z

AUTOMATION

DILER DEMIR CELIK ENDUSTRI

Job

Document Nr.

Revision

DP0M4C-JF01-A8000-ED901

00

TURKEY

Contractual item

DANIELI item

156000

DP0M4C015711

Title

Wire Rod Line

Interconnection diagram
HiSECTION
Approvals

Remarks

00 24/12/2014

Rev.

Date

Emissione - Issue

FabrissinF

MongiatS

ArdesiA

Description

Drawn

Checked

Approved

According to law Danieli Automation Spa considers this document to be a company secret and therefore prohibits any person to reproduce or disclose it in whole or part to third parties,
without specific written authorization of Danieli Automation Spa Management

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 1/11 #1723528

Wire Rod Line - Interconnection diagram - HiSECTION

Danieli Automation

Via B. Stringher, 4
33042 Buttrio (UD) Italy
Phone +39 0432 518111
Fax
+39 0432 673177
e-mail info@dca.it

CUSTOMER

DILER

PROJECT DESCRIPTION

INTERCONNECTON DIAGRAM HiSECTION

DRAWING NUMBER

DP0M4C-JF01-A8000-ED901

REVISION

00

JOB NO.

156000

REVISION DESCRIPTION

ISSUE

CIRCUIT

GENERAL NOTES
REFERENCE STANDARDS

REFERENCE DOCUMENTS

EMC CLASSIFICATION

USE BY

DP0M4C-JF01-A8000-ED901

IEC 60204-1 :2009

IEC 61439-1 & 2 :2011

DP0M4C-JF01-E9000-EA001

VOLTAGE

MAIN CIRCUIT

IEC 60757

WIRE TYPE

BLACK

BK

H07V-K

AUXILIARY AC

1~ 230V 50Hz

RED

RD

NO5V-K

2,5 mm

AUXILIARY DC

24 V

BLUE

BU

NO5V-K

0,75 mm

EXTERNAL CIRCUIT

ORANGE

OG

NO5V-K

NEUTRAL AND FUNCTIONAL EARTH

LIGHT BLUE

LBU

NO5V-K

GN/YE

NO5V-K

PROTECTIVE EARTH

TN-S

WIRES MARKERS

-COMPONENT:TERMINAL

SKILLED PERSON

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 2/11 #1723528

Wire Rod Line - Interconnection diagram - HiSECTION

WIRE COLOR

2.2.5

GREEN-YELLOW

EXAMPLE

-K01:A1

CAE

LAYOUT SYMBOLS

GRAPHICAL SYMBOLS

DESCRIPTION

DESCRIPTION

GRAPHICAL SYMBOLS

STANDARDS ISO 7000 IEC 60417

DESCRIPTION

STANDARDS ISO 7000 IEC 60417

LAMP

LAMP TEST

RUN FORWARD NORMAL SPEED

PUSHBUTTON

MANUAL

RUN BACKWARD NORMAL SPEED

LIGHT PUSHBUTTON

READY

RUN FORWARD FAST SPEED

ON (POWER ON)

RUN BACKWARD FAST SPEED

SELECTOR FIXED POSITIONS

SELECTOR SWITCHING POSITIONS

OFF (POWER OFF)

JOG FORWARD

SELECTOR WITH KEY

STAND BY

JOG BACKWARD

FAST STOP MUSHROOM PUSHBUTTON

ON-OFF

INCREASE

EMERGENCY MUSHROOM PUSHBUTTON

START

DECREASE

EMERGENCY MUSHROOM PUSHBUTTON WITH KEY

STOP

LIFTING TO SET POSITION

EMERGENCY LOCKABLE MUSHROOM PUSHBUTTON

FAST STOP

FORWARD TO SET POSITION

LOCK

LOWERING TO SET POSITION

UNLOCK

BACKWARD TO SET POSITION

LIGHT MUSHROOM PUSHBUTTON WITH KEY

MOTOR SIDE

LIGHT MUSHROOM PUSHBUTTON

OPERATOR SIDE

COUNTERCLOCKWISE ROTATION

JOYSTICK

SETUP

ROTATION IN BOTH DIRECTION

POTENTIOMETER

RESET

LIFTING

CALL FOR MAINTENANCE

LIFTING-RIGHT

GENERAL FAULT

FORWARD

CLAMPING (CLOSE)

LOWERING-RIGHT

UNCLAMPING (OPEN)

LOWERING

TEST CYCLE (ONE CYCLE)

LOWERING-LEFT

AUTOMATIC CYCLE

BACKWARD

HOME POSITION

LIFTING-LEFT

PLUS (INCREASE)

LIFTING FAST SPEED

MINUS (DECREASE)

LOWERING FAST SPEED

EMERGENCY LOCKABLE MUSHROOM PUSHBUTTON WITH KEY

COVER

BAR GRAPH

DISPLAY BCD
ANALOG DISPLAY

Z
Date
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Original

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 3/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

IEC-ISO LAYOUT SYMBOLS LEGEND

Replaced by

CAUTION

Descript.

