Bore gauge

A bore gauge is a convenient term for the measuring or transfer tools that are used in the
process of accurately measuring holes.

Transfer gauges
Telescopic gauges

Telescopic gauge set

These are a range of gauges that are used to measure a bore's size, by transferring the
internal dimension to a remote measuring tool. They are a direct equivalent of inside
calipers and require the operator to develop the correct feel to obtain repeatable results.
The gauges are locked by twisting the knurled end of the handles, this action is performed
to exert a small amount of friction on the telescopic portions of the gauge (the smaller
diameter rods found at the T head of the gauge). Once gently locked to a size slightly
larger than the bore, the gauges are inserted at an angle to the bore and slowly brought to
align themselves radially, across the hole.
This action compresses the two anvils where they remain locked at the bores dimension
after being withdrawn.
The gauge is then removed and measured with the aid of a micrometer or vernier caliper.

Small hole gauges

Small hole gauge set

A set of tools, shown in the image to the right, which cover the smaller sizes 3 mm
(0.125") to 13 mm (0.5").
They require a slightly different technique to the telescopic gauges, the small hole gauge
is initially set smaller than the bore to be measured. It is then inserted into the bore and
adjusted by rotating the knurled knob at the base, until light pressure is felt when the
gauge is slightly moved in the bore. Measurement is again by external means.
The gauges shown in the image cover

3 mm (0.125") to 5 mm (0.200")
5 mm (0.200") to 7.5 mm (0.300")
7.5 mm (0.300") to 10 mm (0.400")
10 mm (0.400") to 13 mm (0.500")

Dial bore gauge

Is a Dial indicator type gauge that will measure a range of holes directly. The tool
consists of

A range of interchangeable anvil pieces (for the telescopic part of the gauge) that
transfer their movement to a freely moving rod.
A body that includes a transfer mechanism (the movable rod)
A dial indicator mounted at the remote end (to measure the axial movement of the
rod).

This combination allows the bore size to be accurately read from the instrument with the
minimum of effort. The fixed end of the anvil piece has pressure fingers on either side of
it that assist correct placement in the bore, this reduces the reliance on feel by the
operator, as required when using the telescopic gauge.