Download as pdf or txt
Download as pdf or txt
You are on page 1of 2

Wire

Number

Description

Wire
Color

Power Circuits
102

Description

Schematic
Location
F-3

Component

Lighting Circuits (Cont'd)

Alarm - Action

Machine
Location
B

Module Identifiers (MID)

Machine
Location
27

MID No.

Sensor - Right Rear Strut Press (Payld)

Schematic
Location
A-14

27

Transmission Control (EPTCII only)

Component

Module

BU

HD LMP

103

YL

DOME, STOP, AND TURN LAMPS

622

PU

FLOOD LAMP 3-WAY SW JUMPER

Alternator

B-7

Sensor - Right Turbo Inlet Press (Eng)

B-4

44

36

Engine Control

105

BR

KEY SW

623

BU

FLOOD LAMP 3-WAY SW JUMPER

Batteries

A-2

Sensor - Throttle Position (Eng)

F-8

49

VIMS Main Module

107

WH

STEERING BLEED

631

GY

FOG LAMP - RIGHT

ALT OUTPUT(+) TERM.

632

WH

FOG LAMP - LEFT

Sensor - Torque Converter Oil Temp

D-6

20

VIMS Interface Module #1

OR

57

109

G-10,G-11
I-4

Sensor - Transmission Oil Temp

A-10

53

58

VIMS Interface Module #2

A-6

Sensor - Turbo #1 Exhaust Temp

D-7

44

59

VIMS Interface Module #3

60

VIMS Interface Module #4

65

VIMS Interface Module #5

66

VIMS Interface Module #6

67

VIMS Interface Module #7

620

WH

FLOOD LAMP - FRONT (ENG. FLOOD LAMP)

Breakers - Circuit

112

PU

MAIN POWER RLY OUTPUT

635

BU

PAYLOAD MON RED LAMP

Control - Automatic Retarder

113

OR

OPR MON PANEL VMIS B+ SWITCHED

636

GN

PAYLOAD MON GREEN LAMP

Control - Engine

115

PK

FRONT FLOOD LAMP

639

WH

LEFT HAND STOP/TAIL LAMP

120

YL

CONVERTER

640

GN

RIGHT HAND STOP/TAIL LAMP

121

YL

BCKP ALARM TO LAMP

122

BU

AIR DRYER

700

PK

123

WH

GAUGES

703

BU

Control - Start Aid

A-9

23

Sensor - Turbo #2 Exhaust Temp

D-7

59

Control - Steering Bleed

F-11

Sensor - Turbo Outlet Press (High)

B-4

19

AETA TEST SW

Control - Traction Aid

D-14

Sensor - Turbo Outlet Press (Low)

B-4

19

XMSN UP SOL

Control - Transmission

I-11

Solenoid - Automatic Retarder

G-5

Converter - 24/12 Volt

F-14

Solenoid - Automatic Retarder Supply

G-5

Control Circuits

124

GN

A/C

704

GY

XMSN DOWN SOL

126

PK

XMSN CTRL

705

PK

XMSN LOCKUP CLUTCH SOL BASIC

132

PK

AETACTRL

706

BR

XMSN RETARDER SW

Distributor - Transmission

G-11

Solenoid - 4 Way

135

BU

RADIO / LIGHTER

707

PU

XMSN BED RAISE SW

Dryer-Air

B-12

Solenoid - Air Conditioner Compressor

139

OR

BRAKE RETRACT SW

709

OR

SENSOR POWER SUPPLY

149

PU

LADDER LAMP

710

GN

XMSN SPEED PICKUP SIGNAL

Flasher

E-11

Solenoid - Air Start

Fuses

H-11

Solenoids - Cylinder Head (1 per cyl)

VIMS Interface Module #8

81

Transmission Control

C-14

28

83

Automatic Retarder Control

B-9

29

A-11

30

A-3, B-3

32

150

OR

BAT(+)

711

BR

XMSN LEVER CODE 1

YL

VIMS

712

WH

XMSN LEVER CODE 2

Fuses - (240V AC Wiring)

E-16

Solenoid - Downshift

C-14

31

176

OR

AUTOMATIC RETARDER CONTROL

713

OR

XMSN LEVER CODE 3

Ground - Cab

G-7

Solenoid - Ether 1

A-8

23

714

YL

XMSN LEVER CODE 4

715

GN

XMSN LEVER CODE 5

Ground - Cab/Frame

D-10

Solenoid - Ether 2

A-7

23

200

BK

MAIN CHASSIS

716

BU

XMSN LEVER CODE 6

Ground - Engine

A-5

Solenoid - Fan Brake

B-10

19

201

BK

OPR MON PANEL VMIS

720

PU

XMSN BRAKE SW

Ground - Engine (Alternator)

B-7

Solenoid - Fan Drive

A-10

19

202

BK

XMSN CTRL

721

BR

XMSN GEAR CODE 1

203

BK

CHASSIS DIAGNOSTIC

Ground - Frame

A-16

Solenoid - Lockup

C-14

31

722

WH

XMSN GEAR CODE 2

207

BK

STARTER DIAGNOSTIC

723

OR

XMSN GEAR CODE 3

Ground - Frame

B-2

Solenoid - Lube

D-16

212

BK

AETA CODING PIN 16

724

YL

XMSN GEAR CODE 4

Ground - Frame

C-9

Solenoid - Proportional

C-14

28

213

BK

AETA CODING PIN 17

725

GN

XMSN GEAR CODE 5

Ground - Frame (240V AC Wiring)

D-16

Solenoid - Shutter

B-10

36

214

BK

AETA CODING PIN 18

726

BU

XMSN GEAR CODE 6

215

BK

AETA CODING PIN 19

767

WH

AETA PICKUP POWER

Ground - Frame/Engine

A-13

Solenoid - Steering Bleed

A-11

35

E-16

Solenoid - Upshift

C-14

31

OR

AETA PICKUP XMSN

Ground - Fuse Box (240V AC Wiring)

769

BU

WHEEL SPEED PICKUP LEFT

Heater - Engine Oil (240V AC Wiring)

E-15

Suppressor - Arc

B-9

29

770

GN

WHEEL SPEED PICKUP RIGHT

Heater - Engine Oil (240V AC Wiring)

E-15

10

Switch - A/C Press

A-9

29

216

BK

AETA CODING PIN 20

768

217

BK

XMSN ID CODE 2

218

BK

XMSN ID CODE 1

219

BK

XMSN ID CODE 0

772

BR

AETA RETARDER SW

227

BK

XMSN ID CODE 3

773

GY

AETA SERVOVALVE

Heater - Jacket Water (240V AC Wiring)

E-15

11

Switch - A/C Refrigerant Press

B-9

29

229

BK

BAT (-)

774

YL

AETA SOL - LEFT

Heater - Jacket Water (240V AC Wiring)

E-15

12

Switch -~Backup Lamp

E-10

230

BK

XMSN SW

775

BR

AETA SOL - RIGHT

280

BK

XMSN CTRL IDENT CODE 4

777

PU

BRAKE RELEASE MOTOR

A215

BK

AUTO RETARDER CTRL HARNESS CODE 0

801

PK

AUTO LUBE SOL OR MOTOR

A216

BK

AUTO RETARDER CTRL HARNESS CODE 1

858

GY

PAYLOAD MON RIGHT FRONT SENSOR

A217

BK

AUTO RETARDER CTRL HARNESS CODE 2

859

YL

PAYLOAD MON LEFT FRONT SENSOR

A218

BK

AUTO RETARDER CTRL HARNESS CODE 3

860

PK

PAYLOAD MON RIGHT REAR SENSOR

A251

BK

VIMS

861

PU

PAYLOAD MON LEFT REAR SENSOR

A252

BK

VIMS

875

BU

VMIS RS 232 PORT TRANS

A254

BK

ARC

876

OR

VMIS RS 232 PORT RECEIVE

A255

BK

AETA

882

PK

883

BY

Basic Machine Circuits


306

GN

307

OR

308

YL

STARTER RLY COIL TO NEUT START SW OR KEY


SW
KEY SW TO NEUT START SW OR VMIS
INTERFACE MODULE

892

BR

893

GN

894

BR

MAIN POWER RLY COIL

VMIS INTERFACE MODULE RIGHT (-) COMM


PORT
VMIS INTERFACE MODULE RIGHT (+) COMM
PORT
VMIS START MOD RIGHT (-) PORT/CAT
DATA LINK (-)
VMIS START MOD RIGHT (+) PORT/CAT
DATA LINK (+)
TEHC STORE SW

Heater - Jacket Water (240V AC Wiring)

E-15

13

Switch - Blower

E-5

Heater - Jacket Water (240V AC Wiring)

F-15

14

Switch - Body Raise (Trans)

F-16

G-13

A-12

53

C-3

57

A-13

38

Lamp - Payload Monitor (Green)

C-3

57

Lamp - Payload Monitor (Red)

I-7

56

Lamp - Payload Monitor (Green)

I-8

56

Lamp - Retarder

G-13

Lamp - VIMS Service

G-3

43

Meter - Service

F-11

Lamp - Payload Monitor (Red)

A-12

38

A-13

39

A-13

39

F-9

Switch - Disconnect

B-2

43

Switch - Dome Lamp

G-4

310

PU

START AID SW TO START AID SOL

972

BU

TRANS SOL 6 SW TO GND

Module - Gage Cluster

H-14

Switch - Dome Lamp

H-6

311

WH

START AID SOL TO TEMP. SW

993

BR

ANALOG SENSOR COMMON

Module-Keypad

G-14

Switch - Engine Coolant Flow

B-5

42

Module - Message Center Cluster

G-14

Switch - Engine Flood Lamp

H-2

43

Module - Speedometer/Tach Cluster

G-14

Switch - Engine Oil Level

D-7

19
43

315

GN

START AID BRKR TO START AID RLY

994

BY

OIL PRESSURE (FILTERED)

317

YL

START AID PLY TO START AID SOL

995

BU

COOLANT TEMPERATURE

321

BR

BCKP ALARM LAMP TRAVEL ALARM

997

OR

ANALOG SENSOR POWER (+ 5V)

326

PU

KEY START SW "C" TERM

999

WH

PRIMARY CAMSHFT SPEED/TIMING

Module - Stop/Tail Lamp

6-15

15

Switch - Engine Shutdown

B-5

327

PK

STEERING BLEED SOL

A701

BY

INJECTOR #1

Module - VIMS Interface #2

C-12

46

Switch - Fan Brake Coolant Temp

B-10

337

WH

PRELUBE PUSHBUTTON SW TO PRELUBE TIMER

A702

PU

INJECTOR #2

Module - VIMS Interface #1

D-5

38

Switch - Fog Lamp

G-4

G
45

360

GN

ENGINE SHUTDOWN SIGNAL C

A703

BR

INJECTOR #3

361

OR

ENGINE SHUTDOWN SIGNAL D

A704

GN

INJECTOR #4

Monitoring Circuits
403

GN

ALTERNATOR (R) TERM.

Module - VIMS Main

I-16

Switch - Fuel Filter Press

B-5

B-13

16

Switch - Headlight Dimmer

I-3

B-7

Switch - Key

E-11

A705

BU

INJECTOR #5

Motor - Brake Retract

A706

BY

INJECTOR #6

Motor - Prelube Pump

405

GY

OPR MON OIL PRESS. (LO SETTING)

A707

PU

INJECTOR #7

406

PU

OPR MON COOLANT TEMP

Motors - Blower

D-4

Switch - Ladder Lamp

G-4

A708

BR

INJECTOR #8

407

PK

OPR MON CONVERTER/RETARDER OIL TEMP

A709

OR

INJECTOR #9

Pickup - Engine Speed (Tach/ARC)

B-7

17

Switch - Ladder Lamp

G-3

43

410

WH

OPR MON ACTION ALARM

A710

GY

INJECTOR #10

Port - Serial

H-16

Switch - Left Hoist Screen Press

A-11

46

411

PK

OPR MON MASTER ACTION LAMP

A711

PU

INJECTOR #11

Port - Telemetry

H-16

Switch - On/Off (Auto Retarder)

H-5

412

BU

OPR MON COOL FLOW

A712

BR

INJECTOR #12

413

BR

OPR MON FUEL PRESS.

