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STAUFF

Clamps

A
STAUFF Clamps
In most industrial countries STAUFF Clamps symbolise
quick and easy pipe and hose installations as well as a
clean distinct pipe layout.

STAUFFClamps have been successfully tested and


approved by several international organisations,
including:

Index A2

The vibration and noise reducing features are appreciated


as being an important contribution to environmental
protection.

American Bureau of Shipping


Bureau Veritas
Department of the Navy, New York
Germanischer Lloyd
Lloyds Register of Shipping
Registro Italiano Navale
Russian Maritime Register of Shipping
Technischer berwachungsverein TV
United States Coast Guard

Heavy Series (DIN 3015, Part 2)

A24

Twin Series (DIN 3015, Part 3)

A40

Apart from the technical sophistication of STAUFF Clamps,


the second-to-none delivery, prompt service even for
special constructions, STAUFF Clamps are also the most
economical ones to install.
STAUFF Clamps applications are almost unlimited. Due
to the extraordinary wide product range, almost all areas
of pipe, tube, hose and cable installation are covered:
Industrial and Mobile Hydraulics
Marine, Oil and Gas Industry
Process and Chemical Industry
Food and Beverage Industry
Mining Industry
Power Plants and Reactors
Wind Energy Plants
General Industrial Pipework
Transport and Utility Lines
Pneumatic, Lubrication and Grease Lines
Instrumentation Lines

Schellen_2013_EN_lay11.indd 1

Standard Series (DIN 3015, Part 1)

A6

Heavy Twin Series A50


Compact Twin Series

A54

Agriculture Twin Series

A54

Please do not hesitate to contact STAUFF for further details.

Plastic Saddle Clamps

A55

www.stauff.com

Custom-Designed Clamps

A56

Light Series

A58

Construction Series

A66

Flat and Round Steel U-Bolts

A68

Metal Pipe Clamps

A76

Heavy Saddles

A78

Light Saddles

A80

Cushion Clamp Series

A82

STAUFF ACT Clamps

A84

Industry-Specific Solutions

A86

Technical Appendix

A88

12.12.2013 13:35:22

Index
Standard Series (DIN 3015, Part 1)
Clamp Body Profiled Inside Surface
(PP / PA / SA / AL)

A6

Hexagon Head Bolt


(for use with Cover Plate DP)

AS

A16

Clamp Body Smooth Inside Surface


(PP / PA / SA)

A7

Safety Washer (DIN 93)

SI

A17

Clamp Body with Rubber Insert


(PP / PA)

RI

A8

Safety Washer (DIN 463)

SI

A17

Clamp Body Compact Design


(PP / PA)

CC

A9

Socket Cap Screw

IS

A18

Clamp Body Rectangular Design


(PP / PA)

VK

A9

Slotted Head Screw

LI

A18

A9

Hexagon Head Bolt


(for use with Insert ES / EP)

ASE

A18

Clamp Body Oval Design


(PP / PA)

Weld Plate

SP

A10

Insert

ES / EP

A18

Elongated Weld Plate

SPV

A10

Safety Locking Plate

SIG

A19

Twin Weld Plate

DSP

A11

Stacking Bolt

AF

A19

Group Weld Plate

RAP

A11

Clamp Assemblies

A20

Angled Weld Plate

WSP

A12

Technical Appendix

A88

Bridge Weld Plate

BSP

A12

Multi-Group Weld Plate

RAP-MGR

A13

Clamp Body for


Multi-Group Weld Plate
(PP / PA)

MGR

A13

Hexagon Rail Nut

SM / SMG

A14

Mounting Rail

TS

A14

Channel Rail Adaptor

CRA

A15

Cover Plate

DP

A16

A2 www.stauff.com

Schellen_2013_EN_lay11.indd 2

10.12.2013 13:57:59

Index
Twin Series (DIN 3015, Part 3)

Clamp Body Profiled Inside Surface


(PP / PA / SA / AL)

A24

Clamp Body Profiled Inside Surface


(PP / PA)

A40

A26

Clamp Body Smooth Inside Surface


(PP / PA)

A40

Clamp Body with Rubber Insert


(PP / PA)

RI

A27

Single Weld Plate

SP

A41

Weld Plate for Single Clamps

SPAL

A28

Group Weld Plate

RAP

A41

Weld Plate for Double Clamps

SPAS

A28

Hexagon Rail Nut

SM / SMG

A42

Elongated Weld Plate for Single Clamps

SPAL/DUEB

A29

Mounting Rail

TS

A42

Elongated Weld Plate for Double Clamps SPAS/DUEB

A29

Channel Rail Adaptor

CRA

A43

Mounting Rail Nut

GMV

A30

Cover Plate

GD

A44

Mounting Rail

STSV

A30

Hexagon Head Bolt

AS

A44

Channel Rail Adaptor

CRA

A31

Socket Cap Screw

IS

A45

Cover Plate for Single Clamps

DPAL

A32

Safety Locking Plate

SI

A46

Cover Plate for Double Clamps

DPAS

A32

Safety Locking Plate

SIV

A46

Hexagon Head Bolt

AS

A33

Stacking Bolt

AF

A47

Socket Cap Screw

IS

A33

Clamp Assemblies

A48

Safety Washer (DIN 93)

SI

A34

Technical Appendix

A88

Safety Washer (DIN 463)

SI

A34

Safety Locking Plate

SIP

A35

Stacking Bolt

AF

A35

Clamp Body Smooth Inside Surface


(PP / PA / SA)

STAUFF
Clamps

Heavy Series (DIN 3015, Part 2)

Clamp Assemblies

A36

Technical Appendix

A88

www.stauff.com A3

Schellen_2013_EN_lay11.indd 3

10.12.2013 13:58:05

Index
Heavy Twin Series

Plastic Saddle Clamps

Clamp Body Profiled Inside Surface


(PP / PA)

A50

Saddle Clamps for Cylinder Supply Lines ZR 518

A55

Custom-Designed Plastic Saddle Clamps

A55

Clamp Body with Rubber Inserts


(PP / PA)

RI

A50

Weld Plate

SPAD

A51

Cover Plate

DPAD

A51

Machined Versions

A56

Hexagon Head Bolt

AS

A52

Injection Moulded Versions (Flexi Clamps)

A57

Mounting Rail Nut

GMV

A52

Mounting Rail

STSV

A52

Clamp Body Single Design

A58

Channel Rail Adaptor

CRA

A52

Clamp Body Twin Design

A59

Socket Cap Screw

IS

A52

Weld Plate

LBBU-SP

A60

Safety Locking Plate

SIPD

A52

Sleeve

LBBU-HUE

A60

Stacking Bolt

AF

A52

Cover Plate

LBBU-DP

A61

A53

Hexagon Head Bolt

AS

A61

Clamp Assemblies

Compact Twin Series

Custom-Designed Clamps

Light Series Types LBBU

Light Series Types LB/LBG/LBU

Clamp Body Profiled Inside Surface


(PP)

DS1

A54

Clamp Body Single Design

LB

A62

Single Weld Plate

SP DS1

A54

Clamp Body Twin Design

LBG/LBU

A63

Cover Plate

US DS1

A54

Hexagon Head Bolt

AS DS1

A54

Agriculture Twin Series


Clamp Body
(PP)

AG

A54

Light Series Types LN/LNGF/LNUF


Clamp Body Single Design

LN

A64

Clamp Body Twin Design

LNGF/LNUF

A65

Cover Plate Twin Design

DPL

A65

A4 www.stauff.com

Schellen_2013_EN_lay11.indd 4

10.12.2013 13:58:13

Index
Light Saddles

KS / DKS

A66

Light Saddles Single-Ended Design

DIN 1596

A80

Construction Series
(for Anchor Bolt Fastening)

KSV / DKSV

A67

Light Saddles Double-Ended Design

DIN 1597

A81

Construction Series

STAUFF
Clamps

Construction Series

Flat and Round Steel U-Bolts

Cushion Clamp Series

Flat Steel U-Bolt with Plastic Pipe


Saddle (Short) and U-Profile

FB / RUK

A68

Cushion Clamp Series

STC / SPC

A82

Round Steel U-Bolt


with Plastic Pipe Saddle (Short)

RB / RUK

A70

Channel Rail

SCS

A83

Round Steel U-Bolt


with Plastic Pipe Saddle (Long)

RB / RUL

A72

Round Steel U-Bolt (DIN 3570, Type A)


without Plastic Pipe Saddle

RBD

A74

Industry-Specific Solutions
STAUFF ACT Clamps:

A84

Efficient Prevention of Crevice Corrosion under Pipe


Clamps on Stainless Steel Pipework
Middle- and Long-Term Cost Savings due to
Extended Service and Maintenance Intervals

Metal Pipe Clamps


Metal Pipe Clamp with Rounded Ends DIN 3567-A

A76

For Power Plants

A86

Metal Pipe Clamp with Rounded Ends


DIN 3567-B
and One-Side Elongated Shaft

A77

For Wind Power Stations

A86

For Rail Technology Applications

A86

For Process Technology Applications

A86

Heavy Saddles
Heavy Saddles Single-Ended Design

DIN 1592

A78

Heavy Saddles Double-Ended Design

DIN 1593

A79

Technical Appendix
Standard Clamp Body Materials

A88

Standard Rubber Insert Materials

A89

Special Clamp Body Materials

A90

Standard Clamp Body Designs

A92

Materials and Surface Finishings of Metal Parts

A93

Property Classes / Grades of Bolts and Screws

A93

Thread Conversion Chart

A93

General Installation Instructions

A94

Tightening Torques / Maximum Loads in Pipe Direction

A95

Dimensions and Weights of Clamp Assemblies

A96

Packaging Units (Selection)

A97

www.stauff.com A5

Schellen_2013_EN_lay11.indd 5

10.12.2013 13:58:21

Standard Series

DIN 3015, Part 1

Components: Dimensions / Order Codes

Clamp Body Profiled Design

L1

Profiled Inside Surface with Tension Clearance

10
.39

L2

L2
L1

STAUFF Group 1

Clamp Body, STAUFF Group 1A

*1*06*PP
*1*06A*PP

One clamp body is consisting of two clamp halves.

* STAUFF Group
* Exact outside diameter D1 (mm)
* Material code (see below)

Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

Thermoplastic Elastomer (87 Shore-A)


Colour: Black
Material code: SA

Aluminium
Colour: Self-Colour
Material code: AL

1
06
PP

Standard Materials


DIN

Clamp Body

STAUFF

Group

Order Codes

See pages A88 / A89 for material properties and technical


information.

1A

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Recommended for the safe installation of rigid
pipes and tubes
Available for all commonly used pipe and
tube outside diameters
Environmental protection due to vibration/noise
reducing design
Excellent weathering resistance, even under
extreme conditions

Outside Diameter
Pipe / Tube
D1
(mm)
(in)
6
6,4
1/4
8
5/16
9,5
3/8
10
12
6
6,4
1/4
8
5/16
9,5
3/8
10
12
12,7
1/2
13,5
14
15
16
5/8
17,2
18
19
3/4
20
21,3
22
25
25,4
1
26,9
28
28,6
30
32
32
1-1/4
33,7
35
38
1-1/2
40
41,3
42
44,5
1-3/4
48,3
50,8
2
54
57,2
2-1/4
60,3
63,5
2-1/2
70
2-3/4
73
76,1
3
88,9
102

STAUFF Group 1A to 8

Nominal Bore
Copper Tube
Pipe
ASTM B88
(in)
(in)

1/4
1/8

1/4
1/8
3/8
1/4

1/2
3/8

1/2
3/4

3/4
1

1
1-1/4

1-1/2
1-1/4
1-1/2
2
2

2-1/2 (ANSI B 36-10)


2-1/2 (DIN EN 10220)

Order Codes
Dimensions
(2 Clamp Halves) (mm /in)
(QQ = Material)
106 QQ
106,4 QQ
108 QQ
109,5 QQ
110 QQ
112 QQ
106A QQ
106,4A QQ
108A QQ
109,5A QQ
110A QQ
112A QQ
212,7 QQ
213,5 QQ
214 QQ
215 QQ
216 QQ
217,2 QQ
218 QQ
319 QQ
320 QQ
321,3 QQ
322 QQ
325 QQ
325,4 QQ
426,9 QQ
428 QQ
428,6 QQ
430 QQ
432 QQ
532 QQ
533,7 QQ
535 QQ
538 QQ
540 QQ
541,3 QQ
542 QQ
644,5 QQ
648,3 QQ
650,8 QQ
654 QQ
757,2 QQ
760,3 QQ
763,5 QQ
770 QQ
773 QQ
776,1 QQ

888,9 QQ

3-1/2

8102L QQ

L1

L2

S min. Width

28
1.10

9,5
.37

27
1.06

0,4
.02

30
1.18

37
1.46

20
.79

27
1.06

0,4
.02

30
1.18

42
1.65

26
1.02

33
1.30

0,6
.02

30
1.18

50
1.97

33
1.30

36
1.42

0,6
.02

30
1.18

59
2.32

40
1.57

42
1.65

0,6
.02

30
1.18

71
2.80

52
2.05

58
2.28

0,8
.03

30
1.18

86
3.39

66
2.60

66
2.60

0,8
.03

30
1.18

121
4.76

94
3.70

93
3.66

0,8
.03

30
1.18

147
5.79

120
4.72

118
4.65

0,8
.03

30
1.18

Additional outside diameters are available upon request. Please consult STAUFF for further information.

A6 www.stauff.com

Schellen_2013_EN_lay11.indd 6

Dimensional drawings: All dimensions in mm (in).

10.12.2013 13:58:23

Components: Dimensions / Order Codes

Clamp Body Type H

1
D

L1

Standard Series

DIN 3015, Part 1

Smooth Inside Surface without Tension Clearance

L2

1A

DIN

STAUFF
1

Outside Diameter
Hose
D1
(mm)
6
6,4
8
9,5
10
12
6
6,4
8
9,5
10
12
12,7
13,5
14
15
16
17,2
18
19
20
21,3
22
25
25,4
26,9
28
30
32
32
33,7
35
38
40
42
44,5
48,3
50,8
54
57,2
60,3
63,5
70
73
76,1

L1

STAUFF Group 1A to 8
Order Codes
Dimensions
(2 Clamp Halves) (mm /in)

(in)
1/4
5/16
3/8

1/4
5/16
3/8

1/2

5/8

3/4

1-1/4

1-1/2

1-3/4
2
2-1/4
2-1/2
2-3/4
3

88,9
102

L2

STAUFF Group 1
Group

STAUFF
Clamps

1
10
.39

(QQQ = Material)
106 QQQ
106,4 QQQ
108 QQQ
109,5 QQQ
110 QQQ
112 QQQ
106A QQQ
106,4A QQQ
108A QQQ
109,5A QQQ
110A QQQ
112A QQQ
212,7 QQQ
213,5 QQQ
214 QQQ
215 QQQ
216 QQQ
217,2 QQQ
218 QQQ
319 QQQ
320 QQQ
321,3 QQQ
322 QQQ
325 QQQ
325,4 QQQ
426,9 QQQ
428 QQQ
430 QQQ
432 QQQ
532 QQQ
533,7 QQQ
535 QQQ
538 QQQ
540 QQQ
542 QQQ
644,5 QQQ
648,3 QQQ
650,8 QQQ
654 QQQ
757,2 QQQ
760,3 QQQ
763,5 QQQ
770 QQQ
773 QQQ
776,1 QQQ
888,9 QQQ

8102L QQQ

L1

Order Codes
L2

Width

Clamp Body
Clamp Body, STAUFF Group 1A

28
1.10

9,5
.37

26
1.02

30
1.18

*1*06*PPH
*1*06A*PPH

One clamp body is consisting of two clamp halves.

* STAUFF Group 1
* Exact outside diameter D1 (mm) 06
* Material code (see below) PPH
37
1.46

20
.79

26
1.02

30
1.18

42
1.65

26
1.02

32
1.26

30
1.18

50
1.97

33
1.30

35,5
1.40

30
1.18

Standard Materials


Polypropylene
Colour: Green
Material code: PPH

Polyamide
Colour: Black
Material code: PAH

Thermoplastic Elastomer (87 Shore-A)


Colour: Black
Material code: SAH

See pages A88 / A89 for material properties and technical


information.
59
2.32

40
1.57

41,5
1.63

30
1.18

71
2.80

52
2.05

56,5
2.22

30
1.18

86
3.39

66
2.60

64,5
2.54

30
1.18

121
4.76

94
3.70

92
3.62

30
1.18

147
5.79

120
4.72

116
4.57

30
1.18

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Recommended for the safe installation of hoses and cables
Chamfered edges avoid damaging of the hoses and cables
Available for all commonly used hose and
cable outside diameters
Excellent weathering resistance, even under
extreme conditions

Additional outside diameters are available upon request. Please consult STAUFF for further information.

Dimensional drawings: All dimensions in mm (in).

Schellen_2013_EN_lay11.indd 7

www.stauff.com A7

10.12.2013 13:58:25

Standard Series

DIN 3015, Part 1

Components: Dimensions / Order Codes

Clamp Body with Rubber Insert


Type RI

Rubber Insert
with Film Hinge

Clamp Body

L2
D

*4*06*PPR

DIN

Clamp Assembly

STAUFF

Group

Order Codes

Outside Diameter
Pipe / Tube / Hose
D
(mm)
(in)
6

One assembly is consisting of one clamp body and one insert.

* STAUFF Group 4
* Exact outside diameter D (mm) 06
PPR
* Material code (see below)
Clamp Body

*4*PPR

6 (Standard) and 5S (Heavy)

RI 10 (4+4S)

Standard Materials


Polypropylene
Colour: Black
Material code: PPR

Polyamide
Colour: Black
Material code: PAR

Rubber Insert
Thermoplastic Elastomer (73 Shore-A)
Colour: Black

1/2

14

5/8

415 QQR

RI 15 (4+4S)

416 QQR

RI 16 (4+4S)

417,2 QQR

RI 17,2 (4+4S)

418 QQR

RI 18 (4+4S)

3/4

21,3

RI 14 (4+4S)

18

22
6

4 QQR

17,2

19

7/8

419 QQR

RI 19 (4+4S)

620 QQR

RI 20 (6+5S)

621,3 QQR

RI 21,3 (6+5S)

622 QQR

RI 22 (6+5S)

25

625 QQR

26,9

626,9 QQR

28

628 QQR

RI 28 (6+5S)

30

630 QQR

RI 30 (6+5S)

632 QQR

RI 32 (6+5S)

32

1-1/4

L2

Width

59
2.32

40
1.57

41,2
1.62

30
1.18

86
3.39

66
2.60

64,5
2.54

30
1.18

RI 12,7 (4+4S)

412,7 QQR
414 QQR

20

(6+5S)

RI 08 (4+4S)

RI 12 (4+4S)

* STAUFF Group
* Material code (see below)

RI
* Rubber Insert
* Exact outside diameter D (mm) 06
* STAUFF Group 4 (Standard) and 4S (Heavy) (4+4S)

408 QQR

412 QQR

15

*RI*06*(4+4S)

RI 06 (4+4S)

410 QQR

16

Rubber Insert

406 QQR

12

One clamp body is consisting of two clamp halves.


4
PPR

Dimensions
Order Codes (QQR = Clamp Body Material)
Clamp Assembly Clamp Body
Rubber Insert * (mm /in)
(Clamp Body +
Rubber Insert) (2 Clamp Halves)
D1 L1

10

12,7
4

5/16

L1

D1

6 QQR

25
.98

RI 25 (6+5S)
38
RI 26,9 (6+5S) 1.50

* Rubber Inserts for Standard Series clamp bodies, STAUFF Group 4 also fit into Heavy Series clamp bodies, STAUFF Group 4S.
Rubber Inserts for Standard Series clamp bodies, STAUFF Group 6 also fit into Heavy Series clamp bodies, STAUFF Group 5S.
Additional outside diameters are available upon request. Please consult STAUFF for further information.

See pages A88 / A89 for material properties and technical


information.

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Either for the extra vibration/noise reducing installation of
pipes and tubes or the extra gentle installation of hoses
and cables
Available for all commonly used outside diameters
Excellent weathering resistance, even under extreme
conditions

A8 www.stauff.com

Schellen_2013_EN_lay11.indd 8

10.12.2013 13:58:26

Components: Dimensions / Order Codes

L1

STAUFF

DIN
3

STAUFF
Clamps
L1

Outside Diameter
Regular Hose
D1
(mm)
(in)

For Use with Compact Hose


(Upper Clamp Half rotated by 180)

For Use with Regular Hose

D2

D1

Standard Series

Clamp Body Compact Design


Type CC

L2

L2

Group

DIN 3015, Part 1

Outside Diameter
Compact Hose
D2
(mm)
(in)

Order Codes
Dimensions (mm/in)
(2 Clamp Halves)

Order Codes

H
(QQQ = Material) L1

19

.75

17,4

.69

319 QQQ-CC

22,2

.87

20,6

.81

322,2 QQQ-CC

25,4

1.00

23,7

.93

325,4 QQQ-CC

50
1.97

L2

Regular Hose Compact Hose B

33
1.30

35,5
1.40

34
1.34

30
1.18

Clamp Body

*3*19*PPH-CC

One clamp body is consisting of two clamp halves.


3
* STAUFF Group
* Outside diameter D1 (mm) of regular hose 19
PPH-CC
* Material code (see below)

Additional outside diameters are available upon request. Please consult STAUFF for further information.

Product Features

Special Materials

Standard Materials

Only one clamp body required for two different hose


diameters (compact hose + regular hose)
Rotate upper clamp half by 180 and use clamp body to
fasten compact hoses instead of regular hoses
Available for three different combinations of outside hose
diamaters
Outer dimensions according to DIN 3015, Part 1
Effective cost reduction due to lower inventories

Please consult STAUFF for further details on fire-proof


clamp body materials, tested and approved according to
several international fire-protection standards.

Polypropylene
Colour: Black
Material code: PPH-CC

See pages A90 / A91 for material properties and technical


information.

Polyamide
Colour: Black
Material code: PAH-CC

See pages A88 / A89 for material properties and technical


information.

Clamp Body Rectangular Design


Type VK

Clamp Body Oval Design

Order Codes

Order Codes

One clamp body is consisting of two clamp halves.

One clamp body is consisting of two clamp halves.

Clamp Body

540-40 PP-VK

Clamp Body

Clamp Body

540-36 PP-VK

Please replace PP by PA to order a clamp body made of Polyamide instead of Polypropylene.

Rectangular design with a rectangular of 40mm x 40mm / 1.57in x 1.57in

620-50 PP

Oval design with a diameter between 20mm / .79in and 50mm / 1.97in

Rectangular design with a rectangular of 40mm x 36mm / 1.57in x 1.42in

Please replace PP by PA to order a clamp body made of Polyamide instead of Polypropylene.