CLOCKWISE ROTATION

EMERGENCY STOP

INTERCONNECTON DIAGRAM HiSECTION

=
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

3.a
3.b

Terminal

Coil

Relay module (example)

Disconnecting terminal

NO contact, NC contact

Optocouplers

Fused terminal

Power NO contact

Fused terminal with LED

Fuse

Analog converter

VDS10

2
0V

4
0V

1
IN-

3
7
8
IN+ +15V -15V

6
0V

VDS10

Converter V/I /adapter/insulator

OUT
5

Fused disconnecting terminal with LED

Circuit breaker

Pulse signal amplifier/adapter/insulator

A+

A-

B+

B-

C+

C-

A+

A-

B+

B-

C+

C-

5V0 VP

0V

VA

EBR40

Transformer

Female and male pin connection

Drawers power clamp (withdrawable terminal)

Power supply unit

Socket with PE, three-pole

Date
Drawn
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Original

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 4/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

SYMBOLS LEGEND
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

=
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

3.b
3.c

Pushbutton operated by pushing

Emergency stop switch / Emergency stop pushbutton, with

pull-to-reset

Lamp / indicator light

Pushbutton operated by turning

Emergency stop switch / Emergency stop pushbutton, key

release

Display

Bus

Emergency stop switch / Emergency stop pushbutton, with

turn-to-reset

Switch, operated by turning

1 2

Two positions Switch, operated by turning

3 switching positions Switch, operated by turning

Switch, operated by key

1 2

Pushbutton, pedal-operated

3 switching positions Switch, operated by turning

Instrument

Cam switch, NO contact, NC contact

1 0 2

Emergency stop switch / Emergency stop pushbutton

Auxiliary NO contact, NC contact

Date
Drawn
Check
Original

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 5/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

Operator panel

SYMBOLS LEGEND
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

=
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

3.c
3.d

Limit switch

Motor overspeed switch

Pressure transducer

ROT

(SHE)

(BD)

Pressure switch

Edge position detector

Level transducer

(FD)

(BLS)

(BH)

Level switch

Photocell

Flow transducer

(FH)

(BFZI)

(BQ)

Flow switch

(FQ)

(FT)

(BLST)

(BT)

A-

B+

B-

C+

C-

Pyrometer

(BN)

(BP)

D-

C+

C-

(SBE)

(BS)

Magnetic proximity switch

Resolver

Incremental encoder

D+

Temperature transducer

Absolute encoder

Proximity switch

Photocell, light barrier

A+

Temperature switch

SSI

Linear transducer
(BS_L)

sin+

sin-

cos+

cos-

ref+

ref-

Thermocouple
(BT_TC)

Angular position transducer

Humidity sensor

Load cell

Date
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Original

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 6/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

SYMBOLS LEGEND
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

=
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

3.d
3.e

Solenoid valve

Motor

M
1~

Solenoid brake

Proportional valve

M
1~

Fan

Heating element

Protective ground

Light-emitting diode (LED)

Ground, low-noise

Diode

Ground

Capacitor

Battery

Horn

Resistor

Date
Drawn
Check
Original

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 7/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

SYMBOLS LEGEND
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

=
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

3.e
4

Mounting location

Page
1

3.b

SYMBOLS LEGEND

3.c

SYMBOLS LEGEND

3.d

SYMBOLS LEGEND

3.e

SYMBOLS LEGEND

TABLE OF CONTENTS

=JF01

101

BLOCK DIAGRAM - BGV EXIT

=JF01

201

CONNECTION DIAGRAM

=JF01

301

WATER FEATURES

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 8/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

