |. At drum pressure 3.5bar ~ Boller Superheater drain & vent MOV Close m, Camer 2.4 start at Superheater outlet pressure 20har 1, Diesel Oil Pressure Control valve Mode Change (Normal Mode) 0. Firing Rate Control using Boller Master Station manually ‘Aux. Steam service J. Aux. Steam Header Warming at Drum pressure Sber ~ Header-1 fram Low Temperature Superheater MOV (22L8G224A041) open ~Header-1, 2 Pressure Control Waive Min. (10%) Open ~Header-1 Drain Valve (22LBG40AA441) open ~ Header-2 Drain Valve (22LBG60AA441) open b, Header Pressurization at Drum Pressure 20bar ~ Header-1,2 Pressure Control Valve auto change 16 Light Ol! CB Elevation Firing a, CB Elevation Comer 1,3 start at Superhaater outlet pressure 75 bar ®, igniter insert, Diesel Oil gun insert check 47 | c. flame check on CCTV 4, Control Superheater Outlet Pressure to 80bar using stari-up vent MOV (21LBA10AA541) Vacuum up. a. Supply turbine seal steam (Aux. Steam pressure >15bar, Superheated temperature >20°C) 18 | - Seal Steam Block Valve (22MAWO1AA041) Open - Seal Steam Header Pressure Control Valve (22MAW10AA071) auto change ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST - Seal Steam Header drain MOV (22LBGd1AA041) close check b. Vacuurn up ~ Hogging Ejector Steam Valve (22LBGB1AA061) Open - Hogging Ejector Air Valve (22L0C22AA061) Open = Holding Ejector Steam Valve (22LBG824A061) auto ~ Holding Ejector Air Valve (22LDC21AA061) auto Water analysis a. Check at the Superheater outlet - Silica < 100pp6 ~Conductivity(eation) < 1.0 = Sodiume < 20ppb Synchronization 8. Turbine reset ~ Check Turbine control oil system ~ Check Low Pressure & High Pressure extract MOV Auto (22LBQ20AA04 1/01 OAAOd {/L BD 10AA04 1/LBS20AA04 1/LBS20AA0 41) - Reset Turbine b. Start Turbine rolling ~ Set speed to 500 rpm (rate : 3%Jmin.) ~ Hold not less than 30min. At speed 500cpm ~ Change the speed set to 3000rpm (3%/min.) ~ Check the vitration ¢. Synchronization = Close 18kV unit #2 Gen. DS (148AC01 GS002) = Check Exciter (14MKC20) "ON" - Cheok the breaker synchronization permissive lamp. - Push CB selection request - Check exciter voltage (18kV) = Selact auto synchronization "Yes" 20 Load Increase a. Increase STG output load - Adjust valve pasition control up ta SOMW(reference set : 60%) - Load increase rate change(3~5%/min.) 24 |b. Change Steam turbine following Mode ~ Selecl “enable” at the Steam Turbine Control System Monitor - Select "Steam Turbine Follow" at the Distributed Control System | 6, Slarl additional Boiler Feedwater Pump ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST Pulverizer service a. Pulverizer-D service at S0MW ~ Slart Primary air faneA,B after turbine resel{check hot PA to fumace Difference pressure auto control, 820mmH20) - Check seal air fan operation = Change seal air dynavane fitter Difference Pressure control valve (21HFW104A071) “auto” ~ Check the seal air supply valve open(21HFW34AA064) ~ Start Pulverizer prewarm ~ Start pulverizer (21HFC14AMO01) al outlet temp. > 65°C ~ Start Feeder (21HFB14EU001) - Increase feedrate up to 23th slowly = Change feeder-D master and cos! master “auto* = Change Light aif Flow Control Valve to "manual" - Decrease Light oil Flow Control Valve position and out of service ED slevation bumer one after another b. Pulverizer-C services at 80MW = Check the same condition with Pulverizer-D - Increase feedrate up to 23th and change “auto” ~ Decrease Light oil Flow Control valve position and out of service CB elovation bumer one after another 22 Unit Load Demand Mode Change | 8. Check the operation condition = Hold the boiler demand at coal flow 45th for not less than 10min b. Change the Unit Load Control contro! mode to “coordinate contra!” at STG output load 110MW ~ Check the turbine control condition “auto” = Change Boiler master to “auto” ex Load Increase : ee | a. Change the Unit Load Demand target to 130MW | - Check the increase rate(1.63Mwimin.} b. Pulverizer-E service = Start prewarm pulverizer-E = Cheok the same condition with Pulverizer-D 24 | -Slar Pulverizer-C and Feeder - Increase the feedrate up to same value of D&C and change “auto” Hold the load at 194\W not less than Smin ¢. Increase the load up to 195MW ~ Check the boiler sub-master operating condition ~ Change the Unit Load Demand target to 195MW ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST ~ Cheek the rate(2.72MW)} - Hold the load at 194IMW not less than Smin. d. Pubverizer-B sevice = Start prewarm pulverizer-B = Cheek the same concitien with Pulverizer-D ~ Start Pulverizer-B and Feeder-B ~ Increase the feedrate up-to same value of D,C&E and change “auto” Hold the load at 194MW not less than Smin. c. Increase the load up to 259MW ~ Check the boiler sub-master operating condition ~ Change tha Unit Load Damand target to 255MW. ~ Cheek the rate(2.72MW) Hold the load at 259MW not less than 30min ~Check the Start-up Initiate Made “off” 4.2 Warm Start-up (1) Check the same items with cold start-up (2) Operation sequence for warm start-up Boiler Purge Mode Slection a. Slect Start-up initiate mode at the Unit Load Demend Main Soren b. Check turbine start-up mede(warm) ¢, Select “Warm Start-up Mode” at the Unit Load Demand Main Sereen Boller purge 3. Purge Permissive Condition Check b. Purge Start . Purge Complete(300sec) 4, Boiler Master Fuel Trig Reset Check Light Oil ED Elevation Firing ‘Check a, Boiler Reheater drain & vent MOV open(including Cold