Product Features

Product Features

Outer dimensions of clamp body according to Standard Series, STAUFF Group 5


For proximity switches according to DIN EN 60947-5-2 or similar, rectangular construction,
with a square of 40mm x 40mm / 1.57in x 1.57in or 40mm x 36mm / 1.57in x 1.42in
For proximity switches according to DIN EN 60947-5-2 or similar, round construction, please use
Standard Series clamp body, STAUFF Group 4, with the diameter required (e.g. 430 PP)
Use with Hexagon Rail Nut SM and Mounting Rail TS to provide axial and horizontal position
adjustment when loosening the bolts

Outer dimensions of clamp body according to Standard Series, STAUFF Group 6


For electric cables with diameters between 20mm / .79in and 50mm / 1.97in
For electric cables with diameters between 40mm / 1.57in and 72mm / 2.83in,
please use Heavy Series clamp body, types 6040-72 PP and 6040-72 PA
Recommended to use with Hexagon Head Bolts AS and Cover Plate DP,
Socket Cap Screw IS (with washer) or Slotted Head Screw LI (with washer)
For varying cable diameters, only the bolt lengths need to be varied

www.stauff.com A9

Schellen_2013_EN_lay11.indd 9

10.12.2013 13:58:28

Standard Series

DIN 3015, Part 1

Components: Dimensions / Order Codes

Single Weld Plate


Type SP

Thread G

L2

L1

L2

L1

Thread G

STAUFF Group 1
Group
STAUFF DIN

Order Codes
Weld Plate

*SP*1*M*W2

SP
* Single Weld Plate
1
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1A

Dimensions ( /in)
Thread G
L1
M6
31,5
1/420 UNC
1.24
M6
36
1/420 UNC
1.42
M6
42
1/420 UNC
1.65
M6
50
1/420 UNC
1.97
M6
60
1/420 UNC
2.36
M6
71
1/420 UNC
2.80
M6
88
1/420 UNC
3.46
M6
122
1/420 UNC
4.80
M6
148
1/420 UNC
5.83

STAUFF Group 1A to 8

mm

L2
10
0.39
20
0.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60
94
3.70
120
4.72

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
5
.20
5
.20

H
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

D
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

Order Codes
(Standard Options)
SP 1 M W2
SP 1 U W2
SP 1A M W2
SP 1A U W2
SP 2 M W2
SP 2 U W2
SP 3 M W2
SP 3 U W2
SP 4 M W2
SP 4 U W2
SP 5 M W2
SP 5 U W2
SP 6 M W2
SP 6 U W2
SP 7 M W2
SP 7 U W2
SP 8 M W2
SP 8 U W2

D2

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

D2

Elongated Weld Plate


Type SPV

Thread G

L2
L3
L1

D1

L1

L3

L2

D1

Thread G

STAUFF Group 1
Group
STAUFF DIN

Order Codes
Weld Plate

*SPV*1*M*W2

SPV
* Elongated Weld Plate
STAUFF
Group
1
*
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1A

Dimensions (mm /in)


Thread G
L1
M6
58
1/420 UNC
2.28
M6
64
1/420 UNC
2.52
M6
70
1/420 UNC
2.76
M6
78
1/420 UNC
3.07
M6
87
1/420 UNC
3.43
M6
100
1/420 UNC
3.94
M6
115
1/420 UNC
4.53
M6
150
1/420 UNC
5.91
M6
178
1/420 UNC
7.01

STAUFF Group 1A to 8
L2
24,5
.96
20
.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60
94
3.70
120
4.72

L3
44
1.73
50
1.97
56
2.20
64
2.52
73
2.87
86
3.39
100
3.94
136
5.35
162
6.38

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
5
.20
5
.20

H
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

D1
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

D2
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

Order Codes
(Standard Options)
SPV 1 M W2
SPV 1 U W2
SPV 1A M W2
SPV 1A U W2
SPV 2 M W2
SPV 2 U W2
SPV 3 M W2
SPV 3 U W2
SPV 4 M W2
SPV 4 U W2
SPV 5 M W2
SPV 5 U W2
SPV 6 M W2
SPV 6 U W2
SPV 7 M W2
SPV 7 U W2
SPV 8 M W2
SPV 8 U W2

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A10 www.stauff.com

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10.12.2013 13:58:30

Components: Dimensions / Order Codes

DIN 3015, Part 1

Standard Series

Thread G

Twin Weld Plate


Type DSP
L1

STAUFF Group 1
Group
STAUFF DIN
1

1A

23,5
.93

L2

STAUFF
Clamps

L2
L1

L3

L3

L2

Thread G

STAUFF Group 1A to 8

Dimensions ( /in)
Thread G
L1
M6
87
1/420 UNC
3.43
M6
77
1/420 UNC
3.03
M6
86
1/420 UNC
3.39
M6
102
1/420 UNC
4.02
M6
120
1/420 UNC
4.72
M6
145
1/420 UNC
5.71
M6
178
1/420 UNC
7.01
mm

L2
40
1.57
20
.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60

L3
40
1.57
37
1.46
44
1.73
52
2.05
60
2.36
75
2.95
90
3.54

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12

H
6.5
.26
6.5
.26
6.5
.26
6.5
.26
6.5
.26
6.5
.26
6.5
.26

D
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

Order Codes
(Standard Options)
DSP 1/40 M W2
DSP 1/40 U W2
DSP 1A/37 M W2
DSP 1A/37 U W2
DSP 2/44 M W2
DSP 2/44 U W2
DSP 3/52 M W2
DSP 3/52 U W2
DSP 4/60 M W2
DSP 4/60 U W2
DSP 5/75 M W2
DSP 5/75 U W2
DSP 6/90 M W2
DSP 6/90 U W2

L2

*DSP*1/40*M*W2

DSP
* Twin Weld Plate
1
* STAUFF Group
Pipe
center
spacing
L3
(mm) 40
*
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Group Weld Plate


Type RAP

L3
H

STAUFF Group 1
Group
STAUFF DIN
1

1A

Dimensions (mm /in)


Thread G
L1
M6
314
1/420 UNC
12.36
M6
373
1/420 UNC
14.69
M6
442
1/420 UNC
17.40
M6
521
1/420 UNC
20.51
M6
300
1/420 UNC
11.81
M6
378
1/420 UNC
14.88
M6
450
1/420 UNC
17.72

L2

L1

L2

L3

Thread G

Weld Plate

L1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Order Codes

Thread G

STAUFF Group 1A to 8
L2
31
1.22
20
.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60

L3
31
1.22
37
1.46
44
1.73
52
2.05
60
2.36
75
2.95
90
3.54

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
4
.16
4
.16
4
.16
4
.16
4
.16
4
.16
4
.16

H
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

D
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

Order Codes
(Standard Options)
RAP 1/31/10 M W1
RAP 1/31/10 U W1
RAP 1A/37/10 M W1
RAP 1A/37/10 U W1
RAP 2/44/10 M W1
RAP 2/44/10 U W1
RAP 3/52/10 M W1
RAP 3/52/10 U W1
RAP 4/60/5 M W1
RAP 4/60/5 U W1
RAP 5/75/5 M W1
RAP 5/75/5 U W1
RAP 6/90/5 M W1
RAP 6/90/5 U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Dimensional drawings: All dimensions in mm (in).

Schellen_2013_EN_lay11.indd 11

Order Codes
Weld Plate

*RAP*1/31/10*M*W1

RAP
* Group Weld Plate
STAUFF
Group
1
*
* Pipe center spacing L3 (mm) 31
* Number of clamps 10
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

www.stauff.com A11

10.12.2013 13:58:32

Standard Series

DIN 3015, Part 1

Components: Dimensions / Order Codes


H
B1

STAUFF Group 1
Group
STAUFF DIN

Order Codes
Weld Plate

*WSP*1*M*W1

* Angled Weld Plate WSP


* STAUFF Group 1
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1A

Dimensions (
Thread G
M6
1/420 UNC
M6
1/420 UNC
M6
1/420 UNC
M6
1/420 UNC
M6
1/420 UNC
M6
1/420 UNC
M6
1/420 UNC

mm

/in)
L1
30
1.18
32
1.26
42
1.65
50
1.97
60
2.36
70
2.76
88
3.46

L2

D1

L1

L2

D1

D2

D2

Thread G

B2

B2

B1

Thread G

L1

Angled Weld Plate


Type WSP

STAUFF Group 1A to 6
L2
14
.55
20
.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60

B1
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

B2
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12

H
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

D1
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

D2
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

Order Codes
(Standard Options)
WSP 1 M W1
WSP 1 U W1
WSP 1A M W1
WSP 1A U W1
WSP 2 M W1
WSP 2 U W1
WSP 3 M W1
WSP 3 U W1
WSP 4 M W1
WSP 4 U W1
WSP 5 M W1
WSP 5 U W1
WSP 6 M W1
WSP 6 U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Bridge Weld Plate


Type BSP

L2
L1

Thread G

H2

Group
STAUFF DIN

Order Codes
Weld Plate

*BSP*1A*M*W1

* Bridge Weld Plate BSP


1A
* STAUFF Group
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2

Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1A

Dimensions (mm /in)


Thread G
L1
M6
48
1/420 UNC
1.89
M6
54
1/420 UNC
2.13
M6
62
1/420 UNC
2.44
M6
71
1/420 UNC
2.80
M6
85
1/420 UNC
3.35
M6
98
1/420 UNC
3.86

L2
20
.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60

H1

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12

H1
13
.52
13
.52
13
.52
13
.52
13
.52
13
.52

H2
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

D
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

Order Codes
(Standard Options)
BSP 1A M W1
BSP 1A U W1
BSP 2 M W1
BSP 2 U W1
BSP 3 M W1
BSP 3 U W1
BSP 4 M W1
BSP 4 U W1
BSP 5 M W1
BSP 5 U W1
BSP 6 M W1
BSP 6 U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A12 www.stauff.com

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10.12.2013 13:58:33

DIN 3015, Part 1

Standard Series

L4

Multi-Group Weld Plate


Type RAP-MGR

Thread G

S
Number of
Weld Nuts
6
9
12
15
20
27

Dimensions (mm /in)


Thread G
L3
M6
26
1/420 UNC
1.02
M6
26
1/420 UNC
1.02
M6
26
1/420 UNC
1.02
M6
26
1/420 UNC
1.02
M6
26
1/420 UNC
1.02
M6
26
1/420 UNC
1.02

L4
156
6.14
234
9.21
312
12.28
390
15.35
520
20.47
700
27.55

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

L3

L3

STAUFF
Clamps

L3

L3

L3

Components: Dimensions / Order Codes

S
4
.16
4
.16
4
.16
4
.16
4
.16
4
.16

H
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26
6,5
.26

Order Codes
(Standard Options)
RAP-MGR 25/156 M W1
RAP-MGR 25/156 U W1
RAP-MGR 25/234 M W1
RAP-MGR 25/234 U W1
RAP-MGR 25/312 M W1
RAP-MGR 25/312 U W1
RAP-MGR 25/390 M W1
RAP-MGR 25/390 U W1
RAP-MGR 25/520 M W1
RAP-MGR 25/520 U W1
RAP-MGR 25/700 M W1
RAP-MGR 25/700 U W1

D
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

Order Codes
Weld Plate

RAP-MGR
* Multi Group Weld Plate
25
* Suitable for STAUFF Group 2 and 5
Length
L4
(mm)
156
(with
6
weld
nuts) 156
*

Cover a diamater range from 8mm (.31in) to 42mm (1.65in) with only one Group Weld Plate!

234 (with 9 weld nuts) 234


312 (with 12 weld nuts) 312
390 (with 15 weld nuts) 390
520 (with 20 weld nuts) 520
700 (with 27 weld nuts) 700

* Thread code

* Material code

Metric ISO thread M


Unified coarse (UNC) thread U

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Carbon Steel, untreated W1


Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3

Multi-Group Weld Plates, type RAP-MGR are designed to be used in combination with Standard Series clamp bodies,
STAUFF Group 2 (regular types, see pages A6 ff.) covering a diamater range from 8mm / .31in to 18mm / .71in, as
well as Standard Series clamp bodies, STAUFF Group 5 (type MGR, see below) covering a diamater range from
20mm / .79in to 42mm / 1.65in. Thus, all Standard Series metal parts of these groups can be used.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

L1

Clamp Body for Multi-Group Weld Plate


Type MGR

L2
L3

L3

*RAP-MGR*25/156*M*W1

STAUFF Group 5
Group

STAUFF DIN

Outside Diameter
Pipe / Tube
D
(mm)
(in)
20
21,3
22
23
25
26,9
28
30
32
1-1/4
33,7
35
38
1-1/2
40
42

Nominal Bore
Copper Tube
Pipe
ASTM B88
(in)
(in)
1/2
3/4

3/4

1
1-1/4

1-1/4

Order Codes
(2 Clamp
Halves)
( QQ = Material)
520 QQ-MGR
521,3 QQ-MGR
522 QQ-MGR
523 QQ-MGR
525 QQ-MGR
526,9 QQ-MGR
528 QQ-MGR
530 QQ-MGR
532 QQ-MGR
533,7 QQ-MGR
535 QQ-MGR
538 QQ-MGR
540 QQ-MGR
542 QQ-MGR

Dimensions
(mm /in)
L1

L2

Order Codes
L3

S min. Width

Clamp Body

*5*20*PP-MGR

One clamp body is consisting of two clamp halves.

71
52
26
58
0,8
2.80 2.05 1.02 2.28 .03

Additional outside diameters are available upon request. Please consult STAUFF for further information.

30
1.18

5
* STAUFF Group
* Exact outside diameter D1 (mm) 20
PP-MGR
* Material code (see below)

Standard Materials


Polypropylene
Colour: Green
Material code: PP-MGR

Polyamide
Colour: Black
Material code: PA-MGR

See pages A88 / A89 for properties and technical information.

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Standard Series

DIN 3015, Part 1

Components: Dimensions
/ Order Codes
D

H2

H1

Hexagon Rail Nut


Type SM / SMG (for Use with Mounting Rail TS)

H2

H1

L
G

1A


Carbon Steel SM
Stainless Steel SMG

* STAUFF Group
* Thread code

* Material code

1-8/1D

Metric ISO thread M


Unified coarse (UNC) thread U

Carbon Steel, zinc/nickel-plated W3

W4

Stainless Steel V4A



W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Hexagon Rail Nut

*SM*1-8/1D*M*W3

* Hexagon Rail Nut

1 to 8 (DIN Group 0 to 8)

Stainless Steel V2A



1.4301 / 1.4305 (AISI 304 / 303)

Dimensions ( /in)
Thread G
L

H1

H2

Order Codes
(Standard Options)

Group
STAUFF DIN

Order Codes

mm

M6
1/420 UNC

25,5
1.00

10,4
.41

14,2
.56

5,5
.22

12
.47

SM 1-8/1D M W3
SM 1-8/1D U W3

Hexagon Rail Nuts, type SM 1-8/1D are also suitable for Twin Series, STAUFF Group 1D.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Mounting Rail TS 11
Group
STAUFF DIN

Order Codes
Mounting Rail

*TS*11*-1*W1

TS
* Mounting Rail
Height
of
rail
11mm
/
.43
in 11
*

1A

14mm / .55in 14
30mm / 1.18in 30

* Length of rail 1m / 3.28ft


2m / 6.56ft

-1M
-2M

Alternative lengths available upon request.


Consult STAUFF for further information.

* Material code Carbon Steel, untreated W1



Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

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Schellen_2013_EN_lay11.indd 14

11
.43

30
1.18

Mounting Rail TS 14

Dimensions (mm /in)


B1
B2

28
1.10

B1
B2

14
.55

S
11
.43

B1
B2

B1
B2

Mounting Rail
Type TS (for Use with Hexagon Rail Nut SM / SMG)

2
.08

Mounting Rail TS 30

Order Codes (Standard Options)


Length of Rail: 1m / 3.28ft Length of Rail: 2m / 6.56ft

Height 11mm / .43 in


TS 11-1M W1

Height 11mm / .43 in


TS 11-2M W1

Height 14mm / .55 in


TS 14-1M W1

Height 14mm / .55 in


TS 14-2M W1

Height 30mm / 1.18 in


TS 30-1M W1

Height 30mm / 1.18 in


TS 30-2M W1

Mounting Rails, type TS 11/14/30 are suitable for all Standard Series and Twin Series group sizes.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
Dimensional drawings: All dimensions in mm (in).

10.12.2013 13:58:37

Components: Dimensions / Order Codes

DIN 3015, Part 1

Standard Series

STAUFF
Clamps

Channel Rail Adaptor


(for Use with Various Channel Rails) Type CRA

Group
STAUFF DIN
1

1A

Dimensions (mm /in)


Thread G
L1

L2

L3

B1

B2

H1

H2

H3

Order Codes
(Standard Options)

Order Codes
Adaptor
*CRA*1-8/1D*M*W3

M6
1/420 UNC

21
.83

35
1.38

40
1.57

16
.63

19
.75

6
.24

5,5
.22

20,5
.81

CRA 1-8/1D M W3
CRA 1-8/1D U W3

CRA
* Channel Rail Adaptor
1-8/1D
* STAUFF Group 1 to 8 (DIN Group 0 to 8)
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3
Stainless Steel V4A

W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)


The Channel Rail Adaptor, type CRA 1-8/1D is also suitable for Twin Series, STAUFF Group 1D.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Compatibility with Channel Rails


The STAUFF Channel Rail Adaptor, type CRA, is suitable for various channel rails, including the following types:
HALFEN

HILTI

UNISTRUT

STAUFF (Cushion Clamp Series)

HM 41/41

MQ-21, MQ-41, MQ-52, MQ-72

P1000, P1000T, P1000V, P1000VT, P1001

SCS-048-1-PL, SCS-048-1-GR

HZA 41/22

MQ-21U, MQ-41U, MQ-72U

P2000, P2000T

SCS-120-1-PL, SCS-120-1-GR

HZM 41/41

MQ-21D, MQ-41D, MQ-52-72D

P3003, P3003T, P3300V, P3300VT, P3301

See page A83 for technical information.

HZM 41/22

P4000, P4000T

HL 41/41, HL 41/B2

P5000, P5000T, P5001, P5500, P5500T, P5501

6 ... 7,5
(.24...
.30)
min. 20
(min. .79)

Consult STAUFF to check compatibility with additional types of channel rails.

min. 22
(min. .87)
max. 28
(max. 1.10)
Basic dimensional requirements for channel rails to be used with STAUFF Channel Rail
Adaptors, type CRA

Dimensional drawings: All dimensions in mm (in).

Schellen_2013_EN_lay11.indd 15

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Standard Series

DIN 3015, Part 1

Components: Dimensions / Order Codes

Cover Plate
Type DP
S

L2

L2
L1

L1

STAUFF Group 1
Group
STAUFF DIN

Order Codes
Cover Plate

*DP*1*W3

DP
* Cover Plate
1
* STAUFF Group
Material
code
Carbon
Steel,
zinc/nickel-plated W3
*





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1A

Dimensions (
L1
28
1.10
34
1.34
40,5
1.59
48
1.89
57
2.24
70
2.76
86
3.39
118
4.65
144
5.67

/in)
L2
9,5
.37
20
.79
26
1.02
33
1.30
40
1.57
52
2.05
66
2.60
94
3.70
120
4.72

STAUFF Group 1A to 8

mm

B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
5
.20
5
.20

D
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28

Order Codes
(Standard Options)
DP 1 W3
DP 1A W3
DP 2 W3
DP 3 W3
DP 4 W3
DP 5 W3
DP 6 W3
DP 7 W3
DP 8 W3

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Hexagon Head Bolt


Type AS (for Use with Cover Plate DP)

G
Hexagon Head Bolt AS (according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Cover Plate DP
Group
STAUFF DIN

Order Codes

1A

1
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3

Hexagon Head Bolt

*AS*1*M*W3

* Type of bolt

Hexagon Head Bolt



(according to DIN 931 / 933 AS

or ANSI / ASME B18.2.1.)

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Dimensions (mm /in)


Thread G x L
M6 x 30
1/420 UNC x 1-1/4
M6 x 30
1/420 UNC x 1-1/4
M6 x 35
1/420 UNC x 1-3/8
M6 x 40
1/420 UNC x 1-1/2
M6 x 45
1/420 UNC x 1-7/8
M6 x 60
1/420 UNC x 2-3/8
M6 x 70
1/420 UNC x 2-3/4
M6 x 100
1/420 UNC x 4
M6 x 125
1/420 UNC x 4-7/8

Order Codes
(Standard Options)
AS 1 M W3
AS 1 U W3
AS 1A M W3
AS 1A U W3
AS 2 M W3
AS 2 U W3
AS 3 M W3
AS 3 U W3
AS 4 M W3
AS 4 U W3
AS 5 M W3
AS 5 U W3
AS 6 M W3
AS 6 U W3
AS 7 M W3
AS 7 U W3
AS 8 M W3
AS 8 U W3

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

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Components: Dimensions / Order Codes

DIN 3015, Part 1

Standard Series

STAUFF
Clamps

Safety Washer
Type SI (DIN 93)

D1

D2

L
Radius R

Safety Washer SI (according to DIN 93)


Group
STAUFF DIN

Dimensions ( /in)
D1
B

D2

1 to 8

6,4
.25

19
.75

18
.71

4
.16

0,5
.02

0 to 8

Order Codes
(Standard Options)

mm

7
.28

SI 6,4 DIN 93 W3

Order Codes
Safety Washer

*SI*6,4*DIN 93*W3

* Type of washer Safety washer with 1 tab



(according to DIN 93)
Safety Washers, type SI are used as locking devices to prevent Hexagon Head Bolts, type AS from loosening.
Safety Washers, type SI are suitable for all Standard Series group sizes.

* Material code

SI 6,4 DIN 93

Carbon Steel, zinc/nickel-plated W3

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Safety Washer
Type SI (DIN 463)

L1

Radius R

D1

L2

D2

Safety Washer SI (according to DIN 463)


Group
STAUFF DIN

Dimensions (mm /in)


D1
B

D2

L1

L2

1 to 8

6,4
.25

12
.47

18
.71

9
.35

4
.16

0,5
.02

0 to 8

7
.28

Order Codes
(Standard Options)
SI 6,4 DIN 463 W3

Order Codes
Safety Washer

*SI*6,4*DIN 463*W3

* Type of washer

Safety washer with 2 tabs


SI 6,4 DIN 463
(according to DIN 463)

Safety Washers, type SI are used as locking devices to prevent Hexagon Head Bolts, type AS from loosening.
Safety Washers, type SI are suitable for all Standard Series group sizes.

* Material code

Carbon Steel, zinc/nickel-plated W3

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

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Standard Series

DIN 3015, Part 1

Components: Dimensions / Order Codes

Socket Cap Screw Slotted Head Screw


Type IS
Type LI

Slotted Head Screw LI


Socket Cap Screw IS
(according to ISO 1207 or ANSI / ASME B18.6.3)
(according to ISO 4762 or ANSI / ASME B18.3)
Dimensions applicable only when used without Cover Plate DP Dimensions applicable only when used without Cover Plate DP

Order Codes
Socket Cap Screw
Slotted Head Screw

* Type of bolt


*IS*1*M*W3
*LI*1*M*W3

Socket Cap Screw (according to


ISO 4762 or ANSI / ASME B18.3)
Slotted Head Screw (according to
ISO 1207 or ANSI / ASME B18.6.3)

IS
LI

Please note:
Socket cap screws IS and slotted head

screws LI have to be used in conjunction

with washers US, which are available
separately.

1
* STAUFF Group

* Thread code

* Material code

Metric ISO thread M


Unified coarse (UNC) thread U
Carbon Steel, zinc/nickel-plated W3
Stainless Steel V2A
W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Hexagon Head Bolt


Type ASE

Group
STAUFF

DIN

1A

Dimensions (mm /in)


Thread G x L
M6 x 20
1/420 UNC x 3/4
M6 x 20
1/420 UNC x 3/4
M6 x 25
1/420 UNC x 1
M6 x 30
1/420 UNC x 1-1/8
M6 x 35
1/420 UNC x 1-3/8
M6 x 50
1/420 UNC x 2
M6 x 60
1/420 UNC x 2-1/2
M6 x 90
1/420 UNC x 3-3/8
M6 x 110
1/420 UNC x 4-3/8

Order Codes (Standard Options)


Socket Cap Screws
Slotted Head Screws
IS 1 M W3
LI 1 M W3
IS 1 U W3
LI 1 U W3
IS 1A M W3
LI 1A M W3
IS 1A U W3
LI 1A U W3
IS 2 M W3
LI 2 M W3
IS 2 U W3
LI 2 U W3
IS 3 M W3
LI 3 M W3
IS 3 U W3
LI 3 U W3
IS 4 M W3
LI 4 M W3
IS 4 U W3
LI 4 U W3
IS 5 M W3
LI 5 M W3
IS 5 U W3
LI 5 U W3
IS 6 M W3
LI 6 M W3
IS 6 U W3
LI 6 U W3
IS 7 M W3
ON REQUEST ONLY
IS 7 U W3
IS 8 M W3
ON REQUEST ONLY
IS 8 U W3

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Insert
Type ES / EP

D2

D1

Hexagon Head Bolt ASE


(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Inserts EP / ES
Group
STAUFF DIN

Order Codes
Hexagon Head Bolt

* Type of bolt



*ASE*1*M*W3

Hexagon Head Bolt


(according to DIN 931 / 933 AS
or ANSI / ASME B18.2.1.)
for use with Insert ES / EP E

1
* STAUFF Group
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1A

Dimensions (mm /in)


Thread G x L
M6 x 27
1/420 UNC x 1-1/8
M6 x 27
1/420 UNC x 1-1/8
M6 x 32
1/420 UNC x 1-3/8
M6 x 35
1/420 UNC x 1-3/8
M6 x 42
1/420 UNC x 1-5/8
M6 x 57
1/420 UNC x 2-3/8
M6 x 65
1/420 UNC x 2-3/4
M6 x 95
1/420 UNC x 4
M6 x 118
1/420 UNC x 4-3/4

Order Codes
(Standard Options)
ASE 1 M W3
ASE 1 U W3
ASE 1A M W3
ASE 1A U W3
ASE 2 M W3
ASE 2 U W3
ASE 3 M W3
ASE 3 U W3
ASE 4 M W3
ASE 4 U W3
ASE 5 M W3
ASE 5 U W3
ASE 6 M W3
ASE 6 U W3
ASE 7 M W3
ASE 7 U W3
ASE 8 M W3
ASE 8 U W3

Inserts ES (Steel) / EP (Plastic)


Group
STAUFF DIN

Dimensions (mm /in)


Order Codes
D1 D2 H ES H EP (Standard Options)

1 to 8

11,8 6,5
.46 .26

0 to 8

7,8
.31

8,6
.34

ES
(Steel)

EP
(Plastic)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

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Components: Dimensions / Order Codes

DIN 3015, Part 1

Standard Series

B1
B2

B1

STAUFF Group 1

1A

Dimensions (mm /in)


L
16
.63
33
1.30
39
1.54
47
1.85
56
2.20
69
2.72
85
3.35
117
4.61
143
5.63

B2

Group
STAUFF DIN

STAUFF
Clamps

Safety Locking Plate


(for Use with Stacking Bolt AF) Type SIG

STAUFF Group 1A to 8

B1
32
1.26
28
1.10
28
1.10
28
1.10
28
1.10
28
1.10
28
1.10
28
1.10
28
1.10

B2
11,2
.44
11,2
.44
11,2
.44
11,2
.44
11,2
.44
11,2
.44
11,2
.44
11,2
.44
11,2
.44

Order Codes
(Standard Options)

S
1
.04
1
.04
1
.04
1
.04
1
.04
1
.04
1
.04
1
.04
1
.04

SIG 1 W3
SIG 1A W3
SIG 2 W3
SIG 3 W3
SIG 4 W3
SIG 5 W3

Order Codes
Safety Locking Plate

*SIG*1*W3

SIG
* Safety Locking Plate
1
* STAUFF Group
Material
code
Carbon
Steel,
zinc/nickel-plated W3
*





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

SIG 6 W3
SIG 7 W3
SIG 8 W3

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Stacking Bolt
(for Use with Safety Locking Plate SIG) Type AF
SW
G Hex

L3

L2

L1

Thread G

Group
STAUFF DIN
1

1A

Dimensions (mm /in)


Thread G
L1
M6
34
1/420 UNC 1.34
M6
34
1/420 UNC 1.34
M6
40
1/420 UNC 1.57
M6
44
1/420 UNC 1.73
M6
49
1/420 UNC 1.93
M6
64
1/420 UNC 2.52
M6
74
1/420 UNC 2.91
M6
99
1/420 UNC 3.90
M6
124
1/420 UNC 4.88

L2
20
.79
20
.79
25
.98
30
1.18
35
1.38
50
1.97
60
2.36
85
3.35
110
4.33

L3 min.
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

Hex
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43

Order Codes
(Standard Options)
AF 1 M W3
AF 1 U W3
AF 1A M W3
AF 1A U W3
AF 2 M W3
AF 2 U W3
AF 3 M W3
AF 3 U W3
AF 4 M W3
AF 4 U W3
AF 5 M W3
AF 5 U W3
AF 6 M W3
AF 6 U W3
AF 7 M W3
AF 7 U W3
AF 8 M W3
AF 8 U W3

Order Codes
Stacking Bolt

* Type of bolt

*AF*1*M*W3

Stacking Bolt
(according to STAUFF Standard) AF

1
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

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Standard Series

DIN 3015, Part 1

Clamp Assemblies: Order Codes

SP 106A PP DP-AS M W10 #K

a Type of Installation

b Group Size & Diameter

Please select the type of installation (e.g. Weld Plates,


Rail Nuts etc.) and add the corresponding Code to
position a of the order code for your clamp assembly.

