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Overview of Inventory

Management
Student Guide

Course Code

14509GC10

Edition

1.0

Month

July 2000

Part Number

MO-11959

Copyright Oracle Corporation, 2000. All rights reserved.


This documentation contains proprietary information of Oracle Corporation. It is provided under a license
agreement containing restrictions on use and disclosure and is also protected by copyright law. Reverse
engineering of the software is prohibited. If this documentation is delivered to a U.S. Government Agency of the
Department of Defense, then it is delivered with Restricted Rights and the following legend is applicable:
Restricted Rights Legend
Use, duplication or disclosure by the Government is subject to restrictions for commercial computer software
and shall be deemed to be Restricted Rights software under Federal law, as set forth in subparagraph (c)(1)(ii)
of DFARS 252.227-7013, Rights in Technical Data and Computer Software (October 1988).
This material or any portion of it may not be copied in any form or by any means without the express prior
written permission of the Education Products group of Oracle Corporation. Any other copying is a violation of
copyright law and may result in civil and/or criminal penalties.
If this documentation is delivered to a U.S. Government Agency not within the Department of Defense, then it is
delivered with Restricted Rights, as defined in FAR 52.227-14, Rights in Data-General, including Alternate III
(June 1987).
The information in this document is subject to change without notice. If you find any problems in the
documentation, please report them in writing to Worldwide Education Services, Oracle Corporation, 500 Oracle
Parkway, Box SB-6, Redwood Shores, CA 94065. Oracle Corporation does not warrant that this document is
error-free.
Oracle and all references to Oracle Products are trademarks or registered trademarks of Oracle Corporation.
All other products or company names are used for identification purposes only, and may be trademarks of their
respective owners.

Author
Shahrzad Hessabi
Technical Contributors and Reviewers
Susan Ellsworth, Pam Freeman, Paul Taylor, Eileen Wexler

Table of Contents
Overview of Inventory Management ...................................................................................1-1
Overview of Inventory Management ...................................................................................1-2
Objectives ............................................................................................................................1-3
Agenda.................................................................................................................................1-4
Overview .............................................................................................................................1-5
Inventory Flow Process .......................................................................................................1-6
Oracle Inventory Integration with Manufacturing Applications.........................................1-7
Integration of Oracle Inventory to Financial Applications .................................................1-8
Agenda.................................................................................................................................1-9
Inventory Enterprise Structure.............................................................................................1-10
Inventory Organizations ......................................................................................................1-11
Inventory Organizations Flow Chart ...................................................................................1-13
Oracle Organization.............................................................................................................1-14
Unit of Measure ...................................................................................................................1-15
Organization Calendar .........................................................................................................1-17
Review Question..................................................................................................................1-18
Agenda.................................................................................................................................1-20
Creating and Maintaining Items...........................................................................................1-21
Item Statuses and Attributes ................................................................................................1-22
Status Attributes...................................................................................................................1-24
Review Question..................................................................................................................1-25
Defining Items .....................................................................................................................1-27
Creating Item Templates......................................................................................................1-30
Enabling Attributes in a Template .......................................................................................1-31
Defining Item Relationships ................................................................................................1-32
Defining Items in Item Master.............................................................................................1-33
Organization Assignment and Organization Item................................................................1-34
Deletion Constraints and Deletion Groups ..........................................................................1-35
Review Question..................................................................................................................1-36
Categories and Category Sets ..............................................................................................1-38
Uses of Categories in Oracle Inventory ...............................................................................1-40
Defining Category Sets........................................................................................................1-41
Assigning Multiple Categories ............................................................................................1-42
Agenda.................................................................................................................................1-43
Inventory Controls ...............................................................................................................1-44
Overview .............................................................................................................................1-45
Locator Control....................................................................................................................1-46
Revision Quality Control .....................................................................................................1-48
Lot Control ..........................................................................................................................1-50
Serial Number Control.........................................................................................................1-51
Review Question..................................................................................................................1-52
Serial Genealogy..................................................................................................................1-54
Tracked Transactions...........................................................................................................1-55
Serial Genealogy Example...................................................................................................1-56
Agenda.................................................................................................................................1-57
Inventory Transactions ........................................................................................................1-58
Overview of Inventory Transactions ...................................................................................1-59
Defining Transaction Source Types.....................................................................................1-60
Customizing Transaction Entry ...........................................................................................1-61
Review Question..................................................................................................................1-62
Performing Miscellaneous Inventory Transactions .............................................................1-64

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management Table of Contents


i

Transferring Between Organizations ...................................................................................1-65


Inventory Transactions Without Documents and Requisitions............................................1-66
Inventory Transactions With Documents and Requisitions.................................................1-67
Move Orders ........................................................................................................................1-68
Move Order Source Types...................................................................................................1-70
Move Orders Process Flow..................................................................................................1-71
Shortage Alerts and Shortage Notifications.........................................................................1-72
Shortage Alerts and Shortage Notifications Example..........................................................1-73
Opportunistic Cross Docking...............................................................................................1-74
Collecting and Reporting Movement Statistics ...................................................................1-75
Agenda.................................................................................................................................1-76
Inventory Accuracy Controls...............................................................................................1-77
Cycle Counting ....................................................................................................................1-78
Cycle Counting ABC Analysis ............................................................................................1-81
Physical Inventory ...............................................................................................................1-83
Review Question..................................................................................................................1-85
Agenda.................................................................................................................................1-87
Inventory Planning and Replenishment ...............................................................................1-88
Reorder-Point Planning........................................................................................................1-90
Min-Max Planning...............................................................................................................1-92
Replenishment from Suppliers and Other Inventory Organizations ....................................1-94
Kanban Management ...........................................................................................................1-95
Kanban Execution................................................................................................................1-96
Summary..............................................................................................................................1-97

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management Table of Contents


ii

Preface
Profile
Before You Begin This Course
Before you begin this course, you should have the following qualifications:

Basic knowledge of inventory management and control concepts

Prerequisites

There are no prerequisites for this course.

How This Course Is Organized


Overview of Inventory Management is a NetClass. Online demonstrations and
practice sessions reinforce the concepts and skills introduced.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management Table of Contents


iii

Related Publications
Oracle Publications
Title

Part Number

N/A
Additional Publications

System release bulletins

Installation and users guides

read.me files

Oracle Applications Users Group (OAUG) articles

Oracle Magazine

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management Table of Contents


iv

Typographic Conventions
Typographic Conventions in Text

Convention
Bold italic

Element
Glossary term (if
there is a glossary)

Example
The algorithm inserts the new key.

Caps and
lowercase

Buttons,
check boxes,
triggers,
windows

Click the Executable button.


Select the Cant Delete Card check box.
Assign a When-Validate-Item trigger to the
ORD block.
Open the Master Schedule window.

Courier new,
case sensitive
(default is
lowercase)

Code output,
directory names,
filenames,
passwords,
pathnames,
URLs,
user input,
usernames

Code output: debug.set (I, 300);


Directory: bin (DOS), $FMHOME (UNIX)
Filename: Locate the init.ora file.
Password: User tiger as your password.
Pathname: Open c:\my_docs\projects
URL: Go to http://www.oracle.com
User input: Enter 300
Username: Log on as scott

Initial cap

Graphics labels
(unless the term is a
proper noun)

Customer address (but Oracle Payables)

Italic

Emphasized words
and phrases,
titles of books and
courses,
variables
Interface elements
with long names
that have only
initial caps;
lesson and chapter
titles in crossreferences

Do not save changes to the database.


For further information, see Oracle7 Server
SQL Language Reference Manual.
Enter user_id@us.oracle.com,
where user_id is the name of the user.
Select Include a reusable module component
and click Finish.

SQL column
names, commands,
functions, schemas,
table names

Use the SELECT command to view


information stored in the LAST_NAME
column of the EMP table.

Quotation
marks

Uppercase

This subject is covered in Unit II, Lesson 3,


Working with Objects.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management Table of Contents


v

Convention
Arrow
Brackets

Element
Menu paths
Key names

Example
Select File> Save.
Press [Enter].

Commas

Key sequences

Plus signs

Key combinations

Press and release keys one at a time:


[Alternate], [F], [D]
Press and hold these keys simultaneously:
[Ctrl]+[Alt]+[Del]

Typographic Conventions in Code

Convention
Caps and
lowercase
Lowercase

Lowercase
italic
Uppercase

Element
Oracle Forms
triggers
Column names,
table names

Example
When-Validate-Item

Passwords
PL/SQL objects

DROP USER scott


IDENTIFIED BY tiger;
OG_ACTIVATE_LAYER
(OG_GET_LAYER
(prod_pie_layer))

Syntax variables

CREATE ROLE role

SELECT last_name
FROM s_emp;

SQL commands and SELECT userid


FROM emp;
functions

Typographic Conventions in Navigation Paths


This course uses simplified navigation paths, such as the following example, to
direct you through Oracle Applications.
(N) Invoice>Entry>Invoice Batches Summary (M) Query>Find (B) Approve
This simplified path translates to the following:

1.