A713

GN

INJECTOR #13

Port - VIMS

G-2

43

Switch - Panel Dimmer

G-4

417

GY

PRIMARY STER SW

A714

BU

INJECTOR #14

Relay - Backup

G-12

Switch - Prelube

E-14

419

YL

OPR MON PARKING BRAKE

A715

GY

INJECTOR #15

Relay - Either Aid

A-8

23

Switch - Prelube Oil Press

A-7

44

426

BR

OPR MON POWER TRAIN OIL FILTER

A716

PU

INJECTOR #16

428

OR

OPR MON XMSN OIL TEMP

A729

YL

INJECTOR COMMON #9

Relay - Fan Clutch

B-9

29

Switch - Retarder Press (Auto Retarder)

G-5

429

YL

OPR MON BRAKE OIL TEMP

A730

OR

INJECTOR COMMON #10

Relay - Main

430

BU

OPR MON AIR FILTER

A731

WH

INJECTOR COMMON #11

Resistor - Blower Speed

D-5

Switch - Right Hoist Screen Press

A-11

46

G-12

Switch - Retarder Press

G-5

Resistor - Dimmer -

G-3

Switch - Running Lamp

H-4

Resistor - Ether Aid

A-9

23

Switch - Secondary Brake Press (Trans)

D-16

437

BR

OPR MON FUEL LEVEL TO FUEL FILTER JUMPER

A732

YL

INJECTOR COMMON #12

438

YL

OPR MON COOLANT TEMP JUMPER

A733

OR

INJECTOR COMMON #13

441

OR

ENG COOLANT TEMP GAGE

A734

P6

INJECTOR COMMON #14

447

PK

FUEL LEVEL GAGE

A735

WH

INJECTOR COMMON #15

Resistor - Ether Aid

A-9

23

Switch - Service Clear (Auto Retarder)

H-5

450

YL

TACH SENDER (+)

A736

YL

INJECTOR COMMON #16

Sender - Transmission Input Speed

D-7

20

Switch - Service Clear (Trans)

I-8

451

BR

TACH SENDER (-)

A746

PK

TURBO OUTLET PRESSURE

452

PU

TORQUE CONVERTER

A747

GY

ATMOSPHERIC PRESSURE

Sender - Transmission Speed

C-14

20

Switch - Service Set (Auto Retarder)

H-5

454

GN

RETARDER INDICATOR LAMP

A748

BY

EUI TIMING WHEEL CAL

Sender - Wheel Speed (Tractn)

A-16

21

Switch - Service Set (Trans)

I-8

D
E

473

GY

OVERSTROKE SW TO OVERSTROKE SW

A980

BY

SERVICE METER B+ TO ENG OIL PRESS. SW

Sender - Wheel Speed (Tractn)

B-16

22

Switch - Service/Retarder Press (Tractn)

D-16

474

WH

OVERSTROKE SW TO OVERSTROKE SW

A983

BU

ENG THROTTLE CONT - SIGNAL

Sensor - Aftercooler Temp (Front)

D-6

37

Switch - Service/Retarder Press (Trans)

D-15

481

GN

CONVERTER TEMP SW TO BRAKE OIL TEMP SW

B771

BR

FAN CONTROL SOLENOID RET

Sensor - Aftercooler Temp (Rear)

D-6

19

Switch - Shift Lever

F-10

Sensor - Ambient Temp

G-1

Switch - Start Aid

F-13

F-8

Switch - Start Aid Temp

B-8

19

B-13

60

Switch - Steering High Press

A-12

33

A430

OR

EUI CONT ACTION OUTPUT

A447

PK

A491

WH

A492

OR

PRELUBE PRESS. SW TO PRELUBE TIMER


TRANS SUPPLY SW TO TORQUE CONV INLET
FILTER SW
HOIST FILTER SW TO HOIST FILTER SW

A493

YL

HOIST FILTER SW TO T.C. SW

D740

B406

GY

AFTERCOOLER TEMP GAGE

B428

OR

ENGINE OIL LEVEL SW

B433

PU

B447

PU

BRAKE TEMP

BY

START AID TIMER OUTPUT

B948

BR

ENG OVERSPEED CONT TO INDICATOR LAMP

C915

BY

ENG CONTROL DIAGNOSTIC CODES

Sensor - Atmospheric Pressure (Engine)

C940

GN

EUI THROTTLE BYPASS - LO

Sensor - Body Up

C972

YL

ELEVATED LOW IDLE ENABLE SW TO EUI

BR

HYDRAULIC LOAD SOL

YL

OIL COOLER DIVERTER SOL

Sensor - Brake Air Pressure

E-14

Switch - Steering Low Press

A-12

50

Sensor - Brake Oil Cooler Temp

A-10

18

Switch - Stop Lamp Press (Module)

D-14

Sensor - Differential Oil Temp

D963

BU

VMIS INTERFACE MODULE #1 +8V SUPPLY

D-11

61

Switch - Thermostat (240V AC Wiring)

E-15

10

D964

BR

VMIS INTERFACE MODULE #2 +8V SUPPLY

Sensor - Engine Coolant Temp (Engine)

B-5

19

Switch - Thermostat (A/C)

E-5

Sensor - Engine Oil Pressure (Engine)

B-5

44

Switch - Throttle Bypass (Eng)

F-9

Sensor - Engine Speed (Engine)

B-5

17

Switch - Torque Converter Inlet Filter

A-13

53

Sensor - Fuel Level

C-7

41

Switch - Torque Converter Outlet Screen

C-7

51

C413

YL

STEERING (HIGH) PRESS SW TO LOW PRESS


(STEERING)
VMIS DISPLAY DATA

D966

GY

VMIS AFTERCOOLER COOLANT LEVEL

C414

BU

VMIS DISPLAY LOAD

D967

OR

VMIS JACKET WATER COOLANT LEVEL

C415

WH

VMIS DISPLAY KEYDATA

D969

PU

VMIS T/C OIL TEMP SENSOR

C419

BU

LOAD SHARE SELECT INPUT

D970

WH

VMIS SYSTEM AIR PRESS SENSOR

C420

YL

DIODE TO LAMP TEST RELAY

D971

YL

VMIS XMSN LUBE FILTER SW

Sensor - Jacket Water Coolant

A-10

44

Switch - Traction Aid Test

F-11

C429

GY

DIFFERENTIAL OIL TEMP

D974

BY

VMIS INTERFACE MOD#2 RIGHT(+)

Sensor - Jacket Water Level

D-3

62

Switch - Transmission

B-14

52

C453

YL

AMBIENT TEMP

D975

OR

VMIS INTERFACE MOD#2 RIGHT(-)

C466

YL

LF BRAKE OIL TEMP

D976

P6

VMIS TURBO #1 EXHAUST TEMP

Sensor - Left Front Brake Oil Temp

C-3

58

Switch - Transmission Charge Filter

A-13

53

A-7

24

Switch - Transmission Lube Filter

A-13

53

C467

BU

LR BRAKE OIL TEMP


Accessory Circuits

513

D977

PU

VMIS TURBO #2 EXHAUST TEMP

Sensor - Left Front Strut Press (Payld)

D982

PK

ElIl TIMING CALIB

Sensor - Left Rear Brake Oil Temp

B-11

48

Switch - Turn Signal

I-7

BN

VMIS RS232 PORT 2 TRANS

Sensor - Left Rear Strut Press (Payld)

A-14

25

Switch - VIMS Service Key

G-3

43

OR

A/C COMPRESSOR/REFRIGERANT PRESS. SW

D942

515

GY

BLOWER MOTOR (HI)

D943

YL

VMIS RS232 PORT 2 RECEIVE

516

GN

BLOWER MOTOR (MEDIUM)

D984

GN

AUTO RETARD CONT RESUME SW

Sensor - Left Turbo Inlet Press (Eng)

B-4

19

Tachograph

I-12

517

BU

BLOWER MOTOR (LO)

D985

BR

AUTO RETARD ON SW

Sensor - Right Front Brake Oil Temp

C-3

58

Timer - Prelube

B-6

521

YL

A/C SW TO REFRIGERANT SW

D986

PK

AUTO RETARD OFF SW

522

WH

537
539

Sensor - Right Front Strut Press (Payld)

A-7

26

Sensor - Right Rear Brake Oil Temp

A-11

47

D988

WH

AUTO RETARD AIR CONT VALVE

GN

TURN SIGNAL SW TO FLASHER

D989

BU

AUTO RETARD AIR SUPPLY VALVE

BU

TURN SIGNAL INDICATOR BASIC/RIGHT

D991

OR

AUTO RETARD PRESSURE SW

Machine locations are repeated for components located close together.

540

WH

TURN SIGNAL INDICATOR LEFT

D992

PU

AUTO RETARD MANUAL RETARDER SW

A = Components in operators compartment.

E = Components in rear compartment.

592

BU

DC/DC CONVERTER POWER OUTPUT

D994

BU

AUTO RETARD SERVICE CLEAR

B = Components in dash.

F = Components in front compartment.

D996

PU

XMSN CONT SERVICE SET

601

GY

DASH LAMP HI

D997

YL

XMSN CONT SERVICE CLEAR

C = Components in console.

G = Components in overhead console.

602

WH

DOME LAMP

E707

GN

VMIS DISPLAY +V

604

OR

STOP LAMP

E708

PK

VMIS DISPLAY CLOCK

605

YL

TURN LAMP - LEFT

E709

WH

VMIS SERVICE LAMP


VMIS LCD LAMP DRIVER

606

GY

TURN LAMP - RIGHT

E710

BU

607

PK

FLOOD LAMP - FRONT

E750

PU

BODY POSITION SENSOR SIGNAL

610

OR

HEAD LAMP BASIC

E776

RN

INTERFACE-MODULE #3 - CAT DATA LINK-RGT +

611

PU

HEAD LAMP HI

E777

YL

INTERFACE MODULE #3 - CAT DATA LINK RGT -

612

GY

BACKUP LAMP

E791

YL

LFT AETA RLY SOL TO VMIS

614

PU

PARK/TAIL/DASH LAMP

E792

BR

Rt AETA RLY SOL TO VMIS

619

GN

HEAD LAMP LO

E972

BU

SPI DATA LINK END

F975

OR

VIMS - INTERFACE MOD 2 + 8V SUPPLY

26
21

Failure Mode Identifiers (FMI) List

70

43

75

46

14

32

31
20

52
1
15

59

19

13

72

71

47

17

11
36

18

61

37

42

23

27

78

10

12

FMI No.

58
44

53

50

33

35

30

39

38

48

45

28
16

29

81

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

793B Off-Highway Truck with VIMS


Electrical System
1HL195-322

22

56

25

51

24

60

76

41

B
E

Component Identifiers (CID) For


Transmission Control EPTC ll
(Only For MID No. 27)

G
CID No.

66
68

83

168
190
248
269
627
650
672
700
701
702
704
705
706
707
708
709

69

Component
Electrical System Voltage
Engine RPM Sensor
CAT Data Link
Sensor Power Supply
Parking Brake Switch
Harness Code
Torque Converter Output Speed Sensor
Actual Gear Switch
Transmission Output Speed Sensor
Shift Lever Switch
Service Brake Pressure Switch
Body Raise Switch
Body Up Switch
Up Solenoid
Down Solenoid
Lockup Solenoid

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

65

79
64
73

63

74
77

82

80

REAR COMPARTMENT
SIDE WALL (AREA J)
RIGHT SIDE VIEW

REAR COMPARTMENT
(AREA E) REAR VIEW

Harness And Wire Electrical Schematic Symbols


Symbols

H
C
57

62

75

286

EMS Oil Lamp

56
6

26

24

32

Cylinder 1 Injector Solenoid


Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Cylinder 9 Injector Solenoid
Cylinder 10 Injector Solenoid
Cylinder 11 Injector Solenoid
Cylinder 12 Injector Solenoid
Cylinder 13 Injector Solenoid
Cylinder 14 Injector Solenoid
Cylinder 15 Injector Solenoid
Cylinder 16 Injector Solenoid
Throttle Position Sensor
Engine Oil Pressure Sensor
Coolant Temperature Sensor
Electrical System Voltage
Engine RPM Sensor
CAT Data Link
Personality Module Mismatch
Timing Calibration
Analog Sensor Power Supply
Digital Sensor Power Supply
Shutdown Inputs Are Incorrect
Programmed Parameter Fault
Turbo Outlet Pressure Calibration
Turbo Outlet Pressure Calibration
Atmospheric Pressure Calibration
Turbo Inlet Calibration
Turbo Inlet Calibration
Engine Lamp
Overspeed Lamp
Filter Restrict Lamp
EMS Engine On
EMS Coolant Lamp

19

36

45
42

59
33

78

29

17

53
4

14

50

12

72

37

44

58

13
35

38
51

16

81

39

60
31

48

41

20

1
15
25

71

28

76

10

61

46
18

30

47

52

27

22
21

43

5
70

Level
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS

Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A

Off Machine Switch Specification


Part No.
2M-9346

Form Number

Alternator; 30-SI Series

SENR7508

Automatic Electronic Traction Aid

SENR2986

Automatic Retarder Control System

SENR5683

Electronic Troubleshooting
3512 And 3516 EUI Engine

SENR5597

EPTC II For 1CM Transmissions

SENR5666

Starting And Charging Systems

SENR2947

Vital Information Management System

SENR6059

Deactuate

Contact Position

45 kPa MAX
(6.5 psi MAX)

5 kPa MIN
(0.5 psi MIN)

Normally Open

640 kPa
(93.0 psi)

530 40 kPa
(77.0 6.0 psi)

Normally Open

Secondary Brake Air Pressure (Trans)

3E-2034

Service/Retarder Press (Tractn)


Service/Retarder Press (Trans)

80 kPa Max
(11.5 psi Max)

55 20 kPa
(8.0 3.0 psi)

Normally Closed

Brake Retarder

60 kPa Max
(8.5 psi Max)

28 15 kPa
(4.0 2.0 psi)

Normally Open

11000 kPa MAX


(1600 psi MAX)

9000 350 kPa


(1300 51 psi)

Pins B-C (N.C.)


Pins B-A (N.O.)

3T-3437

Pins B-C (N.C.)


Pins B-A (N.O.)