Please select the required group size and diameter and add the corresponding
Code to position b of the order code for your clamp assembly.

Without Installation Equipment


Code: none

Installation on Weld Plate













Single Weld Plate


Code: SP
Elongated Weld Plate
Code: SPV
Twin Weld Plate (for STAUFF Group 1 to 6 only)
Code: DSP
Group Weld Plate (for STAUFF Group 1 to 6 only)
Code: RAP
Angled Weld Plate (for STAUFF Group 1 to 6 only)
Code: WSP
Bridge Weld Plate (for STAUFF Group 1A to 6 only)
Code: BSP

Installation on Mounting / Channel Rail






Hexagon Rail Nut


Code: SM (Carbon Steel)
Code: SMG (Stainless Steel)
Channel Rail Adaptor
Code: CRA

Group

Outside
Diameter
STAUFF P / T / H
(DIN)
(mm)
6
6,4
8
1
(0)
9,5
10
12
6
6,4
8
1A
(1)
9,5
10
12
12,7
13,5
14
2
15
(2)
16
17,2
18
19
20
21,3
3
(3)
22
25
25,4
6
8
10
12
12,7
14
15
16
4
(4)
17,2
18
19
26,9
28
28,6
30
32

Availability of Clamp
Body Materials & Designs
Profiled

Type

Design

RI

Group

Type

Code
106
106,4
108
109,5
110
112
106A
106,4A
108A
109,5A
110A
112A
212,7
213,5
214
215
216
217,2
218
319
320
321,3
322
325
325,4
406
408
410
412
412,7
414
415
416
417,2
418
419
426,9
428
428,6
430
432

Outside
Diameter
STAUFF P / T / H
(DIN)
(mm)
32
33,7
35
5
38
(5)
40
41,3
42
20
21,3
22
25
26,9
28
6
(6)
30
32
44,5
48,3
50,8
54
57,2
60,3
63,5
7
(7)
70
73
76,1
88,9
8
(8)
102

Standard

Availability of Clamp
Body Materials & Designs
Profiled
Design Type H Type RI Code

532

533,7

535

538

540

541,3

542

620

621,3

622

625

626,9

628

630

632

644,5

648,3

650,8

654

757,2

760,3

763,5

770

773

776,1

888,9

8102L

Option

Additional outside diameters are available upon request.


Please consult STAUFF for further information.

A20 www.stauff.com

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DIN 3015, Part 1

Standard Series

Please see pages A22 and A23 with detailed order examples for some of the most popular Standard Series clamp assemblies.

STAUFF
Clamps

Clamp Assemblies: Order Codes

c Clamp Body Design & Material

d Mounting & Fitting Combination

e Thread Type

Please select the design and material of your clamp body


and add the corresponding Code to position c of the
order code for your clamp assembly.

Please select the mounting and fitting combination (e.g. bolts,


screws, cover plates etc.) and add the corresponding Code to
position d of the order code for your clamp assembly.

Please select the required thread type and add the corresponding
Code to position e of the order code for your clamp assembly.

Please check the availability of the selected clamp body


design and material according to the matrix table in b.

Installation with Cover Plate and Bolts

Profiled Design

Polypropylene
Code: PP

Polyamide
Code: PA

Thermoplastic Elastomer (87 Shore-A)


Code: SA

Aluminium
Code: AL (for STAUFF Group 1A to 6 only)

Type H (Smooth)

Polypropylene
Code: PPH

Polyamide
Code: PAH

Thermoplastic Elastomer (87 Shore-A)


Code: SAH

Type RI (with Rubber Insert)



Polypropylene
Code: PPR (for STAUFF Group 4 and 6 only)

Polyamide
Code: PAR (for STAUFF Group 4 and 6 only)

See pages A88 / A89 for material properties


and technical information.
Please consult STAUFF for further details on fire-proof clamp
body materials, tested and approved according to several
international fire-protection standards.

Cover Plate DP with


Hexagon Head Bolts AS
Code: DP-AS
Cover Plate DP with
Socket Cap Screws IS*
Code: DP-IS

Metric ISO thread


Code: M
Unified coarse (UNC) thread
Code: U
All threaded parts are available with Metric ISO thread or
unified coarse (UNC) thread according to dimension table.

Installation with Locking Plate and Bolts

f Material & Surface Finishing

Safety Locking Plate SIG with


Stacking Bolts AF
Code: SIG-AF

Please select the required material & surface finishing of the


metal parts and add the corresponding Code to position f
of the order code for your clamp assembly.

Installation with Inserts and Bolts

Metal parts made of Carbon Steel, untreated

W1

Inserts EP (Plastic) with


Hexagon Head Bolts ASE
Code: EP-AS

Metal parts made of Carbon Steel, phosphated

W2

Metal parts made of Carbon Steel, zinc/nickel-plated

W3

Inserts ES (Steel) with


Hexagon Head Bolts ASE
Code: ES-AS

Metal parts made of Stainless Steel V2A


1.4301 / 1.4305 (AISI 304 / 303)

W4

Installation with Bolts only

Metal parts made of Stainless Steel V4A


1.4401 / 1.4571 (AISI 316 / 316 Ti)

W5

Socket Cap Screws IS (Washers US included)


Code: IS

Weld Plate made of Carbon Steel, phosphated; Other


metal parts made of Carbon Steel, zinc/nickel-plated

Slotted Head Screws LI (Washers US included)


Code: LI (for STAUFF Group 1 to 6 only)

Individual combinations of alternative materials and surface


finishings are available upon request. Consult STAUFF for
further information.

* * Special lengths of Socket Cap Screws IS required. For exact


lenghts, please see details of Hexagon Head Bolt, type AS
(for use with Cover Plates DP) on page A16.

W10

g Assembling & Kitting


If required, please select an additional assembling and
kitting option and add the corresponding Code to the last
position of the order code for your clamp assembly.
Components supplied separately
Code: none (standard option)
Components assembled
Code: #A (special option)
Components packed in kits
Code: #K (special option)

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Standard Series

DIN 3015, Part 1

Clamp Assemblies: Order Examples

2x Hexagon Head Bolt


Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance
1x Single Weld Plate
Surface: W2
Thread: Metric

2x Socket Cap Screw


with Washer
Surface: W3
Thread: Metric

2x Slotted Head Screw


with Washer
Surface: W3
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Single Weld Plate


Surface: W2
Thread: Metric

1x Single Weld Plate


Surface: W2
Thread: Metric

Order Code

Order Code

Order Code

SP 212,7 PP DP-AS M W10

SP 212,7 PP IS M W10

SP 212,7 PP LI M W10

W10 is the standard option for this type of installation.

W10 is the standard option for this type of installation.

W10 is the standard option for this type of installation.


Available up to STAUFF Group 6 (DIN Group 6) only.

2x Hexagon Head Bolt


Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance
1x Elongated Weld Plate
Surface: W2
Thread: Metric

2x Socket Cap Screw


with Washer
Surface: W3
Thread: Metric

2x Slotted Head Screw


with Washer
Surface: W3
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Elongated Weld Plate


Surface: W2
Thread: Metric

1x Elongated Weld Plate


Surface: W2
Thread: Metric

Order Code

Order Code

Order Code

SPV 212,7 PP DP-AS M W10

SPV 212,7 PP IS M W10

SPV 212,7 PP LI M W10

W10 is the standard option for this type of installation.

W10 is the standard option for this type of installation.

W10 is the standard option for this type of installation.


Available up to STAUFF Group 6 (DIN Group 6) only.

2x Hexagon Head Bolt


Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance
2x Hexagon Rail Nut
Surface: W3
Thread: Metric

2x Socket Cap Screw


with Washer
Surface: W3
Thread: Metric

2x Slotted Head Screw


with Washer
Surface: W3
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7 mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

2x Hexagon Rail Nut


Surface: W3
Thread: Metric

2x Hexagon Rail Nut


Surface: W3
Thread: Metric

Order Code (Mounting Rail TS not included.)

Order Code (Mounting Rail TS not included.)

Order Code (Mounting Rail TS not included.)

SM 212,7 PP DP-AS M W3

SM 212,7 PP IS M W3

SM 212,7 PP LI M W3

W3 is the standard option for this type of installation.

W3 is the standard option for this type of installation.

W3 is the standard option for this type of installation.


Available up to STAUFF Group 6 (DIN Group 6) only.

A22

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1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 2 (DIN 2)
O.D. 12,7mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

Standard Series

2x Socket Cap Screw


with Washer
Surface: W3
Thread: Metric

2x Slotted Head Screw


with Washer
Surface: W3
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
Tube-O.D. 12,7mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

Order Code

Order Code

Order Code

212,7 PP DP-AS M W3

212,7 PP IS M W3

212,7 PP LI M W3

W3 is the standard option for this type of installation.

W3 is the standard option for this type of installation.

W3 is the standard option for this type of installation.

1x Socket Cap Screw


with Washer
Surface: W3
Thread: Metric

2x Stacking Bolt
Surface: W3
Thread: Metric
1x Safety Locking Plate
Surface: W3

1x Clamp Body (two halves)


STAUFF Group 1 (DIN 0)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface
with tension clearance
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Single Weld Plate


Surface: W2
Thread: Metric

Thread codes
All threaded parts are available with Metric ISO thread or
unified coarse (UNC) thread according to dimension table.
M
U

Metric ISO thread


Unified coarse (UNC) thread

Material codes
The below listed material codes describe the materials and
surface finishings of metal parts that are most relevant for
Standard Series clamp assemblies. Individual combinations
of alternative materials and surface finishings are available
upon request. Consult STAUFF for further information.
W1
W2
W3

Metal parts made of Carbon Steel, untreated


Metal parts made of Carbon Steel, phosphated
Metal parts made of Carbon Steel, zinc/nickel-plated

Order Code

Order Code*

212,7 PP SIG-AFMW3

SP 106 PP IS M W10

W3 is the standard option for this type of installation.

W10 is the standard option for this type of installation.

Metal parts made of Stainless Steel V2A


1.4301 / 1.4305 (AISI 304 / 303)
Metal parts made of Stainless Steel V4A
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Weld Plate made of Carbon Steel, phosphated; Other
metal parts made of Carbon Steel, zinc/nickel-plated

2x Hexagon Head Bolt


Surface: W3
Thread: Metric

2x Hexagon Head Bolt


Surface: W3
Thread: Metric

2x Insert
Material: Plastic

2x Insert
Material: Plastic

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 2 (DIN 2)
O.D. 12,7mm / .50 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Single Weld Plate


Surface: W2
Thread: Metric

1x Elongated Weld Plate


Surface: W2
Thread: Metric

Order Code

Order Code

SP 212,7 PP EP-AS M W10

SPV 212,7 PP EP-AS M W10

W10 is the standard option for this type of installation.

W10 is the standard option for this type of installation.

STAUFF
Clamps

2x Hexagon Head Bolt


Surface: W3
Thread: Metric

DIN 3015, Part 1

Clamp Assemblies: Order Examples

W4
W5
W10

Technical Notes
* Because of their design, STAUFF Group 1 (DIN Group 0)
clamp assemblies only include one single bolt / screw.

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Heavy Series

DIN 3015, Part 2

Components: Dimensions / Order Codes

Clamp Body Profiled Design

Profiled Inside Surface with Tension Clearance

L2
L1

Clamp Body

*3*006*PP

DIN

Order Codes

STAUFF

Group

One clamp body is consisting of two clamp halves.

* 1 part of STAUFF Group 3


* Exact outside diameter D1 (mm) 006
* Material code (see below) PP
st

3S

Standard Materials


Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

Thermoplastic Elastomer (87 Shore-A)


Colour: Black
Material code: SA

Aluminium
Colour: Self-Colour
Material code: AL

See pages A88 / A89 for material properties and technical


information.

4S

5S

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Recommended for the safe installation of rigid pipes and tubes
Available for all commonly used pipe and tube outside diameters
Environmental protection due to vibration/noise reducing design
Excellent weathering resistance, even under extreme conditions

6S

Outside Diameter
Pipe / Tube
D1
(mm)
(in)
6
6,4
1/4
8
5/16
9,5
3/8
10
12
12,7
1/2
13,5
14
15
16
5/8
17,2
18
20
19
3/4
20
21,3
22
25
25,4
1
26,9
28
30
30
32
1-1/4
33,7
35
38
1-1/2
40
41,3
42
38
1-1/2
42
44,5
1-3/4
48,3
50,8
2
54
55
57
57,2
2-1/4
60,3
63,5
2-1/2
65
70
2-3/4

Nominal Bore
Copper Tube
Pipe ASTM B88
(in)
(in)

1/4
1/8
3/8
1/4

1/2
3/8

1/2
3/4

3/4

1
1-1/4

1-1/2
1-1/4
0
1-1/2
2

Order Codes
(2 Clamp
Halves)
(QQ = Material)
3006 QQ
3006,4 QQ
3008 QQ
3009,5 QQ
3010 QQ
3012 QQ
3012,7 QQ
3013,5 QQ
3014 QQ
3015 QQ
3016 QQ
3017,2 QQ
3018 QQ
3020 QQ
4019 QQ
4020 QQ
4021,3 QQ
4022 QQ
4025 QQ
4025,4 QQ
4026,9 QQ
4028 QQ
4030 QQ
5030 QQ
5032 QQ
5033,7 QQ
5035 QQ
5038 QQ
5040 QQ
5041,3 QQ
5042 QQ
6038 QQ
6042 QQ
6044,5 QQ
6048,3 QQ
6050,8 QQ
6054 QQ
6055 QQ
6057 QQ
6057,2 QQ
6060,3 QQ
6063,5 QQ
6065 QQ
6070 QQ

Dimensions (mm /in)


L1

L1

PP/ PA/SA AL

L2

S min. Width

55
2.16

56
2.20

33
1.30

32
1.26

0,6
.02

30,5
1.20

70
2.76

70
2.76

45
1.77

48
1.89

0,6
.02

30,5
1.20

85
3.35

85
3.35

60
2.36

60
2.36

0,6
.02

30.5
1.20

115
4.53

120
4.72

90
3.54

89
3.50

2
.08

45
1.77

See page A25 for STAUFF Group 7S to 12S (DIN Group 5 to 10).
Additional outside diameters are available upon request. Please consult STAUFF for further information.

A24 www.stauff.com

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Components: Dimensions / Order Codes

DIN 3015, Part 2

Heavy Series

Clamp Body Profiled Design

STAUFF
Clamps

Profiled Inside Surface with Tension Clearance

L2
L1

7S

8S

9S

10S

11S

12S

DIN

STAUFF

Group

10

Outside Diameter
Pipe / Tube
D1
(mm)
(in)
60,3
65
70
2-3/4
73
75
76,1
3
80
82,5
88,9
3-1/2
88,9
3-1/2
100
102
4
108
114
4-1/2
127
5
133
127
5
133
140
152
6
159
165
168
168
177,8
193,7
203
8
216
219
219
273
324

Nominal
Bore

Order Codes
(2 Clamp
Halves)
Pipe (in)
(QQ = Material)
7060,3 QQ
7065 QQ
7070 QQ
2-1/2 (ANSI B 36-10) 7073 QQ
7075 QQ
2-1/2 (DIN EN 10220) 7076,1 QQ
7080 QQ
7082,5 QQ
3
7088,9 QQ
3
8088,9 QQ
8100 QQ
3-1/2
8102 QQ
8108 QQ
4
8114 QQ
8127 QQ
8133 QQ
9127 QQ
9133 QQ
5
9140 QQ
9152 QQ
9159 QQ
9165 QQ
6
9168 QQ
6
10168 QQ
10177,8 QQ
10193,7 QQ
10203 QQ
10216 QQ
8
10219 QQ
8
11219 QQ
10
11273 QQ
12
11324 QQ

356

14

12356 QQ

406

16

12406 QQ

Dimensions (mm /in)


L1

L1

PP/PA

AL

L2

Order Codes
H

S min. Width

Clamp Body

*7*060,3*PP

One clamp body is consisting of two clamp halves.


154
6.06

152
5.98

122
4.80

120
4.72

2
.08

60
2.36

* 1 part of STAUFF Group 7


060,3
* Exact outside diameter D1 (mm)
* Material code (see below) PP
st

Standard Materials
206
8.11

251
9.88

208
8.19

255
10.04

168
6.61

205
8.07

168
6.61

200
7.87

2
.08

3
.12

80
3.15

91
3.58

Polypropylene
Colour: Green
Material code: PP

Aluminium
Colour: Self-Colour
Material code: AL

Polyamide
Colour: Black
Material code: PA

See pages A88 / A89 for material properties and technical


information.
336
13.22

326
12.83

265
10.43

270
10.63

3
.12

120
4.72

470
18.50

470
18.50

395
15.55

410
16.14

8
.31

162
6.38

630
4.80

630
4.80

534
21.02

530
20.87

20
.79

182
7.16

See page A24 for STAUFF Group 3S to 6S (DIN Group 1 to 4).


Additional outside diameters are available upon request. Please consult STAUFF for further information.

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Recommended for the safe installation of rigid pipes and tubes
Available for all commonly used pipe and tube outside diameters
Environmental protection due to vibration/noise reducing design
Excellent weathering resistance, even under extreme conditions

www.stauff.com A25

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Heavy Series

DIN 3015, Part 2

Components: Dimensions / Order Codes

Clamp Body Type H

D
1

Smooth Inside Surface without Tension Clearance

L2
L1

*3*006*PPH

DIN

Clamp Body

STAUFF

Group

Order Codes

One clamp body is consisting of two clamp halves.

* 1 part of STAUFF Group 3


* Exact outside diameter D1 (mm) 006
* Material code (see below) PPH
st

3S

Standard Materials


Polypropylene
Colour: Green
Material code: PPH

Polyamide
Colour: Black
Material code: PAH

Thermoplastic Elastomer (87 Shore-A)


Colour: Black
Material code: SAH

4S

See pages A88 / A89 for material properties and technical


information.

Special Materials

5S

Please consult STAUFF for further details on fire-proof


clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Recommended for the safe installation of hoses and cables
Chamfered edges avoid damaging of the hose or cable
Available for all commonly used hose and cable outside
diameters
Excellent weathering resistance, even under extreme conditions

6S

Outside Diameter
Hose
D1
(mm)
6
6,4
8
9,5
10
12
12,7
13,5
14
15
16
17,2
18
19
20
21,3
22
25
25,4
26,9
28
30
30
32
33,7
35
38
40
41,3
42
38
42
44,5
48,3
50,8
55
57
57,2
60,3
63,5
65
70

Order Codes
(2 Clamp
Halves)
(in)
1/4
5/16
3/8

1/2

5/8

3/4

1-1/4

1-1/2

1-1/2
1-3/4
2

2-1/4
2-1/2
2-3/4

Dimensions
(mm /in)

(QQQ = Material) L1

3006 QQQ
3006,4 QQQ
3008 QQQ
3009,5 QQQ
3010 QQQ
3012 QQQ
3012,7 QQQ
3013,5 QQQ
3014 QQQ
3015 QQQ
3016 QQQ
3017,2 QQQ
3018 QQQ
4019 QQQ
4020 QQQ
4021,3 QQQ
4022 QQQ
4025 QQQ
4025,4 QQQ
4026,9 QQQ
4028 QQQ
4030 QQQ
5030 QQQ
5032 QQQ
5033,7 QQQ
5035 QQQ
5038 QQQ
5040 QQQ
5041,3 QQQ
5042 QQQ
6038 QQQ
6042 QQQ
6044,5 QQQ
6048,3 QQQ
6050,8 QQQ
6055 QQQ
6057 QQQ
6057,2 QQQ
6060,3 QQQ
6063,5 QQQ
6065 QQQ
6070 QQQ

L2

Width

55
2.16

33
1.30

30,5
1.20

30,5
1.20

70
2.76

45
1.77

46,5
1.83

30,5
1.20

85
3.35

60
2.36

58
2.28

30,5
1.20

115
4.53

90
3.54

87
3.43

45
1.77

Additional outside diameters are available upon request. Please consult STAUFF for further information.

A26 www.stauff.com

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Components: Dimensions / Order Codes

DIN 3015, Part 2

Heavy Series

Rubber Insert
with Film Hinge

Clamp Body

STAUFF
Clamps

Clamp Body with Rubber Insert


Type RI

4S

5S

6S

7S

DIN

STAUFF

Group

8S

9S

10S

Outside Diameter
Pipe / Tube / Hose
D
(mm)
(in)
6
8
5/16
10
12
12,7
1/2
14
15
16
5/8
17,2
18
19
3/4
20
21,3
22
7/8
25
26,9
28
30
32
1-1/4
32
1-1/4
33,7
35
38,7
40
42
45,5
48
51
2
53,4
56,4
55
57
2-1/4
60
63,5
2-1/2
65
70
2-3/4
72
76
3
80
88,9
3-1/2
102
114
133
5-1/4
140
150
165
168
172

D1

Order Codes (QQR = Clamp Body Material)


Clamp Assembly Clamp Body
Rubber Insert *
(Clamp Body +
Rubber Insert) (2 Clamp Halves)
RI 06 (4+4S)
4006 QQR
RI 08 (4+4S)
4008 QQR
RI 10 (4+4S)
4010 QQR
RI 12 (4+4S)
4012 QQR
RI 12,7 (4+4S)
4012,7 QQR
RI 14 (4+4S)
4014 QQR
4S QQR
RI 15 (4+4S)
4015 QQR
RI 16 (4+4S)
4016 QQR
RI 17,2 (4+4S)
4017,2 QQR
RI 18 (4+4S)
4018 QQR
RI 19 (4+4S)
4019 QQR
RI 20 (6+5S)
5020 QQR
RI 21,3 (6+5S)
5021,3 QQR
RI 22 (6+5S)
5022 QQR
RI 25 (6+5S)
5025 QQR
5S QQR
RI 26,9 (6+5S)
5026,9 QQR
RI 28 (6+5S)
5028 QQR
RI 30 (6+5S)
5030 QQR
RI 32 (6+5S)
5032 QQR
RI 32 (6S)
6032 QQR
RI 33,7 (6S)
6033,7 QQR
RI 35 (6S)
6035 QQR
RI 38,7 (6S)
6038,7 QQR
RI 40 (6S)
6040 QQR
RI 42 (6S)
6042 QQR
6S QQR
RI 45,5 (6S)
6045,5 QQR
RI 48 (6S)
6048 QQR
RI 51 (6S)
6051 QQR
RI 53,4 (6S)
6053,4 QQR
RI 56,4 (6S)
6056,4 QQR
RI 55 (7S)
7055 QQR
RI 57 (7S)
7057 QQR
RI 60 (7S)
7060 QQR
RI 63,5 (7S)
7063,5 QQR
7S QQR
RI 65 (7S)
7065 QQR
RI 70 (7S)
7070 QQR
RI 72 (7S)
7072 QQR
RI 76 (7S)
7076 QQR
RI 80 (8S)
8080 QQR
RI 88,9 (8S)
8088,9 QQR
8S QQR
RI 102 (8S)
8102 QQR
RI 114 (9S)
9114 QQR
RI 133 (9S)
9133 QQR
9S QQR
RI 140 (9S)
9140 QQR
RI 150 (10S)
10150 QQR
RI 165 (10S)
10165 QQR
10S QQR
RI 168 (10S)
10168 QQR
RI 172 (10S)
10172 QQR

L2
D

L1

Dimensions
(mm /in)
D1 L1

Order Codes
L2

Width

Clamp Assembly

*4*006*PPR

One assembly is consisting of one clamp body and one insert.

* 1 part of STAUFF Group 4


* Exact outside diameter D (mm) 006
PPR
* Material code (see below)
st

25
.98

70
45
46,5 30,5
2.76 1.77 4.83 1.20

Clamp Body

*4S*PPR

One clamp body is consisting of two clamp halves.

* STAUFF Group
* Material code (see below)
38
85
60
58
30,5
1.50 3.35 2.36 2.28 1.20

Rubber Insert

4S
PPR

*RI*06*(4+4S)

RI
* Rubber Insert
* Exact outside diameter D (mm) 06
* STAUFF Group 4S (Heavy) and 4 (Standard) (4+4S)

64
115 90
87
45
2.52 4.53 3.54 3.43 1.77

5S (Heavy) and 6 (Standard)


6S (Heavy)
7S (Heavy)
8S (Heavy)
9S (Heavy)
10S (Heavy)

(6+5S)
(6S)
(7S)
(8S)
(9S)
(10S)

Standard Materials

88
154 122 120 60
3.56 6.06 4.80 4.72 2.36

114 208 168 168 80


4.49 8.11 6.61 6.61 3.15
150 251 205 200 91
5.91 9.88 8.07 7.87 3.58
200 336 265 270 120
7.87 13.22 10.43 10.63 4.72

* Rubber Inserts for Heavy Series clamp bodies, STAUFF Group 4S also fit into Standard Series clamp bodies, STAUFF Group 4.
Rubber Inserts for Heavy Series clamp bodies, STAUFF Group 5S also fit into Standard Series clamp bodies, STAUFF Group 6.
Additional outside diameters are available upon request. Please consult STAUFF for further information.