Reheater) », Turbine Main steam pipe drain MOV open(to flash tank) «. Turbine Reheater steam pipe drain MOV open(lo flash tank) 4, High pressure& Reheater spray valve all close @, Thermo probe insert {CCTV Insert 2 ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST Start Firing Light oil ED Elevation a, Diesel Oil Trip Valve Open (21EGD10AA061) b, Diesel Oil Pressure Control Valve (21EGD10AA071) “Auto Mode" ©. Diese! Oil Return Shut-off Valve open (21EGD20AA081) check inlet header pressure check (3.8bar) = Alomizing Air Pressure Control Valve (21HJN10AA071) “Auto Mode" 4. Bumer inlet shut off valve (Diesel Oil & Atomizing air) open 8. Oil Gun & ignitor retract check {, Diesel Oil Elevation ED Pair mode check 4g. Diese! Oil ED Corner 1,3 start h. ignitor insert, Diesel Oil gun insert check i, Atomizing & Diesel Oil supply valve open check J. flame chack on CCTY k, Check Firing Rate (Increase rate in Drum temp is kept 1~3°C/min) |. At drum pressure 3.5bar - Boiler Supetheater drain & vent MOV Close im. Comer 2,4 start at Superheater outlet pressure 20bar 1, Diesel Oil Pressure Control valve Mode Change (Normal Mode) ‘©, Firing Rate Control using Boller Master Station manually Aux, Steam service 2, Aux. Steam Header Warming at Drum pressure Sbar - Header-1 from Low Temperature Superheater MOV (22L8G23AA041) open -Header-1, 2 Pressure Control Valve Min.(10%) Open ~ Header-1 Drain Valve (22L BG40AA441) open -Header-2 Drain Valve (22LBGB60AA441) open b. Header Pressurization at Drum Pressure 20bar - Header-1,2 Pressure Control Valve auto change Light Oi! CB Elevation Firing a. CB Elevation Corner 4,3 start at Superheater outlet pressure 75 bar b. Igniter insert, Diesel Oil gun insert check 4 | c.flame check on CCTV d. Control Supetheater Outlet Pressure to 80ber using start-up vent MOV (21LBAIOAAS41) Vacuum up ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST a, Supply turbine seal steam (Aux. Steam pressure >1Sbar, Superhaated temperature >20c) ~ Seal Steam Block Valve (22MAWO1AA041) Open ~ Seal Steam Header Pressure Control Valve (22MAW‘10AA071) auto change 5 Seal Steam Header drain MOV (22LBG414A041) close check b. Vacuum up ~ Hagging Elector Steam Valve (22LBG81AA061) Open ~ Hogging Ejector Air Valve (22LDC22AA061) Open = Holding Ejector Steam Valve (22LBG82AA061) auto - Holding Ejector Air Valve (22LDC21AA061) auto Water analysis a. Check at the Superheater outiet Silica < 100ppb = Conductivity(cation) < 1.0 - Sodiume < 20ppb ‘Synchronization 2, Turbine reset = Check Turbine control oll syste ~ Check Low Pressure & High Pressure extract MOV Auto (22L8Q204A041/8Q104A041/.80 10AA04 1/LBS3OAA04 1/LBS20AA0 41) - Reset Turbine b. Start Turbine rolling = Set speed to 500 rpm (rate : 3%/tin.) ? - Hold not less than 30min. At speed 500rpm ~ Change the speed set to 30001pm (7%4/min.) = Check the vibration c. Synchronization > Close 48kV unit #2 Gen_ DS (14BAGO1 GS002) ~ Check Exciter (14MKC20) "ON" ~ Cheek the breaker synchronization permissive lamp «Push CB selaction request = Check exciter voltage (18kV) ~Select auto synchronization "Yes" Load Increase 2, Increase STG output ioad 8 | ~Adjust valve position control up to SOMW(reference set : 50%) ~Load increase rate change(3~5%Jmin.) ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST b, Change Steam turbine following Mode ~ Select “enable at the Steam Turbine Control System Monitor - Select “Steam Turbine Follow’ at the Distributed Control System c. Start additional Boiler Feedwater Pump. Pulverizer service 10 8, Pulverizer-D service at SOM - Start Primary air fan-A.B after turbine reset(check hot PA to furnace Difference pressure auto control, 820mmH20) = Check seal air fan operation - Change seal air dynavane filter Difference Pressure contral valve (21HFW10AA071) “auto” = Cheek the seal air supply valve open(21HFW34AA061) - Start Pulverizer prewarm + Start puiverizer (21HFC-14AM001) at outlet temp. > 65: ~ Start Feeder (21HF814EU001) - Increase feedrate up to 23th slowly - Change feeder-D master and coal master “auto” ~ Change Light oil Flow Control Valve to “manual” - Decrease Light oil Flaw Control Valve position and out of service ED elevation burner ane after another Pulverizer-C service at S0MV = Check the same condition with Pulverzer-D - Increase feedrate up to 23t/h and change “auto” - Decrease Light oil Flow Control valve position and out of service CB elevation burner one after another Unit Load Demand Mode Change a. Check the operatian condition = Hold the boiler demand at coal flow 45th for not less than 10min, | b. Change the Unit Load Control control mode ta “coordinate control” a STG output load 110MW - Check the turbine contre! candition “auto” + Change Boiler master to “auto” Load Increa: 1" a. Change the Unit Load Demand target to 130MW ~ Check the increase rate(2.72MWimin.) b. Pulverizer-E service * Start prewarm pulverizer-= « Check the same condition with Pulverizer-D ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST Start Pulverizer-C and Feeder-£ - Increase the feedrate up to same value of D&C and change “auto = Hold the load at 184MW not less than Smin, c. Increase the load up to 195MW = Check the boiler sub-master operating condition ~ Change the Unit Load Demand target to 195MWw ~ Check the rate(2.72MW) = Hold the load at 14MW not less than Smin. d. Pulverizer-B sevice ~ Start prewarm pulverizer-B ~ Check the same condition with Pulverizer-D - Start Pulverizer-B and Foodor-B - Increase the feedrate up to same value of D,C&E and change “auto” ~ Hold the load al 194MIW not less than Smin. 1, Increase the load up to 259M" ~ Check the boiler sub-master operating condition ~ Change the Unit Load Demand target to 250MW_ ~ Check the rate(4.08MWiMin) ~ Hold the load al 25SMW not less than 30min ~ Check the Startup Initiale Mode “off” 4.3 Hot Startup (1) Check the same items with cold start-up 2) Operation sequence for Hot start-up Boiler Purge Mode Slection «a. Slect Start-up initiate mode at the Unit Load Demand Main Screen b. Chack turbine start-up mode(Hot) ©. Select “Hot Start-up Mode" at the Unit Load Demand Main Screen, Boller purge ‘8. Purge Permissive Condition Check b. Purge Start ©, Purge Complete(300sec) . Boller Master Fuei Trip Reset Check Light Oil ED Elevation Firing ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST Check a, Turbine Main steam pipe drain MOV auto check b, Turbine Reheater steam pipe drain MOV auta check ©. High pressure & Reheater spray valve all close d. Thermo probe insert 9. CCTV insert Star Firing Light oil ED Elevation a. Diese! Oil Trip Valve Open (21EGD10AA061) b. Diesel Oil Pressure Control Valve (21EGD10AA071) "Auto Mode" 6, Diesel Oil Return Shut-off Valve open (21EGD20AAQ64) check I Change 2 | =Bumer inlet header pressure check (3.8ber) ~Atomizing Air Pressure Control Valve (21HJN10AA071) "Auto Mode" d. Bummer inlet shut off valve (Diesel Oil & Atomizing air) open €. Ol Gun & ignitor retract check oes Elevation ED Pair mode check je! Oil ED Gorner 1,3 start f ignitor insert, Diese! Oil gun insert check i, Atomizing & Diesel Oil supply valve open check j- flame check on CCTV . Check Firing Rate (Increase rate in Drum temp is kept 1~3°C min) |_ At drum pressure 3.5bar - Boiler Superheater drain & vent MOV Close m, Comer 2,4 start at Superheater outlet pressure 20bar 1, Diesel Oil Prassure Control valve Made Change (Normal Mode) ©. Firing Rate Control using Boiler Master Station manually Light Oi! CB Elevation Firing a, CB Elevation Comer 1,3 start at Superheater outlet pressure 75 bar », Igniter insert, Diesel Oil gun insert check 3. |. flame check on CCTV 4, Control Superheater Outlet Pressure to 80bar using start-up vent MOV (21LBA108541) Vacuum up(if needed) ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4 2, Supply turbine seal steam (Aux. Steam pressure >1Sbar, Superhested temperature >20°C) - Seal Steam Block Valve (22MAWO1AA041) Open ~ Seal Steam Header Pressure Control Valve (22MAW/1GAA071) auto change - Seal Steam Header drain MOV (22L8G41A4041) close check b, Vacuum up ~ Hogging Ejectar Steam Valve (22LBG81AA061) Open ~ Hogging Ejector Air Valve (22LDG22AA061) Open - Holding Ejector Steam Valve (22L8G82AA061} auto ~ Holding Ejector Air Valve (22LDC21AA061) auto Water analysis a. Check at the Superheater outlet ~ Silica < 100ppb ~ Conductivity(cation) < 1.0 ~ Sogiume < 20ppb Synchronization a. Turbine reset ~ Check Turbine control oil system - Check Low Pressure & High Pressure extract MOV Auto (22LBQ20AA041/LBQ10AA04 1/LBD10A.00411/LBS30AA041/LBS20AA0 4 Rose! Tutine b. Start Turbine rolling ~ Set speed to 500 rpm (rate : 3%/min.) - Hold not less than 30min. Al speed 500rpm = Change the speed set to 3000rpm (7%/min.) = Check the vibration . Synchronization ~ Close 18KV unit #2 Gen. DS (148ACD1 GS002) - Check Exciter (14MKC20) “ON” = (Check the breaker synchronization permissive lamp ~Push GB selection request ~ Check exciter voltage (18kV) ~ Select auto synchronization “Yes” Load Increase a, Increase STG output load = Adjust valve position control up to SOMW(reference set : 50%) - Load increase rate change(3~5%/min.) ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST b. Change Steam turbine following Mode ~ Select “enable" at the Steam Turbine Control System Monitor = Select “Steam Turbine Follow’ at the Distributed Control System c. Start additional Boiler Feedwater Pump Pulverizer service 2, PulverizerD service at SOMW = Start Primary air far-A.B after turbine reset{check hot PA to fumace Difference pressure auto control, 820mmH20) - Check seal air fan operation ~ Change seal air dynavane filter Difference Pressure control valve (21HFW108A071) “auto” = (Check the seal air supply valve open(21HFW34AA051) = Siart Pulverizer prewarm ~ Siart pulverizer (21HFC14AMO01) at outlet temp. > 85°C ~ Start Feeder (21HFB14EU001) 9 | - Increase feadrate vp to 23h siowly ~ Change feeder-D master and coal master “auto” = Change Light oil Flow Control Valve to “manual” = Decrease Light oil Flow Control Valve position and out of servics ED elevation bumer one after another b. Pulverizer-C service at 8OMW. = Check the same condition with Pulverizer-D. - Increase feedrate up to 20h and change “auto” - Decrease Light oll Flow Control valve position and out of service CB | elevation bumer one after another Unit Load Demand Mode Change ‘8. Check the operation condition - Hold the bailer demand at coal flaw 45th for not less than 10min. .y | D- Gheck the same condition with Pulverizer-D ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST - Start Pulverizer-C and Feeder-E - Increase the feedrate up to same value of D&C and change “auto” ~ Hold the load at 194MW not less than Smin . Inerease the load up to 195MW> ~ Check the boiler sub-master operating condition = Change the Unit Load Demand target to 195MW = Check the rate(8. 