9G-9988

Solenoid - 4 Way

5T-4434

Solenoids - Air Start and Lube

42.0 4.0

3E-8691

Solenoid - Auto Retarder

29.8 1.5

3E-6461

Title

Brake Air Pressure (Stop Lamp)

Actuate

3E-2033

3E-2035

Related Electrical Service Manuals

Function

3E-7809
7N-4447
7N-7848
7X-5988

Steering Press (Steering Action)

1400 140 kPa


(205 20 psi)

Fuel Filter Press (VIMS)


Torque Converter Inlet Filter (VIMS)

119 14 kPa
(17.0 2.0 psi)

Normally Closed

Aftercooler Temp (VIMS)

82.2 2.8C
(180.0 5.0F)

74.0C Mm
(1 65.0F Mm)

Normally Open

21.1 2.8C
(69.8 5F)

12.8C MIN
(55F MIN)

Normally Closed

Engine Coolant Temp (Start Aid)

9W-0263

Auto Retarder Press

9X-3040

Engine Coolant Flow (VIMS)

9X-7781
9X-7781
105-9152
114-5334

Part No.

1900 kPa MAX


(275 psi MAX)

Steering Press (Steering Action)

Left Hoist Screen Bypass Press (VIMS)


Right Hoist Screen Bypass Press (VIMS)
Torque Converter Outlet Screen (EMS)
Transmission Supply (EMS)
Prelube Oil Pressure
Refrigerant Pressure (A/C)

48.2 13.8 kPa


(7.0 2.0 psi)

24.1 kPa MIN


(3.5 psi MIN)

Normally Closed

362 29 mN (45.6 mm ID
point)
(1.3 .1 oz, 1.8 in ID point)
210 70 kPa
(30 10 psi)

303 mN MIN
(1.1 oz MIN)

Normally Open

Normally Open

210 79 kPa
(30 10 psi)

Normally Open

30 7 kPa
(4.5 1.0 psi)

30 7 kPa
(4.5 1.0 psi)

275 to 1750 kPa


(40 to 255 psi)

9G-1950

7X-1120
9X-7137
3T-0062
9X-9482
6T-8046

Normally Closed
Normally Closed

N.O. Normally Open


N.C. Normally Closed
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).
Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Component Description
Resistor - Blower Motor Speed
Resistor - Panel Dimmer

Solenoid - Down Shift, Up Shift, Lockup


Solenoid - Ether
Solenoid - Proportional
Solenoid - Shutter
Solenoid - Steering Bleed

At room temperature unless otherwise noted.

Resistance (Ohms)
Overall 2.0 .1; Tap 1.0 .05
10.0 0.1
24.90

33.70
3.3 1
16.00
68.00
20.1 1.0

Machine
Location

A-6

CONN 2

D-8

63

CONN 3

D-10

64

CONN 4

D-5

CONN 5

C-12

CONN 6

I-16

CONN 7

I-11

CONN 8

I-4

CONN 9

D-9

65

CONN 10

I-12

CONN 11

D-14

CONN 12

C-14

66

CONN 13

H-9

69

CONN 14

H-14

CONN 15

D-7

70

Component Identifier (CID) For


VIMS
(Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68)
CID No.

Component

CONN 16

F-11

0075

CONN 17

B-14

71

0096

Fuel Level Sensor

CONN 18

F-3

72

0098

Engine Oil Level Sensor

CONN 19

I-2

72

0100

Engine Oil Pressure Sensor

CONN 20

H-4

0102

Boost Pressure Sensor

0110

Jacket Water Temperature Sensor

B-14

CONN 22

I-10

CONN 23

E-6

73

CONN 24

E-6

74

CONN 25

I-9

CONN 26

I-3

75

CONN 27

H-4

CONN 28

B-16

76

CONN 29

G-11

77

CONN 30

I-3

75

CONN 31

G-4

CONN 32

F-11

CONN 33
CONN 34

G-11
A-7

*
78

CONN 35

C-6

78

CONN 36

C-7

78

CONN 37

F-12

79

CONN 38

G-8

79

CONN 39

H-7

CONN 40

H-15

80

CONN 41

C-4

81

CONN 42

C-11

81

CONN 43

A-15

71

CONN 44

I-2

72

CONN 45

B-6

Component Identifiers (CID) For


Automatic Retarder Control
(Only For MID No. 83)
CID No.
091
168
190
248
627
650
700
702
710
711
712
713
714
715

Component
Throttle Position Sensor
Electrical System Voltage
Engine RPM Sensor
CAT Data Link
Parking Brake Switch
Harness Code
Actual Gear Switch
Shift Lever Switch
ARC Supply Solenoid
ARC Control Solenoid
Retarder Lamp
ARC On/Off Switch
Auto Retarder Pressure Switch
Retarder Pressure Switch

Steering Oil Tank Temperature Sensor

0168

Electrical System Voltage

0171

Ambient Air Temperature Sensor

0177

Transmission Oil Temperature Sensor

0190

Engine RPM Sensor

0248

CAT Data Link

0262

5 Volt Sensor Power Supply

0263

8 Volt Sensor Power Supply

0271

Action Alarm

0279

Aftercooler Coolant Temperature Sensor (Front)

0280

Gear Box Temperature Sensor

0291

Engine Cooling Fan Valve

0292

Hydraulic System Cooling Fan Valve

0295

Machine Control Module

0296

Transmission Control

0324

Action Lamp

0341

Hydraulic Control Valve Warm Up Solenoid #4

0350

Lift Linkage Angle Sensor

0364

Lift Cylinder Head End Pressure Sensor

0370

Boom Float Solenoid

0371

Horn Solenoid

0372

Bottom Open Solenoid

0373

Bottom Close Solenoid

CONN 46

H-14

0374

Swing Brake Solenoid

CONN 47

G-14

0376

Travel Alarm

CONN 48

H-14

0377

Travel Solenoid

CONN 49

D-12

82

CONN 50

H-16

0378

Autolube Solenoid

CONN 51

H-16

0379

Autolube Pressure Sensor

0423

Front Brake Accumulator Pressure Switch

CONN 52

H-4

CONN 53

G-2

70

0424

Rear Brake Accumulator Pressure Switch


Front Brake Pressure Sensor
Rear Brake Pressure Sensor

CONN 54

E-5

0425

CONN 55

A-10

0426

CONN 56

A-10

0427

Front Axle Oil Temperature Sensor

CONN 57

E-4

0428

Rear Axle Oil Temperature Sensor

0429

Steering Pressure Sensor

0430

Steering Pilot Pressure Sensor

0431

Steering Oil Level Switch

0432

Steering Filter By-Pass Switch

0433

Implement Filter Switch

CONN 58

I-2

75

CONN 59

C-6

CONN 60

C-14

CONN 61

F-16

83

CONN 62

A-13

81

CONN 63

C-11

81

CONN 64

B-15

0434

Implement Pilot Pressure Sensor

CONN 65

G-15

0435

Implement Oil Level Switch

CONN 66

A-9

72

0436

Torque Converter Output Pressure Sensor

0437

Power Train Filter Switch

0438

Hydraulic Control Valve Warm Up Solenoid #1

0439

Hydraulic Control Valve Warm Up Solenoid #2

0440

Hydraulic Control Valve Warm Up Solenoid #3

0457

Brake Oil Temperature Sensor

Machine locations are repeated for Connectors located close together.


* = Connector is located at the component.
B = Connectors behind dash.
C = Connector in console.
D Connector behind seat.

Component
Part Number

325-AG135 PK-14

Schematic
Location

CONN 1

CONN 21

9X-1123

Fuse (5 Amps)

Connector Location
Connector Number

Circuit Breaker
Symbol

Flow
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Component

001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
091
100
110
168
190
248
253
261
262
263
267
268
272
273
274
275
276
281
282
283
284
285

F
3

CID No.

Temperature
Symbol

Symbols and Definitions

Component Identifiers (CID) For


Engine Control
(Only For MID No. 36)

23

J = Components in rear compartment (right-hand side wall).

D = Components behind seat.

Pressure
Symbol

11

A/C CLUTCH TO THERMOSTAT SW

Lighting Circuits

B926

D741

62

Lamp - Action

Switch - Brake Cooling Filter


Switch - Brake Master Cyl Overstroke
Front Outside
Switch - Brake Master Cyl Overstroke
Front Inside
Switch - Brake Master Cyl Overstroke
Rear Inside
Switch - Brake Master Cyl Overstroke
Rear Outside
Switch - Brake Retract

68

170

Ground Circuits

57

E = Connectors in rear compartment.


F = Connectors in front compartment.
G = Connectors behind air conditioning controls.
H = Components in rear compartment (left-hand side wall).
J = Components in rear compartment (right-hand side wall).

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Component Identifier (CID) For


VIMS (Continued)
(Only For MID No.'s 49, 57, 58, 59, 60, 65, 66, 67, 68)
CID No.
0458

Component
Tilt Cylinder Pressure Sensor

0459

Impeller Clutch System Switch

0533

Auto Retarder Control

0590

Engine Control

0600

Implement Oil Tank Temperature Sensor

0627

Parking Brake Switch

0650

Harness Code

0672

Torque Converter Output Speed Sensor

0800

VIMS Main Module

0801

VIMS Interface Module #1

0802

VIMS Interface Module #2

0803

VIMS Interface Module #3

0804

VIMS Interface Module #4

0805

VIMS Interface Module #5

0806

VIMS Interface Module #6

0807

VIMS Interface Module #7

0808

VIMS Interface Module #8

0809

Speedometer/Tachometer #1

0810

Speedometer/Tachometer #2

0811

Gauge Cluster Module #1

0812

Gauge Cluster Module #2

0813

Gauge Cluster Module #3

0814

Gauge Cluster Module #4

0815

Message Center Module #1

0816

Message Center Module #2

0817

ECM Internal Backup Battery

0819

Display Data Link

0820

Keypad Data Link

0821

Display Power Supply

0822

LCD Back Light Power Supply

0823

Service Lamp

0824

TPMS Lamp #1 (green)

0825

TPMS Lamp #2 (red)

0826

Torque Converter Oil Temperature Sensor

0827

Left Exhaust Temperature Sensor

0828

Right Exhaust Temperature Sensor

0829

Rear Aftercooler Coolant Temperature Sensor

0830

Front Brake Oil Temperature Sensor

0833

Rear Brake Oil Temperature Sensor

0835

Differential Oil Temperature Sensor

0838

Left Front Suspension Pressure Sensor

0839

Right Front Suspension Pressure Sensor

0840

Left Rear Suspension Pressure Sensor

0841

Right Rear Suspension Pressure Sensor

0849

System Air Pressure Sensor

0851

Gear Box Pressure Sensor

0852

Right Front Brake Temperature Sensor

0853

Left Front Brake Temperature Sensor

0854

Right Rear Brake Temperature Sensor

0855

Left Rear Brake Temperature Sensor

0901

Transmission Pump Pressure Sensor

0920

Tilt Cylinder Pressure Sensor

(Dimensions: 48 inches x 35 inches)

Wire
Color

36 Page,

Wire
Number

SENR8579-01
April 2012

Component Location

SENR8579-01

Wire Description

JJ

BK-2

JJ
ENGINE
GROUND

13

A252-BK
A252-BK
A252-BK
A252-BK

A252-BK

T/C INLET
FILTER SW
7N-4447

BRAKE COOLING
FILTER SW
7N-4447
K
A252-BK

A252-BK
A252-BK
A252-BK
A252-BK

AIR
START
SOLENOID
XMSN OIL
5T-4434
TEMP SENSOR
100-3055
K
A OR-18
+V
F975-OR
B BK-18
GROUND
A252-BK
428-OR
C WH-18
SIGNAL