Polypropylene
Colour: Black
Material code: PPR

Polyamide
Colour: Black
Material code: PAR

Rubber Insert
4S to 6S: Thermoplastic Elastomer (73 Shore-A)
7S to 10S: EPDM (70 Shore-A)
Colour: Black

See pages A88 / A89 for material properties and technical


information.

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.
See pages A90 / A91 for material properties and technical
information.

Product Features
Proven, tested and trusted product in various markets
Either for the extra vibration/noise reducing installation of pipes
and tubes or the extra gentle installation of hoses and cables
Available for all commonly used outside diameters
Excellent weathering resistance, even under extreme conditions

www.stauff.com A27

Schellen_2013_EN_lay11.indd 27

10.12.2013 13:58:59

DIN 3015, Part 2

Components: Dimensions / Order Codes

Weld Plate for Single Clamps


Type SPAL

D1
G

Heavy Series

L1

L2

Group
STAUFF DIN

Order Codes

Weld Plate

*SPAL*3S*M*W2

SPAL
* Weld Plate for Single Clamps
3S
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


L1
L2
74
33
2.91
1.30
86
45
3.39
1.77
100
60
3.94
2.36
140
90
5.51
3.54
180
122
7.09
4.80
226
168
8.90
6.61
270
205
10.63
8.07
340
265
13.39
10.43
520
395
20.47
15.55
680
534
27.16
21.02

B
30
1.18
30
1.18
30
1.18
45
1.77
60
2.36
80
3.15
90
3.54
120
4.72
160
6.30
180
7.09

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98
30
1.18
30
1.18

H
8
.31
8
.31
8
.31
8
.31
12
.47
18
.71
21
.83
21
.83
38
1.50
38
1.50

Thread G
M10
3/816 UNC
M10
3/816 UNC
M10
3/816 UNC
M12
7/1614 UNC
M16
5/811 UNC
M20
3/410 UNC
M24
7/89 UNC
M30
1-1/87 UNC
M30
1-1/47 UNC
M30
1-1/47 UNC

D1
18
.71
18
.71
18
.71
20
.78
24
.94
30
1.18
35
1.38
45
1.77
50
1.97
50
1.97

Order Codes
(Standard Options)
SPAL 3S M W2
SPAL 3S U W2
SPAL 4S M W2
SPAL 4S U W2
SPAL 5S M W2
SPAL 5S U W2
SPAL 6S M W2
SPAL 6S U W2
SPAL 7S M W2
SPAL 7S U W2
SPAL 8S M W1
SPAL 8S U W1
SPAL 9S M W1
SPAL 9S U W1
SPAL 10S M W1
SPAL 10S U W1
SPAL 11S M W1
SPAL 11S U W1
SPAL 12S M W1
SPAL 12S U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

D1

Weld Plate for Double Clamps


Type SPAS

L1

Group
STAUFF DIN

Order Codes
Weld Plate

*SPAS*3S*M*W2

* Weld Plate for Double Clamps SPAS


3S
* STAUFF Group
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

A28 www.stauff.com

Schellen_2013_EN_lay11.indd 28

3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


L1
L2
B1
74
33
60
2.91
1.30
2.36
86
45
60
3.39
1.77
2.36
100
60
60
3.94
2.36
2.36
140
90
90
5.51
3.54
3.54
180
122
120
7.09
4.80
4.72
226
168
160
8.90
6.61
6.61
270
205
180
10.63 8.07
7.09
340
265
240
13.39 10.43 9.45
520
395
324
20.47 15.55 12.76
680
534
364
27.16 21.02 14.33

B2
30,5
1.20
30,5
1.20
30,5
1.20
46
1.81
61
2.40
81
3.19
91
3.58
121
4.78
166
6.54
186
7.32

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98
30
1.18
30
1.18

H
8
.31
8
.31
8
.31
8
.31
12
.47
18
.71
21
.83
21
.83
38
1.50
38
1.50

B1

B2

L2

Thread G
M10
3/816 UNC
M10
3/816 UNC
M10
3/816 UNC
M12
7/1614 UNC
M16
5/811 UNC
M20
3/410 UNC
M24
7/89 UNC
M30
1-1/87 UNC
M30
1-1/47 UNC
M30
1-1/47 UNC

D1
18
.71
18
.71
18
.71
20
.78
24
.94
30
1.18
35
1.38
45
1.77
50
1.97
50
1.97

Order Codes
(Standard Options)
SPAS 3S M W2
SPAS 3S U W2
SPAS 4S M W2
SPAS 4S U W2
SPAS 5S M W2
SPAS 5S U W2
SPAS 6S M W2
SPAS 6S U W2
SPAS 7S M W2
SPAS 7S U W2
SPAS 8S M W1
SPAS 8S U W1
SPAS 9S M W1
SPAS 9S U W1
SPAS 10S M W1
SPAS 10S U W1
SPAS 11S M W1
SPAS 11S U W1
SPAS 12S M W1
SPAS 12S U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

10.12.2013 13:59:01

Individual Components: Dimensions / Order Codes

STAUFF
Clamps

L1

Heavy Series

Elongated Weld Plate for Single Clamps


Type SPAL/DUEB

D1
G

D2

DIN 3015, Part 2

L3

L2

Group
STAUFF DIN
3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


L1
L2
L3
113
33
85
4.45 1.30 3.35
125
45
97
4.92 1.77 3.82
140
60
112
5.51 2.36 4.41
187
90
155
7.36 3.54 6.10
238
122
198
9.37 4.80 7.80
309
168
259
12.17 6.61 10.20
370
205
310
14.57 8.07 12.20
440
265
380
17.32 10.43 14.96
590
395
530
23.23 15.55 20.87
750
534
690
29.53 21.02 27.17

B
30
1.18
30
1.18
30
1.18
45
1.77
60
2.36
80
3.15
90
3.54
120
4.72
160
6.30
180
7.09

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98
30
1.18
30
1.18

H
8
.31
8
.31
8
.31
8
.31
12
.47
18
.71
21
.83
21
.83
38
1.50
38
1.50

Thread G
M10
3/816 UNC
M10
3/816 UNC
M10
3/816 UNC
M12
7/1614 UNC
M16
5/811 UNC
M20
3/410 UNC
M24
7/89 UNC
M30
1-1/87 UNC
M30
1-1/47 UNC
M30
1-1/47 UNC

D1
18
.71
18
.71
18
.71
20
.78
24
.94
30
1.18
35
1.38
45
1.77
50
1.97
50
1.97

D2
13
.51
13
.51
13
.51
16
.62
21
.83
26
1.02
31
1.22
31
1.22
31
1.22
31
1.22

Order Codes
(Standard Options)
SPAL/DUEB 3S M W2
SPAL/DUEB 3S U W2
SPAL/DUEB 4S M W2
SPAL/DUEB 4S U W2
SPAL/DUEB 5S M W2
SPAL/DUEB 5S U W2
SPAL/DUEB 6S M W2
SPAL/DUEB 6S U W2
SPAL/DUEB 7S M W2
SPAL/DUEB 7S U W2
SPAL/DUEB 8S M W1
SPAL/DUEB 8S U W1
SPAL/DUEB 9S M W1
SPAL/DUEB 9S U W1
SPAL/DUEB 10S M W1
SPAL/DUEB 10S U W1
SPAL/DUEB 11S M W1
SPAL/DUEB 11S U W1
SPAL/DUEB 12S M W1
SPAL/DUEB 12S U W1

Order Codes
*SPAL/DUEB*3S*M*W2

Weld Plate

* Elongated Weld Plate for Single Clamps SPAL/DUEB


3S
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

L2

L2

B1

B2

L1
L3

B2

L3

STAUFF Group 3S to 9S

3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


L1
L2
L3
113 33
85
4.45 1.30 3.35
125 45
97
4.92 1.77 3.82
140 60
112
5.51 2.36 4.41
187 90
155
7.36 3.54 6.10
238 122 198
9.37 4.80 7.80
309 168 259
12.17 6.61 10.20
370 205 310
14.57 8.07 12.20
440 265 380
17.32 10.43 14.96
590 395 530
23.23 15.55 20.87
750 534 690
29.53 21.02 27.17

B1
60
2.36
60
2.36
60
2.36
90
3.54
120
4.72
160
6.61
180
7.09
240
9.45
324
12.76
364
14.33

STAUFF Group 10S to 12S


B2
30,5
1.20
30,5
1.20
30,5
1.20
46
1.81
61
2.40
81
3.19
91
3.58
121
4.78
166
6.54
186
7.32

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98
30
1.18
30
1.18

H
8
.31
8
.31
8
.31
8
.31
12
.47
18
.71
21
.83
21
.83
38
1.50
38
1.50

Thread G
M10
3/816 UNC
M10
3/816 UNC
M10
3/816 UNC
M12
7/1614 UNC
M16
5/811 UNC
M20
3/410 UNC
M24
7/89 UNC
M30
1-1/87 UNC
M30
1-1/47 UNC
M30
1-1/47 UNC

D1
18
.71
18
.71
18
.71
20
.78
24
.94
30
1.18
35
1.38
45
1.77
50
1.97
50
1.97

D2
13
.51
13
.51
13
.51
16
.62
21
.83
26
1.02
31
1.22
31
1.22
31
1.22
31
1.22

Order Codes
(Standard Options)
SPAS/DUEB 3S M W2
SPAS/DUEB 3S U W2
SPAS/DUEB 4S M W2
SPAS/DUEB 4S U W2
SPAS/DUEB 5S M W2
SPAS/DUEB 5S U W2
SPAS/DUEB 6S M W2
SPAS/DUEB 6S U W2
SPAS/DUEB 7S M W2
SPAS/DUEB 7S U W2
SPAS/DUEB 8S M W1
SPAS/DUEB 8S U W1
SPAS/DUEB 9S M W1
SPAS/DUEB 9S U W1
SPAS/DUEB 10S M W1
SPAS/DUEB 10S U W1
SPAS/DUEB 11S M W1
SPAS/DUEB 11S U W1
SPAS/DUEB 12S M W1
SPAS/DUEB 12S U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Schellen_2013_EN_lay11.indd 29

Elongated Weld Plate for Double Clamps


Type SPAS/DUEB

L1

Group
STAUFF DIN

D2

D2

D1
G

B1

D1
G

Design for STAUFF Group 10S to 12S

Order Codes
Weld Plate

*SPAS/DUEB*3S*M*W2

* Elongated Weld Plate for Double Clamps SPAS/DUEB


3S
* STAUFF Group
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

www.stauff.com A29

10.12.2013 13:59:03

Heavy Series

DIN 3015, Part 2

Components: Dimensions / Order Codes

D1
H2

D1

D2

H3

H1

H2

H3

H1

Mounting Rail Nut


Type GMV (for Use with Mounting Rail STSV)

Group
STAUFF DIN

Order Codes
Mounting Rail Nut

*GMV*3-5S*M*W3

* Mounting Rail Nut


* STAUFF Group 3S to 5S (DIN Group 1 to 3)

GMV

3-5S
6S (DIN Group 4) 6S

3S

4S

* Thread code

* Material code

Metric ISO thread M


Unified coarse (UNC) thread U

5S

Carbon Steel, zinc/nickel-plated W3

6S

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

D2

Dimensions (mm /in)


D1
D2

H1

H2

H3

Thread G

Order Codes
(Standard Options)

17,8
.70

24
.94

21
.83

7,6
.30

7,4
.29

M10
3/816 UNC

GMV 3-5S M W3
GMV 3-5S U W3

19,8
.78

24
.94

23
.91

8,8
.35

8,2
.32

M12
7/1614 UNC

GMV 6S M W3
GMV 6S U W3

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Mounting Rail
Type STSV (for Use with Mounting Rail Nut GMV)

B2

B1

Group
STAUFF DIN

Order Codes
Mounting Rail

* Mounting Rail
* Length of rail 1m / 3.28ft

2m / 6.56ft

*STSV*1*W1
STSV
-1M
-2M

Alternative lengths available upon request.


Consult STAUFF for further information.

* Material code Carbon Steel, untreated W1



Carbon Steel, zinc/nickel-plated W3

Stainless Steel V4A

W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

3S

4S

5S

6S

Dimensions (mm /in)


B1
B2

40
1.57

22
.86

5
.19

13
.51

Order Codes (Standard Options)


Length of Rail: 1m / 3.28ft Length of Rail: 2m / 6.56ft

STSV -1M W1

STSV -2M W1

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A30 www.stauff.com

Schellen_2013_EN_lay11.indd 30

10.12.2013 13:59:05

Components: Dimensions / Order Codes

Heavy Series

DIN 3015, Part 2

STAUFF
Clamps

Channel Rail Adaptor


(for Use with Various Channel Rails) Type CRA

Group
STAUFF DIN
3S

4S

5S

6S

Dimensions (mm /in)


Thread G
L1

L2

L3

B1

B2

H1

H2

H3

Order Codes
(Standard Options)

Order Codes
Adaptor

M10
3/816 UNC

M12
7/1614 UNC

22
.87

21,5
.85

35
1.38

35
1.38

38
1.50

45
1.77

22
.87

25
.98

20,5
.81

19
.75

9,2
.36

9,2
.36

5,5
.22

5
.20

27,5
1.08

27,5
1.08

CRA 3-5S M W3
CRA 3-5S U W3

CRA 6S M W3
CRA 6S U W3

*CRA*3-5S*M*W3

* Channel Rail Adaptor


* STAUFF Group 3S to 5S (DIN Group 1 to 3)

CRA

3-5S
6S (DIN Group 4) 6S

* Thread code

* Material code

Metric ISO thread M


Unified coarse (UNC) thread U
Carbon Steel, zinc/nickel-plated W3

Stainless Steel V4A



W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Compatibility with Channel Rails


The STAUFF Channel Rail Adaptor, type CRA is suitable for various channel rails, including the following types:
HALFEN

HILTI

UNISTRUT

STAUFF (Cushion Clamp Series)

HM 41/41

MQ-21, MQ-41, MQ-52, MQ-72

P1000, P1000T, P1000V, P1000VT, P1001

SCS-048-1-PL, SCS-048-1-GR

HZA 41/22

MQ-21U, MQ-41U, MQ-72U

P2000, P2000T

SCS-120-1-PL, SCS-120-1-GR

HZM 41/41

MQ-21D, MQ-41D, MQ-52-72D

P3003, P3003T, P3300V, P3300VT, P3301

See page A83 for technical information.

P4000, P4000T

HL 41/41, HL 41/B2

P5000, P5000T, P5001, P5500, P5500T, P5501

6 ... 7,5
min. 20 (.24... .30)
(min. .79)

HZM 41/22

Consult STAUFF to check compatibility with additional types of channel rails.

Basic dimensional
requirements for
channel rails to be
used with STAUFF
Channel Rail Adaptors,
type CRA

min. 22
(min. .87)
max. 28
(max. 1.10)

Recommended Bolt Lengths when using the Channel Rail Adaptor, Type CRA
Group
STAUFF DIN

Hexagon Head Bolts AS (used with Cover Plates DPAL or DPAS)


Metric ISO thread
Unified coarse (UNC) thread

Socket Cap Screws IS (used without Cover Plates DPAL or DPAS)


Metric ISO thread
Unified coarse (UNC) thread

3S

M10 x 40

3/816 UNC x 1-1/2

M10 x 25

3/816 UNC x 1

4S

M10 x 55

3/816 UNC x 2-1/4

M10 x 40

3/816 UNC x 1-1/2

5S

M10 x 65

3/816 UNC x 2-3/4

M10 x 50

3/816 UNC x 2

6S

M12 x100

7/1614 UNC x 3-3/4

M12 x 75

7/1614 UNC x 3

Clamp assemblies including Channel Rail Adaptors, type CRA are supplied with the recommended bolt lengths by default. See page A36 for further information on ordering.

Dimensional drawings: All dimensions in mm (in).

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Heavy Series

DIN 3015, Part 2

Components: Dimensions / Order Codes

Cover Plate for Single Clamps


Type DPAL

L1

L2

Group
STAUFF DIN

Order Codes

Cover Plate

*DPAL*3S*W2

DPAL
* Cover Plate for Single Clamps
* STAUFF Group 3S
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


L1
L2
55
33
2.16
1.30
70
45
2.76
1.77
85
60
3.35
2.36
115
90
4.53
3.54
152
122
5.98
4.80
206
168
8.11
6.61
251
205
9.88
8.07
320
265
12.60
10.43
470
395
18.50
15.55
630
534
24.80
21.02

B
30
1.18
30
1.18
30
1.18
45
1.77
60
2.36
80
3.15
90
3.54
120
4.72
160
6.30
180
7.09

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98
30
1.18
30
1.18

D
11
.43
11
.43
11
.43
14
.55
19
.75
22
.87
26
1.02
35
1.38
35
1.38
35
1.38

Order Codes
(Standard Options)
DPAL 3S W2
DPAL 4S W2
DPAL 5S W2
DPAL 6S W2
DPAL 7S W2
DPAL 8S W1
DPAL 9S W1
DPAL 10S W1
DPAL 11S W1
DPAL 12S W1

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Cover Plate for Double Clamps


Type DPAS

B2
B1

L1
L2

Group
STAUFF DIN

Order Codes
Cover Plate

*DPAS*3S*W2

* Cover Plate for Double Clamps DPAS


3S
* STAUFF Group
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


L1
L2
55
33
2.16
1.30
70
45
2.76
1.77
83
60
3.27
2.36
115
90
4.53
3.54
152
122
5.98
4.80
206
168
8.11
6.61
251
205
9.88
8.07
320
265
12.60
10.43
470
395
18.50
15.55
630
534
24.80
21.02

B1
60
2.36
60
2.36
60
2.36
90
3.54
120
4.72
160
6.61
180
7.09
240
9.45
321
12.64
361
14.21

B2
30,5
1.20
30,5
1.20
30,5
1.20
46
1.81
61
2.40
81
3.19
91
3.58
121
4.78
166
6.54
186
7.32

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98
30
1.18
30
1.18

D
11
.43
11
.43
11
.43
14
.55
19
.75
22
.87
26
1.02
35
1.38
35
1.38
35
1.38

Order Codes
(Standard Options)
DPAS 3S W2
DPAS 4S W2
DPAS 5S W2
DPAS 6S W2
DPAS 7S W2
DPAS 8S W1
DPAS 9S W1
DPAS 10S W1
DPAS 11S W1
DPAS 12S W1

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A32 www.stauff.com

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Components: Dimensions / Order Codes

DIN 3015, Part 2

Heavy Series

STAUFF
Clamps

Hexagon Head Bolt


Type AS

G
Hexagon Head Bolt AS
(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Cover Plates DPAL or DPAS
Group
STAUFF DIN
3S

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Dimensions (mm /in)


Thread G x L
M10 x 45
3/816 UNC x 1-3/4
M10 x 60
3/816 UNC x 2-1/4
M10 x 70
3/816 UNC x 2-3/4
M12 x 100
7/1614 UNC x 4
M16 x 130
5/811 UNC x 5-1/4
M20 x 190
3/410 UNC x 7-1/2
M24 x 220
7/89 UNC x 8-3/4
M30 x 300
1-1/87 UNC x 12
M30 x 450
1-1/47 UNC x 17-1/2
M30 x 560
1-1/47 UNC x 22

Order Codes
(Standard Options)
AS 3S M W1
AS 3S U W3*
AS 4S M W1
AS 4S U W3*
AS 5S M W1
AS 5S U W3*
AS 6S M W1
AS 6S U W3*
AS 7S M W1
AS 7S U W3*
AS 8S M W1
AS 8S U W1
AS 9S M W1
AS 9S U W1
AS 10S M W1
AS 10S U W1
AS 11S M W1
AS 11S U W1
AS 12S M W1
AS 12S U W1

Order Codes
Hexagon Head Bolt

*AS*3S*M*W1

* Type of bolt Hexagon Head Bolt



(according to DIN 931 / 933 AS
or ANSI / ASME B18.2.1.)

3S
* STAUFF Group
* Thread code

* Material code

Metric ISO thread M


Unified coarse (UNC) thread U

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Carbon Steel, untreated W1


Carbon Steel, zinc/nickel-plated W3

** Standard finishing option for Heavy Series group sizes 3S to 7S


in North America is W3 (Carbon Steel, zinc/nickel-plated).

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Socket Cap Screw


Type IS

G
Socket Cap Screw IS
(according to ISO 4762 or ANSI / ASME B18.3)
Dimensions applicable only when used without Cover Plates
Group
STAUFF DIN
3S

4S

5S

6S

Dimensions (mm /in)


Thread G x L
M10 x 30
3/816 UNC x 1
M10 x 40
3/816 UNC x 1-3/4
M10 x 50
3/816 UNC x 2
M12 x 80
7/1614 UNC x 3-1/4

Order Codes
(Standard Options)
IS 3S M W1
IS 3S U W3*
IS 4S M W1
IS 4S U W3*
IS 5S M W1
IS 5S U W3*
IS 6S M W1
IS 6S U W3*

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
* Standard finishing option in North America is W3 (Carbon Steel, zinc/nickel-plated).

Order Codes
Socket Cap Screw

*IS*3S*M*W1

* Type of Bolt Socket Cap Screw



(according to ISO 4762
or ANSI / ASME B18.3)

* STAUFF Group
* Thread code


* Material code

IS
3S

Metric ISO thread M


Unified coarse (UNC) thread U

Carbon Steel, untreated W1


Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

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Heavy Series

DIN 3015, Part 2

Components: Dimensions / Order Codes

Safety Washer
Type SI (DIN 93)

D1

D2

L
Radius R

Safety Washer SI (according to DIN 93)


Group
STAUFF DIN

Order Codes

3S

4S

10,5

5S

DIN 93

6S

Carbon Steel, zinc/nickel-plated W3

7S

8S

9S

10S

11S

12S

10

Safety Washer

*SI*10,5*DIN 93*W3

* Safety Washer
* Exact inner diameter D1 (mm)
* Type of washer Safety washer with 1 tab

(according to DIN 93)

* Material code

SI

Dimensions ( /in)
D1
B
10,5
10
.41
.39
10,5
10
.41
.39
10,5
10
.41
.39
13
12
.51
.47
17
15
.67
.59
21
18
.83
.71
25
20
.98
.79
31
26
1.22
1.02
31
26
1.22
1.02
31
26
1.22
1.02
mm

D2
26
1.02
26
1.02
26
1.02
30
1.18
36
1.42
42
1.65
50
1.97
63
2.48
63
2.48
63
2.48

L
22
.87
22
.87
22
.87
28
1.10
32
1.26
36
1.42
42
1.65
52
2.05
52
2.05
52
2.05

R
4
.16
4
.16
4
.16
6
.24
6
.24
6
.24
6
.24
10
.39
10
.39
10
.39

S
0,75
.03
0,75
.03
0,75
.03
1
.04
1
.04
1
.04
1
.04
1,6
.06
1,6
.06
1,6
.06

Order Codes
(Standard Options)
SI 10,5 DIN 93 W3
SI 10,5 DIN 93 W3
SI 10,5 DIN 93 W3
SI 13 DIN 93 W3
SI 17 DIN 93 W3
SI 21 DIN 93 W3
SI 25 DIN 93 W3
SI 31 DIN 93 W3
SI 31 DIN 93 W3
SI 31 DIN 93 W3

Safety Washers, type SI are used as locking devices to prevent Hexagon Head Bolts, type AS from loosening.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Safety Washer
Type SI (DIN 463)
L1

Radius R

D1

L2

D2

Safety Washer SI (according to DIN 463)


Group
STAUFF DIN

Order Codes

3S

4S

10,5

5S

DIN 463

6S

Carbon Steel, zinc/nickel-plated W3

7S

8S

9S

10S

11S

12S

10

Safety Washer

*SI*10,5*DIN 463*W3

* Safety Washer
* Exact inner diameter D1 (mm)
* Type of washer Safety washer with 2 tabs

(according to DIN 463)

* Material code

SI

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Schellen_2013_EN_lay11.indd 34

Dimensions (mm /in)


D1
B
10,5
10
.41
.39
10,5
10
.41
.39
10,5
10
.41
.39
13
12
.51
.47
17
15
.67
.59
21
18
.83
.71
25
20
.98
.79
31
26
1.22
1.02
31
26
1.22
1.02
31
26
1.22
1.02

D2
21
.83
21
.83
21
.83
24
.94
30
1.18
37
1.46
44
1.73
56
2.20
56
2.20
56
2.20

L1
22
.87
22
.87
22
.87
28
1.10
32
1.26
36
1.42
42
1.65
52
2.05
52
2.05
52
2.05

L2
13
.51
13
.51
13
.51
15
.59
18
.71
21
.83
25
.98
32
1.26
32
1.26
32
1.26

R
4
.16
4
.16
4
.16
6
.24
6
.24
6
.24
6
.24
10
.39
10
.39
10
.39

S
0,75
.03
1
.04
1
.04
1
.04
1
.04
1
.04
1
.04
1,6
.06
1,6
.06
1,6
.06

Order Codes
(Standard Options)
SI 10,5 DIN 463 W3
SI 10,5 DIN 463 W3
SI 10,5 DIN 463 W3
SI 13 DIN 463 W3
SI 17 DIN 463 W3
SI 21 DIN 463 W3
SI 25 DIN 463 W3
SI 31 DIN 463 W3
SI 31 DIN 463 W3
SI 31 DIN 463 W3

Safety Washers, type SI are used as locking devices to prevent Hexagon Head Bolts, type AS from loosening.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

10.12.2013 13:59:09

Components: Dimensions / Order Codes

DIN 3015, Part 2

Heavy Series

Safety Locking Plate


(for Use with Stacking Bolt AF) Type SIP

STAUFF
Clamps

L1

Group
STAUFF DIN
3S

4S

5S

6S

7S

8S

9S

10S

Dimensions (mm /in)


L1
L2
57
13
2.24
.51
70
26
2.76
1.02
85
40
3.35
1.57
116
68
4.57
2.68
153
96
6.02
3.78
206
130
8.11
5.12
251
166
9.88
6.54
317
205
12.48
8.07

B1
30
1.18
30
1.18
30
1.18
45
1.77
60
2.36
80
3.15
90
3.54
120
4.72

B2
15,2
.60
15,2
.60
15,2
.60
17,2
.68
22
.87
28
1.10
31
1.22
49
1.93

S
8
.31
8
.31
8
.31
10
.39
10
.39
15
.59
15
.59
25
.98

B2
B1

L2

Order Codes
(Standard Options)
SIP 3S W2
SIP 4S W2
SIP 5S W2
SIP 6S W2
SIP 7S W2
SIP 8S W1
SIP 9S W1

Order Codes
Safety Locking Plate

*SIP*3S*W2

SIP
* Safety Locking Plate
3S
* STAUFF Group
Material
code
Carbon
Steel,
untreated W1
*

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

SIP 10 S W1

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Stacking Bolt

(for Use with Safety Locking Plate SIP) Type AF

SW

L3

L2

L1

G
Group
STAUFF DIN
3S

4S

5S

6S

7S

8S

9S

10S

Dimensions (mm /in)


L1
L2
49
25
1.93
.98
65
40
2.56
1.57
77
51
3.03
2.01
110
82
4.33
3.23
144
110
5.67
4.33
200
150
7.87
5.91
240
180
9.45
7.09
331
256
13.03
10.08

L3 min.
15
.59
15
.59
15
.59
18
.71
24
.94
30
1.18
50
1.97
62
2.44

Hex
15
.59
15
.59
15
.59
17
.67
22
.87
27
1.06
30
1.18
46
1.81

Thread G
M10
3/816 UNC
M10
3/816 UNC
M10
3/816 UNC
M12
7/1614 UNC
M16
5/811 UNC
M20
3/410 UNC
M24
7/89 UNC
M30
1-1/87 UNC

Order Codes
(Standard Options)
AF 3S M W2
AF 3S U W3*
AF 4S M W2
AF 4S U W3*
AF 5S M W2
AF 5S U W3*
AF 6S M W2
AF 6S U W3*
AF 7S M W2
AF 7S U W3*
AF 8S M W2
AF 8S U W1*
AF 9S M W2
AF 9S U W1*
AF 10S M W2
AF 10S U W1*

Order Codes
Stacking Bolt

*AF*3S*M*W2

AF
* Stacking Bolt
STAUFF
Group
3S
*
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
** Standard finishing option for Heavy Series group sizes 3S to 7S in North America is W3 (Carbon Steel, zinc/nickel-plated).
Standard finishing option for Heavy Series group sizes 8S to 10S in North America is W1 (Carbon Steel, untreated).

