rnl

Project: DSO Offshore

WELDING PROCEDURE
QUALIFICATION
PROPOSAL

TOMBA RESOURCES
NIGERIA LIMITED

DATE: 18 NOVEMBER 2013

Page: 1 of 1

Rev 0

WPQP No: TOR/WPQR 101-6GR

Km 6 NPA Expressway by Ugbuwangue Market, Warri, Delta State
Location:
Qualification in Accordance
AWS D 1.1 and DSO project specification
with:
Parent Material
Material Group (as
API 5L X52
Specification
per AWS D1.1)
Pipe Diameter Tested
6
Pipe Diameter Qualified
4 and Above
Plate Thickness Tested
N/A
Preparation Method
Flame and cut
Fit-Up Method
Bullet
Preparation
Joint Cleaning
Light Grinding
Treatment Side 2
N/A

Position Tested

6GR

Positions Qualified

Group II, Group I and its combination

Pipe Thickness Tested
Pipe Thickness Qualified
Plate Thickness Qualified

Pre-Heat

ALL

Cast No:

Ceq:

14 mm + 18 mm
7 Unlimited
7 Unlimited
Preheat C / mm
50 0C
Heating Method
Propane touch
Max Interpass Temp
250 0C
Control Method
Tempilstick / Thermometer

Welding Sequence

Manufacturer & Trade Name

1.ESAB OK 53.70
2.ESAB OK 55.00
CONSUMABLES
SIZE
FLUX/GAS
(mm)
TYPE

Consumable

SIDE

RUN
Nos

WELDIN
G
PROCES
S

1
1
1
1

1
Hot Pass
Fill
Cap

SMAW
SMAW
SMAW
SMAW

Welding Variables
Post Weld Heat Treatment

Non Destructive Testing

Mechanical Testing

2.5
N/A
2.5
N/A
3.2/4
N/A
2.5/3.2
N/A
Process
Tig Electrode Type
Uncontrolled Heating To
Soak Temp
Slope Down Cooling
Visual
Ultrasonic
Tensile Tests
Charpy Impact Test
CTOD
Hardness Test

Classification
AWS A/SFA 5.1 E7016-1
AWS A/SFA 5.1 E7018-1
GAS
FLOW
RATE

POLARITY
(AC/DC)

N/A
DC+
N/A
DC+
N/A
DC+
N/A
DC+
SMAW + SMAW
N/A
N/A
N/A
N/A
Yes
N/A
2 sets
WM , FL
N/A
1 set

AMPS (A)

F No
4
4
VOLTS (V)

75 - 85
20 23
75 - 85
20 23
82 110
28 40
85 - 105
24 26
Gas Type
Flux Type
Slope Up Heating Rate
Soak Duration
Withdrawal Temp
Radiography
MPI / DPI
Bend Tests
Charpy Test Temp
CTOD temperature
Macro / Micro

A No
1
1

SPEED
(mm/min)

HEAT INPUT
(Kj/mm)

40 50
40 50
75 85
70 90

2.25 2.35
2.25 2.35
1.14 2.64
1.07 2.59
N/A
N/A
N/A
N/A
N/A
YES
MPI
4 sets (side)
-29 C
N/A
1 set

PROPOSAL VERIFICATIONS
TOMBA

HHI

Client

NAME:

NAME:

SIGNATURE:

SIGNATURE:

SIGNATURE:

DATE

DATE

DATE

NAME:

UFUOMA UKOR

All details of testing are proposals only please see reports contained within completed WPQR document package for recorded parameters.