(N) From the Navigator window, select Invoice>Entry>Invoice Batches


Summary.

2.

(M) From the menu, select Query>Find.

3.

(B) Click the Approve button.

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Overview of Inventory Management Table of Contents


vi

Notations :
(N) = Navigator
(M) = Menu
(T) = Tab
(I) = Icon
(H) = Hyperlink
(B) = Button
Typographical Conventions in Help System Paths
This course uses a navigation path convention to represent actions you perform
to find pertinent information in the Oracle Applications Help System.
The following help navigation path, for example
(Help) General Ledger > Journals > Enter Journals
represents the following sequence of actions:
1.

In the navigation frame of the help system window, expand the General
Ledger entry.

2.

Under the General Ledger entry, expand Journals.

3.

Under Journals, select Enter Journals.

4.

Review the Enter Journals topic that appears in the document frame of the
help system window.

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Overview of Inventory Management Table of Contents


vii

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Overview of Inventory Management Table of Contents


viii

Overview of Inventory
Management
Chapter 1

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 1

Overview of Inventory Management

Overview
Overview of
of Inventory
Inventory Management
Management
Oracle
Oracle Inventory
Inventory
Release
Release 11i
11i

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 2

Objectives

Objectives
Objectives
After
After completing
completing this
this course,
course, you
you should
should be
be able
able to
to
describe
describe how
how to:
to:
Define
Define inventory
inventory structures
structures that
that correspond
correspond to
to
your
sites
your sites
Define
Define and
and maintain
maintain item
item numbers
numbers

Implement
Implement controls
controls to
to track
track items
items in
in your
your inventory
inventory
Record
Record movement
movement of
of items
items within
within your
your inventory
inventory
structures
structures
Check
Check accuracy
accuracy of
of on-hand
on-hand quantities
quantities by
by
performing
performing physical
physical inventory
inventory and
and cycle
cycle counting
counting
Perform
Perform inventory
inventory forecasting
forecasting and
and planning
planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 3

Agenda

Agenda
Agenda

Introduction
Introduction to
to Oracle
Oracle Inventory
Inventory
Overview of Inventory Enterprise Structure
Overview of Creating and Maintaining Items
Overview of Inventory Controls
Overview of Transactions
Overview of Inventory Accuracy Controls
Overview of Inventory Planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 4

Overview

Overview
Overview
Oracle
Oracle Inventory
Inventory enables
enables you
you to
to satisfy
satisfy your
your
companys
companys business
business needs,
needs, area
area such
such as:
as:
Defining
Defining part
part numbers
numbers
Modeling
Modeling organization
organization structures
structures
Tracking
Tracking perpetual
perpetual inventory
inventory
Maintaining
Maintaining accurate
accurate on-hand
on-hand balances
balances
Planning
Planning material
material replenishments
replenishments
Forecasting
Forecasting anticipated
anticipated demand
demand

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 5

Inventory Flow Process

Inventory
Inventory Flow
Flow Process
Process
Enterprise Structure
Items

Inventory Controls

ABC Analysis

Transactions

Cycle
Counting

Physical
Inventory

Inventory
Planning

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 6

Oracle Inventory Integration with Manufacturing


Applications

Oracle
Oracle Inventory
Inventory Integration
Integration with
with
Manufacturing
Manufacturing Applications
Applications

Oracle
WIP
Oracle Cost
Management

Oracle
Flow Manufacturing

Oracle
Project
Manufacturing

Oracle
Purchasing

External
Systems

Oracle
Inventory
Oracle Order
Management
Oracle
Engineering

Oracle
Shipping

Oracle Bills
of Material

Oracle Master
Scheduling/MRP

Copyright Oracle Corporation, 2000. All rights reserved.

Integration of Oracle Inventory to Manufacturing Applications


Oracle Inventory interacts with the other applications by sharing information:
Oracle Cost Management: From cost Information to transaction rates
Oracle Work in Progress: From WIP activity and ATP supply information to
UOM, items, and on-hand quantity.
Oracle Master Scheduling/MRP: From ATP supply information to on-hand
quantity and forecasts
Oracle Bill of Materials to UOM and items
Oracle Engineering: From engineering item information to UOM and items
Oracle Order Management: From Shipping, reservations, and demand to UOM,
items, and ATP/on-hand quantity
Oracle Purchasing: From receipts/deliveries, ATP supply, and planning supply to
UOM, items, requisition, and inter-org shipments

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 7

Integration of Oracle Inventory to Financial


Applications

Integration
Integration of
of Oracle
Oracle Inventory
Inventory to
to
Financial
Financial Applications
Applications
External
Systems
Oracle
Payables

Oracle
General
Ledger

Oracle
Inventory
Oracle
Receivables

Oracle
Assets

Copyright Oracle Corporation, 2000. All rights reserved.

Integration of Oracle Inventory to Financial Applications


Oracle General Ledger
From: Set of Books and Currency Exchange Rates
To: Transaction Accounting Summary or Detail
Oracle Payables
To: UOM and Items
Oracle Receivables
To: UOM and items
From: Intercompany Invoice
Oracle Assets
To: UOM and Items

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 8

Agenda

Agenda
Agenda

Introduction to Oracle Inventory


Overview
Overview of
of Inventory
Inventory Enterprise
Enterprise Structure
Structure
Overview of Creating and Maintaining Items
Overview of Inventory Controls
Overview of Transactions
Overview of Inventory Accuracy Controls
Overview of Inventory Planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 9

Inventory Enterprise Structure

Inventory
Inventory Enterprise
Enterprise Structure
Structure

Creating
Creating organization
organization structures
structures in
in inventory
inventory
Defining
Defining aa unit
unit of
of measure
measure
Creating
Creating aa workday
workday calendar
calendar

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 10

Inventory Organizations

Inventory
Inventory Organizations
Organizations

Defining
Defining an
an organization
organization
An
An organization
organization is
is an
an inventory
inventory location
location with
with
its
own
set
of
books,
costing
method,
workday
its own set of books, costing method, workday
calendar,
calendar, and
and list
list of
of items.
items.
An
An organization
organization can
can be
be aa company,
company, subsidiary,
subsidiary,
or
or warehouse.
warehouse.

Copyright Oracle Corporation, 2000. All rights reserved.

Inventory Enterprise Structure


Consider the following issues when you plan your enterprise structure:
Sets of Books: You can tie one Oracle General Ledger set of books to each
inventory organization.
Costing Methods: You can choose your costing method (Standard or Average)
only at the organizational level. Costing organization is determined by the item
attribute control level.
Item Costs: Oracle Inventory keeps one cost per item per inventory organization.
Movement Between Inventory Sites: You can use intransit inventory for
interorganization transfers.
Planning Method
You can perform reorder point planning at the organization level.
You can perform min-max planning at both the organization and the
subinventory levels.
You can only perform replenishment counting at the subinventory level.
Forecasting: Oracle Inventory forecasts item usage at the organization level only.
Accuracy Analysis
You can perform physical inventory at both the organization and the
subinventory levels.
You can perform ABC classifications at both the organization and the
subinventory levels.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 11

You can perform cycle counting at both the organization and the
subinventory levels.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 12

Inventory Organizations Flow Chart

Inventory
Inventory Organizations
Organizations Flow
Flow Chart
Chart
Set of Books 2
Organization A

Location B

Organization B

Location A
Set of Books 1

Subinventory

Locator

Subinventory

Locator

Subinventory Subinventory

Locator

Locator

Locator

Copyright Oracle Corporation, 2000. All rights reserved.