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Heavy Series

DIN 3015, Part 2

Clamp Assemblies: Order Codes

SPAL 3006 PP DPAL-AS M W12 #K

a Type of Installation
Please select the type of installation (e.g. Weld Plates,
Rail Nuts etc.) and add the corresponding Code to
position a of the order code for your clamp assembly.

Without Installation Equipment


Code: none

Installation on Weld Plate



Weld Plate for Single Clamps


Code: SPAL

Weld Plate for Double Clamps


Code: SPAS

Elongated Weld Plate for Single Clamps


Code: SPAL/DUEB

Elongated Weld Plate for Double Clamps


Code: SPAS/DUEB

Installation on Mounting / Channel Rail



Mounting Rail Nut


Code: GMV (for STAUFF Group 3S to 6S only)

Channel Rail Adaptor


Code: CRA (for STAUFF Group 3S to 6S only)

b Group Size & Diameter


Please select the required group size and diameter and add
the corresponding Code to position b of the order code for
your clamp assembly.
Group

Outside
Diameter
STAUFF P / T / H
(DIN)
(mm)
6
6,4
8
9,5
10
12
12,7
3S
(1)
13,5
14
15
16
17,2
18
20

Availability of Clamp
Body Materials & Designs
Profiled
Design Type H Type RI Code

3006

3006,4

3008

3009,5

3010

3012

3012,7

3013,5

3014

3015

3016

3017,2

3018

3020

b Group Size & Diameter


Continuation

Group

Outside
Diameter
STAUFF P / T / H
(DIN)
(mm)
6
8
10
12
12,7
14
15
16
17,2
4S
18
(2)
19
20
21,3
22
25
25,4
26,9
28
30
20
21,3
22
25
26,9
28
30
5S
(3)
32
33,7
35
38
40
41,3
42
32
33,7
35
38
38,7
40
42
6S
44,5
(4)
45,5
48
48,3
50,8
51
53,4
54

Availability of Clamp
Body Materials & Designs
Profiled
Design Type H Type RI Code

4006

4008

4010

4012

4012,7

4014

4015

4016

4017,2

4018

4019

4020

4021,3

4022

4025

4025,4

4026,9

4028

4030

5020

5021,3

5022

5025

5026,9

5028

5030

5032

5033,7

5035

5038

5040

5041,3

5042

6032

6033,7

6035

6038

6038,7

6040

6042

6044,5

6045,5

6048

6048,3

6050,8

6051

6053,4

6054

b Group Size & Diameter


Continuation

Group

Outside
Diameter
STAUFF P / T / H
(DIN)
(mm)
55
56,4
57
57,2
6S
(4)
60,3
63,5
65
70
55
57
60
60,3
63,5
65
70
7S
72
(5)
73
75
76
76,1
80
82,5
88,9
80
88,9
100
102
8S
(6)
108
114
127
133
114
127
133
140
9S
(7)
152
159
165
168
150
165
168
172
10S
177,8
(8)
193,7
203
216
219
219
11S
273
(9)
324
356
12S
(10)
406

Standard

Availability of Clamp
Body Materials & Designs
Profiled
Design Type H Type RI Code

6055

6056,4

6057

6057,2

6060,3

6063,5

6065

6070

7055

7057

7060

7060,3

7063,5

7065

7070

7072

7073

7075

7076

7076,1

7080

7082,5

7088,9

8080

8088,9

8100

8102

8108

8114

8127

8133

9114

9127

9133

9140

9152

9159

9165

9168

10150

10165

10168

10172

10177,8

10193,7

10203

10216

10219

11219

11273

11324

12356

12406

Option

Additional outside diameters are available upon request.


Please consult STAUFF for further information.

A36 www.stauff.com

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DIN 3015, Part 2

Heavy Series

STAUFF
Clamps

Clamp Assemblies: Order Codes

Please see pages A38 and A39 with detailed order examples for some of the most popular Heavy Series clamp assemblies.

c Clamp Body Design & Material

d Mounting & Fitting Combination

f Material & Surface Finishing

Please select the design and material of your clamp body


and add the corresponding Code to position c of the
order code for your clamp assembly.

Please select the mounting and fitting combination (e.g. bolts,


screws, cover plates etc.) and add the corresponding Code to
position d of the order code for your clamp assembly.

Please select the required material & surface finishing of the


metal parts and add the corresponding Code to position f
of the order code for your clamp assembly.

Please check the availability of the selected clamp body


design and material according to the matrix table in b.

Installation with Cover Plate and Bolts

Metal parts made of Carbon Steel, untreated W1

Cover Plate for Single Clamps DPAL with


Hexagon Head Bolts AS
Code: DPAL-AS

Metal parts made of Carbon Steel, phosphated W2

Cover Plate for Double Clamps DPAS with


Hexagon Head Bolts AS
Code: DPAS-AS

Metal parts made of Stainless Steel V2A


1.4301 / 1.4305 (AISI 304 / 303)

W4

Metal parts made of Stainless Steel V4A


1.4401 / 1.4571 (AISI 316 / 316 Ti)

W5

Profiled Design

Polypropylene
Code: PP

Polyamide
Code: PA

Thermoplastic Elastomer (87 Shore-A)


Code: SA (for STAUFF Group 3S to 6S only)

Aluminium
Code: AL

Cover Plate for Single Clamps DPAL with


Socket Cap Screws IS*
Code: DPAL-IS (for STAUFF Group 3S to 6S only)

Installation with Locking Plate and Bolts

Metal parts made of Carbon Steel, zinc/nickel-plated W3

Weld Plate made of Carbon Steel, phosphated; Other


metal parts made of Carbon Steel, zinc/nickel-plated

W10

Polypropylene
Code: PPH (for STAUFF Group 3S to 6S only)

Installation with Bolts only

Weld Plate and Cover Plate made of Carbon Steel,


W12

phosphated; Bolts made of Carbon Steel, untreated

Mounting Rail Nuts made of Carbon Steel, zinc/nickel-plated;
Cover Plate made of Carbon Steel, phosphated;
W13
Bolts made of Carbon Steel, untreated

Polyamide
Code: PAH (for STAUFF Group 3S to 6S only)

Socket Cap Screws IS


Code: IS

Weld Plate / Cover Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, zinc/nickel-plated

Thermoplastic Elastomer (87 Shore-A)


Code: SAH (for STAUFF Group 3S to 6S only)

* * Special lengths of Socket Cap Screws IS required. For exact


lenghts, please see details of Hexagon Head Bolt, type AS
(for use with Cover Plates DPAL or DPAS) on page A33.

Mounting Rail Nuts made of Carbon Steel, zinc/nickel-plated;


Cover Plate made of Carbon Steel, phosphated;
W16
Bolts made of Carbon Steel, zinc/nickel-plated

Type H (Smooth)

Type RI (with Rubber Insert)

Safety Locking Plate SIP with


Stacking Bolts AF
Code: SIP-AF

Polypropylene
Code: PPR (for STAUFF Group 4S to 10S only)

e Thread Type

Polyamide
Code: PAR (for STAUFF Group 4S to 10S only)

Please select the required thread type and add the corresponding
Code to position e of the order code for your clamp assembly.

See pages A88 / A89 for material properties


and technical information.

Metric ISO thread


Code: M

Please consult STAUFF for further details on fire-proof


clamp body materials, tested and approved according to
several international fire-protection standards.

Unified coarse (UNC) thread


Code: U
All threaded parts are available with Metric ISO thread or
unified coarse (UNC) thread according to dimension table.

W15

Safety Locking Plate made of Carbon Steel, phosphated;


W17
Bolts made of Carbon Steel, zinc/nickel-plated
Safety Locking Plate made of Carbon Steel, untreated;
Bolts made of Carbon Steel, phosphated

W18

Cover Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, untreated

W19

Individual combinations of alternative materials and surface


finishings are available upon request. Consult STAUFF for
further information.

g Assembling & Kitting


If required, please select an additional assembling and
kitting option and add the corresponding Code to the last
position of the order code for your clamp assembly.
Components supplied separately
Code: none (standard option)
Components assembled
Code: #A (special option)
Components packed in kits
Code: #K (special option)

www.stauff.com A37

Schellen_2013_EN_lay11.indd 37

10.12.2013 13:59:14

Heavy Series

DIN 3015, Part 2

Clamp Assemblies: Order Examples

2x Hexagon Head Bolt


Surface: W1
Thread: Metric

4x Hexagon Head Bolt


Surface: W1
Thread: Metric

1x Cover Plate for Single Clamps


Surface: W2

1x Cover Plate for Double Clamps


Surface: W2

1x Clamp Body (two halves)


STAUFF Group 3S (DIN 1)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

2x Clamp Body (four halves)


STAUFF Group 3S (DIN 1)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

1x Weld Plate for Single Clamps


Surface: W2
Thread: Metric

1x Weld Plate for Double Clamps


Surface: W2
Thread: Metric

Order Code

Order Code

SPAL 3006 PP DPAL-AS M W12

SPAS 3006 PP DPAS-AS M W12

W12 (STAUFF Group 3S to 7S) and W1 (STAUFF Group 8S to 12S)


are the standard options for this type of installation.

W12 (STAUFF Group 3S to 7S) and W1 (STAUFF Group 8S to 12S)


are the standard options for this type of installation.

2x Hexagon Head Bolt


Surface: W1
Thread: Metric

4x Hexagon Head Bolt


Surface: W1
Thread: Metric

1x Cover Plate for Single Clamps


Surface: W2

1x Cover Plate for Double Clamps


Surface: W2

1x Clamp Body (two halves)


STAUFF Group 3S (DIN 1)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

2x Clamp Body (four halves)


STAUFF Group 3S (DIN 1)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

1x Elongated Weld Plate for Single Clamps


Surface: W2
Thread: Metric

1x Elongated Weld Plate for Double Clamps


Surface: W2
Thread: Metric

Order Code

Order Code

SPAL/DUEB 3006 PP DPAL-AS M W12

SPAS/DUEB 3006 PP DPAS-AS M W12

W12 (STAUFF Group 3S to 7S) and W1 (STAUFF Group 8S to 12S)


are the standard options for this type of installation.

W12 (STAUFF Group 3S to 7S) and W1 (STAUFF Group 8S to 12S)


are the standard options for this type of installation.

2x Socket Cap Screw


Surface: W1
Thread: Metric

2x Socket Cap Screw


Surface: W1
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 3S (DIN 1)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

1x Clamp Body (two halves)


STAUFF Group 3S (DIN 1)
O.D. 6mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

1x Weld Plate for Single Clamps


Surface: W2
Thread: Metric

1x Elongated Weld Plate for Single Clamps


Surface: W2
Thread: Metric

Order Code

Order Code

SPAL 3006 PP IS M W12

SPAL/DUEB 3006 PP IS M W12

W12 is the standard option for this type of installation.


Available up to STAUFF Group 6S (DIN Group 4) only.

W12 is the standard option for this type of installation.


Available up to STAUFF Group 6S (DIN Group 4) only.

A38 www.stauff.com

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10.12.2013 13:59:17

DIN 3015, Part 2

Heavy Series

2x Socket Cap Screw


Surface: W1
Thread: Metric

1x Cover Plate for Single Clamps


Surface: W2

1x Clamp Body (two halves)


STAUFF Group 3S (DIN 1)
O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

1x Clamp Body (two halves)


STAUFF Group 3S (DIN 1)
O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

2x Hexagon Head Bolt


Surface: W1
Thread: Metric

STAUFF
Clamps

Clamp Assemblies: Order Examples

2x Mounting Rail Nut


Surface: W3
Thread: Metric

2x Mounting Rail Nut


Surface: W3
Thread: Metric

Order Code (Mounting Rail STSV not included.)

Order Code (Mounting Rail STSV not included.)

GMV 3006 PP DPAL-AS M W13

GMV 3006 PP IS M W13

W13 is the standard option for this type of installation.


Available up to STAUFF Group 6S (DIN Group 4) only.

W13 is the standard option for this type of installation.


Available up to STAUFF Group 6S (DIN Group 4) only.

2x Hexagon Head Bolt


Surface: W1
Thread: Metric
1x Cover Plate for Single Clamps
Surface: W2
1x Clamp Body (two halves)
STAUFF Group 3S (DIN 1)
O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

Order Code
3006 PP DPAL-AS M W19
W19 (STAUFF Group 3S to 7S) and W1 (STAUFF Group 8S to 12S)
are the standard options for this type of installation.

2x Stacking Bolt
Surface: W2
Thread: Metric
1x Safety Locking Plate
Surface: W2
1x Clamp Body (two halves)
STAUFF Group 3S (DIN 1)
O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface with tension clearance

Thread codes
All threaded parts are available with Metric ISO thread or
unified coarse (UNC) thread according to dimension table.
M
U

Metric ISO thread


Unified coarse (UNC) thread

Material codes
The below listed material codes describe the materials and surface finishings of metal
parts that are most relevant for Heavy Series clamp assemblies. Individual combinations
of alternative materials and surface finishings are available upon request. Consult STAUFF
for further information.
Metal parts made of Carbon Steel, untreated
Metal parts made of Carbon Steel, phosphated
Metal parts made of Carbon Steel, zinc/nickel-plated

W1
W2
W3

Metal parts made of Stainless Steel V2A: 1.4301 / 1.4305 (AISI 304 / 303)
Metal parts made of Stainless Steel V4A: 1.4401 / 1.4571 (AISI 316 / 316 Ti)

W4
W5

Weld Plate made of Carbon Steel, phosphated;


Other metal parts made of Carbon Steel, zinc/nickel-plated

W10

Weld Plate and Cover Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, untreated

W12

Mounting Rails Nut made of Carbon Steel, zinc/nickel-plated; Cover Plate made of
Carbon Steel, phosphated; Bolts made of Carbon Steel, untreated

W13

Weld Plate and Cover Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, zinc/nickel-plated

W15

Mounting Rail Nuts made of Carbon Steel, zinc/nickel-plated; Cover Plate made of
Carbon Steel, phosphated; Bolts made of Carbon Steel, zinc/nickel-plated

W16

Safety Locking Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, zinc/nickel-plated

W17

Safety Locking Plate made of Carbon Steel, untreated;


Bolts made of Carbon Steel, phosphated

W18

Cover Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, untreated

W19

Order Code
3006 PP SIP-AF M W2
W2 (STAUFF Group 3S to 7S) and W18 (STAUFF Group 8S to 10S) are the standard options
for this type of installation. Available up to STAUFF Group 10S (DIN Group 8) only.

www.stauff.com

Schellen_2013_EN_lay11.indd 39

A39

10.12.2013 13:59:20

Twin Series

DIN 3015, Part 3

Components: Dimensions / Order Codes


Clamp Body Type H

Clamp Body Profiled Design


Profiled Inside Surface with Tension Clearance

Smooth Inside Surface w/o Tension Clearance

L1
L2

*1*06/06*PP

DIN

Clamp Body

STAUFF

Order Codes

* 1 Part of STAUFF Group 1


06/06
* Exact outside diameters D1 / D2 (mm)
* Material code (see below) PP

Outside Diameter Nominal Bore


Order Codes
Dimensions (mm /in)
Pipe / Tube / Hose
Copper Tube (2 Clamp Halves)
D1 / D2
Pipe ASTM B88
Profiled Design Type H
(mm)
(in)
(in)
(in)
L2
H
S min. H
Width
(QQQ = Material) L1
6

One clamp body is consisting of two clamp halves.


st

1D

1/4

5/16

9,5

3/8

10

12,7



Polypropylene Profiled Design


Profiled inside surface with tension clearance
Colour: Green
Material code: PP

Polypropylene Type H
Smooth inside surface without tension clearance
Colour: Green
Material code: PPH

Polyamide Profiled Design


Profiled inside surface with tension clearance
Colour: Black
Material code: PA

2D

Product Features

1/2

3/8
1/4

5/8

1/2
3/8

1/2

22

3/4

322/22 QQQ

67
36
37
2.64 1.42 1.46

0,7
.03

36,5
1.44

30
1.18

80
45
40
3.15 1.77 1.57

0,7
.03

38
1.46

30
1.18

106 56
53
4.17 2.20 2.09

0,7
.03

52
2.04

30
1.18

325/25 QQQ
1

325,4/25,4 QQQ
3/4

426,9/26,9 QQQ
428/28 QQQ
430/30 QQQ

1-1/4

33,7

532/32 QQQ
1

35

533,7/33,7 QQQ
1-1/4

1-1/2

535/35 QQQ
538/38 QQQ

40
42

30
1.18

216/16 QQQ

321,3/21,3 QQQ

28

38

26
1.02

319/19 QQQ

30

0,7
.03

320/20 QQQ

21,3

26,9

5D

53
29
27
2.09 1.14 1.06

218/18 QQQ
3/4

25

30
1.18

217,2/17,2 QQQ

20

4D

26,5
1.04

212,7/12,7 QQQ

215/15 QQQ

25,4

0,6
.02

213,5/13,5 QQQ

18

27
1.06

110/10 QQQ

214/14 QQQ

19

36
20
1.42 .79

112/12 QQQ

17,2

3D

109,5/09,5 QQQ

15

32

See pages A90 / A91 for properties and technical information.

108/08 QQQ
1/4

14

16

Special Materials
Please consult STAUFF for further details on fire-proof
clamp body materials, tested and approved according to
several international fire-protection standards.

106,4/06,4 QQQ

1/8

13,5

Polyamide Type H
Smooth inside surface without tension clearance
Colour: Black
Material code: PAH

See pages A88 / A89 for properties and technical information.

106/06 QQQ

6,4

12

Designs & Standard Materials

Group

540/40 QQQ
1-1/4

542/42 QQQ

Proven, tested and trusted product in various markets


Profiled design recommended for the safe installation of rigid
Additional outside diameters and combinations of different outside diameters are available upon request.
pipes and tubes; type H recommended for the safe installation
Please consult STAUFF for further information.
of hoses and cables
Available for all commonly used pipe and tube outside diameters
Environmental protection due to vibration/noise reducing design
Excellent weathering resistance, even under extreme conditions

A40 www.stauff.com

Schellen_2013_EN_lay11.indd 40

10.12.2013 13:59:22

Components: Dimensions / Order Codes

DIN 3015, Part 3

Single Weld Plate


Type SP

D
G

STAUFF
Clamps

Twin Series

Group
STAUFF DIN
1D

2D

3D

4D

5D

Dimensions (mm /in)


L
B

Thread G

Order Codes
(Standard Options)

37

30

6,5

12

M6

SP 1D M W2

1.46

1.18

.12

.26

.47

1/420 UNC

SP 1D U W2

55

30

14

M8

SP 2D M W2

Single Weld Plate

SP

2.17

1.18

.20

.24

.55

5/1618 UNC

SP 2D U W2

* STAUFF Group

1D

70

30

14

M8

SP 3D M W2

2.76

1.18

.20

.24

.55

5/1618 UNC

SP 3D U W2

Metric ISO thread M


Unified coarse (UNC) thread U

85

30

14

M8

SP 4D M W2

* Thread code

* Material code

3.35

1.18

.20

.24

.55

5/1618 UNC

SP 4D U W2

110

30

14

M8

SP 5D M W2

4.33

1.18

.20

.24

.55

5/1618 UNC

SP 5D U W2

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Order Codes
*SP*1D*M*W2

Weld Plate
*

Carbon Steel, untreated W1


Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3

Group Weld Plate


Type RAP

D
G

B
L3

L2

L2

L1
Group
STAUFF DIN
1D

2D

3D

4D

5D

Dimensions (mm /in)


L1
L2
L3

Thread G

Order Codes
(Standard Options)

196

40

18

30

6,5

12

M6

RAP 1D/40/5 M W1

7.72

1.57

.71

1.18

.12

.26

.47

1/420 UNC

RAP 1D/40/5 U W1

288

58

28

30

14

M8

RAP 2D/58/5 M W1

11.34

2.28

1.10

1.18

.20

.24

.55

5/1618 UNC

RAP 2D/58/5 U W1

358

72

35

30

14

M8

RAP 3D/72/5 M W1

14.09

2.83

1.37

1.18

.20

.24

.55

5/1618 UNC

RAP 3D/72/5 U W1

445

90

42

30

14

M8

RAP 4D/90/5 M W1

17.52

3.54

1.65

1.18

.20

.24

.55

5/1618 UNC

RAP 4D/90/5 U W1

558

112

55

30

14

M8

RAP 5D/112/5 M W1

21.97

4.41

2.16

1.18

.20

.24

.55

5/1618 UNC

RAP 5D/112/5 U W1

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Order Codes
Weld Plate

*RAP*1D/40/5*M*W1

RAP
* Group Weld Plate
STAUFF
Group
1D
*
* Pipe Center Spacing L2 (mm) 40
* Number of Clamps 5
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, untreated W1

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

www.stauff.com A41

Schellen_2013_EN_lay11.indd 41

10.12.2013 13:59:23

Components: Dimensions / Order Codes


D

Hexagon Rail Nut


Type SM / SMG (for Use with Mounting Rail TS)

H2

H2

H1

DIN 3015, Part 3

H1

Twin Series

Group
STAUFF DIN

Order Codes
Hexagon Rail Nut

L
STAUFF Group
1D

STAUFF Group 2D to 5D

STAUFF Group 1D

*SM*1-8/1D*M*W3

1D

* Hexagon Rail Nut



Carbon Steel SM
Stainless Steel SMG

2D

* STAUFF Group 1D (DIN Group 1)


2D to 5D (DIN Group 2 to 5)

1-8/1D
2-5D

3D

Metric ISO thread M


Unified coarse (UNC) thread U

4D

5D

* Thread code


* Material code

H2

H1

STAUFF Group 2D to 5D

Dimensions ( /in)
Thread G
L

H1

H2

Order Codes
(Standard Options)

M6

25,5

10,4

14,2

5,5

12

SM 1-8/1D M W3

1/420 UNC

1.00

.41

.56

.22

.47

SM 1-8/1D U W3

M8
5/1618 UNC

25,5
1.00

10,4
.41

13
.51

5
.20

14
.55

SM 2-5D M W3
SM 2-5D U W3

mm

Carbon Steel, zinc/nickel-plated W3

Stainless Steel V2A



1.4301 / 1.4305 (AISI 304 / 303)

W4

Stainless Steel V4A



W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

The Hexagon Rail Nut, type SM 1-8/1D is also suitable for Standard Series, STAUFF Group 1 to 8.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Mounting Rail TS 11
Group
STAUFF DIN

Order Codes
Mounting Rail

*TS*11*-1*W1

1D

TS
* Mounting Rail
Height
of
rail
11mm
/
.43
in 11
*

2D

3D

4D

14mm / .55in 14
30mm / 1.18in 30

* Length of rail 1m / 3.28ft


2m / 6.56ft

-1M
-2M

Alternative lengths available upon request.


Consult STAUFF for further information.

* Material code Carbon Steel, untreated W1



Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

A42 www.stauff.com

Schellen_2013_EN_lay11.indd 42

5D

11
.43

30
1.18

Mounting Rail TS 14

Dimensions (mm /in)


L
B

28
1.10

B1
B2

14
.55

S
11
.43

B1
B2

B1
B2

Mounting Rail
Type TS (for Use with Hexagon Rail Nut SM / SMG)

H1

2
.08

Mounting Rail TS 30

Order Codes (Standard Options)


Length of Rail: 1m / 3.28ft Length of Rail: 2m / 6.56ft
Height 11mm / .43 in
TS 11-1M W1

Height 11mm / .43 in


TS 11-2M W1

Height 14mm / .55 in


TS 14-1M W1

Height 14mm / .55 in


TS 14-2M W1

Height 30mm / 1.18 in


TS 30-1M W1

Height 30mm / 1.18 in


TS 30-2M W1

Mounting Rails, type TS 11/14/30 are suitable for all Twin Series and Standard Series group sizes.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Dimensional drawings: All dimensions in mm (in).