COVER PAGE
IEC-ISO LAYOUT SYMBOLS LEGEND

Date
Drawn
Check
Original

Page description

Rev

3.a

TABLE OF CONTENTS
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

=
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

4
=JF01/101

POWER SUPPLY SWITCHBOAD

NOTE:
1

CABLE WITH NOISE LEVEL 1

CABLE WITH NOISE LEVEL 2

CABLE WITH NOISE LEVEL 3

CUSTOMER SCOPE OF SUPPLY

INCLUDED IN HiSECTION SYSTEM

DANIELI SCOPE OF SUPPLY

DANIELI AUTOMATION SCOPE OF SUPPLY

230Vac 1Ph 50Hz 1,5KW

PROFIBUS CABLE

SEE DP0M4C-JF01-A8000-ED041 DOCUMENT

1 G

BGV EXIT
3 G

CLOSED WATER CIRCUIT

D

=-A010

LU4120
=-B010

WATER OUTLET

Local Unit

WATER INLET

1 D

MD5215 - MD5220
MD5234 - MD5260

ARMOURED CABLE LENGTH: 15 METERS

HiSECTION SENSOR

WATER FILTER

100 um

F
VALVE

WATER INLET (OPEN CIRCUIT)

F

WATER DISCHARGE
CLOSED WATER CIRCUIT

WATER FILTER F

100 um

VALVE

WATER OUTLET
WATER INLET

Date
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Original

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 9/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

BLOCK DIAGRAM - BGV EXIT

Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

= JF01
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

101
201

3X2.5 CABLE

G
C

LOCAL UNIT LU4120

=-A010

POWER SUPPLY SWITCHBOARD

-X01

=-B010

-X02

1
2

HiSECTION SENSOR

MD5215 - MD5220
MD5234 - MD5260

ARMOURED CABLE 15m

230V 1PH 50Hz

1,5kW

-X03

PE

1
2
3
4
5
6

CABLE WITH NOISE LEVEL 1

CABLE WITH NOISE LEVEL 2

CABLE WITH NOISE LEVEL 3

10

CUSTOMER SCOPE OF SUPPLY

INCLUDED IN HiSECTION SYSTEM

DANIELI SCOPE OF SUPPLY

DANIELI AUTOMATION SCOPE OF SUPPLY

-X04

PLANT
ADDRESS 30.30.30.30

NOT USED
-X05

11

DIAGNOSTIC
ADDRESS: 20.20.20.20

12

14

-X06

15

A1

SEE DP0M4C-JF01-A8000-ED041 DOCUMENT

Date
Drawn
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Original

A2

PROFIBUS

11-12-2014
FabrissinF
MongiatS

Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 10/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

CONNECTION DIAGRAM
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

= JF01
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
Follow

201
301

CLEARING

COOLING

WATER FEATURES

SENSOR MD5215

SENSOR MD5220

SENSOR MD5234

SENSOR MD5260

SENSOR MD56120

LOCAL UNIT LU4120

MINUMUM FLOWRATE

25 l/min

25 l/min

25 l/min

25 l/min

35 l/min

12 l/min

MINUMUM PRESSURE

2.5 bar

2.5 bar

2.5 bar

2.5 bar

2.5 bar

2 bar

MAXIMUM PRESSURE

5 bar

5 bar

5 bar

5 bar

5 bar

5 bar

COUPLING

1/4" GAS

1/4" GAS

1/4" GAS

1/4" GAS

3/8" GAS

1/8" GAS

TEMPERATURE

<35C

<35C

<35C

<35C

<35C

<30C

WATER CHARACTERISTICS

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

MINUMUM FLOWRATE

30 l/min

30 l/min

30 l/min

30 l/min

60 l/min

MINUMUM PRESSURE

2.5 bar

2.5 bar

2.5 bar

2.5 bar

2.5 bar

MAXIMUM PRESSURE

5 bar

5 bar

5 bar

5 bar

5 bar

COUPLING

1/4" GAS

1/4" GAS

1/4" GAS

1/4" GAS

3/8" GAS

TEMPERATURE

<35C

<35C

<35C

<35C

<35C

WATER CHARACTERISTICS

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

N.2.4.305 Rev2 (*)

(*) DANIELI STANDARD SPECIFICATION - Cooling water characteristics

Date
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11-12-2014
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Certified by OneDoc DP0M4C-JF01-A8000-ED901 Rev.00-E 11/11 #1723528

Date
Replaced by
Wire Rod
Line -Name
Interconnection diagram - HiSECTION

Rev. Descript.

WATER FEATURES
Replaced by

Descript.

INTERCONNECTON DIAGRAM HiSECTION

= JF01
+

Job Nr.

Dwg.Nr.

156000

DP0M4C-JF01-A8000-ED901

Page
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301