Defining Organizations
Classify the Organization
Choose an organization classification to describe the general purpose of your
organization.
Examples of organization classifications are inventory organization, legal
company, and HR organization.
Choose inventory organization as your organization classification to use your
organization for inventory management.
Set of Books
Tie each organization to an operating unit, which is associated to a legal entity
and a general ledger set of books.
Inventory Parameters
Use the Organization Parameters window to complete your organization
definition for inventory purposes.
Define receiving parameters if you receive items on purchase orders, internal
orders, and intransit interorganization shipments.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 13

Oracle Organization

Oracle
Oracle Organization
Organization

Legal Entity

Vision Ops

Operating Unit

Vision Ops

D2
Inventory
Organizations

Set
of
Books

M1

M2

V1
V1
Vision
Ops

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 14

Unit of Measure

Unit
Unit of
of Measure
Measure
Defining
Defining aa unit
unit of
of measure:
measure:
A
A unit
unit of
of measure
measure (UOM)
(UOM) is
is aa term
term that
that you
you must
must
use,
along
with
a
numeric
value,
to
specify
the
use, along with a numeric value, to specify the
quantity
quantity of
of an
an item.
item. For
For example,
example, each
each is
is aa unit
unit
of
measure
that
you
would
use
to
specify
of measure that you would use to specify the
the
number
number of
of units
units of
of an
an item.
item.
Defining
Defining aa unit
unit of
of measure
measure class:
class:
A
A unit
unit of
of measure
measure class
class is
is aa group
group of
of units
units of
of
measure
with
similar
characteristics.
For
example,
measure with similar characteristics. For example,
weight
weight can
can be
be aa unit
unit of
of measure
measure class
class with
with units
units
of
measure
such
as
kilogram,
gram,
pound,
of measure such as kilogram, gram, pound, and
and
ounce.
ounce.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 15

Unit of Measure

Unit
Unit of
of Measure
Measure
Defining
Defining aa unit
unit of
of measure
measure conversion:
conversion:
A
A unit
unit of
of measure
measure conversion
conversion is
is aa mathematical
mathematical
relationship
between
two
different
relationship between two different units
units of
of
measure.
For
example,
16
ounces
=
measure. For example, 16 ounces = 11 pound,
pound, or
or 2.2
2.2
pounds
pounds == 11 kilogram.
kilogram.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 16

Organization Calendar

Organization
Organization Calendar
Calendar

IfIf you
you perform
perform inventory
inventory forecasting,
forecasting, reorder-point
reorder-point
planning,
planning, available-to-promise
available-to-promise analysis,
analysis, or
or cycle
cycle
counting,
you
must
define
your
workday
calendar.
counting, you must define your workday calendar.
Oracle
Oracle Inventory
Inventory automatically
automatically generates
generates aa
workday
pattern
(the
base
calendar)
workday pattern (the base calendar) that
that includes
includes
all
all days,
days, including
including non-workdays,
non-workdays, between
between the
the
start
start and
and end
end dates
dates you
you specify.
specify.
You
You can
can assign
assign workday
workday exceptions
exceptions to
to the
the base
base
calendar
to
denote
holidays,
scheduled
calendar to denote holidays, scheduled
maintenance,
maintenance, or
or overtime.
overtime.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 17

Review Question

Review
Review Question
Question
To
To define
define an
an inventory
inventory structure,
structure, you
you need
need to
to set
set up
up
1.
1. Organization
Organization only
only
2.
2. Organization
Organization and
and UOM
UOM
3.
3. UOM
UOM and
and workday
workday calendar
calendar
4.
4. Organization,
Organization, UOM,
UOM, and
and workday
workday calendar
calendar
5.
5. None
None of
of the
the above
above

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 18

Review Question

Review
Review Question
Question
To
To define
define an
an inventory
inventory structure,
structure, you
you need
need to
to set
set up
up
1.
1. Organization
Organization only
only
2.
2. Organization
Organization and
and UOM
UOM
3.
3. UOM
UOM and
and workday
workday calendar
calendar
4.
4. Organization,
Organization, UOM,
UOM, and
and workday
workday calendar
calendar
5.
5. None
None of
of the
the above
above

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 19

Agenda

Agenda
Agenda

Introduction to Oracle Inventory


Overview of Inventory Enterprise Structure
Overview
Overview of
of Creating
Creating and
and Maintaining
Maintaining Items
Items
Overview of Inventory Controls
Overview of Transactions
Overview of Inventory Accuracy Controls
Overview of Inventory Planning

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 20

Creating and Maintaining Items

Creating
Creating and
and Maintaining
Maintaining Items
Items

Defining
Defining item
item statuses
statuses and
and attributes
attributes
Defining
Defining items
items
Defining
Defining categories
categories and
and category
category sets
sets

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 21

Item Statuses and Attributes

Item
Item Statuses
Statuses and
and Attributes
Attributes

Status
Status attributes
attributes are
are item
item attributes
attributes that
that enable
enable
key
key functionality
functionality for
for each
each item.
item.
An
An item
item status
status is
is defined
defined by
by selecting
selecting the
the value
value
check
boxes
for
the
status
attributes.
check boxes for the status attributes.
Both
Both status
status attributes
attributes and
and item
item status
status can
can be
be
controlled
controlled at
at the
the item
item level
level or
or organization
organization levels.
levels.

Copyright Oracle Corporation, 2000. All rights reserved.

Status Attribute

Functional Area

Functionality

Stockable
Transactable

Oracle Inventory
Inventory, Order Entry,
Purchasing, Work in Process

Purchasable
Build in WIP

Oracle Purchasing
Oracle Work in Process

You can stock the item


You can transact the item
in Inventory, OE,
Purchasing, or WIP
You can place the item on a PO
You can build the item on a
discrete job or a repetitive
schedule

Customer Orders
Enabled

Oracle Order Management

You can place the item on a


sales order

BOM Allowed

Inventory, Order Entry,


Purchasing
Oracle Bills of Material

Invoice Enabled

Oracle Revenue Accounting

You can create an internal


sales order for the item
You can create a bill of material
for the item
You can create an invoice for
the item

Internal Orders
Enabled

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 22

Item Statuses and Attributes

Item
Item Statuses
Statuses and
and Attributes
Attributes
By
By giving
giving an
an item
item status,
status, you
you can
can control
control key
key
functionality
functionality of
of an
an item.
item.
Status Attributes
BOM Allowed = Yes

Item Status

Build in WIP = Yes


Customer Orders
Enabled = Yes

Invoice Enabled =
Yes
Transactable = Yes

Active
Purchasable = Yes

Internal Orders
Enabled = Yes

Stockable = Yes

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 23

Status Attributes

Status
Status Attributes
Attributes
Master-Level
Master-Level Control
Control
An
An attribute
attribute that
that you
you maintain
maintain at
at the
the master
master level
level
has
identical
values
for
an
item
in
all
organizations
has identical values for an item in all organizations
that
that use
use it.
it.
Organization-Level
Organization-Level Control
Control

An
An attribute
attribute that
that you
you maintain
maintain at
at the
the organization
organization
level
level may
may have
have different
different values
values for
for an
an item
item in
in each
each
organization
organization that
that uses
uses it.
it.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 24

Review Question

Review
Review Question
Question
Status
Status attributes
attributes cannot
cannot be
be controlled
controlled at
at the
the item
item
level
level or
or organization
organization levels.
levels.
1.
1. True
True
2.
2. False
False

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 25

Review Question

Review
Review Question
Question
Status
Status attributes
attributes cannot
cannot be
be controlled
controlled at
at the
the item
item
level
level or
or organization
organization levels.
levels.
1.
1. True
True
2.
False
2.

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 26

Defining Items

Defining
Defining Items
Items
An
An item
item is
is aa part
part or
or service
service that
that you
you purchase,
purchase, sell,
sell,
plan,
plan, manufacture,
manufacture, stock,
stock, distribute,
distribute, or
or prototype.
prototype. The
The
following
Oracle
Applications
use
items:
following Oracle Applications use items:
Inventory
Main

Attribute s

Purchasing

Attribute s

Attribute s

Service

Order Management

Attribute s

Attribute s

Work in Process

Bills of Ma terial

Attribute s
Rec eiving

Items

Attribute s
Costing

Attribute s

Attribute s

Phy sical

MRP/MPS

Attribute s

Attribute s

Planning
Attribute s

Invoicing
Lead Time

Attribute s

Attribute s

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 27

Defining Items

Defining
Defining Items
Items
Choose Item Attribute Control Levels
Define
UOMs

Define
Status
Control
Levels
Define
Statuses

Define
Create
Categories Templates

Define
Catalogs

Define
Category
Sets
Define
Default
Category
Sets
1

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 28

Defining Items

Defining
Defining Items
Items
1
Copy templates
Copy items
Enter attribute values
Enable in child organizations
Update organization level attributes
Define item costs