10

NNN

BRAKE OIL
COOLER TEMP
SENSOR
100-8095

NNN

XX
1
2
NOTE D

GROUND
SOLENOID
+ BATTERY

NNN PPP
BK/WH-14
513-OR 1
521-YL 2
BK-14
200-BK 3
YL-14
OR-14
A510-OR
4

CONN 66

PPP

1B

PPP

2B

PPP

3B

A/C
PRESSURE SW
101-0912

ETHER AID
RELAY
3E-5239

522-WH-14
200-BK-14
124-GN-14
521-YL-14
515-GY-14

454-GN

3
2
1
6
4
5

1
2
3
4
620-WH-14
620-WH-14
614-PU
539-BU
200-BK-14

XX

LEFT FRONT
STRUT SNSR
101-9980

L4

RIGHT FRONT
STRUT SNSR
101-9980

ETHER
ETHER
SOLENOID 1 SOLENOID 2
9X-7137
9X-7137

PRELUBE OIL
PRESS SW
105-9152

307-OR
337-WH
PP
1 A447-PK
2 200-BK
RD-2
BK-2

632-WH-14
L40

113-OR
201-BK
201-BK
201-BK
201-BK
D967-OR

L5

D963-BU
201-BK
E776-GN
E777-YL

K
5
6
3
4
1
2

F975-OR
A252-BK
C466-YL

CONN 41

L3

L3

D974-GY
D975-OR

TO MOUNTING
BOLT
EE

9 GA

E776-GN
E777-YL

A251-BK
636-GN

UU

1
2

611-PU-14
619-GN-14
200-BK-14

539-BU
614-PU
N
539-BU
614-PU

200-BK-14
1
2

RD
BR

HIGH BEAM
HEAD LAMP
9X-7170
LOW BEAM
HEAD LAMP
9X-7169

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

PARK/TURN
LAMP
3T-3967

631-GY-14

1
2
3

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

TT

L#
IDENT

ENGINE
GROUND

101-RD-4
101-RD-4

1
2
XX

A702-PU
A730-OR

1
2
XX

YY

YY

A704-GN
A730-OR

XX

YY

BR
BR

BR
BR

BR
BR
1
2

1
2
A708-BR
A732-YL

1
2
XX

YY YY

YY

A706-GY
A732-YL

BR
BR

BR
BR
YY

YY

A710-GY
A734-PK

1
2

1
2
A712-BR
A734-PK

XX

YY YY

XX

SS

JJ

YY

YY

YY

YY

XX

CC

JJ
BK-2
BK-2
FF

RD-2

NEG POS

CC

SS

NEG POS

KK

BK-2
RD-2

1
2

XX
1
2

XX

BK-2

A703-BR
A729-YL

A705-BU
A731-WH

A707-PU
A731-WH
XX

YY

YY
BR
BR

YY

XX

BR
BR

XX

1
2

XX

XX

A701-GY
A729-YL

AA

AA

101-RD-4

203-BK

DISCONNECT SW
7N-0718

12V BATTERY
3T-5760

ATCH WIRE, CABLE,


COMPONENT
CIRCUIT GROUPING
DESIGNATION
PART NO. CHG

HARNESS AS.
115-7505 01
A
115-7504 01
B
115-7502 01
C
115-7487 00
D
117-9663 00
E
115-7506 00
F
107-0787 01
G
115-7040 00
H
117-1369 00
J
115-7500 00
K
115-7467 00
L
M
115-7447 00
8X-5868 01
N
P
118-0822 00
115-7457 00
Q
6T-4301 02
R
6T-4300 02
S
6G-9462 02
T
115-7469 00
U
7T-3418 03
V
W
7I-4822 02
X
2A-6909 00
Z
8X-4077 02
BB
115-7449 00
DD
5T-9326 00
HH
115-7454 00
PP
116-7154 00
QQ
115-7445 01
RR
117-1355 00
TT
118-5266 00
UU
118-8486 01
XX
106-1772 00
YY
7E-5342 05
ZZ
8C-9677 02
NNN 106-4688 03
PPP 102-8644 01
QQQ 118-0821 00
RRR 105-4319 00
SSS 115-7446 00
TTT 115-7464 01
VVV 111-4610 01

TT

BR
BR

L1

YY

YY YY

DESCRIPTION

CIRCUIT NOT CONNECTED

FRAME
GROUND

YY
L1

XX

YY YY

1
2

RECEPT AS. (16)


9X-0352

BR
BR
YY

A714-BU
A736-YL

1
2
A716-PU
A736-YL
A714-BU
A712-BR
A734-PK
A710-GY
A708-BR
A732-YL
A706-GY
A704-GN
A730-OR
A702-PU
A701-GY
A729-YL
A703-BR
A705-BU
A731-WH
A707-PU
A709-OR
A733-OR
A711-PU
A713-GN
A735-WH
A715-GY

XX

YY YY

CIRCUIT CONNECTED

L
LH ENGINE
FLOOD
LAMP
9X-1439

RH ENGINE
FLOOD
LAMP
9X-1439

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

BLADE, SPADE, RING,


OR SCREW TERMINAL

200-BK-14

BR
BR

993-BR
997-OR

CONN 1

619-GN-14

FOG
LAMP
9X-7169

PAYLOAD
MONITOR
GN LAMP (RH)
8T-9684

YY YY

BR
BR

BR
BR

YY YY

A716-PU
A736-YL

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

L4

L4

L1

XX

Q
Q

631-GY-14

FOG
LAMP
9X-7169

620-WH-14

PAYLOAD
MONITOR
RED LAMP (RH)
8T-9683

RD
BK

1 RD
2 BK

YY

6V-1944

L1

EE

UU
1
2

A709-OR
A733-OR

XX

YY

SENSOR

C
B
A

XX

TURBO OUTLET
PRESSURE (HIGH)
SENSOR
105-1875
TURBO OUTLET
PRESSURE (LOW)

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

LEFT TURBO
INLET
PRESSURE
SENSOR
6V-1926

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
XX

L1

L20

+V
GROUND
SIGNAL

1
2

L21

200-BK-14

N
1 539-BU
2 614-PU

RD
BR

631-GY-14

200-BK-14
200-BK-14
631-GY-14
631-GY-14

JACKET WATER
LEVEL SENSOR
111-3794
RD-18 +V
BK-18 GROUND
GN-18 SIGNAL

LEFT FRONT
BRAKE OIL
TEMP SENSO R
100-3055

C
B
A

XX

999-WH
998-BR
996-GN
995-BU
994-GY
A980-BU
D772-PU
E734-GN
A746-PK
993-BR
997-OR

OR-18
BK-18
WH-18

A711-PU
A733-OR

1 W 360-GN
3
361-OR
W

A
B
C

1
2
3

A
B
C

A
B
C

1
2

W 2

TTT

RIGHT FRONT
BRAKE OIL
TEMP SENSOR
100-3055
OR-18
+V
BK-18
GROUND
WH-18
SIGNAL

A713-GN
A735-WH

998-BR

GROUND LEVEL
SHUTDOWN SW
4D-1836

XX

RIGHT TURBO
INLET
PRESSURE
SENSOR
6V-1926

ENGINE
OIL
PRESSURE
SENSOR
6V-1964

E734-GN
993-BR
997-OR

1
2
XX RRR

ENGINE
COOLANT
TEMP
SENSOR
102-7532

PARK/TURN
LAMP
3T-3967

L4

C
B
A

XX

TT

CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER


HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
SOL 2
SOL 4
SOL 16
SOL 14 SOL 12
SOL 10
SOL 8
SOL 6

C
B
A

NOTE G

A251-BK
635-BU

D772-PU
993-BR
997-OR

412-BU
201-BK

XX

F975-OR
A252-BK
B433-PU

L103

L3

A980-BU
993-BR
997-OR

COOLANT
FLOW SW
9X-3040

K TTT
D963-BU
1
201-BK
2
D967-OR
3

L14

VVV

201-BK
201-BK
201-BK
201-BK
201-BK
L104

L6

L39

200-BK-14

D963-BU
201-BK
D967-OR

D967-OR

L5
ENGINE
SPEED/
TIMING
SENSOR
102-9029

RRR
437-BR

L20
998-BR

1
2
3
L106

L106

OPERATOR STATION

+BATTERY
ID CODE 0
ID CODE 1
ID CODE 2
GROUND
JACKET WATER LEVEL SW (SW4)

+8V SENSOR SUPPLY


LH TURBO EXHAUST TEMP (PWM6)
AFTERCOOLER TEMP (REAR) (PWM7)
AFTERCOOLER TEMP (FRONT) (PWM2)
T/C OIL TEMP SENSOR (PWM4)
ENGINE OIL LEVEL SW (SW5)
RH TURBO EXHAUST TEMP (PWM5)
BRAKE AIR PRESSURE (PWM1)
CAT DATA LINK LEFT CAT DATA LINK LEFT +
AUTO LUBE SOLENOID (SOL1)
RH FRNT STRUT SENSOR (SPEED2)
LH FRNT STRUT SENSOR (SPEED3)
STEERING OIL HI PRESS (SW8)
STEERING OIL LO PRESS (SW7)
FUEL LEVEL SENSOR (PWM3)
T/C OUTLET SCREEN SW (SW1)
ENGINE COOLANT FLOW (SW6)
FUEL FILTER SW (SW2)
CAT DATA LINK RIGHT CAT DATA LINK RIGHT +
AMBIENT TEMP SENSOR (PWM8)

L10
RRR

XX
NOTE F

XX W
360-GN
A
361-OR
B
C
998-BR

12V BATTERY
3T-5760

YY
YY YY
YY YY
YY YY
YY YY
YY YY
YY YY
YY YY
YY
INJECTOR GP (16)
7E-8836
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
HEAD
SOL 15 SOL 13 SOL 11 SOL 9
SOL 5
SOL 7
SOL 1
SOL 3

LOC

NOTE

D-8
B-11
D-10
D-12
B-13
I-10
B-14
G-9
E-6
C-4
I-3
H-3
E-2
D-3
F-3
E-5
E-5
H-7
A-15
B-14
B-5
D-2/I-2
I-2
H-4
G-11 ATCH
B-16
B-6 ATCH
H-15
E-12 ATCH
G-2
C-4
A-5
A-3
B-9
B-10 ATCH
B-10 ATCH
I-2
C-6
H-14
D-3
C-4

GG
LL
Y
AAA
BBB
CCC
DDD
EEE
FFF
GGG
HHH
JJJ
KKK
LLL
MMM

WIRE AS.
115-7107 00
4E-0718 01
8X-7198 02
8X-7196 03
8X-7212 02
8X-7205 03
8X-7210 02
8X-7200 02
8X-7204 03
8X-7207 02
8X-6058 00
8X-7208 02
8X-6635 00
8X-6634 00
8X-7209 02

G-11
B-8
E-15
E-15
E-15
E-15
E-15
F-15
E-15
E-16
E-16
E-16
E-16
E-16
E-16

AA
CC
JJ
EE
FF
KK
MM
NN
SS

CABLE AS.
117-7129 00
117-5883 01
117-7128 00
7X-6035 01
117-6073 01
117-6074 00
8X-5740 00
116-7159 00
118-5483 00

A-2
A-2 ATCH
B-2/A-13
A-5
B-2 ATCH
A-2 ATCH
C-14
B-7 ATCH
A-2

L4

A
THIS SCHEMATIC IS FOR THE 793B VIMS (115-6508 CHG 00)

NOTE F: TAPE BACK AND


AND 201-BK
NOTE G: TAPE BACK AND
NOTE H: TAPE BACK AND
AND B446-BU
NOTE J: TAPE BACK AND
AND B446-BU

TO FRONT
HOUSING

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

L4

D963-BU
201-BK
C453-YL
L106

200-BK-14
200-BK-14

200-BK-14

L14

26
14
15
4
10
18
11
3
22
21
31
29
13
25
20
5
6
19
8
24
23
16
7
1
37
38
39
2
17
12
9
27
28
30
32
33
34
35
36
40
L8

L20

ENGINE
CONTROL
9X-9971

1
2
3
4

L41

200-BK-14
200-BK-14
200-BK-14
A251-BK
308-YL
170-YL-14
D942-GN
D943-YL
E709-WH
E972-BU

BLOWER
9G-8697

WH/RD-14

1
2

1
2

UU XX

BR
BR

CONN 34

4
5
6
1
2
3
7
8
9
10

MOTOR

BR
BR

B
7
2
1
3
4
5
6

UU

632-WH-14
632-WH-14
200-BK-14
200-BK-14
C453-YL
201-BK
D963-BU
L41

607-PK-14

ACTION
ALARM
9G-9813

200-BK-14

113-OR

NOTE J

L21

200-BK-14
620-WH-14
620-WH-14
539-BU
614-PU
200-BK-14

RD-18
BK-18
RD
BK

611-PU-14

L103

998-BR
996-GN
999-WH
995-BU
A980-BU
A746-PK
997-OR
993-BR
994-GY
D772-PU
E734-GN
360-GN
361-OR
A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-BU
A715-GY
A716-PU
A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK
A735-WH
A736-YL

L19

113-OR
201-BK
858-GY
635-BU
636-GN
A251-BK
A251-BK

201-BK

619-GN-14
200-BK-14
611-PU-14
D963-BU
201-BK
C453-YL

L40
L39
149-PU-14
607-PK-14

607-PK-14
200-BK-14
1
2

12V AUX
POWER

1
2

BLOWER
9G-8693

WH/RD-14

1
2

XX

L19

L105

L7

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

201-BK
XX

XX

1
2

A715-GY
A735-WH

NOTE H

L5

201-BK
437-BR

441-OR

B446-BU

SYMBOL

201-BK

201-BK-14

FUEL
FILTER SW
RRR 7N-4447
412-BU
1 BK-18
2 BK-18
201-BK

437-BR
412-BU

GROUND
PRESS SW
PRELUBE SW
KEY SW

XX

BR
BR

XX

L10

E776-GN
E777-YL

201-BK

+ BATTERY
PUMP B+

998-BR
L105

201-BK
201-BK

CONN 45

406-PU

D963-BU

D963-BU
E776-GN
E777-YL
113-OR
201-BK-14
L14
L7
L6
L3

C
B
A

L8

437-BR
441-OR
412-BU
201-BK

200-BK-14
515-GY-14

A746-PK
993-BR
997-OR

L18

4
3
1
2
5
6

TT

VIMS INTERFACE
MODULE #1
6V-6649

L5

113-OR
201-BK
L8

L15

AMBIENT TEMP
SENSOR
118-3909
OR-18
+V
BK-18
GROUND
WH-18
SIGNAL

200-BK-14
200-BK-14

623-BU-14
622-PU-14
149-PU-14
631-GY-14
632-WH-14
115-PK-14
135-BU-14
200-BK-14
A251-BK
410-WH

103-YL
102-BU-14
200-BK
610-OR-14
619-GN-14
614-PU
601-GY
L46

MOTOR

200-BK-14 2
515-GY-14 1

L14

994-GY
993-BR
997-OR

201-BK
201-BK

RD-2

KK
NN

P
QQQ P
D963-BU
A
1 D963-BU
201-BK 2 201-BK
B
C453-YL 3 C453-YL
C

A
B
C
D
E
170-YL-14

103-YL

308-YL
E972-BU
D943-YL
D942-GN
308-YL
203-BK
631-GY-14
L39
L41

C OFF
S ON
B ST

Q
Q

E709-WH
A251-BK

1
2

VIMS
SERVICE
KEY SW
Q 9G-7641

BK-14

L8 L7 L6

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

RD-2
RD-4
PP
200-BK
A447-PK
337-WH
307-OR

607-PK-14

VIMS
SERIAL
PORT

D963-BU
L104
201-BK
L103
201-BK
101-RD-4
C453-YL

L16

L41

BK-14

L14

D977-PU
D976-PK
B406-GY
D965-GN
D969-PU
B428-OR
D963-BU

C
B
A

113-OR
201-BK
447-PK

Q
FOG
LAMP
9X-7169

619-GN-14
611-PU-14

OPERATOR STATION

601-GY
601-GY
601-GY
600-BR
2
1

Q
LADDER
LAMP SW
4D-1836

102-BU-14
103-YL

10
6
1
3
9
8
7
4
5
2

200-BK-14
200-BK-14

D991-OR
D992-PU
A254-BK

L45

5
1
3
2
4
A254-BK
A254-BK

A254-BK
103-YL

L41

623-BU-14
622-PU-14
Q
Q

CONN 57

RESISTOR
9G-1950

L14

D963-BU
D963-BU
D963-BU
C

200-BK-14

200-BK-14

101-RD-4

5
2
1
4
3

995-BU
993-BR
997-OR

200-BK
BK-2
NN
FF
PRELUBE PUMP
116-7153

113-OR
201-BK
858-GY

113-OR
201-BK
859-YL

T START AID
TEMP SW
7X-5988

1
2
4
3

A493-YL

PP

1
2
3

L23

BK
BK

L16
L15

OR
BK
BU
YL

FOG
LAMP
9X-7169

632-WH-14

539-BU
614-PU

D963-BU
D976-PK
B406-GY
D965-GN
D969-PU
B428-OR
D977-PU
D970-WH
892-BR
893-GN
801-PK
858-GY
859-YL
B447-PU
417-GY
447-PK
A493-YL
412-BU
437-BR
882-PK
883-GY
C453-YL