10.12.2013 13:59:24

Components: Dimensions / Order Codes

DIN 3015, Part 3

Twin Series

STAUFF
Clamps

Channel Rail Adaptor


(for Use with Various Channel Rails) Type CRA

STAUFF Group 1D
Group
STAUFF DIN
1D

2D

Dimensions ( /in)
Thread G
L1

L2

L3

B1

B2

H1

H2

H3

Order Codes
(Standard Options)

M6

21

35

40

16

19

5,5

20,5

CRA 1-8/1D M W3

1/420 UNC

.83

1.38

1.57

.63

.75

.24

.22

.81

CRA 1-8/1D U W3

M8
5/1618 UNC
3D

4D

21
.83

35
1.38

38
1.50

53
2.09

19
.75

9
.35

5,5
.22

23,5
.93

CRA 2-3D M W3
CRA 2-3D U W3

4
M8
5/1618 UNC

5D

STAUFF Group 2-3D / 4-5D

mm

21
.83

35
1.38

38
1.50

80
3.15

19
.75

9
.3

5,5
.22

23,5
.93

CRA 4-5D M W3
CRA 4-5D U W3

Order Codes
Adaptor
*CRA*1-8/1D*M*W3

* Channel Rail Adaptor


* STAUFF Group 1D (DIN Group 1)

2D to 3D (DIN Group 2 to 3)
4D to 5D (DIN Group 4 to 5)

* Thread code

* Material code

CRA
1-8/1D
2-3D
4-5D

Metric ISO thread M


Unified coarse (UNC) thread U
Carbon Steel, zinc/nickel-plated W3

Stainless Steel V4A



W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

The Channel Rail Adaptor, type CRA 1-8/1D is also suitable for Standard Series, STAUFF Group 1 to 8.
All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Compatibility with Channel Rails


The STAUFF Channel Rail Adaptor, type CRA, is suitable for various channel rails, including the following types:
HALFEN

HILTI

UNISTRUT

STAUFF (Cushion Clamp Series)

HM 41/41

MQ-21, MQ-41, MQ-52, MQ-72

P1000, P1000T, P1000V, P1000VT, P1001

SCS-048-1-PL, SCS-048-1-GR

HZA 41/22

MQ-21U, MQ-41U, MQ-72U

P2000, P2000T

SCS-120-1-PL, SCS-120-1-GR

HZM 41/41

MQ-21D, MQ-41D, MQ-52-72D

P3003, P3003T, P3300V, P3300VT, P3301

See page A83 for technical information.

HZM 41/22

P4000, P4000T

HL 41/41, HL 41/B2

P5000, P5000T, P5001, P5500, P5500T, P5501

6 ... 7,5
(.24...
.30)
min. 20
(min. .79)

Consult STAUFF to check compatibility with additional types of channel rails.

min. 22
(min. .87)
max. 28
(max. 1.10)
Basic dimensional requirements for channel rails to be used with STAUFF Channel Rail
Adaptors, type CRA

Dimensional drawings: All dimensions in mm (in).

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Twin Series

DIN 3015, Part 3

Components: Dimensions / Order Codes


H

Cover Plate
Type GD

Order Codes

Cover Plate

*GD*1D*W3

GD
* Cover Plate
1D
* STAUFF Group
Material
code
Carbon
Steel,
zinc/nickel-plated W3
*





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

1D

2D

3D

4D

5D

Dimensions (mm /in)


L
B

34

30

1.34

1.18

.28

.12

.28

52

30

2.05

1.18

.28

.12

65

30

2.56

1.18

.28

.12

.35

79

30

3.11

1.18

.28

.12

.35

102

30

4.02

1.18

.28

.12

.35

Order Codes
(Standard Options)

Group
STAUFF DIN

.35

GD 1D W3

GD 2D W3

GD 3D W3

GD 4D W3

GD 5D W3

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Hexagon Head Bolt


Type AS

G
Hexagon Head Bolt AS
(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Cover Plate GD
Group
STAUFF DIN

Order Codes
Hexagon Head Bolt

*AS*1D*M*W3

1D

* Type of bolt Hexagon Head Bolt


(according to DIN 931 / 933 AS

or ANSI / ASME B18.2.1.)

2D

3D

4D

5D

1D
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Dimensions (mm /in)


Thread G x L

Order Codes
(Standard Options)

M6 x 35

AS 1D M W3

1/420 UNC x 1-3/8

AS 1D U W3

M8 x 35

AS 2D M W3

5/1618 UNC x 1-3/8

AS 2D U W3

M8 x 45

AS 3D M W3

5/1618 UNC x 1-3/4

AS 3D U W3

M8 x 50

AS 4D M W3

5/1618 UNC x 2

AS 4D U W3

M8 x 60

AS 5D M W3

5/1618 UNC x 2-1/2

AS 5D U W3

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A44 www.stauff.com

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Components: Dimensions / Order Codes

DIN 3015, Part 3

Twin Series

STAUFF
Clamps

Socket Cap Screw


Type IS

G
Socket Cap Screw IS
(according to ISO 4762 or ANSI / ASME B18.3)
Dimensions applicable only when used with Cover Plate GD
Group
STAUFF DIN
1D

2D

3D

4D

5D

Dimensions (mm /in)


Thread G x L

Order Codes
(Standard Options)

M6 x 35

IS 1D M W3

1/420 UNC x 1-3/8

IS 1D U W3

M8 x 35

IS 2D M W3

5/1618 UNC x 1-3/8

IS 2D U W3

M8 x 45

IS 3D M W3

5/1618 UNC x 1-3/4

IS 3D U W3

M8 x 50

IS 4D M W3

5/1618 UNC x 2

IS 4D U W3

M8 x 60

IS 5D M W3

5/1618 UNC x 2-1/2

IS 5D U W3

Order Codes
Hexagon Head Bolt

*IS*1D*M*W3

* Type of bolt Socket Cap Screw


(according to ISO 4762

or ANSI / ASME B18.3)

IS

1D
* STAUFF Group
* Thread code Metric ISO thread M
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

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Twin Series

DIN 3015, Part 3

Components: Dimensions / Order Codes

Safety Locking Plate


Type SI (for Use with Stacking Bolt AF)

B1

B2

L
Safety Locking Plate SI
Group
STAUFF DIN

Order Codes
*SI*1D*W3

1D

SI
* Safety Locking Plate
* STAUFF Group 1D (DIN Group 1) 1D

2D

* Material code

Carbon Steel, zinc/nickel-plated W3

3D

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Safety Locking Plate

2D to 5D (DIN Group 2 to 5)

Dimensions ( /in)
L
B1

B2

27

22

11,2

0,5

1.06

.86

.44

.02

27
1.06

22
.86

12,2
.48

0,5
.02

Order Codes
(Standard Options)

mm

SI 1D W3

2-5D

4D

5D

SI 2-5D W3

Safety Locking Plate


Type SIV (for Use with Stacking Bolt AF)

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

B1

L
B2

Safety Locking Plate SIV


(Prevents Upper Clamp from Turning)
Group
STAUFF DIN

Order Codes
*SIV*1D*W3

1D

SIV
* Safety Locking Plate
STAUFF
Group
1D
(DIN
Group
1) 1D
*

2D

* Material code

Carbon Steel, zinc/nickel-plated W3

3D

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Safety Locking Plate

2D to 3D (DIN Group 2 to 3)

2-3D

Dimensions (mm /in)


L
B1

B2

27

28

11,1

1.06

1.10

.44

.04

.27

45
1.77

28
1.10

12,1
.48

1
.04

7
.27

Order Codes
(Standard Options)
SIV 1D W3

SIV 2-3D W3

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A46 www.stauff.com

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Clamp Assemblies: Order Codes

DIN 3015, Part 3

Twin Series
Stacking Bolt

(for Use with Safety Locking Plates SI / SIV) Type AF

STAUFF
Clamps

SW

L3

L2

L1

Group
STAUFF DIN
1D

2D

3D

4D

5D

Dimensions (mm /in)


Thread G
L1

L2

L3 min.

Hex

Order Codes
(Standard Options)

M6

34

20

12

11

AF 1D M W3

1/420 UNC

1.33

.78

.47

.43

AF 1D U W3

M8

33

20

12

12

AF 2D M W3

5/1618 UNC

1.30

.78

.47

.47

AF 2D U W3

M8

44

29

12

12

AF 3D M W3

5/1618 UNC

1.73

1.14

.47

.47

AF 3D U W3

M8

49

34

12

12

AF 4D M W3

5/1618 UNC

1.92

1.33

.47

.47

AF 4D U W3

M8

61

46

12

12

AF 5D M W3

5/1618 UNC

2.40

1.81

.47

.47

AF 5D U W3

Order Codes
Stacking Bolt

*AF*1D*M*W3

AF
* Stacking Bolt
1D
* STAUFF Group
Thread
code

Metric
ISO
thread M
*
Unified coarse (UNC) thread U
* Material code Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

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Twin Series

DIN 3015, Part 3

Clamp Assemblies: Order Codes

SP 106/06 PP GD-AS M W10 #K

Please see page A49 with detailed order examples for some of the most popular Twin Series clamp assemblies.
a Type of Installation

c Clamp Body Design & Material

e Thread Type

Please select the type of installation (e.g. weld plates,


rail nuts, etc.) and add the corresponding Code to
position a of the order code for your clamp assembly.

Please select the design and material of your clamp body


and add the corresponding Code to position c of the
order code for your clamp assembly.

Please select the required thread type and add the corresponding
Code to position e of the order code for your clamp assembly.

Without Installation Equipment


Code: none

Please check the availability of the selected clamp body


design and material according to the matrix table in b.

Installation on Weld Plate

Profiled Design

Single Weld Plate


Code: SP

Polypropylene
Code: PP

Group Weld Plate


Code: RAP

Polyamide
Code: PA

Installation on Mounting / Channel Rail




Mounting Rail Nut


Code: SM (Carbon Steel)
Code: SMG (Stainless Steel)

Channel Rail Adaptor


Code: CRA

Type H (Smooth)

Polypropylene
Code: PPH

Polyamide
Code: PAH

Unified coarse (UNC) thread


Code: U
All threaded parts are available with Metric ISO thread or unified
coarse (UNC) thread according to dimension table.

f Material & Surface Finishing


Please select the required material & surface finishing of the
metal parts and add the corresponding Code to position f
of the order code for your clamp assembly.
Metal parts made of Carbon Steel, untreated W1
Metal parts made of Carbon Steel, phosphated W2

See pages A88 / A89 for material properties


and technical information.

b Group Size & Diameters


Please select the required group size and diameter and add
the corresponding Code to position b of the order code for
your clamp assembly.
Outside Availability of Clamp
Diameter Body Materials & Designs
Profiled
Type
STAUFF P / T / H
Design
H
(DIN)
(mm)

6,4

8
1D
(1)

9,5

10

12

12,7

13,5

14
2D

15
(2)

16

17,2

18

19

20

21,3
3D
(3)

22

25

25,4

26,9
4D

28
(4)

30

32

33,7

35
5D
(5)

38

40

42

Metric ISO thread


Code: M

Please consult STAUFF for further details on fire-proof


clamp body materials, tested and approved according to
several international fire-protection standards.

d Mounting & Fitting Combination

Group

Code
106/06
106,4/06,4
108/08
109,5/09,5
110/10
112/12
212,7/12,7
213,5/13,5
214/14
215/15
216/16
217,2/17,2
218/18
319/19
320/20
321,3/21,3
322/22
325/25
325,4/25,4
426,9/26,9
428/28
430/30
532/32
533,7/33,7
535/35
538/38
540/40
542/42

Please select the mounting and fitting combination (e.g.


Bolts, Cover Plates, etc. ) and add the corresponding Code
to position d of the order code for your clamp assembly.

Installation with Cover Plate and Bolt


Cover Plate GD with
Hexagon Head Bolt AS
Code: GD-AS
Cover Plate GD with
Socket Cap Screw IS
Code: GD-IS

Installation with Locking Plate and Bolt


Safety Locking Plate SI with
Stacking Bolt AF
Code: SI-AF
Safety Locking Plate SIV with
Stacking Bolt AF
Code: SIV-AF (for STAUFF Group 1D to 3D only)

Standard

Metal parts made of Carbon Steel, zinc/nickel-plated W3


Metal parts made of Stainless Steel V2A
1.4301 / 1.4305 (AISI 304 / 303)

W4

Metal parts made of Stainless Steel V4A


1.4401 / 1.4571 (AISI 316 / 316 Ti)

W5

Weld Plate made of Carbon Steel, phosphated; Other


W10
metal parts made of Carbon Steel, zinc/nickel-plated
Individual combinations of alternative materials and surface
finishings are available upon request. Consult STAUFF for
further information.

g Assembling & Kitting


If required, please select an additional assembling and
kitting option and add the corresponding Code to the last
position of the order code for your clamp assembly.
Components supplied separately
Code: none (standard option)
Components assembled
Code: #A (special option)
Components packed in kits
Code: #K (special option)

Option

Additional outside diameters and combinations of


different outside diameters are available upon request.
Please consult STAUFF for further information.

A48 www.stauff.com

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Twin Series

1x Hexagon Head Bolt


Surface: W3
Thread: Metric

1x Hexagon Head Bolt


Surface: W3
Thread: Metric

1x Cover Plate
Surface: W3

1x Cover Plate
Surface: W3

1x Clamp Body (two halves)


STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface
with tension clearance

STAUFF
Clamps

DIN 3015, Part 3

Clamp Assemblies: Order Examples

1x Weld Plate
Surface: W2
Thread: Metric

Order Code

Order Code

SP 106/06 PP GD-AS M W10

106/06 PP GD-AS M W3

W10 is the standard option for this type of installation.

W3 is the standard option for this type of installation.

1x Stacking Bolt
Surface: W3
Thread: Metric

1x Stacking Bolt
Surface: W3
Thread: Metric

1x Safety Locking Plate


(Type SI)
Surface: W3
Thread: Metric

1x Safety Locking Plate


(Type SIV)
Surface: W3
Thread: Metric

1x Clamp Body (two halves)


STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface
with tension clearance

1x Clamp Body (two halves)


STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface
with tension clearance

Order Code

Order Code

106/06 PP SI-AF M W3

106/06 PP SIV-AF M W3

W3 is the standard option for this type of installation.

W3 is the standard option for this type of installation.


This type of installation is available up to STAUFF Group 3D only.

1x Hexagon Head Bolt


Surface: W3
Thread: Metric
1x Cover Plate
Surface: W3
1x Clamp Body (two halves)
STAUFF Group 1D (DIN 1)
both O.D. 6 mm / .24 in
Material: Polypropylene
Profiled inside surface
with tension clearance
1x Hexagon Rail Nut
Surface: W3
Thread: Metric

Thread Codes
All threaded parts are available with Metric ISO thread or
unified coarse (UNC) thread according to dimension table.
M
U

Metric ISO thread


Unified coarse (UNC) thread

Material Codes
The below listed material codes describe the materials and surface finishings of metal parts that
are most relevant for Twin Series clamp assemblies. Individual combinations of alternative
materials and surface finishings are available upon request. Consult STAUFF for further information.
Metal parts made of Carbon Steel, untreated
Metal parts made of Carbon Steel, phosphated
Metal parts made of Carbon Steel, zinc/nickel-plated

W1
W2
W3

Order Code (Mounting Rail TS not included.)

Metal parts made of Stainless Steel V2A: 1.4301 / 1.4305 (AISI 304 / 303)
Metal parts made of Stainless Steel V4A: 1.4401 / 1.4571 (AISI 316 / 316 Ti)

W4
W5

SM 106/06 PP GD-AS M W3

Weld Plate made of Carbon Steel, phosphated;


Other metal parts made of Carbon Steel, zinc/nickel-plated

W10

W3 is the standard option for this type of installation.

www.stauff.com

Schellen_2013_EN_lay11.indd 49

A49

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Heavy Twin Series

Components: Dimensions / Order Codes

Clamp Body Profiled Design

Profiled Inside Surface with Tension Clearance

Group

Order Codes
Clamp Body

*4*012,7/12,7*PP

STAUFF

One clamp body is consisting of two clamp halves.

* 1 part of STAUFF Group 4


* Exact outside diameters D1 / D2 (mm) 012,7/12,7
* Material code (see below) PP
st

Standard Materials


Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

4S-D

5S-D

Outside Diameter
Pipe / Tube
D1 / D2
(mm)
(in)
12,7
1/2
19
3/4
20
21,3
22
25,4
1
26,9
32
1-1/4
33,7
38
1-1/2
42

Nominal Bore
Copper Tube
Pipe
ASTM B88
(in)
(in)
3/8

1/2
3/4
3/4
1
1-1/4

Order Codes
Dimensions (mm /in)
(2 Clamp Halves)
(QQ = Material)
4012,7/12,7 QQ
4019/19 QQ
4020/20 QQ
4021,3/21,3 QQ
4022/22 QQ
4025,4/25,4 QQ
4026,9/26,9 QQ
5032/32 QQ
5033,7/33,7 QQ
5038/38 QQ
5042/42 QQ

L1

L2

L3

H1

Width

115
4.53

90
3.54

45
1.77

48
1.89

1,2
.05

30
1.18

145
5.71

120
4.72

60
2.36

60
2.36

2,0
.08

30
1.18

Additional outside diameters and Clamp Bodies, type H (smooth inside surface without tension clearance) are available upon
request. Please consult STAUFF for further information.

See pages A88 / A89 for material properties and technical


information.

Clamp Body with Rubber Inserts


Type RI

For use with Rubber Inserts of the Heavy Series, STAUFF Group 4S and 5S (see page A27 for details)
Group

Order Codes
Clamp Assembly

*4*006/06*PPR

STAUFF

One assembly is consisting of one clamp body and two inserts.

* 1 part of STAUFF Group 4


006/06
* Exact outside diameters D1 / D2 (mm)
PPR
* Material code (see below)
st

4S-D

Standard Materials


Polypropylene


Colour: Black
Material code: PPR

Polyamide
Colour: Black
Material code: PAR

Rubber Inserts
Thermoplastic Elastomer (73 Shore-A)
Colour: Black

See pages A88 / A89 for properties and technical information.

A50 www.stauff.com

Schellen_2013_EN_lay11.indd 50

5S-D

Outside Diameter
Pipe / Tube / Hose
D1 / D2
(mm)
(in)
6
8
5/16
10
12
12,7
1/2
14
15
16
5/8
17,2
18
19
3/4
20
21,3
22
7/8
25
26,9
28
30
32
1-1/4

Order Codes
Dimensions
(Clamp Assembly) (mm /in)
(QQR = Material)
4006/06 QQR
4008/08 QQR
4010/10 QQR
4012/12 QQR
4012,7/12,7 QQR
4014/14 QQR
4015/15 QQR
4016/16 QQR
4017,2/17,2 QQR
4018/18 QQR
4019/19 QQR
5020/20 QQR
5021,3/21,3 QQR
5022/22 QQR
5025/25 QQR
5026,9/26,9 QQR
5028/28 QQR
5030/30 QQR
5032/32 QQR

L1

L2

L3

H1

Width

25
.98

115
4.53

90
3.54

45
1.77

48
1.89

30
1.18

38
1.50

145
5.71

120
4.72

60
2.36

60
2.36

30
1.18

Additional outside diameters are available upon request. Please consult STAUFF for further information.

10.12.2013 13:59:34

Components: Dimensions / Order Codes

Heavy Twin Series


Weld Plate
Type SPAD

STAUFF
Clamps

Thread G

Group
STAUFF
4S-D

5S-D

Dimensions (mm /in)


L1
L2

Thread G

Order Codes
(Standard Options)

130

90

30

8,5

M10

18

SPAD 4S M W1

5.12

3.54

1.18

.31

.33

3/816 UNC

.71

SPAD 4S U W2*

160

120

30

8,5

M10

18

SPAD 5S M W1

6.30

4.72

1.18

.31

.33

3/816 UNC

.71

SPAD 5S U W2*

All threaded parts are available with Metric ISO thread or unified Coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Order Codes

Weld Plate

SPAD
* Weld Plate
* STAUFF Group 4S-D 4S

5S-D 5S

* Thread code

Metric ISO thread M


Unified coarse (UNC) thread U


* Material code

Carbon Steel, untreated W1


Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3

** Standard finishing option in North America is W2 (Carbon Steel, phosphated).

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

Cover Plate
Type DPAD

L2

Group
STAUFF
4S

5S

*SPAD*4S*M*W1

Dimensions (mm /in)


L1
L2

115

90

30

11

4.53

3.54

1.18

.31

.43

145

120

30

11

5.71

4.72

1.18

.31

.43

Order Codes
(Standard Options)

Order Codes

DPAD 4S W1*

Cover Plate

DPAD 5S W1*

DPAD
* Cover Plate
STAUFF
Group
4S-D 4S
*


All threaded parts are available with Metric ISO thread or unified Coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
** Standard finishing option in North America is W3 (Carbon Steel, phosphated).

*DPAD*4S*W1

5S-D 5S

W1
* Material code Carbon Steel, untreated

Carbon Steel, phosphated W2
Carbon Steel, zinc/nickel-plated W3





Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

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Heavy Twin Series

Components: Dimensions / Order Codes

Hexagon Head Bolt


Type AS

G
Hexagon Head Bolt AS
(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with Cover Plate DPAD
Group
STAUFF DIN

Order Codes
Hexagon Head Bolt

*AS*4S*M*W1

* Type of bolt



* STAUFF Group

Hexagon Head Bolt


(according to DIN 931 / 933 AS
or ANSI / ASME B18.2.1.)

* Thread code

* Material code

Metric ISO thread M


Unified coarse (UNC) thread U

Stainless Steel V2A


W4
1.4301 / 1.4305 (AISI 304 / 303)
Stainless Steel V4A
W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

4S-D 4S
5S-D 5S

Carbon Steel, untreated W1


Carbon Steel, zinc/nickel-plated W3

4S

5S

Dimensions (mm /in)


Thread G x L

Order Codes
(Standard Options)

M10 x 60

AS 4S M W1

3/816 UNC x 2-1/4

AS 4S U W3*

M10 x 70

AS 5S M W1

3/816 UNC x 2-3/4

AS 5S U W3*

All threaded parts are available with Metric ISO thread orunified coarse (UNC) thread according to dimension table.
Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
If required, use Safety Washers, type SI as locking devices to prevent Hexagon Head Bolts, type AS from loosening.
See page A34 for details.
** Standard finishing option in North America is W3 (Carbon Steel, zinc/nickel-plated).

Further Metal Hardware


For Use with the Heavy Twin Series

Mounting Rail Nut


Type GMV

Mounting Rail
Type STSV

Channel Rail Adaptor


Type CRA

Heavy Series, STAUFF Group 4S and 5S


(See page A30 for details)

Heavy Series
(See page A30 for details)

Heavy Series, STAUFF Group 4S and 5S


(See page A31 for details)

Socket Cap Screw


Type IS

Safety Locking Plate


Type SIPD

Stacking Bolt
Type AF

Heavy Series, STAUFF Group 4S and 5S


(See page A33 for details)

Heavy Twin Series, STAUFF Group 4S-D and 5S-D


(Consult STAUFF for details)

Heavy Series, STAUFF Group 4S and 5S


(See page A35 for details)

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Clamp Assemblies: Order Codes

Heavy Twin Series

STAUFF
Clamps

SPAD 4012,7/12,7 PP DPAD-AS M W1 #K

a Type of Installation

c Clamp Body Design & Material

f Material & Surface Finishing

Please select the type of installation (e.g. Weld Plates,


Rail Nuts etc.) and add the corresponding Code to
position a of the order code for your clamp assembly.

Please select the design and material of your clamp body


and add the corresponding Code to position c of the
order code for your clamp assembly.

Please select the required material & surface finishing of the


metal parts and add the corresponding Code to position f
of the order code for your clamp assembly.

Please check the availability of the selected clamp body


design and material according to the matrix table in b.

Metal parts made of Carbon Steel, untreated

W1

Metal parts made of Carbon Steel, phosphated

W2

Metal parts made of Carbon Steel, zinc/nickel-plated

W3

Metal parts made of Stainless Steel V2A


1.4301 / 1.4305 (AISI 304 / 303)

W4

Metal parts made of Stainless Steel V4A


1.4401 / 1.4571 (AISI 316 / 316 Ti)

W5

Without Installation Equipment


Code: none

Installation on Weld Plate

Profiled Design

Polypropylene
Code: PP

Polyamide
Code: PA

Single Weld Plate


Code: SPAD

Installation on Mounting / Channel Rail



Mounting Rail Nut


Code: GMV

Channel Rail Adaptor


Code: CRA

Type RI (with Rubber Insert)



Polypropylene
Code: PPR

b Group Size & Diameters

Polyamide
Code: PAR

Please select the required group size and diameter and add
the corresponding Code to position b of the crder code for
your clamp assembly.

Clamp Bodies, Type H (smooth Inside surface without


tension clearance) are available upon request.
Please consult STAUFF for further information.

Group

Outside
Diameter
P/T/H
STAUFF (mm)
6
8
10
12
12,7
14
15
16
4S-D
17,2
18
19
20
21,3
22
25,4
26,9
20
21,3
22
25
26,9
28
5S-D
30
32
33,7
38
42

Availability of Clamp
Body Materials & Designs
Profiled
Design
Type RI
Code

4006/06

4008/08

4010/10

4012/12

4012,7/12,7

4014/14

4015/15

4016/16

4017,2/17,2

4018/18

4019/19

4020/20

4021,3/21,3

4022/22

4025,4/25,4

4026,9/26,9

5020/20

5021,3/21,3

5022/22

5025/25

5026,9/26,9

5028/28

5030/30

5032/32

5033,7/33,7

5038/38

5042/42

d Mounting & Fitting Combination


Please select the mounting and fitting combination (e.g.
Bolts, Cover Plates etc.) and add the corresponding Code
to position d of the order code for your clamp assembly.