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 29

Creating Item Templates

Creating
Creating Item
Item Templates
Templates

IfIf you
you regularly
regularly define
define many
many items
items that
that share
share the
the
same
same values
values for
for aa number
number of
of attributes,
attributes, you
you may
may
want
want to
to define
define item
item templates
templates to
to avoid
avoid duplicating
duplicating
effort.
effort.
An
An item
item template
template contains
contains values
values for
for any
any number
number
of
of item
item attributes.
attributes. Oracle
Oracle Inventory
Inventory has
has several
several
predefined
predefined templates
templates that
that you
you can
can use
use to
to define
define
and
and update
update items.
items. Use
Use your
your own
own terminology
terminology to
to
define
define templates.
templates.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 30

Enabling Attributes in a Template

Enabling
Enabling Attributes
Attributes in
in aa Template
Template

You
You can
can enable
enable attributes
attributes and
and assign
assign them
them values
values
in
in each
each template
template that
that you
you create.
create.
When
When you
you apply
apply aa template
template to
to an
an item,
item, Oracle
Oracle
Inventory
updates
only
the
attributes
Inventory updates only the attributes that
that are
are
enabled
enabled for
for the
the template.
template.
You
You can
can define
define templates
templates with
with relatively
relatively few
few
attributes
attributes enabled
enabled because
because you
you can
can apply
apply more
more
than
than one
one template
template to
to define
define one
one item.
item.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 31

Defining Item Relationships

Defining
Defining Item
Item Relationships
Relationships

You
You can
can specify
specify the
the following
following types
types of
of
relationships
relationships for
for items:
items:
Item
Item cross-references
cross-references
Substitute
Substitute items
items
Related
Related items
items
Manufacturer
Manufacturer part
part numbers
numbers

Customer
Customer item
item numbers
numbers
You
You can
can define
define relationships
relationships between
between items
items to
to
improve
improve purchasing
purchasing management
management and
and item
item
searching
searching capabilities.
capabilities. You
You can
can receive
receive substitute
substitute
items
items in
in Oracle
Oracle Purchasing.
Purchasing.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 32

Defining Items in Item Master

Defining
Defining Items
Items in
in Item
Item Master
Master

Always
Always define
define items
items in
in the
the master
master item.
item. Oracle
Oracle
automatically
automatically changes
changes your
your current
current organization
organization
to
to the
the master
master organization.
organization.
Enable
your
item
Enable your item in
in as
as many
many child
child organizations
organizations
as
you
want.
as you want.

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Overview of Inventory Management


Chapter 1 - Page 33

Organization Assignment and Organization Item

Organization
Organization Assignment
Assignment and
and
Organization
Organization Item
Item

You
You can
can enable
enable your
your item
item in
in all
all child
child organizations
organizations
under
under your
your master
master organization
organization or
or choose
choose child
child
organizations
where
you
use
the
item.
organizations where you use the item.
Oracle
Oracle Inventory
Inventory propagates
propagates your
your item
item to
to all
all
organizations
in
which
you
want
to
define
organizations in which you want to define it.
it.
You
You can
can use
use the
the master
master item
item in
in each
each organization
organization
to
to enter
enter or
or change
change organization-level
organization-level attribute
attribute
values
values for
for items
items enabled
enabled in
in the
the organization.
organization. For
For
example,
go
to
an
organization
to
choose
reorder
example, go to an organization to choose reorder
point
point planning
planning for
for an
an item,
item, and
and then
then go
go to
to another
another
organization
and
choose
Min-Max
planning
organization and choose Min-Max planning for
for the
the
same
same item.
item.

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 34

Deletion Constraints and Deletion Groups

Deletion
Deletion Constraints
Constraints and
and Deletion
Deletion Groups
Groups

IfIf you
you want
want to
to enforce
enforce specific
specific business
business rules
rules and
and
add
add custom
custom checks
checks before
before Oracle
Oracle Inventory
Inventory
allows
allows deletion
deletion of
of an
an item,
item, you
you must
must define
define item
item
deletion
constraints
to
supplement
the
deletion constraints to supplement the standard
standard
predefined
predefined item
item deletion
deletion conditions.
conditions.
You
You can
can delete
delete items
items that
that have
have incorrect
incorrect attribute
attribute
information.
information. For
For example,
example, ifif you
you make
make aa mistake
mistake in
in
entering
entering an
an item
item number,
number, use
use the
the Deletion
Deletion Groups
Groups
window
window to
to delete
delete the
the item.
item.
IfIf you
you decide
decide to
to purge
purge the
the item
item immediately
immediately after
after
incorrectly
defining
it
and
before
incorrectly defining it and before using
using itit
anywhere
anywhere in
in the
the system,
system, you
you will
will be
be able
able to
to delete
delete
it.
it.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 35

Review Question

Review
Review Question
Question
When
When you
you apply
apply aa template
template to
to an
an item,
item, Oracle
Oracle
Inventory
Inventory updates
updates only
only the
the attributes
attributes that
that are
are
enabled
for
the
template.
enabled for the template.
1.
1. True
True
2.
2. False
False

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 36

Review Question

Review
Review Question
Question
When
When you
you apply
apply aa template
template to
to an
an item,
item, Oracle
Oracle
Inventory
Inventory updates
updates only
only the
the attributes
attributes that
that are
are
enabled
for
the
template.
enabled for the template.
1.
1. True
2.
2. False
False

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 37

Categories and Category Sets

Categories
Categories and
and Category
Category Sets
Sets
Category
Category Grouping
Grouping Schemes
Schemes
Inventory
Inventory
Category
Category Set
Set

Purchasing
Purchasing
Category
Category Set
Set

Finished Good

Hardware

Craig
Craig
Category
Category Set
Set
PC

Other
Subassembly

Software

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 38

Categories and Category Sets

Categories
Categories and
and Category
Category Sets
Sets

Categories
Categories are
are logical
logical groupings
groupings of
of items
items that
that
have
have similar
similar characteristics.
characteristics.
A
A category
category set
set is
is aa distinct
distinct category
category grouping
grouping
scheme
and
consists
of
categories.
scheme and consists of categories.

Copyright Oracle Corporation, 2000. All rights reserved.

Defining the Item Categories Flexfield


Each category grouping scheme can use different terminology for its categories, as well
as different naming structures based on number of segments.
You can define multiple structures for your Item Categories flexfield. You can
configure each flexfield structure by using as many segments and any level of value set
validation that you need.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 39

Uses of Categories in Oracle Inventory

Uses
Uses of
of Categories
Categories in
in Oracle
Oracle Inventory
Inventory

Inventory
Inventory Items:
Items: You
You can
can use
use categories
categories to
to group
group
inventory
inventory items.
items.
Item
Item Category
Category Group:
Group: For
For each
each item
item category
category
group,
you
can
enter
a
list
of
recommended
group, you can enter a list of recommended
categories
categories to
to use
use for
for items
items in
in that
that catalog
catalog group.
group.
Summarizing
Summarizing Demand
Demand Histories:
Histories: You
You can
can
summarize
summarize demand
demand history
history for
for aa particular
particular
category
category of
of items.
items.
Loading
Loading Forecasts:
Forecasts: You
You can
can compile
compile aa statistical
statistical
or
focus
forecast
for
a
particular
or focus forecast for a particular category
category of
of items.
items.

Copyright Oracle Corporation, 2000. All rights reserved.

Note
You can also perform min-max planning or reorder point planning for a particular
category of items.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 40

Defining Category Sets

Defining
Defining Category
Category Sets
Sets
Personalized
Personalized Lists
Lists of
of Items
Items
You
You can
can define
define categories
categories and
and category
category sets
sets to
to
create
personalized
lists
of
items
to
limit
the
create personalized lists of items to limit the
ranges
ranges of
of items
items appearing
appearing on
on reports
reports or
or
processes.
processes.
This
This now
now enables
enables planners
planners to
to submit
submit any
any report
report
just
just for
for items
items under
under their
their responsibility.
responsibility.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 41

Assigning Multiple Categories

Assigning
Assigning Multiple
Multiple Categories
Categories

You
You can
can choose
choose one
one category
category for
for each
each additional
additional
category
category set
set that
that you
you want
want to
to associate
associate with
with the
the
item.
item.
IfIf you
you assign
assign an
an item
item or
or organization-level
organization-level
category
set
in
the
item
category set in the item master
master (for
(for example,
example, in
in the
the
Master
Master Item
Item window),
window), Oracle
Oracle Inventory
Inventory does
does not
not
propagate
propagate that
that category
category set
set to
to the
the child
child
organizations,
organizations, unless
unless it
it is
is aa default
default category
category set.
set.