201-BK
201-BK
D963-BU
D963-BU

BATTERY
GROUND
SIG OUT(SHALLOW)
SIG OUT(DEEP)

LADDER
FLOOD
LAMP
3T-4411

CONN 4

RRR C
1
2
3
4
5
6
7

D963-BU
D969-PU
B406-GY
D965-GN
D977-PU
D976-PK
B428-OR

CONN 59

FUEL
LEVEL
SENSOR
111-2094
C
A493-YL

MOTOR

201-BK

481-GN

B 87
B
87a

D988-WH
D989-BU
450-YL

A215-BK
A217-BK
A216-BK
A218-BK

614-PU

614-PU
614-PU
L55

CONN 54

CONN 35

113-OR
113-OR
858-GY
859-YL

B
86 B 85

B
30

135-BU-14
200-BK-14

410-WH
A251-BK

L16
L15

HIGH BEAM
HEAD LAMP
9X-7170

620-WH-14
200-BK-14

THERMO SW
3E-5465

124-GN-14
521-YL-14
515-GY-14
515-GY-14
4
516-GN-14
S
517-BU-14
3

T/C OIL
TEMP SENSOR
100-3055

+V
GROUND
SIGNAL

L11

RD-4

LL
TO
BLOCK

WH-18
BK-18

200-BK-12
317-YL
317-YL
317-YL-12

315-GN-12

L10
L11
D963-BU
201-BK
C453-YL
L104
L14
L7
L6
L3
635-BU
L13
636-GN
L105
A251-BK
A251-BK
L103
201-BK
101-RD-4
L105

L105

B926-GY

AFTERCOOLER
TEMP SENSOR
(REAR)
100-3055

PRELUBE TIMER
116-7151

200-BK-2

L22

317-YL
310-PU

START AID
CONTROL
9X-3207 B
BK-18 1
311-WH
B926-GY
WH-18 3
RD-18 2
310-PU

PPP 4B

FAN DRIVE
SOLENOID
101-0329

+V
GROUND
SIGNAL

L15

L23

L22

317-YL
310-PU

OR-18
BK-18
WH-18

438-YL

2
1

XX
2
1

L15

A748-GY
D982-PK

RD
RD
RESISTOR
9X-9584

2
1

451-BR
450-YL

L18

311-WH
310-PU
315-GN-12

RRR
D963-BU
A
201-BK
B
B406-GY
C

RRR

T/C OUTLET
SCREEN SW
9X-7781
C
201-BK

109-OR-4

ALTERNATOR
9X-7803
ALT
403-GN
+
R
XX
XX

XX
200-BK-14 2
311-WH 1

AFTERCOOLER
TEMP SENSOR
(FRONT)
100-3055

150-OR-14
150-OR-14
A700-OR
A983-BU
A430-OR
430-BU
C940-GN
892-BR
893-GN
B948-BR
405-GY
413-BR
A747-GY
C915-GY
C972-YL
993-BR
L21
997-OR

L25

L105

ENGINE SPEED
MAG PICKUP
3E-7886

513-OR-14
522-WH-14

115-PK-14
J
FOG LAMP SW
6T-3989
115-PK-14

229-BK-14
229-BK-14

L7

L104

L23

GROUND
SIGNAL
+V

OR-18
BK-18
WH-18

QQQ

CONN 53

DIMMER
RESISTOR
3T-3437

L14

RRR
D963-BU
A
201-BK
B
D969-PU
C

QQQ

VIMS
SERVICE
LAMP
107-2282

BR
BR

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

1
2
3
4
5
6
7

OR-18
BK-18
WH-18

RESISTOR
9X-9584
RD
RD

1
2

8 J 115-PK-14

J 6

203-BK
149-PU-14
623-BU-14
622-PU-14
607-PK-14
632-WH-14
631-GY-14
619-GN-14
611-PU-14
620-WH-14

+ BATTERY
+10V SENSOR SUPPLY
RESUME
AUTO RETARD ON
AUTO RETARD OFF
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
SECONDARY BRAKE SW
ACCELERATOR SW
AIR CONTROL VALVE
AIR SUPPLY VALVE
ENGINE SPEED
OIL PRESSURE SW
AUTO RETARD LAMP
SERVICE BRAKE
AUTO RETARD PRESS SW
MANUAL RETARD PRESS SW
GROUND
UNUSED PWM
UNUSED PWM
SPARE
UNUSED PWM, FREQ, SW
UNUSED SINKING DRIVER
UNUSED SW

176-OR

893-GN
892-BR

D994-BU

602-WH
200-BK
103-YL
S

4
124-GN-14
1
3
2 200-BK-14

522-WH-14
200-BK-14

C
B
A

L14

1
2
3

L26

L26

1
2

XX

521-YL-14
522-WH-14

L53

999-WH
998-BR
996-GN

1
2
3
L17

ARC SUPPRESSOR
105-8827

A/C COMPRESSOR
CLUTCH SOLENOID
7N-4287

NNN
521-YL
513-OR

D984-GN
D985-BR
D986-PK

BU
GN
BR
RD
PU
PK
WH
BK
OR
YL

A254-BK
A254-BK

D922-PU
A254-BK

522-WH-14
124-GN-14
521-YL-14
200-BK-14

8
2
3
9
7
5
6
1
4

607-PK-14
L17

XX
NOTE E

BK
BK

ZZ
ZZ
513-OR-14
522-WH-14
ZZ

NNN
T
AFTERCOOLER
TEMP SW
7N-7848

CONN 55

JACKET WATER
COOLANT
SENSOR
100-8099

1
2

ENGINE FLOOD
LAMP SW
8D-2676

200-BK-14
611-PU-14
619-GN-14

2
1
437-BR
412-BU
452-PU
709-OR
202-BK

A251-BK
A251-BK

XX
521-YL-14
1
513-OR-14
2
NOTE D

RRR
1 B428-OR
2 201-BK

CONN 36

L17

L104
L17
L6
L3
L13
201-BK
A251-BK

XX
407-PK

RRR
D963-BU
201-BK
D976-PK

RRR
202-BK
B
452-PU
C
709-OR
A

GROUND
SIGNAL
+V

+V
GROUND
SIGNAL

NNN

CONN 56
C

J 3

632-WH-14

BK-18
WH-18
OR-18

201-BK
201-BK
201-BK
201-BK

BK-18
BK-18
XMSN
INPUT
SPEED
SENDER
3E-6955

OR-18
BK-18
WH-18

L27

2 J

620-WH-14

200-BK-14

LOW BEAM
HEAD LAMP
9X-7169

QQQ

QQQ

C453-YL
201-BK
D963-BU

RRR
201-BK
B
D965-GN
C
D963-BU
A

L16

109-OR-4

ENGINE OIL
LEVEL SW
3E-9342

L19

200-BK

FAN
CLUTCH
RELAY
3E-5239

A510-OR
NNN

2
1

87 NNN
E730-BU
87A E729-GN
NNN

30

2 J

J
DOME
LAMP SW
6T-3990

J
149-PU-14

CONN 58
L

611-PU-14

CONN 44

QQQ

CONN 18

5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
46
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
21
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
47
48
60
61
62
66
67
2
13

FRAME
GROUND

A/C REFRIGERANT
PRESS SW
114-5334
NOTE A

200-BK

200-BK

A254-BK
A254-BK

103-YL
602-WH
200-BK
L54
200-BK-14
124-GN-14
L46

537-GN
L94
601-GY
614-PU

109-OR-4

777-PU-10

A
B
C

+V
GROUND
SIGNAL

FAN BRAKE
COOLANT
TEMP SW
8Q-9799

NNN

L45

A254-BK

L73

L56

200-BK-10
103-YL-14
149-PU-14
777-PU-10

201-BK
406-PU
412-BU
437-BR
441-OR
998-BR
403-GN
451-BR
450-YL
L18

RD-18
BK-18
YL-18

D963-BU
201-BK
C453-YL

STRAP AS. 4M-7146

L26

200-BK

NNN
113-OR
A
E728-PK
B
200-BK
C

1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
SET SWITCH
CLEAR SWITCH
UNUSED
CAT DATA LINK +
CAT DATA LINK -

L47
602-WH

103-YL
A255-BK

200-BK-10

306-GN
200-BK-14
200-BK-14
L50
L95
200-BK-8
L49
202-BK

D741-YL
D740-BR
B771-BR
L19

481-GN
521-YL-14
522-WH-14
311-WH
200-BK-14

3
1
24
26
31
32
14
40
16
21
6
7
13
39
10
8
20
29
37
12
22
35
25
38
18
34
33
23
15
17
11
2
19
4
30
5
9
36
28
27
150-OR-14
150-OR-14
405-GY
413-BR
C972-YL
993-BR
997-OR
C940-GN
C915-GY
B948-BR
892-BR
893-GN
A747-GY
430-BU
A983-BU
A700-OR
A430-OR
407-PK

+V
GROUND
SIGNAL

BK-2
200-BK
A447-PK
337-WH
307-OR

L24

207-BK
C B 200-BK-8

L6
777-PU-10

200-BK-10
200-BK
L27
L104
L9

RD
BU
BK

1
2
3
4
5
6
7
8
9
10

1
4
5
6
2
3
537-GN
604-OR
606-GY
605-YL
539-BU
540-WH
L94

L56
L101

122-BU
200-BK

A251-BK

170-YL-14
L88
201-BK-14
L85
L52

892-BR
893-GN
892-BR
893-GN
C940-GN
998-BR
997-OR
993-BR
A747-GY
A700-OR
A983-BU
L57

L51
201-BK
202-BK
D741-YL
L58
B771-BR
D740-BR
403-GN
450-YL
893-GN
L57
892-BR
C940-GN
A747-GY
A700-OR
A983-BU
998-BR
993-BR
997-OR
311-WH
200-BK-14
521-YL-14
L53
522-WH-14

150-OR-14
150-OR-14

L56

635-BU
636-GN
636-GN
635-BU
101-RD-4
170-YL-14
200-BK-8
E972-BU
E709-WH
D942-GN
D943-YL
635-BU
636-GN
L26

L13

L23

TURBO #2
EXHAUST TEMP
3E-7826

L7

1 317-YL
2 200-BK

OR-18
BK-18
WH-18

+V
SIGNAL
GROUND

200-BK-14

CONN 26

PANEL
DIMMER SW
6T-3991
600-BR
601-GY
601-GY

L14

L94
311-WH
311-WH
308-YL
310-PU L97
311-WH
315-GN-12
777-PU-10
858-GY
859-YL
201-BK
104-YL
A251-BK

104-YL
A251-BK
777-PU-10
113-OR
200-BK-8
859-YL
858-GY
201-BK
636-GN
635-BU
310-PU
311-WH
315-GN-12
308-YL
170-YL-14
E709-WH
D942-GN
D943-YL
E972-BU
101-RD-4
109-OR-4