16M) ~ Hold the load at 194MW not less than Smin. d. PulverizerB sevice ~ Start prewarm pulverizer-3 - Check the same condition with Pulverizer-D = Start Pulverizer-8 and Feeder-B « Increase the feedrate up to same value of D,C&E and change “auto” - Hold the load at 194MW not less than Smin, «, Increase the load up to 259MW “Check the boiler sub-master operating condition = Change the Unit Load Demand target to 259MW ~ Check the rate(8. 16MW/Min) - Hold the load at 259MW not less than 30min - Check the Start-up Initiate Mode “off” 5.0 TEST RESULTS (1) Tests Data {STG Output : 259MW) Cortera | Purge Staring Time | 259MW reaching time | Time(Purge ~ 259M) | Cold Biit/2041 06:08 BH We0tt 1946 B87Min{Exception : 258) Warm (8/16/2011 70-30 aneaorie | 347 hin Hot BROT er17/2017 1830 20K (2) DCS Record Data 1 wiv svr9 ioc FF at SF PO PP ST KF FP SF ee a a a ww os re * os & & & Po a ra Pl & & & & L dn wes pic (ule uw Vid Jesh LOB oALA ALE of 000 | 0000) OP SELLE EL CO ES D008 é 00 00 dn wes wen (ule My Wa SORME OREs of SS FS OS S oF Fs i es rs * rg ra & é Ps Pe Ro a Pa ro ogre ‘900'008 ‘MSH - dn pers 18H (UE OSCO e&C ANGAMOS 240MW COAL FIRED POWER PLANT CAPABILITY TEST item No. Title : Load Change Tests. Table Of Content 1.0 2.0 ACCEPTANCE CRITERIA 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST.. 4.0 TEST EXECUTION 5.0 TEST RESULTS.. Construction Commissioning Mechanic Eeletric lac Eelectric lac mi 4 yi ] 4 jt ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE This guideline provides the minimum requirements and considerations to perform the oad Change Tests sel forth in Section 3. (i) Appendix D 2.0 ACCEPTANCE CRITERIA This Test will be approved if the unit remains stable conditions for at least thirty (30) minutes after reaching the target load 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST Test will be performed at the 75% of TMCR(1a4NMW) with coal firing and the data will be collected from DCS. STG Output : 184MW. Control Mode : Coordination Control 4.0 TEST EXECUTION |) Start-up the unit according to Start-up Procedure or change the load to test joad(1S4MW) if the unit is being operated 2) Hold the Load at 194MW for more than one(1) hour prior to the test 3) Four(4) pulverizers will be operated without supplemental fuel 4) Check the control system with automatic mede at the operator console 5) Set the load change rate ta maxim 5%(13MW/min,) 16) Request Dispatch system for taking load block of 777MW 7) Ghange the Unit Load Demand to ?77MW 8) Hold the load at the 2?7MW for more than thirly(30) minutes for steady operation. 9) The following Data will be logged as a trends by DCS Date and starvfinish Time. - Unit Load Demand, Actual MW ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST 5.0 TEST RESULTS (1) DCS Data(Trend) ue a 2m.LS Lozie LR FF FF FF SF SC OP SS CS SS FO SO SS SS S SO S S S ws ee & FSS EE EEE ESE ra rs a seu'DE ‘08 poses yee eBueuo peor (ibe ANGAMOS 240MW COAL FIRED POWER PLANT ae CAPABILITY TEST fem, 130) — Title : Capacity Test for Fire Protection Pumps Table Of Content 1.0 SCOPE. 2.0 ACCEPTANCE CRITERIA.. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST... 4.0 TEST EXECUTION... 5.0 TEST RESULTS... “This test already performed during Unit #1 & Common system Construction ‘Commissioning Electric lec 54 [sl ANGAMOS 240MW COAL FIRED POWER PROJECT GAPABILITY TEST 1.0 SCOPE ‘This guideline provides the minimum requirements and considerations to perform the Fire Protection Pumps set forth in Section 3.(J), Appendix D. This test will be demonstrated in order to verify the Fire Protection Pumps capacity. 2.0 ACCEPTANCE CRITERIA ‘This Test will be approved if the flow rate is equal or larger than the flow rates shown in table 1 as below during normal operation conditions, Table 1. Test Acceptance Criteria (head : 110 m) Jockey Pump capacity [nv /h] NIA Motor Driven Pump capacity [rh] (gpm) | 450 (2000) Engine Driven Pump capacity [m7] (gpm) | 450 (2000) 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST “Tast will be performed manually operating condition at recirculation status. 4.0 TEST EXECUTION (71) Motor Driven Pump capacity test (Discharge fire water volume) (2) Engine Driven Pump capacity test (Discharge fire water volume) (3) Record the pumps water flow during test execution ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 5,0 Manufactured capacity for each pumps - Fire Water Pump Capacity( 100% Flow Rate) (en) Pressure | Manufacturedcapadity | Manufactured capacity Description | thead (en) (m3fh) (geen } Motor diver pump | 310 450 2000 Engine driven pump 210 450 2000 5.4 Manufacture PUMP test value - Manufacturers site testing form _ Deelgn 180% pressure | operation DesorpRion | atinitiow | operation | etdesign | 15036 Flow Rate Design Data | (100%) | flow rate Test eaut| Test resut Discharge | vame | wi: | | ear am den | leave) ume | Pump Head = [74.5 m, 61 mal(a000 GPA] (my ) Engine pumpeasn), fou) ] Discarpe | efter pe Engine | ‘any ume Pump Head i Start time in engine pump 10:05 PUMP RUNNING TEST REPORT system | Fire Fighting System PRSuE, | Acti 10,2010 oF Berna Engine Pump MAKER Patterson EQUIPMENT NO. 08G.A144P001 TOH 157 psig - TYPE Centrifugal ‘SPEED 2100 mm capac 2000 GPH i H 1 VIBRATION tan/e) INT i 1/2]a 4 HononTAL | 37 |23.9 124 VERTICAL [17.4] 13.2 10.8 55 ~ [awa |7aly- 7 - 63 VIBRATION AGEPTABLE CRITERIA pump : 27,9. me/a (10 mils) NOISE (aB(A)) 87 NOISE