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 42

Agenda

Agenda
Agenda

Introduction to Oracle Inventory


Overview of Inventory Enterprise Structure
Overview of Creating and Maintaining Items
Overview
Overview of
of Inventory
Inventory Controls
Controls
Overview of Transactions
Overview of Inventory Accuracy Controls
Overview of Inventory Planning

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 43

Inventory Controls

Inventory
Inventory Controls
Controls

Defining
Defining locator
locator control
control
Defining
Defining revision
revision control
control
Defining
Defining lot
lot control
control
Defining
Defining serial
serial number
number control
control
Defining
Defining serial
serial genealogy
genealogy

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 44

Overview

Overview
Overview

With
With Oracle
Oracle Inventory
Inventory you
you can
can implement
implement locator,
locator,
revision,
revision, lot,
lot, and
and serial
serial number
number control.
control.
Flexible
Flexible Controls
Controls
You
You can
can implement
implement any
any combination
combination of
of the
the
four
four controls
controls (locator,
(locator, revision,
revision, lot,
lot, and
and serial
serial
number)
number) for
for each
each item.
item.
Inventory
Inventory controls
controls are
are optional
optional for
for all
all items.
items.
You
You can
can choose
choose to
to implement
implement inventory
inventory
controls
controls for
for specific
specific items.
items.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 45

Locator Control

Locator
Locator Control
Control
Item with locator control
in this subinventory
Organization

Subinventory

Subinventory
Locator

Item without locator control


in this subinventory

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 46

Locator Control

Locator
Locator Control
Control

Locators
Locators are
are structures
structures within
within subinventories.
subinventories.
Locators
Locators are
are the
the third
third level
level in
in the
the enterprise
enterprise
structuring
scheme
of
Oracle
Inventory
structuring scheme of Oracle Inventory ..
Locators
Locators may
may represent
represent rows,
rows, aisles,
aisles, or
or bins
bins in
in
warehouses.
warehouses. You
You can
can receive
receive items
items directly
directly into
into
and
and ship
ship items
items directly
directly from
from locators.
locators.

Copyright Oracle Corporation, 2000. All rights reserved.

Locator Structuring
You can structure your Oracle Inventory installation so that some of the subinventories
and items have locator control while others do not. Each locator you define must
belong to a subinventory. Each subinventory can have multiple locators.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 47

Revision Quality Control

Revision
Revision Quality
Quality Control
Control

Revision B

Revision
RevisionA
A

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 48

Revision Quality Control

Revision
Revision Quality
Quality Control
Control

A
A revision
revision is
is aa particular
particular version
version of
of an
an item,
item, bill
bill of
of
material,
material, or
or routing.
routing. By
By using
using the
the revision
revision quantity
quantity
control
control option
option you
you can
can track
track item
item quantities
quantities by
by
item
revision.
To
do
so
you
must
specify
item revision. To do so you must specify aa
revision
revision for
for each
each material
material transaction.
transaction.
You
You can
can enable
enable revision
revision quantity
quantity control
control for
for items
items
for
for which
which you
you must
must track
track version
version changes
changes or
or
changes
changes that
that are
are significant
significant enough
enough to
to track
track but
but
are
are not
not affecting
affecting the
the function
function and
and feature
feature of
of the
the
item
item and
and therefore
therefore do
do not
not require
require an
an item
item change.
change.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 49

Lot Control

Lot
Lot Control
Control

A
A lot
lot is
is aa specific
specific batch
batch of
of an
an item
item that
that you
you receive
receive
and
and store
store in
in your
your organization.
organization.
Lot
Lot control
control is
is aa technique
technique for
for enforcing
enforcing the
the use
use of
of
lot
numbers
during
material
transactions,
thus
lot numbers during material transactions, thus
enabling
enabling the
the tracking
tracking of
of batches
batches of
of items
items
throughout
throughout their
their movement
movement in
in and
and out
out of
of
inventory.
inventory.

98
03 26
Lot#

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 50

Serial Number Control

Serial
Serial Number
Number Control
Control

A
A serial
serial number
number is
is an
an alphanumeric
alphanumeric piece
piece of
of
information
information that
that you
you assign
assign to
to an
an individual
individual unit
unit of
of
an
item.
A
serialized
unit
is
a
combination
of
an
an item. A serialized unit is a combination of an
item
item and
and aa serial
serial number.
number.
You
can
track
individual
You can track individual units
units of
of items
items by
by using
using
serial
serial numbers.
numbers. Serial
Serial number
number control
control is
is aa system
system
technique
technique for
for enforcing
enforcing the
the use
use of
of serial
serial numbers
numbers
during
during aa material
material transaction.
transaction. You
You can
can use
use serial
serial
numbers
numbers to
to track
track items
items over
over which
which you
you want
want to
to
maintain
maintain very
very tight
tight control.
control.
49
1 015
SN#0

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 51

Review Question

Review
Review Question
Question
Which
Which of
of the
the following
following sentences
sentences describes
describes Lot
Lot
properly?
properly?
1.
1. An
An alphanumeric
alphanumeric piece
piece of
of information
information that
that you
you
assign
to
an
individual
unit
of
an
item.
assign to an individual unit of an item.
2.
2. A
A specific
specific batch
batch of
of an
an item
item that
that you
you receive
receive and
and
store
store in
in your
your organization.
organization.
3.
3. A
A particular
particular version
version of
of an
an item,
item, bill
bill of
of material,
material, or
or
routing.
routing.
4.
4. None
None of
of the
the above.
above.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 52

Review Question

Review
Review Question
Question
Which
Which of
of the
the following
following sentences
sentences describes
describes Lot
Lot
properly?
properly?
1.
1. An
An alphanumeric
alphanumeric piece
piece of
of information
information that
that you
you
assign
to
an
individual
unit
of
an
item.
assign to an individual unit of an item.
2.
2. A specific batch of an item that you receive and
store in your organization.
3.
3. A
A particular
particular version
version of
of an
an item,
item, bill
bill of
of material,
material, or
or
routing.
routing.
4.
4. None
None of
of the
the above.
above.

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 53

Serial Genealogy

Serial
Serial Genealogy
Genealogy
Using
Using serial
serial genealogy
genealogy enables
enables you
you to:
to:
Easily
Easily trace
trace from
from end
end item
item to
to all
all components
components

Trace
Trace from
from component
component to
to final
final assembly
assembly
Isolate
Isolate the
the compromised
compromised assemblies
assemblies after
after finding
finding
aa defect
defect with
with components
components
Isolate
Isolate source
source of
of defects
defects by
by tracing
tracing from
from problem
problem
assembly
to
components
assembly to components

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Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 54

Tracked Transactions

Tracked
Tracked Transactions
Transactions
Component
Component and
and assembly
assembly serial
serial numbers
numbers may
may be
be
associated
associated with
with each
each other
other at
at WIP
WIP issue,
issue, operation
operation
completion,
completion, or
or assembly
assembly completion.
completion.
Associate component
and assembly serial numbers
P.O.
receipt

Inventory

Manufacture

Inventory

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Overview of Inventory Management


Chapter 1 - Page 55

Shipping

Serial Genealogy Example

Serial
Serial Genealogy
Genealogy Example
Example

Serial number
AS1234

Serial number
CD6541

Serial
Serial number
number AS1234
EF2165

Serial number
XY654

Parent Genealogy

Child Genealogy

Serial number
ZZ321

Serial number
JK9874

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 56

Agenda

Agenda
Agenda

Introduction to Oracle Inventory


Overview of Inventory Enterprise Structure
Overview of Creating and Maintaining Items
Overview of Inventory Controls
Overview
Overview of
of Transactions
Transactions
Overview of Inventory Accuracy Controls
Overview of Inventory Planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 57

Inventory Transactions

Inventory
Inventory Transactions
Transactions

Customizing
Customizing and
and processing
processing transactions
transactions
Performing
Performing miscellaneous
miscellaneous inventory
inventory transactions
transactions
Move
Move orders
orders
Shortage
Shortage alerts
alerts and
and shortage
shortage notifications
notifications
Movement
Movement statistics
statistics

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 58

Overview of Inventory Transactions

Overview
Overview of
of Inventory
Inventory Transactions
Transactions
Business Flow

Material Flow

Receive Goods
WIP

Move Goods

Ship Goods

Purchasing

Inventory

MRP

Order Entry

Copyright Oracle Corporation, 2000. All rights reserved.

Transaction
A transaction is an item movement into, within, or out of inventory.
A transaction changes the quantity, location, or cost of an item.
Oracle Inventory supports a number of predefined and user-defined transaction
types.
Every material movement has a corresponding set of accounting transactions that
Oracle Inventory automatically generates.
All transactions validate the various controls (revision, locator, lot number, and
serial number) you enable for your items.
You can choose your own transaction processing methods to use available
computing resources most effectively.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 59

Defining Transaction Source Types

Defining
Defining Transaction
Transaction Source
Source Types
Types
A
A transaction
transaction source
source type
type and
and transaction
transaction action
action
make
make up
up aa transaction
transaction type.
type.
Transaction

Transaction

Source Type

Action

Transaction
Type

Copyright Oracle Corporation, 2000. All rights reserved.