RD-18
BK-18
YL-18

L14

113-OR
113-OR

86

602-WH
LADDER
LAMP SW
6T-3991 J 1

LH PARK/
TURN
LAMP
3T-3967

BR
RD

2
1

CONN 19

LADDER
FLOOD
LAMP
9X-1439
Q

L88

L10
L11

L25

NNN
85

1
3

614-PU
540-WH

614-PU

149-PU-14
607-PK-14
622-PU-14
623-BU-14
203-BK
200-BK-14
200-BK-14
200-BK-14

308-YL

BK
RD
2
1

BK
RD
2
1
636-GN
635-BU
L99

710-GN
126-PK
202-BK
202-BK
306-GN
710-GN
126-PK
202-BK
307-OR
321-BR

150-OR-14
L59

150-OR-14
710-GN

121-YL

150-OR-14

L96

200-BK-14

B771-BR
D740-BR
113-OR
109-OR-4

+V
GROUND
SIGNAL

E709-WH
1
D943-YL
2
D942-GN
3
170-YL-14
5
308-YL
6
E972-BU
9
A251-BK
7
C453-YL 10
201-BK
4
D963-BU
8

317-YL
200-BK

A
B
C

STEERING
BLEED
SOLENOID
6T-8046

11

1
2

RIGHT REAR
BRAKE OIL
TEMP SENSOR
100-3055
+V
GROUND
SIGNAL

B427-BU

C428-GN

12

K
B
C
A

BK-18
BK-18

-BATTERY
-BATTERY

B
XX

BU
BK

TURBO #1
EXHAUST TEMP
3E-7826

RRR
A D963-BU
B 201-BK
C D977-PU

CONN 15

113-OR

SHUTTER
SOLENOID
9X-9482
1 E728-PK
BK
2 E729-GN
WH
NNN

601-GY
J2 3

L54

DIGITAL RETURN
+V TIMING
ENGINE SPEED
COOL. TEMP SIG.
TURBO INLET RIGHT
TURBO OUTLET LOW
+V ANALOG SUPPLY
ANALOG RETURN
OIL PRESS. SIGNAL
TURBO INLET LEFT
TURBO OUTLET HIGH
SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
SOL 9&11 RETURN
SOL 10&12 RETURN
SOL 13&15 RETURN
SOL 14&16 RETURN

A252-BK

STEERING SW
LO PRESS
3E-7809

L50

2
1

1
2
D741-YL
B771-BR
D741-YL
B771-BR
D740-BR
201-BK
201-BK
201-BK-14
201-BK

A253-BK-14
A252-BK-14
113-OR
113-OR
113-OR
113-OR

608-GN

113-OR
A252-BK-14
614-PU
606-GY
605-YL
L28
604-OR
608-GN
612-GY
122-BU
202-BK
L17
709-OR
452-PU
A253-BK-14
113-OR
201-BK-14
113-OR
E777-YL
L11
E776-GN
D963-BU
207-BK
327-PK
L27
306-GN
200-BK
D970-WH
892-BR
893-GN
L10
801-PK
858-GY
859-YL
417-GY
B447-PU
FAN BRAKE
SOLENOID
8Q-9408
E729-GN
BU
A
E728-PK
RD
B
C

NNN

11

RD
BR

1
2

L55

BLOWER SW
6P-3236

COOL TEMP (EMS)

STEERING SW
HI PRESS
3E-6461

LEFT
HOIST SCREEN SW
9X-7781

614-PU
149-PU-14
103-YL
622-PU-14
632-WH-14
631-GY-14
610-OR-14

CONN 24

TIMING CAL + 20
TIMING CAL - 6

XMSN LUBE
FILTER SW
9X-7781

B427-BU

XX

LL

LEFT REAR
BRAKE OIL
TEMP SENSOR
100-3055
BK-18 GROUND
WH-18 SIGNAL
OR-18 +V

RIGHT
HOIST SCREEN SW
9X-7781
K

L56

CONN 2

BU
BK

A252-BK

149-PU-14
103-YL

CONN 23 A

+ BATTERY
+ BATTERY
+V THROTTLE
THROTTLE SIGNAL
DIAGNOSTIC LAMP
AIR FILTER LAMP
THROTTLE BYPASS
CAT DATA LINK CAT DATA LINK +
OVERSPEED LAMP
OIL PRESS (EMS)
ENGINE ON (EMS)
ATMOSPHERIC PRESS
DIAGNOSTIC ENABLE
ELEV IDLE ENABLE

A492-OR

103-YL

L24

310-PU

K
426-BR
XMSN
CHARGE
FILTER SW
9X-7781
K
D971-YL

L24

317-YL-12

L33

103-YL
103-YL

L86

L23
L22

A510-OR
113-OR

D971-YL
419-YL
426-BR
A491-WH

L9

F975-OR
A252-BK
429-YL
428-OR
C428-GN

L88

L48

L48
200-BK

200-BK

200-BK-10

L19

L22

104-YL 1
2

L23

113-OR
113-OR
113-OR

D991-OR
D992-PU
A254-BK

OPERATOR STATION

310-PU

113-OR
A252-BK
860-PK

L36

L26

113-OR
E731-BR

113-OR
A252-BK
861-PU
860-PK L36 L35

A491-WH

14

L9

A252-BK
C467-BU
F975-OR

417-GY
201-BK

HH K
1
2
3
4

767-WH
A255-BK
A255-BK
767-WH

L35

L32

L50

L53
L94
614-PU

L104
777-PU-10

B770-YL
B771-BR

OR-18
BK-18
WH-18

BRAKE MASTER
CYLINDER
OVERSTROKE SW
(FRONT INSIDE)
7V-5647

A252-BK
A252-BK
426-BR
A491-WH
D971-YL
A252-BK

L85

200-BK-14

L104

CONN 62

L35
HH
1
2
3

L48
L85
201-BK-14

L103

C
B
A

HH
113-OR
1
A252-BK
2
861-PU
3

BRAKE MASTER
CYLINDER
OVERSTROKE SW
(FRONT OUTSIDE)
7V-5647

L51

L13

L3

L3

A
B
C
D
E

RIGHT REAR
STRUT SENSOR
101-9980
+V
GROUND
SIGNAL

OR-18
BK-18
WH-18

473-GY

201-BK
B447-PU

L29

B
A
C

LEFT REAR
STRUT SENSOR
101-9980
+V
GROUND
SIGNAL

BRAKE MASTER
CYLINDER
OVERSTROKE SW
(REAR OUTDSIDE)
7V-5647

BRAKE MASTER
CYLINDER
OVERSTROKE SW
(REAR INSIDE)
7V-5647

A490-GN

L89

L3

777-PU-10

201-BK
201-BK

419-YL
K

L50
200-BK-14

200-BK
200-BK
200-BK

101-RD-4

L32

L29

L57

L103

L32

RETARDER
PRESS SW
3E-2035

1S
2
5

L27
L104
L9

614-PU

12

LH PARK/
TURN
LAMP
3T-3967

619-GN-14

RUNNING
LAMP SW
6T-3989

2 J

D991-OR

L17

L27

D988-WH
450-YL
D989-BU
454-GN

1
2

540-WH
614-PU

PANEL
LAMP
7N-5876
601-GY
J

610-OR-14
622-PU-14
632-WH-14
631-GY-14
L46
614-PU
619-GN-14
607-PK-14
623-BU-14
410-WH
L48
A251-BK
A J
102-BU-14
1
115-PK-14
7
135-BU-14
8
200-BK-14
2
623-BU-14
3
607-PK-14
9
619-GN-14
4
200-BK
6
L46
601-GY
5

135-BU-14

(12V)
CIGAR LIGHTER
L48
HOUSING
116-4700
KNOB AS.
4K-1245

135-BU-14 A
200-BK-14
A

L53

CONN 9

OR

L28

L52

L56

VVV

L104
L9

767-WH
K

122-BU
893-GN
L96
892-BR
200-BK
858-GY
859-YL
614-PU
606-GY
L94
605-YL
604-OR
201-BK-14

L85
T

474-WH

1
2
3
4

8 J

200-BK-14
200-BK-14
200-BK-14

L56

170-YL-14
200-BK-8

200-BK-10 NNN
200-BK
200-BK-12

L28

122-BU

A
B
C

170-YL-14

L10

L11

CONN 63

AIR DRYER
2G-2159

L29

200-BK

L90

L93

777-PU-10

L28

+ BATTERY
SOLENOID
GROUND

200-BK-10
170-YL-16

L6

200-BK-10

CONN 17

L9

113-OR
200-BK
E730-BU
E731-BR

RD-18
BU-18
BK-18

L102

A
B
C
D
E

1
2
3

CAB
GROUND

RD
BK
OR
BU
YL

L31

L6
882-PK
883-GY
113-OR
A252-BK-14
A253-BK-14
113-OR

6
7
5
4
3
1
2

J9

614-PU
540-WH

614-PU
540-WH
611-PU-14
619-GN-14
631-GY-14
632-WH-14
539-BU

11

L52

L36

BODY UP
SENSOR
3E-0461

L51

201-BK

200-BK
306-GN

126-PK
E750-PU
202-BK

113-OR
A253-BK
D974-GY
D975-OR

L36

C420-BU
C419-GN
E791-YL
E792-BR
F975-OR
A252-BK

1
2
3
4
5
6

2
1

L31

426-BR
419-YL
A252-BK
A252-BK
861-PU
860-PK L36
B433-PU
C466-YL
C467-BU
C420-BU
C419-GN
E792-BR
E791-YL

L51
L58

L89

BK
GN

5
4
3
2
1
6

L33

AUTO RETARD PRESS SW


9W-0263
A

619-GN-14

CONN 27

L54

L95

L58
L48
L85
202-BK

L89

200-BK
327-PK

231-BK
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR

MOTOR

VIMS INTERFACE
MODULE #2
6V-6649

OR-18
+V
BK-18
GROUND
WH-18
SIGNAL
DIFFERENTIAL OIL
TEMP SENSOR
100-3055

L33

L85

176-OR
D984-GN
D985-BR
D986-PK
D988-WH

CONN 31

A254-BK
A254-BK-14

311-WH
537-GN

2
1

725- GN-18
724- YL-18
723- OR-18
722- WH-18
721- BR-18

G
H
I
F
E
C
B
A
D
J

L85

113-OR-14
L94

L28
122-BU

703-BU
202-BK
202-BK
202-BK

202-BK
231- BK-18
726- BU-18

A
B
C

A
1 D989-BU
2 A254-BK

ARC SUPPLY
VALVE
3E-8691

537-GN

L88

AUTO RETARD
OFF/ON SW
6T-3991

L44

THROTTLE
POSITION
SENSOR
3E-5400
RD-18 +B
BK-18 GROUND
WH-18 SIGNAL

L56

122-BU
200-BK

103-YL
L55
102-BU-14
J
610-OR-14
6
5

3
2
6
5
4
1
7
8

607-PK-14
623-BU-14
622-PU-14

PANEL
LAMP
7N-5876
601-GY
J

L45

L45
L55

L85

L97

L107

B433-PU
C466-YL
F975-OR
F975-OR
A252-BK
A252-BK

709-OR
710-GN
705-PK
704-GY

202-BK

C940-GN

CONN 42

A252-BK
A252-BK

XMSN CHARGE FILTER SW (SW2)


BRAKE OVERSTROKE SW (SW1)
GROUND
ID CODE 1
LEFT REAR STRUT SENSOR (SPEED3)
RIGHT REAR STRUT SENSOR (SPEED2)
BRK OIL (RFRONT) TEMP SENSOR(PWM1)
BRK OIL (LFRONT) TEMP SENSOR(PWM2)
BRK OIL (LREAR) TEMP SENSOR (PWM5)
BRK (LREAR) PRESS SENSOR (PWM7)
BRK (RREAR) PRESS SENSOR (PWM8)
AETA- RIGHT SOL (SW7)
AETA- LEFT SOL (SW8)

F975-OR
A492-OR
882-PK
883-GY
113-OR
D971-YL
D974-GY
D975-OR
A491-WH
428-OR
429-YL
C428-GN

105-BR

150-OR-14

450-YL
L86

L36

+8V SENSOR SUPPLY


LH & RH HOIST SCREEN SW (SW4)
CAT DATA LINK LEFT CAT DATA LINK LEFT +
+ BATTERY
XMSN LUBE FILTER SW (SW6)
CAT DATA LINK RIGHT +
CAT DATA LINK RIGHT T/C INLET FILTER SW (SW3)
XMSN OIL TEMP SENSOR (PWM4)
BRK OIL (RREAR) TEMP SENSOR (PWM3)
BRAKE COOLING FILTER SW (SW5)

B
A
C

27
28
30
31
32
33
34
35
36
37
26
17
22
21
1
19
23
24
12
10
5
18
7
9
8
6
2
38
13
29
3
4
11
15
16
20
25

A
B
C

L88

L96

L85

L90

CAB
GROUND

A NOTE C
D984-GN
D985-BR
D986-PK

M
6
7
5
4
3
2
1
8

A
1 D988-WH
2 A254-BK

ARC CONTROL
VALVE
3E-8691

DOME
LAMP
7X-6399
J

WH-18
BK-18

1
2

201-BK-14

L93

F975-OR
A252-BK
C429-GY

A700-OR
998-BR
A983-BU

L96

L85

109-OR-4

A252-BK
A252-BK
C429-GY

2 A

L94

L89

L95

200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK-14
A254-BK-14
A253-BK-14
A252-BK-14