NOSE LEVEL _ ACCEPTABLE CRITERIA dB(A) TESTED By| | pate April 10, 2010 in accordance with drawing and specification E LL Lh Ac £0 f20/y NAME DATE \Nete = | verity that the equinment listed on this page has{have) been testad and ja(are) in operating conditior PUMP RUNNING TEST REPORT Fire Fighting System Berti ‘Main Motor Purna MAKER Pattercon EQUIPMENT NO. oossastApoot ToH 110m TYPE Cantatgal SPEED 1470 rom ‘caPacrTY 2000 GPM sem | Press. | rss. | soror |" vom _| ean | gan | om | vour | a a a a teas | 43 | 68 | 190 [as isan [03 [9316 x ised — - 1 | VIBRATION (ene) 06 | 0.6 06 | 07 10 NOISE “LEVEL ACCEPTABLE CAITEAA asia) TESTED BY SANGJONG, KIM pare | 47/08/2010 te: | verify that the equipment listed on this page has(have) been tested and is(are) In eperating condition, in accordance with drawing and specification ANGAMOS 240MW COAL FIRED POWER PLANT POSCOe8C iy CAPABILITY TEST Tem No. 1 SK) Date : Title : Boller Startup and Shutdown Table Of Content 1.0 SCOPE... 2.0 ACCEPTANCE CRITERIA.. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST. 4.0 TEST EXECUTION 5.0 TEST RESULTS Mechanic ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE This guideline provides the minimum requirements and considerations to perform the Boiler Startup and Shutdown set forth in Section 3. k) Appendix D. The aim of this test is to demonstrate normal startup and shutdown of the boiler and associated equipment. ‘This test will be demonstrated during cold(or warm, hot) startup test 2,0 ACCEPTANCE CRITERIA NIA 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST Test will be performed when follawing systems are operated. (1) Alr compressor System (2) Closed Cooling Water System (3) Condensate System (4) Feed Water System (5) Fabric Filter System (6) Diesel Oil System (7) Fire fighting System (8) Electric System 4.0 TEST EXECUTION 41) Start-up the the unit according to Startup Procedure or Cold startup test procedure 5.0 TEST RESULTS N _-Tese Wesults Included Ja 9Lh) ond yefer to above Q08C0 PRO ANGAMOS 240MW GOAL FIRED POWER PLANT CAPABILITY TEST item No, = 3.) Date: Tite : Condenser Table Of Content 1.0 SCOPE. 2 esses sanssnssasenassessvassensusvenste 2.0 ACCEPTANCE CRITERIA. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TES’ 4.0 TEST EXECUTION... 5.0 TEST RESULTS. Construction covmmaee Mechanic Eelcine lec Mechanic | Eelectic | 1&0 ] ie 4 | bane a fin | | + 1.0 SCOPE ‘This guideline provides the minimum requirements and considerations to perform the nidenser capability test set forth in Section 3(1), Appendix D. This test will demonstrate normal startup and shutdown of the condenser and vacuum: equipment. 2.0 ACCEPTANCE CRITERIA 41) Verify condenser vacuum reaches to 0.34bara within 30minutes with the starting evacuation units. 2) Verify condenser vacuum reaches to 0.078bara with the main air elector. » refer to Technical specification for condenser and auxiliaries (Document No. : WO321-EM200-00001) 3) Verify the Vacuum maintained without Hogging Ejector 3.0 OPERATOIN CONDITION REQUIRED FOR THE TEST (1) Auxiliary steam header #1(17bar) is pressurized and then turbine rotor turning and glafid steam system have to be ready. (2) The condensate system is in service. {9} The citeulating water system is in service. (4) Turbine gland steam sealing system is in service A. The main turbine |ube ail system is in service. B. The turning gear is in service. 4.0 TEST EXECUTION 4.0.1 Start up (7) Condenser expansion sealing water make up. (2) Hogging ejector steam valve (22LBG81AA061} by pass valve open & warming. (3) Turbine gland seal steam service. {4} Gland seal steam blower start (5} Condenser vacuum breaker close & sealing water filing (6) Steam jet air ejector system *automatic” start from OCS. 1) Hogging ejector steam valve (22L8G81AA061) automatic open, 2 Hoggiing ejector alr valve (22LDC22AA061) automatic open. (7) Mogging ejector steam vaive (22L8G81AA061) by pass valve close. (8) Condenser vacuum reaches te -0.8barg 1) Holding ejector steam valve (22L8G82AA061) automatic open. valve (22LD21AA061) automatic open, (2) Condenser vacuum reaches to -0.92barg, 2 Holding ejector: 1) Hogging ejector air valve (22L0C22AA061) automatic close. 2 Hogaing ejector steam valve (2LBGB1AA061) automatic close. (10) Condenser vacuum rises up to -0.935barg and maintains that level. 4.0.2 Shut down (1) Turbine trip & speed down below 1,500rpm. (2) Condenser vacuum breaker open. (3) Steam jet air ejector system stop from DCS ‘D Holding ejector air valve (22LDC21AA061) automatic close, 2) Holding ejector steam valve (221868248061) automatic close. (4) Condenser vacuum is braken wholly (5) Turbine gland seal steam valve clase. (8) Gland seal steam blower stop, 5.0 TEST RESULT Test records Vacuureup Time min) Giteria Test_results | 034 Co.e7abara) 20 12 | 0.078 (-0.835barg) kas | conenserPr ba) (2) Condenser vacuum record data OND. PR 1 TIME wag | (oar Ramet) | Smin, -0.403 -0.403 ] 10min 0.643 -0.643 } 15min 0.786 -0.786 | 20min “0.868 “0.868 | 25min, 0.919, 0.919 } 30min 0.919 0.919 | 35min 0.929 -0.923 —_| 40min 0.849 0.249 | 45min -0.969) | ; | (3) DCS Data Acquisition A. Gondenser Vacuum Trend BB. Condenser Air Ejector valve status (DCS Screen) mn werent (oes ae YP 9 & of " é * rs * os of oe & eg = & “s rs “ < < “¢ ra & & e te none Doo'e og E 008 oe oo 5 OuVE 'ANGAMOS 240MW COAL FIRED POWER PLANT POSCO eK — CAPABILITY TEST Date : STG Startup and Shutdown Table Of Content 4.0 SCOPE ssn, 2.0 ACCEPTANCE CRITERIA. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST 4.0 TEST EXECUTION... 5.0 TEST RESULTS... ome NN Construction Commissioning Mechanic Eeletric 8c Mechanic | Eeleciic | 1&G ANGAIMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE This guideline provides the minimum requirements and considerations to perform The Steam Turbine Generator Startup and Shutdown Test set forth in Section 3, (m) Appendix D. 2.0 ACCEPTANCE CRITERIA ‘The aim of the present test procedure Is verify the steam turbine capability to startup ‘and shutdown under normal automatic operation, This test will be executed by cold startup test. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST (1) STES control system is normal (2) All equipment of the turbine must be normal 2) Lube olll system b) TIG and jacking oil system c) Drain system 4d) Gland seal steam system e) Hydraulic oil system f) Extraction system 4.0 TEST EXECUTION - TBN startup test executed in accordance with the turbine group operation (1) Lube oil system group start-up = Steam turbine speed > 2700rpm OR Auxiliary lube oil pump running = Oll tank gas extractor N.1 in service OR Gil tank gas extractor N.2 in service > Auxiliary lube oll pump in auto mode Lube oil feeding pressure > 609%(1.2barg) + Emergency lube oil pump not running ANGAMOS 240MW GOAL FIRED POWER PROJECT CAPABILITY TEST + Emergency lube oll pump available (2) Turing gearfiacking oil system group start-up + Steam turbine speed > 2700rpm OR + Steam turbine not stopped + Jacking oll pump running OR Emergency jacking oll pump running + Jacking oil pressure > 96%(259barg). + Jacking oll pump in auto mode OR Emergency jacking oll pump available + ST Turing gear motor in auto mode + TIG engaged solenoid valve in auto made (3) Drain system group start-up + Generator active power < 18%{(36IMW) OR HP valve casing drain opened OR HP valve turbine casing drain opanad OR IP valve casing drain opened OR IP valve casing drain opened OR 1P valve turbine casing drain opened + Generator active power > 10%(24MW) OR HP valve casing drain closed OR HP valve turbine casing drain closed OR IP valve casing drain closed OR IP valve casing drain closed OR IP valve turbine casing drain closed - All Valves in auto mode (4) Waiting time release from the plant + Auxiliary steam ok = One circulating pump & One CEP in operation = HPIIP eyele drain valve open (5) Gland seal steam system group slar-up + Gland condenser blower N.1 running OR Gland condenser blower N.2 running + Auxillary steam supply valve opened * Seals system control valve in auto mode + LP steam temperature > 160°C ~ Seal steam pressure OK (40 80%(32barg) (8) Waiting time for process permission to ST run-up * HPIIP cycle drain valve open + Release from electric system - SHIRH steam pressure > 40%(64barg) TIG system ok + HPIIP steam vent valve position > 10% = Temparature of SH/RH > 20°C superheated (10) Reset ST trip (1) Extraction system group start-up. + HP6 extraction check valve opened + HP6 extraction shutoff valve opened + HPS ‘st extraction check valve opened * HPS extraction shutoff valve opened + HPS 2nd extraction check valve opened + Dea. fst extraction check valve opened + Dea. extraction shutoff valve opened + Dea. 2nd extraction check valve opened * LPS extraction check valve opened + LPS extraction shutoff valve opened + LP2 extraction check valve apened + LP? extraction shutoff valve opened: (12) Set turbine speed and rate and start rolling the turbine (13) ST synchronization TBN shutdown tast executed in accordance with the turbine arcup operation (1) Unloading steam turbine (2) Reset reactive power (3) Trip the turbine (4) Drain system shut down ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST (5) Control all systam shut down (6) Vacuum breaking shut down and manually open if necessary (7) Gland seal system shut down (8) Lube Oil and jacking oil, TG system shut down after cooling the turbine rotor 5.0 TEST RESULTS (1) STCS vibration, differential expansion, bearing temperature trend (2) DGS Performance Trend as noted 2, Load(MW) b.RPM «, Steam Flow d. SH, RH Temperature ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE This guideline provides the minimum requirements and considerations to perform the Measuring of Automatic voltage regulator set forth in Section Capability Test 3.a) Appendix D. 2.0 TEST EXECUTION 1) On both regulators AVR1 and AVR2: — set the tuning parameters related to the at-load gains of automatic voltage regulation: C23=Va_GiL, C24=Va_GpL (see Appendix C2) 2) In REMOTE command mode, select AVR1 and AUTOMATIC regulation mode. 3) With generator at rated speed, give EXC.ON command, at the end of the ramp close the generator circuit breaker 526. 