Transaction Source Types


You can add user-defined transaction types to the list of predefined transaction types.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 60

Customizing Transaction Entry

Customizing
Customizing Transaction
Transaction Entry
Entry

Define
Define aa new
new transaction
transaction source
source type
type
Use
Use the
the new
new transaction
transaction source
source type
type and
and aa
transaction
action
to
define
a
new
transaction
transaction action to define a new transaction type
type
Reasons
Reasons to
to Customize
Customize Transactions
Transactions
Flexibility
Flexibility to
to use
use your
your own
own terminology
terminology to
to name
name
common
common transactions
transactions
Unlimited
Unlimited number
number of
of transactions
transactions to
to use
use for
for
recording
material
movement
recording material movement
Ability
Ability to
to record
record and
and review
review material
material movement
movement
using
using customized
customized transaction
transaction names
names and
and source
source
types
types

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 61

Review Question

Review
Review Question
Question
A
A transaction
transaction is
is an
an item
item movement
movement into,
into, within,
within, or
or out
out
of
of inventory.
inventory.
1.
1. True
True
2.
2. False
False

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 62

Review Question

Review
Review Question
Question
A
A transaction
transaction is
is an
an item
item movement
movement into,
into, within,
within, or
or out
out
of
of inventory.
inventory.
1.
1. True
True
2.
2. False
False

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 63

Performing Miscellaneous Inventory Transactions

Performing
Performing Miscellaneous
Miscellaneous Inventory
Inventory
Transactions
Transactions Miscellaneous
Miscellaneous
Issue

Receipt

Subinventory

Organization

Locator

Locator

Locator
Subinventory
Transfer

Direct
Interorganization
Transfer
Subinventory

Subinventory
Transfer
Locator

Interorganization
Transfer by Way
of intransit

Organization
Organization

Locator

Locator

Subinventory

Subinventory
Locator

Subinventory
Transfer

Subinventory
Transfer
Locator

Copyright Oracle Corporation, 2000. All rights reserved.

You Can Perform the Following Oracle Inventory Transactions


Receive items into your organization from a general ledger account number
Issue items from your organization to a general ledger account number
Transfer items from a subinventory in your organization to another subinventory
in the same organization
Transfer items directly between organizations
Transfer items between organizations by way of intransit
Reserve items for a specific account or temporarily prevent the release of items
onto the shop floor

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 64

Transferring Between Organizations

Transferring
Transferring Between
Between Organizations
Organizations
You
You can
can define
define shipping
shipping networks
networks before
before entering
entering
interorganization
interorganization transfers.
transfers.
London
Organization

Use Intransit
Inventory
(FOB = Receiving)

Singapore
Organization

Use Intransit
Inventory
(FOB = Shipping)

Austin
Organization

Sacramento
Organization

Require
Internal Order
to Ship

Direct
Transfer
New York
Organization

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 65

Inventory Transactions Without Documents and


Requisitions

Inventory
Inventory Transactions
Transactions Without
Without
Documents
Documents and
and Requisitions
Requisitions
D1
Singapore
Intransit
org transfer
receipt

M3 Dallas
(Ave Cost)
Intransit

Subinventories

Direct
org transfer

Intransit org
transfer shipment

Stores

FGI
Subinv
transfer

Locators

Warehouses

M1
Seattle

Row 1, Rack 1, Bin 1


Row 1, Rack 1, Bin 2
Row 1, Rack 2, Bin 1 ...

Misc Issue
Misc Receipt

Subinv
transfer

Copyright Oracle Corporation, 2000. All rights reserved.

Moving Inventory
Inventory organization transfers may be accomplished without using an internal
requisition/internal sales order.
You can use miscellaneous receipts to receive material without a purchase order
number.
Use miscellaneous issues to receive material without approvals or a document
number.
Use subinventory transfers to transfer the location of material without a
document number.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 66

Inventory Transactions With Documents and


Requisitions

Inventory
Inventory Transactions
Transactions With
With
Documents
Documents and
and Requisitions
Requisitions
D1
Singapore

M3
Dallas

Internal
SO ship
confirm
Intransit
Internal SO
Internal
ship
confirm
PO receipt

Subinventories

FGI

Stores
Move order:
subinv transfer

Locators

Warehouses

M1
Seattle

Row 1, Rack 1, Bin 1


Row 1, Rack 1, Bin 2
Row 1, Rack 2, Bin 1 ...

Move order:
account transfer
PO receipt

Move order:
subinv transfer

Copyright Oracle Corporation, 2000. All rights reserved.

Moving Inventory (continued)


You can use internal requisitions and internal sales orders as an approval mechanism
and to provide a document to track when you transport material between warehouses or
transfer material across inventory organizations.
Use miscellaneous receipts to receive material without a purchase order number.
Use move orders with an Account Transfer transaction type to approve a
transaction and to provide a document to track the issue of the material.
Previously, sales orders with approvals in the order cycle were used to issue the
material and track the movement.
Use move orders with a Subinventory Transfer transaction type to approve a
transfer and to provide a document to track the transfer of the material.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 67

Move Orders

Move
Move Orders
Orders

A
A move
move order
order is
is aa request
request for
for aa subinventory
subinventory
transfer
transfer or
or account
account issue
issue (also
(also called
called an
an account
account
transfer).
When
using
an
account
transfer,
transfer). When using an account transfer, the
the
actual
actual movement
movement is
is an
an issue,
issue, not
not aa transfer
transfer from
from
subinventory
subinventory to
to subinventory.
subinventory.
Using
Using move
move orders,
orders, you
you can
can manage
manage all
all material
material
requisitions
requisitions and
and request
request processes
processes within
within an
an
organization
organization by
by manually
manually or
or automatically
automatically
creating,
creating, approving,
approving, and
and transacting
transacting aa move
move order.
order.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview
Previously, these transactions have been one-step occurrences, and there has been no
way to plan these intraorganization material movements. Move orders allow planners
and facility managers to request the movement of material within the four walls of a
warehouse or facility for replenishment, material storage relocations, quality handling
or other purposes.
Individual users can request move orders, and Oracle Inventory automatically creates
move orders when warranted for inventory replenishment and order picking.
This lesson covers the basic types of move orders, their uses, and the benefits of
managing inventory movement by using move orders.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 68

Move Orders

Move
Move Orders
Orders
Managed
Managed Material
Material Flow
Flow
Oracle
Oracle Inventory
Inventory uses
uses move
move orders
orders to
to distinguish
distinguish
the
user
roles
that
should
manage
inventory
the user roles that should manage inventory levels
levels
from
from those
those who
who carry
carry out
out actual
actual transactions.
transactions. This
This
provides:
provides:
Faster
Faster response
response
Warehouse
Warehouse visibility
visibility
Tracking
Tracking

Copyright Oracle Corporation, 2000. All rights reserved.

Managed Material Flow


Oracle Inventory uses move orders to distinguish the user roles that should manage
inventory levels from those who carry out actual transactions. This provides:
Faster Response: You can now request a transaction and forward the request on to a
picker for actual transaction execution. The request is tracked in Oracle Inventory to
avoid manual systems that can result in inaccurate information transfer. When
warranted, replenishment mechanisms can automatically generate move orders without
the intervention of an item planner for simple cases where the material is drawn from
within the facility. This results in faster inventory replenishment with minimal human
intervention.
Warehouse Visibility: Move orders use inventory picking rules to determine where to
source material for a subinventory or account transfer. This ensures that the same
mechanisms created to rotate material properly for deliveries can be used to rotate
material within the facility. It also uses the material visibility in Oracles Inventory to
suggest source locations, lots, and so on automatically.
Tracking: Move orders can be transacted through Application Program Interface. APIs
allow you to use mobile devices to transact, giving you better material visibility and
accuracy. Move orders can also be created to cross-dock material to staging locations.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 69

Move Order Source Types

Move
Move Order
Order Source
Source Types
Types

Move Order
Requisition

Account
Transfer
Subinventory
Transfer

Kanban
Replenishment Min Max
Move Orders Replenishment
Count

Pick Wave
Move Orders

Subinventory
Transfer

Manually Generated
Optional Approval
Processing

Automatically
Generated
Preapproved
Ready for Transaction
Automatically
Generated
Preapproved
Ready for Transaction

Copyright Oracle Corporation, 2000. All rights reserved.