ATMOSPHERIC
PRESSURE
SENSOR
6V-1926
OR-18 +V
YL-18 GROUND
GN-18 SIGNAL

L59

L59

22
18
19
9
17
5
6
13
1
23
25
21
3
12
2
11
20
7
24
14
4
15
16
8
10

L98

1
3

NOTE C

A254-BK

997-OR
993-BR
A747-GY

1 A 139-OR-10

A 1

998-BR

200-BK
200-BK
200-BK

315-GN-12
L97

A 2

L100

12

THROTTLE
BYPASS SW
6T-6066

103-YL

201-BK
801-PK

A254-BK

L44

614-PU

200-BK-14
200-BK
200-BK
200-BK-8
200-BK-10
201-BK-14
202-BK-14
202-BK

BB

J 9

A 2

777-PU-10

L102

DOME
LAMP SW
9D-4068
NOTE B

L44

L73

CONN 52

1
6
3
2
4
5
7

A254-BK
M

L46

CONN 8

L63

BRAKE
RETRACT SW
9D-3721

2 A

L86

L46

L100

L85

321-BR

L58

707-PU

711-BR-18
712-WH-18
713-OR-18
714-YL-18
715-GN-18
716-BU-18
202-BK-18

C OFF

L99

TO DIVERTER
SOLENOID

L58

L86

132-PK
L92
315-GN-12

A254-BK

CONN 20

SERVICE CLEAR SW
9D-3721
D994-BU

L47

450-YL

L102
BACKUP
LAMP SW
6T-3991
A 1
612-GY
3
121-YL
608-GN A

540-WH
539-BU

306-GN
L95

CONN 3

BRAKE
RETRACT
8C-9514

893-GN

893-GN
892-BR
892-BR
893-GN
892-BR

L74

107-WH
105-BR

SERVICE SET SW
9D-3721
M
M
A254-BK
D993-YL

L94

105-BR

CONN 16

CONN 39

L100

601-GY
A251-BK
A251-BK
A251-BK
A251-BK
A251-BK-14

CONN 38

150-OR-14
150-OR-14
149-PU-14

AUTO RETARDER
CONTROL
3E-3663

121-YL
121-YL

L63

539-BU
540-WH

L47

L44

307-OR

109-OR

450-YL
450-YL

L95

L93

L63

892-BR
893-GN
176-OR

L101

L50

L95

L56

L49

L62

15A

SHIFT LEVER
SW
9W-0681

L99

L50

109-OR-4

L67

614-PU
631-GY-14
632-WH-14
619-GN-14

L47

L62

L49

103-YL-14
149-PU-14
135-BU-14
115-PK-14
102-BU-14

123-WH
L63

123-WH

T
D996-PU
SERVICE
SET SW
9D-3721

L88

105A

101-RD-4
450-YL
306-GN
200-BK

A
2 200-BK
1 403-GN

F975-OR
F975-OR
F975-OR
F975-OR

PP

107-WH
105-BR
105-BR
103-YL-14
113-OR-14
132-PK
176-OR
102-BU-14
149-PU-14
150-OR-14

ALT BREAKER
3E-7294

L66

AID TEST SW
4D-1836

F975-OR
F975-OR
F975-OR

216-BK
215-BK
214-BK
213-BK
212-BK

CONN 12

105-BR

112-PU-10

L60

ADEM BREAKER
6N-8589

306-GN

3
1 A TRACTION

S ON
B ST

614-PU
631-GY-14
632-WH-14
619-GN-14
622-PU-14
623-BU-14
607-PK-14

L46

TURN
SIGNAL SW
9G-5589

124-GN-14
AIR CONDITIONER
BREAKER
6N-8589

F 2

2
CONN 30

611-PU-14
611-PU-14

L44

L101

139-OR-10

TO HYDRAULIC
LOAD SOLENOID

CONN 32

KEY START SW
9G-7641

202-BK
202-BK

L74

D997-YL
SERVICE
CLEAR SW
9D-3721

GG

101-RD-10
101-RD-10 GG
101-RD-10 GG
A
101-RD
101-RD-4 A

CONN 25

6
4
1
2
5
3

20A

L62

202-BK

L56

892-BR
892-BR

893-GN
892-BR
L75

307-OR
D996-PU
D997-YL
L74

306-GN
321-BR

L75
L65

112-PU-10

107-WH
200-BK
327-PK
306-GN
326-PU

BK
RD

SERVICE
TOOL
CONNECTOR

L47

636-GN
A251-BK
635-BU
A251-BK

START RELAY
BACKUP ALARM RELAY
NEUTRAL (EMS)
NEUTRAL (TPMC)
START SWITCH
SERVICE SET
SERVICE CLEAR
START/BKUP RETURN
CAT DATA LINK +
CAT DATA LINK -

L69
202-BK
202-BK
280-BK
710-GN
219-BK
218-BK
217-BK
227-BK
705-PK
704-GY
703-BU
726-BU
725-GN
724-YL
723-OR
722-WH
721-BR
709-OR
126-PK
E750-PU
720-PU
L71 706-BR

1
2
3
4
5
6
7
8
9
10

2
16
15
14
13
12
11
7
30
29
33
32
31
34
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
27
20
6
35
28
8
202-BK
716-BU-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18
711-BR-18
707-PU
452-PU
L76 450-YL

202-BK-18

202-BK
202-BK

307-OR

GROUND
GND VERIFY
LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
BED RAISE
TCO SPEED
EOS
FRONT GR 3
FRONT GR 2
FRONT GR 1
FRONT GR 4
ID CODE 4
XMSN SPEED
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
LKUP SOL
DOWN SOL
UP SOL
GEAR GND VERIFY
GEAR 5
GEAR 4
GEAR 3
GEAR 2
GEAR 1
+10V
+ BATTERY
BODY UP SW
BRAKE
RETARDER
FRONT GR 5
PART THROTTLE
HOLD

L99
207-BK

L77

203-BK
310-PU
311-WH
105-BR
307-OR
307-OR
307-OR

109-OR

12
8
1
16
9
20
17
13
14
3
10
11
5
6
2
4
15
18
19
7
709-OR

L89

109-OR-4

L97
L107

311-WH

15A

9
1
2
3
6
8
5
4
7
10

L46

710-GN

L104

1
2

BK
BK

BK
BK
1
2

115-PK-14
FRONT FLOOD
LAMP BREAKER
3T-2662

L89

ID CODE 2 39
ID CODE 3 40
DIFF OIL TEMP SENSOR (PWM6) 14

XMSN
SPEED
SENDER
3E-6955

CONN 28

15

CONN 5

L29
LOCKUP
SOLENOID
7X-1120

DOWN SHIFT
SOLENOID
7X-1120

FRAME
GROUND

16

A
B
C
D
E
F
G
H
J

BRAKE RETRACT
BREAKER
3T-8728

BK
WH

WHEEL SPEED
SENDER
3T-2470

15A

GG

4
HEAD LAMP
DIMMER SW
2H-1855
610-OR-14
A

PAYLOAD
MONITOR
RED
LAMP (LH)
8T-9683

PAYLOAD
MONITOR
GREEN
LAMP (LH)
8T-9684

A251-BK
L60
200-BK
L101

CONN 13

115-PK-14
124-GN-14

L107

L37

419-YL

CONN 43

RR

L37

CONN 21

200-BK
HH
HH
TO
FRAME

170-YL-14

15A

BATTERY RD
BK
GROUND

767-WH
A255-BK
770-GN

132-PK
A255-BK
768-OR
700-PK
767-WH

L35

L28

L79

709-OR

A255-BK
775-BR
A255-BK
774-YL
774-YL
775-BR
773-GY

L28

614-PU
608-GN
605-YL
606-GY
604-OR
612-GY

15A

GG

101-RD-10

102-BU-14
HEAD LAMP
(HIGH) BREAKER
3T-2662

BATTERY
GROUND
SIG OUT(SHALLOW)
SIG OUT(DEEP)

+V
GROUND
SIGNAL

U
A
B
C

C
3
1
7
8
4
5
6
2

YL-18
WH-18
OR-18

710-GN
123-WH
768-OR

L98

A255-BK
767-WH
769-BU
767-WH
A255-BK
770-GN

RH TURN
LAMP
6V-1119

200-BK

200-BK

HH
200-BK
640-GN
HH
HH
200-BK
606-GY
HH

WH
GN
PU
OR

3
4
2
1
6
5

HH
RH STOP/
TAIL
LAMP
108-1289

200-BK
200-BK

HH

612-GY
200-BK
HH
HH
608-GN

3
4
2
1

L28
HH
608-GN

200-BK
200-BK

RH BACK-UP
LAMP
9X-4381

HH

639-WH
640-GN
614-PU
604-OR

200-BK
200-BK

BACK-UP
ALARM
3T-1815

HH

1
2
3
4
5
6
7

449-BU
202-BK

CONN 49

L31

CONN 60

GROUND 10
GND VERIFY 1
9
GEAR 5 2
GEAR 4 3
GEAR 3 6
GEAR 2 7
TRANSMISSION SW
GEAR 1 8
6V-5828
5
4

STOP/TAIL
LAMP MODULE
7X-1670
LEFT LAMP
RIGHT LAMP
TAIL IN
STOP IN

CONN 64

200-BK

1
2
3
5
4

767-WH
A255-BK
767-WH

202-BK
202-BK

767-WH
A255-BK

LH BACK-UP
LAMP
9X-4381

U
C 769-BU
B A255-BK
A 767-WH

608-GN

700-PK
A255-BK
768-OR
132-PK

769-BU
770-GN

3
2
1
A255-BK
773-GY
BK
BK
1
2

VIMS BREAKER
6N-8589

H
GG

7
4
5
3
6
8
10
2
1
9

L65

L79

202-BK

HH

L79

L37

BK
WH

L81

OPERATOR STATION
4 WAY
SOLENOID
9G-9988
PROPORTIONAL
(R) (L)
SOLENOID
S-1 S-2
3T-0062

202-BK
202-BK

HH
639-WH
200-BK
HH

104-YL

DD A
601-GY
6 601-GY
450-YL
CONN 29 23 202-BK
4 200-BK
5 105-BR
123-WH
1 123-WH
7 449-BU
123-WH

L89
L90

L90

774-YL
775-BR
773-GY
769-BU
770-GN

L80

A255-BK

LH STOP/
TAIL
LAMP
108-1289

SHUTTERS

10A

135-BU-14
121-YL
122-BU
123-WH
126-PK
170-YL-14
115-PK-14
124-GN-14
150-OR-14
104-YL
H

132-PK
176-OR
102-BU-14

ARC

10A

L93

777-PU-10

L80

UP SHIFT
SOLENOID
7X-1120

L80

772-BR
767-WH
769-BU
773-GY
774-YL
775-BR
770-GN
216-BK
212-BK
213-BK
214-BK
215-BK

1
2

767-WH
767-WH
772-BR

126-PK

TRACTION AID

A252-BK
A252-BK
A252-BK-14

TEST
GROUND
XMSN SP
+ BATTERY

9
5
6
10
12
13
7
20
16
17
18
19
4
11
2
3
1
15
14
8

337-WH
307-OR

1
2

XMSN CONTROL

112-PU-14
112-PU-10

109-OR-4
L017
L89
207-BK
311-WH

L89

L68

HH
605-YL
200-BK
HH

7
2
5
6
1
4
3

L68

123-WH

L99

L59
105-BR
A251-BK

6
A254-BK
200-BK
454-GN
611-PU-14

L72

L73

L60

L64

A252-BK
A252-BK
A252-BK
A252-BK

BRAKE
+ 12V
LEFT SP
PROPN SOL
LEFT SOL
RIGHT SOL
RIGHT SP
ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3

TRACTION
AID
CONTROL
3T-0529

L80

LH TURN
LAMP
6V-1119

GY-18
BK-18
PK-18
GN-18
WH-18
OR-18
YL-18

OPERATOR STATION

SERVICE/
RETARDER SW
3E-2034
706-BR
202-BK

A
A
RR
A
RR
A
A
A

315-GN-12
L97
L93
L98

L98

202-BK

1
2

308-YL
308-YL
308-YL
326-PU
307-OR
307-OR
307-OR
105-BR

L81

L81

OPERATOR STATION

SIGNAL
GROUND
+V

207-BK

L93

SERVICE/RETARDER
BRAKE TEE

720-PU
202-BK

112-PU
308-YL
101-RD

310-PU
308-YL

FRONT
ENGINE
SUPPORT
MOUNTING
L81

D963-BU
D970-WH
201-BK

L80

L81

WHEEL
SPEED
SENDER
3T-2470

L102
L89
L68

A
C
B

CONN 11 D

CONN 33 A

L97

337-WH
307-OR

ENGINE OIL
HEATER
9X-9753

OR-18
WH-18
BK-18

L98

SERVICE/
RETARDER SW
3E-2034

GAGES

801-PK
202-BK
709-OR
452-PU
207-BK
604-OR
D963-BU
D970-WH
612-GY
306-GN
327-PK
E776-GN
E777-YL

BBB

L101

FLASHER
108-0358
A

202-BK

1
2

ENGINE OIL
HEATER
9X-9753

L82

L96

A255-BK

A
1 801-PK
2 201-BK

SECONDARY/PARKING
BRAKE TEE

AAA

L80

BK
BK

SECONDARY
BRAKE SW
3E-2033

L101

L64

H
101-RD-10 GG 15A
149-PU-14
101-RD-10 GG
LADDER LAMP
BREAKER
6N-8589

537-GN

BRAKE AIR
PRESSURE
SENSOR
100-4311
VS
SIGNAL
GROUND

231-BK
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

202-BK
202-BK-14
202-BK
202-BK

308-YL

E750-PU
126-PK
202-BK
280-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
217-BK
218-BK
227-BK
202-BK