Installation with Cover Plate and Bolts


Cover Plate DPAD with
Hexagon Head Bolt AS
Code: DPAD-AS

Installation with Locking Plate and Bolts


Safety Locking Plate SIPD with
Stacking Bolt AF
Code: SIPD-AF

Weld Plate and Cover Plate made of Carbon Steel,


W12

phosphated; Bolts made of Carbon Steel, untreated

Mounting Rail Nuts made of Carbon Steel, zinc/nickel-plated;
Cover Plate made of Carbon Steel, phosphated;
W13
Bolts made of Carbon Steel, untreated
Weld Plate / Cover Plate made of Carbon Steel, phosphated;
Bolts made of Carbon Steel, zinc/nickel-plated

W15

Mounting Rail Nuts made of Carbon Steel, zinc/nickel-plated;


Cover Plate made of Carbon Steel, phosphated;
W16
Bolts made of Carbon Steel, zinc/nickel-plated
Safety Locking Plate made of Carbon Steel, phosphated;
W17
Bolts made of Carbon Steel, zinc/nickel-plated
Safety Locking Plate made of Carbon Steel, untreated;
Bolts made of Carbon Steel, phosphated

W18

Cover Plate made of Carbon Steel, phosphated;


Bolts made of Carbon Steel, untreated

W19

Individual combinations of alternative materials and surface


finishings are available upon request. Consult STAUFF for
further information.

g Assembling & Kitting


e Thread Type
Please select the required thread type and add the corresponding
Code to position e of the order code for your clamp assembly.
Metric ISO thread
Code: M
Unified coarse (UNC) thread
Code: U

Standard Option

Additional outside diameters and combinations of


different outside diameters are available upon request.
Please consult STAUFF for further information.

Weld Plate made of Carbon Steel, phosphated; Other


W10
metal parts made of Carbon Steel, zinc/nickel-plated

All threaded parts are available with Metric ISO thread or unified
coarse (UNC) thread according to dimension table.

If required, please select an additional assembling and


kitting option and add the corresponding Code to the last
position of the order code for your clamp assembly.
Components Supplied Separately
Code: none (Standard Option)
Components Assembled
Code: #A (Special Option)
Components Packed in Kits
Code: #K (Special Option)

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Compact / Agriculture Twin Series

Dimensions / Order Codes

Compact Twin Series: Clamp Body


Type DS

L2
L3

B1

H3
H2
H1
D1

Group

Order Codes
Clamp Body

*DS1*06/06*PP

One clamp body is consisting of two clamp halves.

* Compact Twin Series, STAUFF Group 1


* Exact outside diameters D1 / D2 (mm)
* Clamp Body Material (Polypropylene)

STAUFF

DS 1
DS 1
06/06
PP

Outside Diameter
Pipe / Tube
D1 / D2
(mm)
(in)
6
6,4
1/4
8
5/16
9,5
3/8
10

L1

D2

Nominal Bore
Order Codes
Copper Tube (2 Clamp Halves)
Pipe
ASTM B88
(in)
(in)
DS106/06 PP
DS106,4/06,4 PP
DS108/08 PP
1/4
DS109,5/09,5 PP
1/8
DS110/10 PP

B2

Dimensions (mm /in)

L1

L2

L3

H1

H2

H3

B1

37 35,5 20
1.46 1.40 .79

5
.20

15
.59

30 25
1.18 .98

B2
30
1.18

Additional outside diameters are available upon request. Please consult STAUFF for further information.

Compact Twin Series: Metal Hardware


Weld Plate, Type SP DS1

Cover Plate, Type US DS1

Hexagon Bolt, Type AS DS1

SP DS1 U W2 (unified coarse thread)


Thread size: 1/420 UNC
Made of Carbon Steel, phosphated

US DS1 W3

AS DS1 U W3 (unified coarse thread)


Bolt size: 1/420 UNC x 1
Carbon Steel, zinc/nickel-plated

Carbon Steel, zinc/nickel-plated

All threaded parts are only available with unified coarse (UNC) thread.
Rail mount and stacking assemblies as well as alternative materials and surface finishings are available upon request.
Consult STAUFF for further information.

Agriculture Twin Series: Clamp Body


Type AG
Radius Grooves

L2

H1

B1
2x R

H2
B2

L3
V-Grooves

Group

Order Codes
Clamp Body

* Agriculture Twin Series


* STAUFF Group

*AG*2
AG
2

Standard Material
Polypropylene
Colour: Black

L1

STAUFF

Min/Max Outside Diameters


Pipe / Tube
using Radius Grooves using V-Grooves
(mm)
(in)
(mm)
(in)

Order Codes Dimensions (mm /in)


(1 Clamp
Body)
L1
L2 L3 H1

3 ... 10

.12 ... .39 4 ... 15

.26 ... .59 AG 2

57,5 31,7 14,0 16,0 7,1


2.26 1.25 .55 .63 .24

25,0 11,0 4,8


.98 .43 .19

4 ... 25

.16 ... .98 7 ... 20

.28 ... .79 AG 3

62,0 34,5 14,0 19,0 7,1


2.48 1.36 .55 .75 .28

32,0 11,0 12,4


1.26 .43 .49

H2

B1

B2

Additional outside diameters are available upon request. Please consult STAUFF for further information.

See pages A88 / A89 for properties and technical information.

Product Features
Flip the clamp body to choose between the radius grooved
or the v-grooved design (suitable for a range of diameters)
Use M10 or 3/816 UNC bolts or screws (preferably with
washers) to fasten clamp bodies directly to the machine
Clamp bodies can be stacked for multi-level assembly

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Dimensions / Order Codes

71
2.80

Plastic Saddle Clamps

Saddle Clamp for Cylinder Supply Lines


Type ZR 518

STAUFF
Clamps

12
.47
30
1.18

23
.91

Min/Max Outside Diameters *


Pipe / Tube
D1
D2
(mm)
(in)
(mm)

10 ... 22

.39 ... .87

(in)

Steel Strap Dimensions


(Not Included in Scope of Delivery)
Length
Width
(mm)
(in)
(mm)

50 ... 70

1.96 ... 2.76

196 ... 254

7.71 ... 10.00

60 ... 80

2.36 ... 3.15

225 ... 284

8.86 ... 11.18

Standard Material

70 ... 90

2.76 ... 3.54

254 ... 314

10.00 ... 12.36

80 ... 105

3.15 ... 4.13

284 ... 359

11.18 ... 14.13

90 ... 120

3.54 ... 4.72

314 ... 404

12.36 ... 15.90 13

105 ... 140

4.13 ... 5.51

359 ... 464

14.13 ... 18.27

125 ... 160

4.92 ... 6.30

419 ... 525

16.50 ... 20.66

145 ... 180

5.71 ... 7.09

479 ... 586

18.86 ... 23.07

165 ... 200

6.50 ... 7.87

540 ... 647

21.26 ... 25.47

Order Code
(in)

Saddle Clamp

ZR 518 Black 9005

Thermoplastic Elastomer (73 Shore-A)


Colour: Black

See pages A88 / A89 for properties and technical information.


.51

* D1 depending on D2!

Custom-Designed
Plastic Saddle Clamps
Custom-designed Plastic Saddle Clamps
according to customers specifications
or based on STAUFF developments are
available upon request.
Consult STAUFF for further information.

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Custom-Designed Clamps
Machined Versions
Custom-designed clamping systems for pipes,
tubes, hoses, cables and other components
according to customer`s specifications or based on
STAUFF developments, made of thermoplastics,
metals and non-ferrous metals.
Accessories such as weld plates, cover plates,
bolts as well as rubber inserts are
available on request.

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Custom-Designed Clamps

Accessories such as weld plates, cover plates,


bolts as well as rubber inserts are
available on request.

Custom-designed clamping systems for pipes,


tubes, hoses, cables and other components
according to customer`s specifications or based
on STAUFF developments, made of Polypropylene,
Polyamide and other thermoplastics.

STAUFF
Clamps

Injection Moulded Versions (Flexi Clamps)

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Light Series LBBU

Components: Dimensions / Order Codes

Clamp Body Single Design


D2

H2

H1

D1

D3

B
L3

L2
L1

Group

Order Codes
Clamp Body

*LBBU*1*06*SA*M8-U5/16

* Light Series LBBU


* STAUFF Group
* Exact outside diameter D1 (mm)
* Material code (see below)
* Thread code (suitable for bolts M8 and U5/16)

LBBU
1
06
SA
M8-U5/16

Standard Materials
Thermoplastic Elastomer (87 Shore-A)
Colour: Black
Material code: SA
See pages A88 / A89 for material properties and technical
information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

Product Features
Compact and light-weight design for
applications in which space is limited
Available in 3 different sizes and covering all standard
metric and imperial diameters between 4 mm and 32 mm
Vibration-damping and noise-reducing clamp body material
with UV, ozone and weathering-resistant characteristics
Advanced design with a film hinge allows the top part of
the Plastic clamp body to open up and insert or replace the
pipe, tube or hose without the use of force
Embedded metal sleeve to ensure stability of the clamp assembly

Outside Diameter
Pipe / Tube / Hose
D1
STAUFF (mm)
(in)
6
6,4
1/4
8
5/16
9,5
3/8
1
10
11
12
12,7
1/2
4
6
6,4
1/4
8
5/16
9,5
3/8
10
11
12
12,7
1/2
2
13,5
14
15
16
5/8
17,2
18
19
3/4
20
21,3
22
7/8
23
25
3
25,4
1
28
30
32
1-1/4

Nominal Order Codes


Bore
(1 Clamp Body)
Pipe
(in)
LBBU 106 SA M8-U5/16
LBBU 106,4 SA M8-U5/16
LBBU 108 SA M8-U5/16
LBBU 109,5 SA M8-U5/16
1/8
LBBU 110 SA M8-U5/16
LBBU 111 SA M8-U5/16
LBBU 112 SA M8-U5/16
LBBU 112,7 SA M8-U5/16
LBBU 204 SA M8-U5/16
LBBU 206 SA M8-U5/16
LBBU 206,4 SA M8-U5/16
LBBU 208 SA M8-U5/16
LBBU 209,5 SA M8-U5/16
1/8
LBBU 210 SA M8-U5/16
LBBU 211 SA M8-U5/16
LBBU 212 SA M8-U5/16
LBBU 212,7 SA M8-U5/16
1/4
LBBU 213,5 SA M8-U5/16
LBBU 214 SA M8-U5/16
LBBU 215 SA M8-U5/16
LBBU 216 SA M8-U5/16
3/8
LBBU 217,2 SA M8-U5/16
LBBU 218 SA M8-U5/16
LBBU 219 SA M8-U5/16
LBBU 220 SA M8-U5/16
LBBU 321,3 SA M8-U5/16
LBBU 322 SA M8-U5/16
LBBU 323 SA M8-U5/16
LBBU 325 SA M8-U5/16
LBBU 325,4 SA M8-U5/16
LBBU 328 SA M8-U5/16
LBBU 330 SA M8-U5/16
LBBU 332 SA M8-U5/16

Dimensions
(mm /in)
D2 D3 L1

L2

L3

H1

H2

12
.47

14
.55

34
15
1.34 .59

9
.35

10
.39

20
.79

20
.79

12
.47

14
.55

39
18
1.54 .71

9
.35

12
.47

24
.94

20
.79

12
.47

14
.55

57,5 23,5 15
2.26 .93 .59

20
.79

40
30
1.57 1.18

Additional outside diameters are available upon request. Please consult STAUFF for further information.

Light Series LBBU

Clamp Assemblies: Types of Mounting / Order Examples

Type of Mounting SP
(with Weld Plate LBBU-SP)

Type of Mounting SM
(with Hexagon Rail Nut SM 2-5D)

Clamp assembly consisting of:


1 Hexagon Head Bolt AS
1 Cover Plate LBBU-DP
1 Sleeve LBBU-HUE
1 Clamp Body LBBU
1 Weld Plate LBBU-SP

Clamp assembly consisting of:


1 Hexagon Head Bolt AS
1 Cover Plate LBBU-DP
1 Sleeve LBBU-HUE
1 Clamp Body LBBU
1 Hexagon Rail Nut SM 2-5D
(for use with Mounting Rail TS,
see page A14 for details)

Type of Mounting PM
(for panel mounting without
Weld Plate or Hexagon Rail Nut)
Clamp assembly consisting of:
1 Hexagon Head Bolt AS
1 Cover Plate LBBU-DP
1 Sleeve LBBU-HUE
1 Clamp Body LBBU

Order Code

Order Code (Mounting Rail TS not included.)

Order Code

W10 (Weld Plate made of Carbon Steel, phosphated;


Other metal parts made of Carbon Steel, zinc/nickel-plated)
is the standard option for this type of installation.
For UNC threads / bolts, please replace M8 by U5/16.

W3 (Metal parts made of Carbon Steel, zinc/nickel-plated)


is the standard option for this type of installation.
For UNC threads / bolts, please replace M8 by U5/16.

W3 (Metal parts made of Carbon Steel, zinc/nickel-plated)


is the standard option for this type of installation.
For UNC threads / bolts, please replace M8 by U5/16.

LBBU-SP 216 SA DP-AS M8 W10

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LBBU-SM 216 SA DP-AS M8 W3

LBBU-PM 216 SA DP-AS M8 W3

Alternative sizes (e.g. for bolts M6 and 1/420 UNC), materials and surface finishings are available upon request.

10.12.2013 13:59:53

Light Series LBBU

Components: Dimensions / Order Codes

Clamp Body Twin Design


D3

STAUFF
Clamps

H2

D1

H1

D4
L2

D2

L1
Group

Outside Diameters
Pipe / Tube / Hose
D1 / D2
STAUFF (mm)
(in)
4
6
6,4
1/4
8
5/16
9,5
3/8
1D
10
11
12
12,7
1/2
4
6
8
5/16
9,5
3/8
10
11
12
12,7
1/2
2D
13,5
14
15
16
5/8
17,2
18
19
3/4
20
21,3
22
7/8
23
25
3D
25,4
1
28
30
32
1-1/4

Nominal Order Codes


Bore
(1 Clamp Body)
Pipe
(in)
LBBU 104/04 SA M8-U5/16
LBBU 106/06 SA M8-U5/16
LBBU 106,4/06,4 SA M8-U5/16
LBBU 108/08 SA M8-U5/16
LBBU 109,5/09,5 SA M8-U5/16
1/8
LBBU 110/10 SA M8-U5/16
LBBU 111/11 SA M8-U5/16
LBBU 112/12 SA M8-U5/16
LBBU 112,7/12,7 SA M8-U5/16
LBBU 204/04 SA M8-U5/16
LBBU 206/06 SA M8-U5/16
LBBU 208/08 SA M8-U5/16
LBBU 209,5/9,5 SA M8-U5/16
1/8
LBBU 210/10 SA M8-U5/16
LBBU 211/11 SA M8-U5/16
LBBU 212/12 SA M8-U5/16
LBBU 212,7/12,7 SA M8-U5/16
1/4
LBBU 213,5/13,5 SA M8-U5/16
LBBU 214/14 SA M8-U5/16
LBBU 215/15 SA M8-U5/16
LBBU 216/16 SA M8-U5/16
3/8
LBBU 217,2/17,2 SA M8-U5/16
LBBU 218/18 SA M8-U5/16
LBBU 219/19 SA M8-U5/16
LBBU 220/20 SA M8-U5/16
LBBU 321,321,3 SA M8-U5/16
LBBU 322/22 SA M8-U5/16
LBBU 323/23 SA M8-U5/16
LBBU 325/25 SA M8-U5/16
LBBU 325,4/25,4 SA M8-U5/16
LBBU 328/28 SA M8-U5/16
LBBU 330/30 SA M8-U5/16
LBBU 332/32 SA M8-U5/16

Dimensions
(mm /in)

Order Codes

D3 D4 L1

12
.47

14
.55

L2

50
1.97

30
1.18

H1

10
.39

H2

20
.79

20
.79

Clamp Body

*LBBU*1*06/06*SA*M8-U5/16

* Light Series LBBU


* 1st Part of STAUFF Group
* Exact outside diameters D1 / D2 (mm)
* Material code (see below)
* Thread code (suitable for bolts M8 and U5/16)

LBBU
1
06/06
SA
M8-U5/16

Standard Materials
Thermoplastic Elastomer (87 Shore-A)
Colour: Black
Material code: SA

12
.47

14
.55

59
2.32

35
1.38

12
.47

24
.94

20
.79

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

Product Features

12
.47

14
.55

86
47
3.39 1.85

20
.79

40
1.57

30
.79

Compact and light-weight design for


applications in which space is limited
Available in 3 different sizes and covering all standard
metric and imperial diameters between 4 mm and 32 mm
Vibration-damping and noise-reducing clamp body material
with UV, ozone and weathering-resistant characteristics
Advanced design with a film hinge allows the top part of
the Plastic clamp body to open up and insert or replace the
pipe, tube or hose without the use of force
Embedded metal sleeve to ensure stability of the clamp assembly
Please also ask for the Anti-Twist Feature
to prevent turning of the components.
Consult STAUFF for further information.

Additional outside diameters and combinations of different outside diameters are available upon request.
Please consult STAUFF for further information.

Light Series LBBU

Clamp Assemblies: Types of Mounting / Order Examples

Type of Mounting SP
(with Weld Plate LBBU-SP)

Type of Mounting SM
(with Hexagon Rail Nut SM 2-5D)

Clamp assembly consisting of:


1 Hexagon Head Bolt AS
1 Cover Plate LBBU-DP
1 Sleeve LBBU-HUE
1 Clamp Body LBBU
1 Weld Plate LBBU-SP

Clamp assembly consisting of:


1 Hexagon Head Bolt AS
1 Cover Plate LBBU-DP
1 Sleeve LBBU-HUE
1 Clamp Body LBBU
1 Hexagon Rail Nut SM 2-5D
(for use with Mounting Rail TS,
see page A14 for details)

Type of Mounting PM
(for panel mounting without
Weld Plate or Hexagon Rail Nut)
Clamp assembly consisting of:
1 Hexagon Head Bolt AS
1 Cover Plate LBBU-DP
1 Sleeve LBBU-HUE
1 Clamp Body LBBU

Order Code

Order Code (Mounting Rail TS not included.)

Order Code

W10 (Weld Plate made of Carbon Steel, phosphated;


Other metal parts made of Carbon Steel, zinc/nickel-plated)
is the standard option for this type of installation.
For UNC threads / bolts, please replace M8 by U5/16.

W3 (Metal parts made of Carbon Steel, zinc/nickel-plated)


is the standard option for this type of installation.
For UNC threads / bolts, please replace M8 by U5/16.

W3 (Metal parts made of Carbon Steel, zinc/nickel-plated)


is the standard option for this type of installation.
For UNC threads / bolts, please replace M8 by U5/16.

LBBU-SP 216/16 SA DP-AS M8 W10

LBBU-SM 216/16 SA DP-AS M8 W3

Alternative sizes (e.g. for bolts M6 and 1/420 UNC), materials and surface finishings are available upon request.

Schellen_2013_EN_lay11.indd 59

LBBU-PM 216/16 SA DP-AS M8 W3

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Light Series LBBU

Components: Dimensions / Order Codes

Weld Plate
Type LBBU-SP

L1
STAUFF Group 1 to 3
Group Dimensions ( /in)
STAUFF D
L1
14
34
1
.55
1.34
14
39
2
.55
1.54
14
57,5
3
.55
2.26
14
50
1D
.55
1.97
14
59
2D
.55
2.32
14
86
3D
.55
3.39

STAUFF Group 1D to 3D

mm

Order Codes
Weld Plate

*LBBU-SP*1D*M8*W2

LBBU
* Light Series LBBU
-SP
* Weld Plate
STAUFF
Group
1D
*
* Thread code Metric ISO thread: M8 M8

UNC thread: 5/1618 UNC

* Material code

Carbon Steel, phosphated W2

U5/16

L2
9
.35
9
.35
15
.59

L1

L2

H
10,3
.41
10,3
.41
10,3
.41
10,3
.41
10,3
.41
10,3
.41

S
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20

Thread G
M8
5/1618 UNC
M8
5/1618 UNC
M8
5/1618 UNC
M8
5/1618 UNC
M8
5/1618 UNC
M8
5/1618 UNC

Order Codes
(Standard Options)
LBBU-SP 1 M8 W2
LBBU-SP 1 U5/16 W2
LBBU-SP 2 M8 W2
LBBU-SP 2 U5/16 W2
LBBU-SP 3 M8 W2
LBBU-SP 3 U5/16 W2
LBBU-SP 1D M8 W2
LBBU-SP 1D U5/16 W2
LBBU-SP 2D M8 W2
LBBU-SP 2D U5/16 W2
LBBU-SP 3D M8 W2
LBBU-SP 3D U5/16 W2

Please also ask for the Anti-Twist Feature All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative sizes (e.g. for bolts M6 and 1/420 UNC), materials and surface finishings are available upon request.
to prevent turning of the components.
Consult STAUFF for further information.

Sleeve
Type LBBU-HUE

D1

D2

Dimensions applicable only when used with


Weld Plate LBBU-SP (Type of Mounting SP)
Group Dimensions (mm /in)
STAUFF D1 D2 L
12
9
13,5
1
.47
.35
.53
12
9
17,5
2
.47
.35
.69
12
9
33,5
3
.47
.35
1.32
12
9
13,5
1D
.47
.35
.53
12
9
17,5
2D
.47
.35
.69
12
9
33,5
3D
.47
.35
1.32

Order Codes
(Standard Options)
LBBU-HUE 1/1D SP
M8-U5/16 W3
LBBU-HUE 2/2D SP
M8-U5/16 W3
LBBU-HUE 3/3D SP
M8-U5/16 W3
LBBU-HUE 1/1D SP
M8-U5/16 W3
LBBU-HUE 2/2D SP
M8-U5/16 W3
LBBU-HUE 3/3D SP
M8-U5/16 W3

Dimensions applicable only when used with


Hexagon Rail Nut SM 2-5D (Type of Mounting SM)
Group Dimensions (mm /in)
STAUFF D1 D2 L
12
9
12,8
1
.47
.35
.50
12
9
16,8
2
.47
.35
.66
12
9
32,8
3
.47
.35
1.29
12
9
12,8
1D
.47
.35
.50
12
9
16,8
2D
.47
.35
.66
12
9
32,8
3D
.47
.35
1.29

Order Codes
(Standard Options)
LBBU-HUE 1/1D SM
M8-U5/16 W3
LBBU-HUE 2/2D SM
M8-U5/16 W3
LBBU-HUE 3/3D SM
M8-U5/16 W3
LBBU-HUE 1/1D SM
M8-U5/16 W3
LBBU-HUE 2/2D SM
M8-U5/16 W3
LBBU-HUE 3/3D SM
M8-U5/16 W3

Dimensions applicable only when used for panel mounting


without Weld Plate or Hexagon Rail Nut (Type of Mounting PM)
Group Dimensions (mm /in)
STAUFF D1 D2 L
12
9
18,8
1
.47
.35
.74
12
9
22,7
2
.47
.35
.89
12
9
38,8
3
.47
.35
1.53
12
9
18,8
1D
.47
.35
.74
12
9
22,7
2D
.47
.35
.89
12
9
38,8
3D
.47
.35
1.53

Order Codes
(Standard Options)
LBBU-HUE 1/1D PM
M8-U5/16 W3
LBBU-HUE 2/2D PM
M8-U5/16 W3
LBBU-HUE 3/3D PM
M8-U5/16 W3
LBBU-HUE 1/1D PM
M8-U5/16 W3
LBBU-HUE 2/2D PM
M8-U5/16 W3
LBBU-HUE 3/3D PM
M8-U5/16 W3

Alternative sizes (e.g. for bolts M6 and 1/420 UNC), materials and surface finishings are available upon request.

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Components: Dimensions / Order Codes

Light Series LBBU


Cover Plate
Type LBBU-DP

L1

L1

STAUFF Group 1 to 3
Group Dimensions ( /in)
STAUFF D
L1
9
15
1
.35
.59
9
18
2
.35
.71
9
23,5
3
.35
.93
9
30
1D
.35
1.18
9
35
2D
.35
1.38
9
47
3D
.35
1.85

STAUFF Group 1D to 3D

mm

L2
9
.35
9
.35
15
.59

L2

STAUFF
Clamps

R
10
.39
12
.47
19,5
.77
10
.39
12
.47
19,5
.77

H
16
.63
20
.79
28
1.10
16
.63
20
.79
28
.63

S
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12

Order Codes
(Standard Options)
LBBU-DP 1 M8-U5/16 W3
LBBU-DP 2 M8-U5/16 W3
LBBU-DP 3 M8-U5/16 W3
LBBU-DP 1D M8-U5/16 W3
LBBU-DP 2D M8-U5/16 W3

Order Codes
Cover Plate *LBBU-DP*1D*M8-U5/16*W3
LBBU
* Light Series LBBU
Cover
Plate
-DP
*
1D
* STAUFF Group
Thread
code
(suitable
for
bolts
M8
and
U5/16)
M8-U5/16
*
* Material code Carbon Steel, zinc/nickel-plated W3

LBBU-DP 3D M8-U5/16 W3
Please also ask for the Anti-Twist Feature
to prevent turning of the components.
Consult STAUFF for further information.

Alternative sizes (e.g. for bolts M6 and 1/420 UNC), materials and surface finishings are available upon request.