Source Types
Oracle Inventory provides two types of move orders. The move order type refers to the
entity that created the move order. For all move orders, the final result is one of the two
supported transactions: subinventory or account transfer.
Move Order Requisition: The requisition is a manually generated request for a move
order. You must create a move order requisition. You can generate requests for
subinventory transfers or account transfers. The requisition can optionally go through
an Oracle Workflow approval process before it becomes a move order. If no approval
process is used, the requisition becomes a move order immediately.
Replenishment Move Order: These move orders are generated by Kanban cards where
the pull sequence calls for a subinventory transfer (intraorganization kanbans), or by
min-max planned items where the items replenishment source (set at the itemsubinventory level) is another subinventory. In this case, the min max or replenishment
count report automatically generates a move order. Replenishment move orders are
preapproved and ready to be transacted.
Pick Wave Move Orders: The pick release process generates move orders to bring the
material from its source location in stores to a staging location, which you define as a
subinventory in Oracle Inventory. This transaction is a subinventory transfer.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 70

Move Orders Process Flow

Move
Move Orders
Orders Process
Process Flow
Flow
Move order locates
material sources

Move order
requisition
created

Approve
move
order

Pick
Ticket

In case of shortage
move order
can be re-planned

Put away

Picking

Destination
location

Source
location

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 71

Shortage Alerts and Shortage Notifications

Shortage
Shortage Alerts
Alerts and
and Shortage
Shortage
Notifications
Notifications

Shortage
Shortage Messages:
Messages: Alerting
Alerting or
or notifying
notifying
individuals
individuals that
that material
material needed
needed elsewhere
elsewhere in
in the
the
organization
is
newly
available.
organization is newly available.
Shortage
Shortage messages
messages may
may alert
alert the
the user
user to
to aa cross
cross
docking
opportunity.
docking opportunity.

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 72

Shortage Alerts and Shortage Notifications Example

Shortage
Shortage Alerts
Alerts and
and Shortage
Shortage
Notifications
Notifications Example
Material
shortage
Receive
into bulk

Begin PO
receipt

Bulk

Direct
receiving

Raw in
process

Waiting
WIP job/
schedule

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 73

Opportunistic Cross Docking

Opportunistic
Opportunistic Cross
Cross Docking
Docking
Putaway to Bulk Inventory

Cross Docking
Opportunity
Begin PO Receipt

Receive
and transact
Pick Wave
Move Order
Line

Backordered
sales order

Outbound
Staging

Bulk
Receive

Transact Pick Wave Move Order


Line

Inbound
Staging

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 74

Collecting and Reporting Movement Statistics

Collecting
Collecting and
and Reporting
Reporting Movement
Movement
Statistics
Statistics
Follow
Follow these
these steps
steps to
to collect
collect and
and report
report movement
movement
statistics:
statistics:
1. Define movement statistics
parameters
2. Enter movement statistics
information
3. Link movement statistics to
invoices
4. Report and review movement
statistics
5. Freeze movement statistics

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 75

Agenda

Agenda
Agenda

Introduction to Oracle Inventory


Overview of Inventory Enterprise Structure
Overview of Creating and Maintaining Items
Overview of Inventory Controls
Overview of Transactions
Overview
Overview of
of Inventory
Inventory Accuracy
Accuracy Controls
Controls
Overview of Inventory Planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 76

Inventory Accuracy Controls

Inventory
Inventory Accuracy
Accuracy Controls
Controls

Cycle
Cycle counting
counting
Physical
Physical inventory
inventory

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 77

Cycle Counting

Cycle
Cycle Counting
Counting

Cycle
Cycle counting
counting is
is the
the periodic
periodic counting
counting of
of
individual
individual items
items throughout
throughout the
the year.
year. Count
Count items
items
of
higher
value
more
frequently
than
items
of
of higher value more frequently than items of
lower
lower value.
value.
Perform
Perform cycle
cycle counting
counting instead
instead of
of performing
performing
physical
physical inventory.
inventory. You
You can
can use
use both
both techniques
techniques
to
to verify
verify the
the accuracy
accuracy of
of on-hand
on-hand quantities
quantities and
and
values.
values.

Copyright Oracle Corporation, 2000. All rights reserved.

Initialization
Initialization is the process of identifying the items to cycle count. Initialize your cycle
count by choosing an ABC group that you define.
Automatic Scheduling
Automatic scheduling is the process of choosing the specific items to count in a time
interval. Oracle enables you to choose how frequently you want to run the automatic
scheduler. How frequently you run the automatic scheduler determines the time interval
for which Oracle Inventory schedules items to cycle count.
Manual Scheduling
Manual scheduling is the process of requesting counts for any item at any time. You
can request counts for specific subinventories, locators, and items, and you can set the
count for any date.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 78

Cycle Counting

Cycle
Cycle Counting
Counting
Day 1 of Cycle Count
High-Value Item to Count
Low-Value Item to Count
Day 2 of Cycle Count
High-Value Item to Count
Low-Value Item to Count
Day 3 of Cycle Count
High-Value Item to Count
Low-Value Item to Count

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 79

Cycle Counting

Cycle
Cycle Counting
Counting
1
Define cycle count header
2
Update cycle-count items
3
Schedule items to count
4
Generate count requests
5
Enter cycle counts
6
Approve cycle counts

Copyright Oracle Corporation, 2000. All rights reserved.

Uses in Oracle Inventory


You can reconcile system on-hand balances with actual counts in inventory.
You can maintain tighter control of items of higher relative value.
You can perform cycle count for the entire organization or for specific
subinventories within an organization.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 80

Cycle Counting ABC Analysis

Cycle
Cycle Counting
Counting
ABC
ABC Analysis
Analysis
1a

1b

Define ABC compilation

Define ABC classes


2

Define ABC group


3
Assign items to ABC classes
4
Update class assignments
5
Purge ABC information

Copyright Oracle Corporation, 2000. All rights reserved.

Reasons for ABC Analysis


You can perform an ABC analysis to decide how frequently you want to count
items in each ABC class.
Typically you count items of higher value more frequently than you count items
of lower value.
The principle of ABC analysis is that effort saved through relaxed controls on
low-value items can be applied to improve control of high-value items.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 81

Cycle Counting ABC Analysis

Cycle
Cycle Counting
Counting
ABC
ABC Analysis
Analysis

ABC
ABC analysis
analysis is
is aa method
method of
of determining
determining the
the
relative
relative value
value of
of items
items in
in your
your inventory
inventory sites.
sites.
An
An ABC
ABC analysis
analysis involves
involves ranking
ranking your
your items
items
according
to
a
criterion
and
then
grouping
according to a criterion and then grouping items
items
into
into classes.
classes. ABC
ABC refers
refers to
to the
the rankings
rankings you
you
assign
assign your
your items
items as
as aa result
result of
of this
this analysis,
analysis,
where
where A
A items
items are
are more
more valuable
valuable than
than B
B items,
items, and
and
so
so on.
on.

Computer
Item A

Printer
Item B

Mouse
Item C

Copyright Oracle Corporation, 2000. All rights reserved.

ABC Classification
ABC classification is the process of assigning items to groups called ABC classes.
With Oracle Inventory you can use your own terminology to define ABC classes.
ABC Ranking
With Oracle Inventory you can choose one of 11 compilation criteria for performing an
ABC analysis. You can also maintain multiple rankings of the same set of items.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 82

Physical Inventory

Physical
Physical Inventory
Inventory

A
A physical
physical inventory
inventory is
is aa periodic
periodic reconciliation
reconciliation of
of
system
system on-hand
on-hand balances
balances with
with physical
physical counts
counts in
in
inventory.
inventory.
You
You can
can perform
perform aa physical
physical inventory
inventory whenever
whenever
you
choose
to
verify
the
accuracy
you choose to verify the accuracy of
of your
your system
system
on-hand
on-hand quantities.
quantities.
You
You can
can perform
perform aa physical
physical inventory
inventory for
for the
the entire
entire
organization
organization or
or for
for particular
particular subinventories
subinventories within
within
an
an organization.
organization.

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 83

Physical Inventory

Physical
Physical Inventory
Inventory
Define physical inventory
Take snapshot of on-hand quantities
Generate tags
Count items
Enter counts
Void tags
Approve counts
Run adjustment program
Purge physical inventory

Copyright Oracle Corporation, 2000. All rights reserved.