4) Bring the generator to deliver 2 significant reactive and active load. 5) Measure and write, at the same time as possible, the signals related to generator apparent currents: —walue of the apparent current as read from control room instrument —signals (Vrms) from current transducer measured on each of two outputs (R and T phases) 8) With item 5) measure from control room instrument, calculate the percentage (x%6} of delivered apparent current with respect to rated apparent current lan: — zach of the two transducers output signals must be about 2Vims * x% 7) Measure and write, at the same time as possible, the signals related to reactive and active power delivered by generator — values of reactive power and active power as read from control room instruments ~ Gand P percentages indicated on AVR1 display 8) With item 7) measuring, calculate the ratio reactive/active measured power, it must be about the same ratio between the correspondent percentages indicated on cisplay: reduce the difference as much as possible introducing a phase displacement offset with the system parameter S10=PhG_A ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 8) Measure and write down again, at the same time as possible, the signals related to reactive and active power delivered by generator: — values of reactive power anc active power as read from control room instruments ~Q and P percentages indicated on AVR display 10) With item 9) measures from control room instrument, calculate the percentages of reactive and active power with respect to rated apparent power An: ~ i the calculated percentage is not exactly equal to what indicated on AVR display, then calculate the required scale factor and set the related AVR1 tuning parameters (C92D=SF_lrea and C92E=SF_lact (see Appendix B) 11) Write dawn the frequency percentage indicated on AVR1 display and consider the network frequency equal to Fin (100%), calculate the scale factor and set the ‘elated tuning parameter C92G=SF_Fa (see Appendix B) 12) Select AVR2 13) Repeat the tests from item 5) ta item 11) with AVR2 14) Select AVR1 115} Prepare for displaying (ar recording) the response to voltage set-point step 16} To obtain @ “step"on voltage regulator set-paint: ~ set the regulator in SET REFERENCES and then in VA_STEP — set out the step size (6.9. 2%) pressing “+” and“ = press "E” for starting the step. ~ after 15 sec the step will be automatically removed 17) Examine the obtained step response and, if itis necessary te optimize the regulator behaviour, adjust the tuning parameters related to the at-load gains ©23=Va_Gil and C24=Va_Gol. 3.0 TEST RESULTS Trend NO dOLS NVA ‘SNOLLWALG - £03 AL Levis pSnee ae NA acandas IS 1uvis - 21° “OSdardl INIeUnL ane BNO. 40 aunsor NO dOLS MPL SNOLLOVALXS - £94 Lagoa vat 00. 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(n) Appendix D. ‘This test will demonstrate a complete normal startup of the Facility to synchronized operation following the Operation and Maintenance Manual startup instructions. The energization of the auxiliary power system shall be demonstrated, including DC power system, and UPS system, according to normal procedure. The enetglzatian of the DCS shell be performed according fo normal procedure. The emergency diesel generator shall be lined-up for normal operation (on standby). The instrument and station air, ire protection, closed cooling water, wastewater, demineralized water, chemical feed, sampling system, feedwater system, condensate system, boiler, and all other necessary systems shall be lined-up for startup. The Facility shall then be started up with the boiler fired in accordance with normal operating procedures. ‘When ready, steam shall be admitted to the steam turbine to complete the start up ‘and synehronize the steam turbine generator. This test will be demonstrated during cold startup test at the same time 2.0 ACCEPTANCE CRITERIA This test will be approved ifthe factity is synchronized, This tast will be executed by cold startup test, 3,0 OPERATING CONDITIONS REQUIRED FOR THE TEST Test will be performed when following systems are operated. (1) Air compressor System (2) Closed Cooling Water System (3) Condensate System (4) Feed Water System (5) Chemical Feed and Sampling System (6) Waste Water and Demineralization Systern ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST (7) Fire fighting System (8) Emergency Diesel 4.0 TEST EXECUTION |) Check if all systems described in section 3.0 are operating in normal cencitions. 2) Startup the Facility aseording to Cold startup test procedure 5.0 TEST RESULTS (1) Check list “SYSTEM CHECK LIST LOCATION | RESULT OC POWER DG POWER § UPS SYSTEM NO ALARM Des v UPS SYS DIESEL eee TOR | DIESEL GENERATOR STANDBY LOCAL ¥ ALINATED | DESALINATED WTR TK LVL>T2m m= | WATER TVG #1 OR #2 UNIT OPERATINIF NEED) RE a6 Tw | ORE ection _| FIRE FIGHTING & CO2SYSTEM READY oes | can ‘COW HEAD TK LVL=700mm me | SYSTEM [ANY CCWP OPERATION me WATER WATER ent | DEWIWATER TH LVL>11 6m Ds 0 ‘CEP DISCHARGE -pHES-30) CHEMICAL Turbidity ONTU FEEDE FEED WATER : pHIB.5-8.01 i" ‘SAMPLING “Turbitye 1ONTU ae ‘ sySTEM BOILER WATER ; pH{S.5-9.0) | | Total Dissoved Sokds<2ppm | ‘COLD CONDENSATE TK LVL*5 Em | ; couo DTP 10820 SUCTION, DISCH VLVOPEN ANY | DCS ¥ CONDENSATE | DTP START & AUTO MODE | BOWER SEAL | SOWERSEAL THROUGH w aready flsd-wih a THROUGH water LOCAL: DO SUPPLY | DODAY TANK er #2 LVL>4.6m TOCAL 7] poscoese ANGAMOS 240MW COAL FIRED POWER PLANT (eg tr CAPABILITY TEST item No. +30) pai Title : Demineralized Water Treatment Table Of Contents 1.0 SCOPE... 2.0 ACCEPTANCE CRITERIA. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST 40 5.0 “This test already performed during Unit 21 & Common system Construction Commissioning Mechanic Eoletrie 1a Mechanic Electric . ] if (sm ANGAMOS COAL FIRED POWER PROJECT CAPABILITY TEST 1.0 SCOPE This procedure provides the minimum requirements and considerations to perform the Demisralized Water Treatment set forced in Section 3,(0) Appendix D. This test will be done by Vendor during the WT System Performance Test 2.0 ACCEPTANCE CRITERIA 1) Water Quality © Conductivity less than 0.1ys/ea © Silica less than 0.02ppm (2) Throughput Capacity of three(3) EDI System 600miday x 3 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST (1) TVC-MED Desalination System shall be operated (2) Analyzers(Local Conductivity) shall be properly calibrated (3) Demineralized water tank shall have enough space to receive the water 4.0 TEST EXECUTION (1) Auto start the EDI 3 units (2) To confirm the water quality Conductivity deta shell be collected at the local analyzer(03GCK04/05/08CQ002) ‘on a hourly basis - Silica analyze shell be committed by the extemal authorized lab. (3) When it comes to a water quantity, the installed instrument will be used and the ‘otalizer values(03GCKO4/05/06CF001) shall be logged during the test ANGAMOS COAL FIRED FOWER PROJECT ADVANCED COMMISSIONING TEST 6.0 ANNEX NA 7.0 TEST RESULTS Test Results Contents. ‘Guarantee (AIBIC) Water Quantty(niday) 600 n/day x 3 eazie26ie08 een | Less than 0.1 us/em 0.059/0.058/0.059 Water Quatty | FE on Less than 0:02pm 0.002/0.002/0,002 ANGAMOS 240MW COAL FIRED POWER PLANT CAPABILITY TEST poscoese Table Of Content 1.0 SCOPE.. 2.0 ACCEPTANCE CRITERIA... OPERATING CONDITIONS REQUIRED FOR THE TEST .... Mechanic ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE This guideline provides the minimum requirements and considerations to perform the Continus Emissions Measuring and Monitoring System set forth in Section 3. (p) Appendix D, ‘This test shall demonstrate the CEM system capability to measure and indieate the parameters of the emissions produced in the flue gases in accordance with procedures and normal conditions defined in the unit operating manuals and manufacturer recommendations. 2.0 ACCEPTANCE CRITERIA Nia 3,0 OPERATING CONDITIONS REQUIRED FOR THE TEST This test will be demonstrated during Ramp Rate Test after calibrating the system. 4.0 TEST EXECUTION 1) Calibrate the CEMS System just before starting this tost 2) Start the test according to the Ramp Rate Test Procedure 3) Record the Emission Items Unit Load Demand and STG Output Load Nox + SOx Particulate 5.0 TEST RESULTS 4) Calibration Data 2) DCS Record(trend) poscoese ANGAMOS 240MW COAL FIRED POWER PLANT CAPABILITY TEST T3ay Date : : Saventy-two(72) Hours Demonstration Test [: 1.0 SCOPE.. 2.0 ACCEPTANCE CRITERIA... 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST 4.0 TEST EXECUTION. §.0 TEST RESULTS... Construction Table Of Content ‘Commissioning Mechanic 1ac Mechanic Eelectric lec a i ay Afni th ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 SCOPE ‘This guideline provides the minimum requirements and considerations to perform the Seventy-two(72) Hours Demonstration Test set forth in Saction 3. (q) Appendix D. 2.0 ACCEPTANCE CRITERIA This test will be approved if the facility is operated consecutive seventy-twol72) hours at 100% of TMCR demonstrating stable operating conditions. 3.0 OPERATING CONDITIONS REQUIRED FOR THE TEST This test will be performed when the STG eutput load reaches stable condition for not less than one(1) hour at 100% of TMCR. Table 1. Operation Conditions to perform the Test. Piant Operation Load THOR Boiler Fuel Coal ant ‘Output [MMW 259 Pulverizer(units) 4 ‘The stability will be confirmed by observation thet the following parameters vary lass than the specified amounts: Paramelers Short-Tem Fluctuation | Long-Term Fluctuation L (peak to valley) [Steam pressure 4% ae Steamflow A% a (02 Leaving boiler SAm(points of OB) 3. 1o(points of 02) ‘Steam temperature 10 5c ‘SHIRH Spray flow 2% main sieam flow NA. Fuel flow 10% NAL Feedwater ne St Note) The temperature imbalance between SH/RH outlets dees nol exceed 10 U ANGAMOS 240MW COAL FIRED POWER PROJECT CAPABILITY TEST 4.0 TEST EXECUTION 1) Starl-p the unit according to the Plant start-up and Shutdown procedure up to 100% of TMCR 2) Check all control stations are automatic mode and unit operation mode is load timit 3) The unit shall be operated steady state operating conditions for not fess than one(1) hour 4) Do the soot blowing before starting the test 5) All protection system shall be operated normally 6) Data acquisition system shall be turned on and operated normally. 7) The total time at TMCR load must exceed 72 hours but this requirement will be waived if the load dispatcher imposes restrictions. 8) Ifthe unit load Is restricted through ne fault of the unit equipment or systems, The time operating at the restricted load shall be taken Into account in the final evaluation of the required time (72 hours). 9) |f the unit load is restricted through fault of the unit equipment but load is recovered in less then one hour, The restricted time shall be included in account inthe final evaluation of the required period 10) The test will be based on cumulative time rather than consecutive time if the unit ‘rips or is shutdown through no fautt of the unit equipment or systems. 11) The test will be discontinued and re-started if the unit is tripped either automatically or manually through fault of the unit equipment or systems. 12) The following Data will be logged as a trends by OCS @ Date and startMinish Time. © Unit Load Demand, Actual MW 5.0 TEST RESULTS DGS Record(trend) Wi noes Lore sf Py ob ef wf fe a » oe eS oP FPS SP FS SS SP SF SF Oe a ee aw 1891, Uopexsuouiog sino} (zZJompAquenss (bye

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