LUBE
SOLENOID
5T-4434

THERMOSTAT
SWITCH
9W-3797

STOP
LAMP SW
2M-9346

FRONT
ENGINE
SUPPORT
FRAME
BEAM
GROUND
240VAC WIRING SYSTEM

122-BU

103-YL

STRAP AS. 6Y-6584

STRAP AS. 8X-6645

H
H

101-RD-10
101-RD-10

768-OR
700-PK
767-WH

L92

L92

202-BK
202-BK

767-WH

LLL

MMM

AIR DRYER

101-RD-10
101-RD-10

A 2

A
START AID SW
8C-9812

JACKET WATER
HEATER
9X-1292

10A

121-YL

101-RD-10
101-RD-10
ENGINE
SHUTDOWN
BREAKER
9G-9487

RD-18
BK-18
BU-18

RESET
OFF (KEY)
OFF

SERVICE
METER
3T-8325

A255-BK

LLL

JACKET WATER
HEATER
9X-1292

10A

GG
GG

L67

307-OR

PRELUBE SW
3T-3947
RR
RR
337-WH
308-YL

10A

BACKUP ALARM

3
4
5
8
9
1
2
10
6
7

L81
L90
310-PU

JACKET WATER
HEATER
9X-1292

L81
7-RD-14
6-BK-14
GN-14

L102

10A

101-RD-10
101-RD-10
DOME, STOP &
TURN LAMP
BREAKER
6N-8589

15A

+ BATTERY
GROUND
ENG SOL

STEERING
BLEED
CONTROL
9G-9287

L66

L83

A255-BK

JUMPERS
9X-8194

120-YL-12

L83 L82

L75

L64

L32

7-RD-14
6-BK-14
GN-14

7-RD-14
7-RD-14
GN-14
GN-14
GN-14
GN-14
GN-14
GN-14
GN-14

CONVERTER

892-BR
892-BR
893-GN
893-GN
893-GN

893-GN
892-BR

L60

L75

L65

28
38
35
33
32
7
17
34
36
6
16
2
21
22
4
8
14
18
3
19
20
15
29
25
37
26
27
5
40
39
1
23
24
10
11
12
13
9
30
31

3 RD-14
7-RD-14
GN-14

37

1 A
308-YL
3

L92

BK-14
BK-14
BK-14
BK-14
BK-14
BK-14

L76 CONN

L97

TERMINAL BLOCK
4K-6498

GN-10

L81

L68

L68

KEY
BREAKER
9G-9487

XMSN
SPEED SPEEDOMETER
DISTRIBUTOR
GROUND
3T-5438
SPEED IN
L67
+ BATTERY
TRACTN AID
PYLD MNTR

200-BK-10

15

HHH

GN-10

L75

8
12
13
10
6
7
9
4
3
2
1
5
14
11

15

BK-10

BOX GROUND

445566-

101-RD-10

GG

L74

L83

L78

L76

L89

10A

L78

L63

1
2
3
4
5
6

200-BK-10

L63

MAIN
RELAY
112-PU-10
3T-0376

L76

11
18
20
16
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12

HHH

MMM

15

H
112-PU-12
H 112-PU-10
H
109-OR-4

L31

JJJ
GGG

L66

893-GN
892-BR
450-YL
452-PU
709-OR

B GROUND
C SIGNAL
A +V

BK-10
BK-10

GGG

3- RD-14

113-OR

101-RD-10
ETHER
BREAKER
3T-8728

10A

112-PU-12
112-PU-10
AA A A

A
A

120-YL-12
120-YL-12
120-YL-12
592-BU-10

604-OR
103-YL

BK-10
GN-10

15

2 RD-14
5-BK-14
GN-14

109-OR-4

L77
A

105-BR
105-BR

105-BR
105-BR
103-YL-14

10A

L66

113-OR-14
132-PK

BK
WH
BK
WH

RD-10

15

A
L76

L75

107-WH

103-YL-14

L107

JACKET WATER
HEATER
9X-1292

DDD

A
BACKUP
RELAY
3T-0376

L90

3
2
4
1

RD-10

RD-14
RD-14
RD-14
RD-14

612-GY
612-GY

L83

2
1
3
4
BK
PU
PU
BU

2
3
1
G

KKK
KKK

RD-10

JJJ

1122-

15

VIMS MODULES

202-BK
202-BK
126-PK
710-GN

L70

L71

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
GND VERIFY
GROUND
NEUTRAL

113-OR
113-OR-14
113-OR
L107
113-OR
113-OR
113-OR

310-PU
310-PU

2 RD-14
5-BK-14
GN-14

20A

306-GN
327-PK

SSS

L83

FFF

10A

L66

RIGHT
TURN
LAMP
107-1983
SOCKET
107-1984

SSS

L81

GROUND
24/12 VOLT
CONVERTER
3E-8646

1 RD-14
4-BK-14
GN-14

15A

612-GY
612-GY

SSS

L63

RETARDER
INDICATOR
LAMP
107-1983
SOCKET
107-1984

SSS

240VAC WIRING SYSTEM

BLOCK - FUSE
5N-5536
KKK
RD-10

L67
120-YL-12
170-YL-16
L48
207-BK

107-WH
321-BR

SSS

20A

GG

GG

BODY
RAISE SW
8C-5681

FUSE
15A
5N-5534

L77

202-BK
L75
L81
L83
L76
592-BU-10

VIMS
ACTION
LAMP
107-1983
SOCKET
107-1984

SSS

315-GN-12

200-BK

+24V ING
+12V OUTPUT

1 RD-14
4-BK-14
GN-14

L78

L65

SSS

L78

L89

+24V INPUT

EEE

112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14

200-BK
200-BK
308-YL
308-YL
308-YL
112-PU

E710-BU

SSS

L77
308-YL
307-OR
L67
120-YL-12
170-YL-16
L48
207-BK
308-YL
121-YL
L63
121-YL

E710-BU
E710-BU
113-OR
113-OR
113-OR

HIGH
BEAM
LAMP
107-1983
SOCKET
107-1984

200-BK-10
170-YL-16
L48
207-BK
308-YL

L89
202-BK
707-PU

539-BU
200-BK

601-GY
601-GY
E710-BU
L90
202-BK
L89

2
4

1
3

454-GN
123-WH

SSS

KEYPAD
6V-6455
LAMP
7N-5876

CONN 61

113-OR
E710-BU

+V DISPLAY
GROUND
DATA

L89

411-PK
A251-BK

MESSAGE
CENTER
CLUSTER
6V-6643
LAMPS
7N-5876

CONN 65

L90

112-PU-14
112-PU-14
112-PU-14
112-PU-12
112-PU-14
112-PU-14
112-PU-14

L67

A A

611-PU
200-BK

LEFT
TURN
LAMP
107-1983
SOCKET
107-1984

SSS

311-WH
310-PU

1
2
3
4

RADIO/LIGHTER

L70
L71
710-GN
200-BK
L82
L83
105-BR
109-OR
L65
135-BU-14

L76

FUSES: 15A 8M-8948


20A 8M-0456
10A 3K-8782
FUSE HOLDER
4K-5122

L76

E972-BU
D942-GN
D943-YL
635-BU
636-GN
E709-WH

E707-GN
E972-BU
C415-WH

SSS

+V DISPLAY
GROUND
CLOCK
DATA
LOAD

QQ

L68

L69

L76

L71

CONN 22

L67

L69

L70

592-BU-10
112-PU-14
112-PU-14

202-BK
L75
L81
L83
L76
592-BU-10
315-GN-12

SSS

200-BK
601-GY

1
2
3
4
5
6

540-WH
200-BK

SPEED/
TACH
CLUSTER
6V-6457
LAMPS
7N-5876

+V DISPLAY
GROUND
CLOCK
DATA
LOAD
TACH SPEED

G
L91

202-BK
202-BK
720-PU
706-BR
200-BK
L82
L83
105-BR
109-OR

112-PU-12

200-BK
200-BK
601-GY
601-GY

CONN 47
QQ

L70

L65

SSS

SSS

SSS

SSS

E707-GN
E972-BU
E708-PK
C413-YL
C414-BU

L76

L77

L83

GAGE
CLUSTER
100-4984
LAMPS
7N-5876

+V DISPLAY
GROUND
CLOCK
DATA
LOAD

1
2
3
4
5
6

E708-PK
C414-BU
C413-YL

E710-BU

601-GY
601-GY
L90

113-OR
L91

D942-GN
D943-YL
E972-BU

C413-YL
C414-BU

QQ

L76
L77
L67
L68

L67

200-BK

CONN 50

1
2
3
4
5
6

CONN 48
E707-GN
E972-BU
E708-PK
C413-YL
C414-BU

L77

CONN 14

601-GY

E972-BU
D943-YL
D942-GN

CONN 7

202-BK
202-BK-18
202-BK
L69
202-BK

202-BK
202-BK
202-BK

L75

SSS

E972-BU
E972-BU
E972-BU

E707-GN
E707-GN

E972-BU
876-OR
875-BU

E708-PK
E708-PK
C414-BU
C413-YL

SERIAL
PORT

A
B
C
D
E

E707-GN
E972-BU
E708-PK
C413-YL
C414-BU

E707-GN
E707-GN
E707-GN

TELEMETRY
PORT

L82

307-OR

202-BK
207-BK

L81

CONN 46

CONN 51
1
2
3
4
5

411-PK
E710-BU
601-GY
454-GN
540-WH L99
539-BU
200-BK
611-PU-14
A251-BK
113-OR

123-WH

L90

L90

1
2
3

L74

B771-BR
B770-YL

SSS

200-BK

EPTC-II
TRANSMISSION
CONTROL
3E-5390

SIG OUT(SHALLOW) BU
SIG OUT(DEEP) YL

QQ

L72

L72

DD

601-GY
123-WH

L78

601-GY
113-OR
A251-BK
E710-BU
539-BU
454-GN
411-PK
611-PU
540-WH
200-BK

CONN 40

8
9
6
10
5
2
1
3
7
4

A254-BK
1
2
3
4
5
6

A
QQ

L91

L91

1
2

L90

L90

TACHOGRAPH
7D-1513

L68

E710-BU

E776-GN
E777-YL
D943-YL
D942-GN
875-BU
876-OR
E709-WH
635-BU
636-GN
113-OR

L73

L76

601-GY
601-GY

CONN 10

L82
A254-BK
454-GN
200-BK
611-PU-14

E972-BU
C413-YL
C414-BU
C415-WH
E707-GN
E708-PK

VIMS MAIN
MODULE
6V-6702

L99

L82

411-PK
E710-BU

A251-BK-14
A251-BK
A251-BK
A251-BK
A251-BK
601-GY

113-OR
200-BK
L68

892-BR
893-GN
C413-YL
C414-BU
C415-WH
E707-GN
E708-PK
601-GY

DIAGNOSTIC CONNECTOR

L99

E972-BU
E972-BU
E972-BU
E972-BU

E972-BU

36 Page,

(Dimensions: 48 inches x 35 inches)

A251-BK-14
A251-BK
A251-BK
A251-BK
A251-BK
A251-BK

L99

L48

L48

9
L72
L73
203-BK
307-OR
L99

3
2

CAT DATA LINK LH +


CAT DATA LINK LH RS-232 PORT 2 RECEIVE
RS-232 PORT 2 TRANSMIT
RS-232 PORT 1 TRANSMIT
RS-232 PORT 1 RECEIVE
SERVICE LAMP
TPMS RED LAMP
TPMS GREEN LAMP
+BATTERY (KEYSWITCH)

A251-BK

410-WH
A251-BK

10

6
5

SENR8579-01

ACTION LAMP
LCD LAMPS (-)

11
L72
L73
203-BK
307-OR
L99

1 4

CAT DATA LINK RH CAT DATA LINK RH +


DATA
LOAD
KEYPAD DATA
+V DISPLAY
CLOCK
LAMPS ON SENSE

12

L72
L99

170-YL-16
410-WH
A251-BK

601-GY
601-GY

13

INSTRUMENT GROUND

14

CONN 6

1
24
2
32
30
15
33
37
36
10
11
12
13
14
7
6
27
28
29
25
26
9
35
20
3
31
34
4
5
18
19
16
17
21
23
22
8

+BATTERY
ACTION ALARM
GROUND

15

16

ISOLATE CIRCUITS 437-BR


ISOLATE CIRCUIT 441-OR
ISOLATE CIRCUITS 406-PU
ISOLATE CIRCUITS 438-YL

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE


NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
NOTE C: TAPE BACK AND ISOLATE CIRCUITS D984-GN AND 202-BK
NOTE D: WITH VARIABLE SPEED FAN USE HARNESS AS.
NNN AND PPP
NOTE E: TAPE BACK AND ISOLATE CIRCUITS 407-PK
AND 481-GN

WIRE GROUP COLOR DESCRIPTIONS


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
GROUND CIRCUIT
START AID CIRCUIT
VIMS CIRCUIT
ENGINE CONTROL CIRCUIT
PAYLOAD CONTROL CIRCUIT
TRANSMISSION CONTROL CIRCUIT
TRACTION AID CONTROL CIRCUIT
AUTOMATIC RETARDER CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
TURN SIGNAL/WIPER/WASHER CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS
ALL DASHED LINES ARE ATTACHMENTS.

THIS SCHEMATIC IS FOR THE 793B OFF-HIGHWAY TRUCK WITH VIMS ELECTRICAL SYSTEM
MEDIA NUMBER: SENR8579-01
SCHEMATIC PART NUMBER: 115-6508, CHANGE: 00
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

You might also like