Reasons for Performing Physical Inventories


Accurate on-hand quantities are essential for effective planning and for minimizing
inventory investment. Accurate on-hand quantities are required for tax and audit
purposes.
Physical Inventory Tags
A tag is a tool for recording the on-hand quantity of a specific item in a particular
location. Usually a tag is a slip of paper posted at the items location. You refer to a tag
by using alphanumeric notation. Oracle can automatically generate tag numbers that
you can use to enter physical inventory counts. You can enter tag numbers that the
system does not generate for you.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 84

Review Question

Review
Review Question
Question
You
You cannot
cannot perform
perform aa physical
physical inventory
inventory for
for the
the
entire
entire organization
organization or
or for
for particular
particular subinventories
subinventories
within
within an
an organization.
organization.
1.
True
1. True
2.
2. False
False

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 85

Review Question

Review
Review Question
Question
You
You cannot
cannot perform
perform aa physical
physical inventory
inventory for
for the
the
entire
entire organization
organization or
or for
for particular
particular subinventories
subinventories
within
within an
an organization.
organization.
1.
True
1. True
2.
2. False
False

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 86

Agenda

Agenda
Agenda

Introduction to Oracle Inventory


Overview of Inventory Enterprise Structure
Overview of Creating and Maintaining Items
Overview of Inventory Controls
Overview of Transactions
Overview of Inventory Accuracy Controls
Overview
Overview of
of Inventory
Inventory Planning
Planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 87

Inventory Planning and Replenishment

Inventory
Inventory Planning
Planning and
and Replenishment
Replenishment
Planning
Planning methods:
methods:
Performing
Performing reorder-point
reorder-point planning
planning

Performing
Performing Min-Max
Min-Max planning
planning
Subinventory
Subinventory replenishment
replenishment planning
planning

Suppliers
Suppliers
Inventory
Inventory organizations
organizations

Creating
Creating and
and executing
executing Kanban
Kanban cards
cards
Replenishment
Replenishment source:
source:

Subinventories
Subinventories
Manufacturing
Manufacturing

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 88

Inventory Planning and Replenishment

Inventory
Inventory Planning
Planning and
and Replenishment
Replenishment

Sales Order
Shipments

WIP
Issues

Statistical and
Focus Forecasts

Miscellaneous
Issues

Inter-Org
Shipments

Copyright Oracle Corporation, 2000. All rights reserved.

When to Order?
Typically, you should order when: On-hand quantity + supply demand < minimum
inventory level.
The minimum level is a safety stock designed to be on an exception basis to meet
demand or inventory while waiting for replenishment.
How Much to Order?
Typically you should order a quantity that balances the cost of placing an order with
the cost of carrying inventory while covering expected demand. You then create a
requisition to replenish inventory from another organization or a supplier.
Planning Methods
Reorder-point planning (organization)
Min-max planning (organization and subinventory)
Material-requirements planning: Master Production Scheduling/Master Demand
Scheduling (organization)

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 89

Reorder-Point Planning

Reorder-Point
Reorder-Point Planning
Planning

Reorder-point
Reorder-point planning
planning is
is aa method
method of
of determining
determining
the
the size
size and
and timing
timing of
of item
item replenishment
replenishment orders.
orders.
Reorder-point
Reorder-point planning
planning uses
uses the
the following
following pieces
pieces
of
information:
of information:
Safety
Safety stock
stock
Replenishment
Replenishment lead
lead time
time
Item
Item demand
demand
Order
Order cost
cost
Carrying
Carrying cost
cost

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 90

Reorder-Point Planning

Reorder-Point
Reorder-Point Planning
Planning
Quantity

Reorder Point

Safety Stock

Time

Copyright Oracle Corporation, 2000. All rights reserved.

Uses in Oracle Inventory


You can perform reorder-point planning for the entire organization. You can use
reorder point planning for items under independent demand.
You can specify reorder point planning as the inventory planning method when you
define an item. You can use reorder point planning for items that you do not need to
control very tightly and that are not very expensive to carry in inventory.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 91

Min-Max Planning

Min-Max
Min-Max Planning
Planning

Min-max
Min-max planning
planning is
is aa method
method of
of determining
determining
when
when and
and how
how much
much to
to order
order based
based on
on useruserdefined
minimum
and
maximum
inventory
defined minimum and maximum inventory levels.
levels.
In
Oracle
Inventory
you
can
perform
min-max
In Oracle Inventory you can perform min-max
planning
planning at
at two
two levels:
levels:
Organization:
Organization: To
To perform
perform organization-level
organization-level
min-max
min-max planning
planning for
for an
an item,
item, you
you must
must
specify
specify organization-level
organization-level minimum
minimum and
and
maximum
quantities.
maximum quantities.
Subinventory:
Subinventory: To
To perform
perform subinventory-level
subinventory-level
min-max
planning
min-max planning for
for an
an item,
item, you
you must
must
specify
specify subinventory-level
subinventory-level minimum
minimum and
and
maximum
maximum quantities.
quantities.
Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 92

Min-Max Planning

Min-Max
Min-Max Planning
Planning
Determine minimum
and maximum
quantities

Enter minimum quantity

Enter maximum quantity

Do you want
specific lot
increments?

Yes

No

Enter fixed lot increments

Enter minimum order quantity

Run min-max report

Enter maximum order quantity

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 93

Replenishment from Suppliers and Other Inventory


Organizations

Replenishment
Replenishment from
from Suppliers
Suppliers and
and Other
Other
Inventory
Inventory Organizations
Organizations
Oracle Inventory Processes
Reorder-Point
Min-Max
Planning
Planning

Subinventory
Replenishment

Kanban

Populate Requisition
Interface
Oracle Purchasing Processes
Run Req. Import
Create Purchase
Requisition

Create Internal
Requisition

Create Purchase
Order

Create Internal
Order

Oracle Order Entry Processes

Run Order Import

Copyright Oracle Corporation, 2000. All rights reserved.

Uses in Oracle Inventory


Organization-Level Planning: You can perform min-max planning for the entire
organization.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 94

Kanban Management

Kanban
Kanban Management
Management
Techniques
Techniques used
used
Define
pull
sequences
Define pull sequences

Calculate
Calculate number
number of
of cards
cards and
and Kanban
Kanban size
size
Kanban
Kanban requirements
requirements simulation
simulation
Generate
Generate nonreplenishable
nonreplenishable Kanbans
Kanbans
Automate
Automate transactions;
transactions; generate
generate requisitions
requisitions
Kanban
Kanban Cards
Cards
Supplier
Supplier
Inter-org
Inter-org

Replenish
Replenish From
From
Supplier
Supplier
Inventory
Inventory Org
Org

Doc.
Doc. Created
Created
Purchase
Purchase Req.
Req.
Internal
Internal Req.
Req.

Intra-org
Intra-org
Production
Production

Subinventory
Subinventory
Manufacturing
Manufacturing

Move
Move order
order
Work
Work order/Flow
order/Flowschedule
schedule

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 95

Kanban Execution

Kanban
Kanban Execution
Execution
Kanban
Quantity
Calculation
Pull
Sequence

Card
Creation
(Automatic
or Manual)

Sourcing
Rules
PO
Creation

Source
Type ?

Internal
Order
Creation
Work Order
Creation

Card Printing
(Batch or
individual)

Signal
Replenishment
(Scan Card or
Manually
Signal)

Aggregation
reqd ?
Wait

Move Order
Creation

Card
Status ?

Error

Material
Receipt

Copyright Oracle Corporation, 2000. All rights reserved.

Processing Kanban Signals


The example above gives you a map of how Oracle Inventory executes the following
Kanban signals:
Request supplier Kanbans(PO)
Request inter-Org Kanbans (Internal order)
Request production Kanbans (work order)
Request intra-org Kanbans
Aggregate Kanban Signals
Replenishable and Nonreplenishable

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 96

Summary

Summary
Summary
In
In this
this lesson,
lesson, you
you should
should have
have learned
learned how
how to:
to:
Define
Define inventory
inventory structures
structures that
that correspond
correspond to
to
your
sites
your sites
Define
Define and
and maintain
maintain item
item numbers
numbers
Implement
Implement controls
controls to
to track
track items
items in
in your
your inventory
inventory

Record
Record movement
movement of
of items
items within
within your
your inventory
inventory
structures
structures
Check
Check accuracy
accuracy of
of on-hand
on-hand quantities
quantities by
by
performing
performing physical
physical inventory
inventory and
and cycle
cycle counting
counting
Perform
Perform inventory
inventory forecasting
forecasting and
and planning
planning

Copyright Oracle Corporation, 2000. All rights reserved.

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 97

Copyright Oracle Corporation, 2000. All rights reserved.

Overview of Inventory Management


Chapter 1 - Page 98

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