Hexagon Head Bolt


Type AS

G
Hexagon Head Bolt AS
(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used with
Weld Plate LBBU-SP (Type of Mounting SP)
or Hexagon Rail Nut SM 2-5D (Type of Mounting SM)
Group Dimensions (mm /in)
STAUFF Thread G x L
M8 x 25
1
5/1618 UNC x 1
M8 x 28
2
5/1618 UNC x 1-1/8
M8 x 45
3
5/1618 UNC x 1-3/4
M8 x 25
1D
5/1618 UNC x 1
M8 x 28
2D
5/1618 UNC x 1-1/8
M8 x 45
3D
5/1618 UNC x 1-3/4

Order Codes
(Standard Options)
AS M8x25 W3
AS U5/16-18x1 W3
AS M8x28 W3
AS U5/16-18x1-1/8 W3
AS M8x45 W3
AS U5/16-18x1-3/4 W3
AS M8x25 W3
AS U5/16-18x1 W3
AS M8x28 W3
AS U5/16-18x1-1/8 W3
AS M8x45 W3
AS U5/16-18x1-3/4 W3

Hexagon Head Bolt AS


(according to DIN 931 / 933 or ANSI / ASME B18.2.1.)
Dimensions applicable only when used for panel mounting
without Weld Plate or Hexagon Rail Nut
(Type of Mounting PM)
Group Dimensions (mm /in)
STAUFF Thread G x L
M8 x 30
1
5/1618 UNC x 1-1/4
M8 x 35
2
5/1618 UNC x 1-3/8
M8 x 50
3
5/1618 UNC x 2
M8 x 30
1D
5/1618 UNC x 1-1/4
M8 x 35
2D
5/1618 UNC x 1-3/8
M8 x 50
3D
5/1618 UNC x 2

Order Codes
(Standard Options)
AS M8x30 W3
AS U5/16-18x1-1/4 W3
AS M8x35 W3
AS U5/16-18x1-3/8 W3
AS M8x50 W3
AS U5/16-18x2 W3
AS M8x30 W3
AS U5/16-18x1-1/4 W3
AS M8x35 W3
AS U5/16-18x1-3/8 W3
AS M8x50 W3
AS U5/16-18x2 W3

Order Codes
Hexagon Head Bolt

*AS*M8x25*W3

* Type of bolt



* Thread code

Hexagon Head Bolt


(according to DIN 931 / 933 AS
or ANSI / ASME B18.2.1.)

* Material code

Carbon Steel, zinc/nickel-plated W3

Thread dimension according


to dimension table

M8x25

All threaded parts are available with Metric ISO thread or unified coarse (UNC) thread according to dimension table.
Alternative sizes (e.g. for bolts M6 and 1/420 UNC), materials and surface finishings are available upon request.

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Light Series LB

Components: Dimensions / Order Codes

Clamp Body Single Design


D2

D3

D1
L3

L2
L1
Group

Order Codes
Clamp Body

*LB*1*03,2*PP

LB
* Light Series: Clamp Body / Single Design
1
* STAUFF Group
03,2
* Exact outside diameter D1 (mm)
* Material code (see below) PP

Standard Materials


Polypropylene
Colour: Black
Material code: PP

Polyamide
Colour: Yellow
Material code: PA

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

Applications

Outside Diameter
Pipe / Tube / Hose
D1
STAUFF (mm)
(in)
3,2
1/8
6
1
6,4
1/4
8
9,5
3/8
10
2
11,1
12
12,7
1/2
13,5
14
3
15
16
5/8
17,2
18
19
3/4
20
21,3
4
22
25
25,4
1

L1

Nominal Order Codes


Bore
(1 Clamp Body)
Pipe
(in)
(QQ = Material)
LB 103,2 QQ
LB 106 QQ
LB 106,4 QQ
LB 108 QQ
LB 209,5 QQ
1/8
LB 210 QQ
LB 211,1 QQ
LB 212 QQ
LB 312,7 QQ
1/4
LB 313,5 QQ
LB 314 QQ
LB 315 QQ
LB 316 QQ
3/8
LB 317,2 QQ
LB 318 QQ
LB 419 QQ
LB 420 QQ
1/2
LB 421,3 QQ
LB 422 QQ
LB 425 QQ
LB 425,4 QQ

Dimensions
(mm /in)
L1

L2

L3

D2

D3

22
.87

9
.35

6,5
.26

12
.47

10,5
.41

2
.08

6,8
.27

7
.28

27
1.06

11
.43

7
.28

16
.63

15
.59

2
.08

6,8
.27

7
.28

34
1.34

15
.59

7
.28

20
.79

22,5
.89

2
.08

6,8
.27

7
.28

42
1.65

19
.75

7
.28

20
.79

30
1.18

2
.08

6,8
.27

7
.28

Additional outside diameters are available upon request. Please consult STAUFF for further information.

Pneumatics, Instrumentation and Automotive Technology,


Machine Tool Industry, Lubrication, Mechanical Engineering

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Components: Dimensions / Order Codes

Light Series LBG / LBU


Clamp Body Twin Design

D3

D1

STAUFF
Clamps

D4

D2

L1

Group

Outside Diameters
Pipe / Tube / Hose
D1 / D2
STAUFF (mm)
(in)
3,2
1/8
6
1
6,4
1/4
8
9,5
3/8
10
2
11,1
12
12,7
1/2
13,5
14
3
15
16
5/8
17,2
18
19
3/4
20
21,3
4
22
25
25,4
1

L2
L1

Nominal Order Codes


Bore
(1 Clamp Body)
Pipe
(in)
(QQ = Material)
LBG 103,2/03,2 QQ
LBG 106/06 QQ
LBG 106,4/06,4 QQ
LBG 108/08 QQ
LBG 209,5/09,5 QQ
1/8
LBG 210/10 QQ
LBG 211,1/11,1 QQ
LBG 212/12 QQ
LBG 312,7/12,7 QQ
1/4
LBG 313,5/13,5 QQ
LBG 314/14 QQ
LBG 315/15 QQ
LBG 316/16 QQ
3/8
LBG 317,2/17,2 QQ
LBG 318/18 QQ
LBG 419/19 QQ
LBG 420/20 QQ
1/2
LBG 421,3/21,3 QQ
LBG 422/22 QQ
LBG 425/25 QQ
LBG 425,4/25,4 QQ

Dimensions
(mm /in)

Order Codes
*LBG*1*03,2/03,2*PP

L1

L2

D3

D4

Clamp Body

31
1.22

18
.71

12
.47

10,5
.41

2
.08

6,8
.27

7
.28

39
1.54

22
.87

16
.63

15
.59

2
.08

6,8
.27

7
.28

* Light Series: Clamp Body / Twin Design


LBG

with identical diameters

Clamp Body / Twin Design
LBU

with different diameters
STAUFF
Group
1
*
* Exact outside diameters D1 / D2 (mm) 03,2/03,2
* Material code (see below) PP

53
2.09

30
1.18

20
.79

22,5
.89

2
.08

6,8
.27

7
.28

70
2.76

38
1.50

20
.79

30
1.18

2
.08

6,8
.27

7
.28

Additional outside diameters and combinations of different outside diameters


(Clamp Body, Type LBU) are available upon request.
Please consult STAUFF for further information.

Standard Materials


Polypropylene
Colour: Black
Material code: PP

Polyamide
Colour: Yellow
Material code: PA

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

Applications
Pneumatics, Instrumentation and Automotive Technology,
Machine Tool Industry, Lubrication, Mechanical Engineering

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Light Series LN

Components: Dimensions / Order Codes

Clamp Body Single Design


B

D2

L3
L2
L1

Group

Order Codes
Clamp Body

*LN*1*06*PP

LN
* Light Series: Clamp Body / Single Design
1
* STAUFF Group
* Exact outside diameter D1 (mm) 06
* Material code (see below) PP

Standard Materials


Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

Applications
Pneumatics, Instrumentation and Automotive Technology,
Machine Tool Industry, Lubrication, Mechanical Engineering

Outside Diameter
Pipe / Tube / Hose
D1
STAUFF (mm)
(in)
6
1
6,4
1/4
8
8
9,5
3/8
2
10
12
12,7
1/2
10
12
12,7
1/2
3
13,5
14
15
16
5/8
14
15
16
5/8
17,2
18
4
19
3/4
20
21,3
22

Nominal Order Codes


Bore
(1 Clamp Body)
Pipe
(in)
(QQ = Material)
LN 106 QQ
LN 106,4 QQ
LN 108 QQ
LN 208 QQ
LN 209,5 QQ
1/8
LN 210 QQ
LN 212 QQ
LN 212,7 QQ
1/8
LN 310 QQ
LN 312 QQ
LN 312,7 QQ
1/4
LN 313,5 QQ
LN 314 QQ
LN 315 QQ
LN 316 QQ
LN 414 QQ
LN 415 QQ
LN 416 QQ
3/8
LN 417,2 QQ
LN 418 QQ
LN 419 QQ
LN 420 QQ
1/2
LN 421,3 QQ
LN 422 QQ

Dimensions
(mm /in)
L1

L2

L3

D2

22
.87

9
.35

7
.28

14,5
.57

13,5
.53

6,8
.27

27
1.06

11
.43

7
.28

14,5
.57

18,5
.59

6,8
.27

33
1.30

15
.59

7
.28

14,5
.57

23,5
.93

6,8
.27

40
1.57

19
.75

7
.28

14,5
.57

30,5
1.20

6,8
.27

Additional outside diameters are available upon request. Please consult STAUFF for further information.

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Components: Dimensions / Order Codes

Light Series LNGF / LNUF


Clamp Body Twin Design

D3

STAUFF
Clamps

L2

Group

Outside Diameters
Pipe / Tube / Hose
D1 / D2
STAUFF (mm)
(in)
6
1
6,4
1/4
8
8
9,5
3/8
2
10
12
12,7
1/2
10
12
12,7
1/2
3
13,5
14
15
16
5/8
14
15
16
5/8
17,2
18
4
19
3/4
20
21,3
22

Nominal Order Codes


Bore
(1 Clamp Body)
Pipe
(in)
(QQ = Material)
LNGF 106/06 QQ
LNGF 106,4/06,4 QQ
LNGF 108/08 QQ
LNGF 208/08 QQ
LNGF 209,5/09,5 QQ
1/8
LNGF 210/10 QQ
LNGF 212/12 QQ
LNGF 212,7/12,7 QQ
1/8
LNGF 310/10 QQ
LNGF 312/12 QQ
LNGF 312,7/12,7 QQ
1/4
LNGF 313,5/13,5 QQ
LNGF 314/14 QQ
LNGF 315/15 QQ
LNGF 316/16 QQ
LNGF 414/14 QQ
LNGF 415/15 QQ
LNGF 416/16 QQ
3/8
LNGF 417,2/17,2 QQ
LNGF 418/18 QQ
LNGF 419/19 QQ
LNGF 420/20 QQ
1/2
LNGF 421,3/21,3 QQ
LNGF 422/22 QQ

L1

Dimensions
(mm /in)

Order Codes

L1

L2

D3

32
1.26

18
.70

14,5
.57

13,5
.53

6,8
.27

41
1.61

22
.86

14,5
.57

18,5
.73

6,8
.27

54
2.13

30
1.18

14,5
.57

23,5
.93

6,8
.27

70
2.76

38
1.50

14,5
.57

30,5
1.20

6,8
.27

Clamp Body

*LNGF*1*06/06*PP

* Light Series: Clamp Body / Twin Design


LNGF

with identical diameters

Clamp Body / Twin Design
LNUF

with different diameters
STAUFF
Group
1
*
06/06
* Exact outside diameters D1 / D2 (mm)
* Material code (see below) PP
Standard Materials


Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

See pages A88 / A89 for material properties and technical information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

Applications
Additional outside diameters and combinations of different outside
diameters (Clamp Body, type LNUF) are available upon request.
Please consult STAUFF for further information.

Pneumatics, Instrumentation and Automotive Technology,


Machine Tool Industry, Lubrication, Mechanical Engineering

Cover Plate
Type DPL

L4
B2

D4

Group Dimensions (mm /in)


STAUFF L4
29,5
1
1.16
40
2
1.57
51
3
2.01
63,5
4
2.50

B2
15,5
.61
15,5
.61
16
.63
16
.63

D4
6,8
.27
6,8
.27
6,8
.27
6,8
.27

Order Codes
(Standard Options)
DPL 1 W3
DPL 2 W3
DPL 3 W3
DPL 4 W3

Order Codes
Cover Plate

*DPL*1*W3

DPL
* Cover Plate for Clamp Body / Twin Design
1
* STAUFF Group
Material
code
Carbon
Steel,
zinc/nickel-plated W3
*

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.
Please note: The maximum tightening torque for bolts is 2,5 Nm (1.85 ftlb).

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Schellen_2013_EN_lay11.indd 65

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Twin Design

Dimensions / Order Codes


L1

H2

Construction Series
Types KS (Single Version) / DKS (Double Version)

52
(2.05)

Heavy Series Series


Construction

Threaded Rod M30

60
(2.36)

H1

Group

Order Codes
Construction Series

* Version

*KS*220*W7*PA

Single version
Double version

KS
DKS

* Exact outside diameter D1 (mm)

220

* Material Code

W7
W40

Steel, prime coated


Steel, hot-dip galvanised

* Material of Plastic Pads (see below)

PA

STAUFF
1

326 ... 370

371 ... 425

Polyamide
Colour: Black
Material Code: PA

See pages A88 / A89 for material properties


and technical information.

426 ... 485

355,6

14.00

368

14.49

390

15.35

406,4

16.00

457,2

18.00

470

18.50

490
508
521
546

19.29
20.00
20.51
21.50

558,8

22.00

609,6

24.00

14.61 ... 16.73

16.77 ... 19.09

486 ... 550

19.13 ... 21.65

551 ... 630

21.69 ... 24.80

150
(5.91)
290
(11.41)

12.83 ... 14.57

Standard Materials for Plastic Pads




140
(5.51)

L1

Outside Diameter D1 Pipe / Tube


Diameter Range
Standard Diameters
(mm)
(in)
(mm)
(in)
220
8.66
247
9.72
220 ... 275
8.66 ... 10.85
267
10.51
273
10.75
280
11.02
300
11.81
276 ... 325
10.87 ... 12.80
318
12.52
323,9
12.75

Please note: All items are supplied non-assembled.


4

L2

Dimensions (mm/in)

No. of
Plastic
Pads

L1

L2

H1

H2

420
16.54

330
12.99

220
8.66

220
8.66

460
18.11

370
14.57

240
9.45

240
9.45

510
20.08

420
16.53

260
10.23

260
10.23

570
22.44

480
18.89

290
11.42

290
11.42

620
24.41

530
20.87

305
12.01

305
12.01

680
26.77

590
23.23

370
14.57

370
14.57

760
29.92

670
26.38

410
16.14

410
16.14

631 ... 715

24.84 ... 28.15

711

28.00

845
33.27

755
29.72

452
17.80

452
17.80

716 ... 800

28.19 ... 31.50

762

30.00

940
37.00

850
33.46

495
19.49

495
19.49

10

813

32.00

990
38.97

900
35.43

500
19.69

500
19.69

11

1000

39.37

1200
47.24

1100
43.30

591,5
23.29

593
23.34

12

1016

40.00

1200
47.24

1100
43.30

602
23.70

602
23.70

Alternative outside diameters, materials and surface finishings are available upon request. Consult STAUFF for further information.

A66 www.stauff.com

Schellen_2013_EN_lay11.indd 66

Dimensional drawings: All dimensions in mm (in).

10.12.2013 14:00:07

L4

Construction Series

Construction Series for Anchor Bolt Fastening


Types KSV (Single) / DKSV (Double)

H2

52
(2.05)

Dimensions / Order Codes

Threaded Rod M30

STAUFF
Clamps

L3

140
(5.51)

L2

150
(5.91)
290
(11.41)

L1

Group
STAUFF
1

Outside Diameter D1 Pipe / Tube


Diameter Range
Standard Diameters
(mm)
(in)
(mm)
(in)
220
8.66
247
9.72
220 ... 275
8.66 ... 10.85
267
10.51
273
10.75
280
11.02
300
11.81
276 ... 325
10.87 ... 12.80
318
12.52
323,9
12.75
326 ... 370

371 ... 425

426 ... 485

355,6

14.00

368

14.49

390

15.35

406,4

16.00

457,2

18.00

470

18.50

490
508
521
546

19.29
20.00
20.51
21.50

558,8

22.00

609,6

24.00

12.83 ... 14.57

14.61 ... 16.73

16.77 ... 19.09

486 ... 550

19.13 ... 21.65

551 ... 630

21.69 ... 24.80

H1
60
(2.36)

35
(1.38)

1
90 (3.54)

Dimensions (mm/in)
L1

L2

L3

L4

H1

H2

No. of
Plastic
Pads

Order Codes
Construction Series

580 330 490 420 220 220


4
22.83 12.99 19.29 16.54 8.66 8.66

* Version

Single version
Double version

KSV
DKSV

* Exact outside diameter D1 (mm)

220

* Material Code

W7
W40

620 370 530 460 240 240


4
24.41 14.57 20.87 18.11 9.45 9.45

670 420 580 510 260 260


4
26.38 16.53 22.83 20.08 10.23 10.23

*KSV*220*W7*PA

Steel, prime coated


Steel, hot-dip galvanised

* Material of Plastic Pads (see below)

PA

Please note: All items are supplied non-assembled.

750 480 640 570 290 290


4
29.53 18.89 25.20 22.44 11.42 11.42

Standard Materials for Plastic Pads


800 530 730 620 305 305
4
31.50 20.87 28.74 24.41 12.01 12.01

860 590 790 680 370 370


4
33.86 23.23 31.10 26.77 14.57 14.57

See pages A88 / A89 for material properties


and technical information.

Polyamide
Colour: Black
Material Code: PA

940 670 870 760 410 410


5
37.00 26.38 34.25 29.92 16.14 16.14

631 ... 715

24.84 ... 28.15

711

28.00

1025 755 955 845 452 452


5
40.31 29.72 37.60 33.27 17.80 17.80

716 ... 800

28.19 ... 31.50

762

30.00

1120 850 1050 940 495 495


5
44.09 33.46 41.33 37.00 19.49 19.49

10

813

32.00

1170 900 1100 990 500 500


5
46.06 35.43 43.30 38.97 19.69 19.69

11

1000

39.37

1400 1100 1300 1200 591,5 593


5
55.12 43.30 51.18 47.24 23.29 23.34

12

1016

40.00

1400 1100 1300 1200 602 602


5
55.12 43.30 51.18 47.24 23.70 23.70

Alternative outside diameters, materials and surface finishings are available upon request. Consult STAUFF for further information.

Dimensional drawings: All dimensions in mm (in).

Schellen_2013_EN_lay11.indd 67

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10.12.2013 14:00:08

U-Bolt Clamps

Dimensions / Order Codes

Flat Steel U-Bolt with Plastic Pipe Saddle (Short) and U-Profile
Type FB+RUK (To be used as Fixed Point Clamps only)

B1

H4

H2

H3

H1

B2

L2
L1

Flat Steel U-Bolt (type FB) with Plastic Pipe Saddle


(type RUK), U-Profile and Hexagon Head Bolts

Order Codes
Clamp Assembly

*FB+RUK*PP*48,3*W1

One clamp assembly is consisting of one Flat Steel U-Bolt


(type FB), one Plastic Pipe Saddle (type RUK), one U-Profile
(to DIN 1026) with two Nuts (to DIN EN ISO 4032) and
two Hexagon Head Bolts (to DIN EN ISO 4014 / 4017).
FB+RUK
* Clamp Assembly (as listed above)
Material
of
Pipe
Saddle
(see
below) PP
*
48,3
* Exact outside diameter D1 (mm)
Material
code
Carbon
Steel,
untreated W1
*

Carbon Steel, zinc-plated W3

Diameter Outside Diameter


Nominal Pipe / Tube
D1
DN
(mm)
(in)
48,3

1.93

57

2.28

60,3

2.41

65

76,1

3.04

80

88,9

3.56

108

4.32

114,3

4.57

133

5.32

139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

10.68

273

10.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

457

18.28

508

20.32

521

20.84

40

50

100

Stainless Steel V4A



W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Carbon Steel, Plastic coated W6
Please note:

The U-Profile (to DIN 1026) is made of


Carbon Steel, untreated. All items are
supplied non-assembled.

Standard Materials for Plastic Pipe Saddles

125

150

175

Polypropylene
Colour: Green
Material code: PP

200

Polyamide
Colour: Black
Material code: PA

250

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

300

350

400

500

Nominal Dimensions (mm /in)


Bore
Pipe
Flat Steel U-Bolt (Type FB)
(in)
L1
L2
H1
100
76
95
1-1/2
3.94
2.99
3.74
115
85
103
4.53
3.35
4.06
115
88
106
2
4.53
3.46
4.17
132
104
122
2-1/2
5.20
4.09
4.80
160
122
146
3
6.30
4.80
5.75
170
140
165
6.69
5.51
6.50
180
147
171
4
7.09
5.79
6.73
210
165
190
8.27
6.50
7.48
210
172
197
5
8.27
6.77
7.76
265
201
220
1.43
7.91
8.66
275
211
230
6
1.83
8.31
9.06
305
236
255
12.01
9.29
1.04
320
260
277
12.60
1.24
1.91
320
261
280
8
12.60
1.28
11.02
380
325
328
14.96
12.80
12.91
385
330
334
10
15.16
12.99
13.15
440
375
382
17.32
14.76
15.04
450
382
390
12
17.72
15.04
15.35
480
420
421
14
18.90
16.54
16.57
490
430
434
19.29
16.93
17.09
550
470
472
16
21.65
18.50
18.58
550
482
485
21.65
18.98
19.09
585
520
523
18
23.03
2.47
2.59
630
570
574
20
24.80
22.44
22.60
640
585
587
25.20
23.03
23.11

H2
67
2.64
71,5
2.81
73,2
2.88
81
3.19
97,5
3.84
107
4.21
110
4.33
119,5
4.70
123
4.84
132,5
5.22
137
5.39
150
5.91
161
6.34
162,5
6.40
186,5
7.34
189,5
7.46
212
8.35
215
8.46
235
9.25
242
9.53
261
1.28
267,5
1.53
286,5
11.28
312
12.28
319
12.56

H3
5
.20
5
.20
5
.20
5
.20
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47

B1
20 x 3
.78 x .12
20 x 3
.78 x .12
20 x 3
.78 x .12
20 x 3
.78 x .12
40 x 4
1.57 x .16
40 x 4
1.57 x .16
40 x 4
1.57 x .16
40 x 4
1.57 x .16
40 x 4
1.57 x .16
40 x 6
1.57 x .24
40 x 6
1.57 x .24
40 x 6
1.57 x .24
40 x 6
1.57 x .24
40 x 6
1.57 x .24
40 x 8
1.57 x .31
40 x 8
1.57 x .31
40 x 8
1.57 x .31
40 x 8
1.57 x .31
60 x 8
2.36 x .31
60 x 8
2.36 x .31
60 x 8
2.36 x .31
60 x 8
2.36 x .31
60 x 8
2.36 x .31
60 x 8
2.36 x .31
60 x 8
2.36 x .31

U-Profile
(DIN 1026)
B2 x H4
50 x 38
1.97 x 1.50
50 x 38
1.97 x 1.50
50 x 38
1.97 x 1.50
50 x 38
1.97 x 1.50
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
80 x 45
3.15 x 1.77
100 x 50
3.94 x 1.97
100 x 50
3.94 x 1.97
100 x 50
3.94 x 1.97
100 x 50
3.94 x 1.97
100 x 50
3.94 x 1.97
100 x 50
3.94 x 1.97
100 x 50
3.94 x 1.97

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A68 www.stauff.com

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Dimensions / Order Codes

U-Bolt Clamps

STAUFF
Clamps

H5

H7

H6

Flat Steel U-Bolt with Plastic Pipe Saddle (Short) and U-Profile
(To be used as Fixed Point Clamps only) Type FB+RUK

L4
B3

Plastic Pipe Saddle (type RUK)


(For size DN 40, dimension L4 is staggered by 90)
Diameter Outside Diameter
Nominal Pipe / Tube
D1
DN
(mm)
(in)
48,3

1.93

57

2.28

60,3

2.41

65

76,1

3.04

80

88,9

3.56

108

4.32

114,3

4.57

133

5.32

139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

10.68

273

10.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

457

18.28

508

20.32

521

20.84

40

50

100

125

150

175

200

250

300

350

400

500

L3

D2

Nominal Dimensions (mm /in)


Bore
Pipe
Plastic Pipe Saddle (type RUK)
(in)
L3
L4
B3
D2
24
25
35
8
1-1/2
.94
.98
1.38
.31
38
25
50
10
1.50
.98
1.97
.39
38
25
50
10
2
1.50
.98
1.97
.39
38
25
50
10
2-1/2
1.50
.98
1.97
.39
75
40
70
15
3
2.95
1.57
2.76
.59
75
40
70
15
2.95
1.57
2.76
.59
75
40
70
15
4
2.95
1.57
2.76
.59
75
40
70
15
2.95
1.57
2.76
.59
75
40
70
15
5
2.95
1.57
2.76
.59
140
90
75
25
5.51
3.54
2.95
.98
140
90
75
25
6
5.51
3.54
2.95
.98
140
90
75
25
5.51
3.54
2.95
.98
140
90
75
25
5.51
3.54
2.95
.98
140
90
75
25
8
5.51
3.54
2.95
.98
140
90
75
25
5.51
3.54
2.95
.98
140
90
75
25
10
5.51
3.54
2.95
.98
220
150
75
30
8.66
5.91
2.95
1.18
220
150
75
30
12
8.66
5.91
2.95
1.18
220
150
75
30
14
8.66
5.91
2.95
1.18
220
150
75
30
8.66
5.91
2.95
1.18
220
150
75
30
16
8.66
5.91
2.95
1.18
220
150
75
30
8.66
5.91
2.95
1.18
220
150
75
30
18
8.66
5.91
2.95
1.18
220
150
75
30
20
8.66
5.91
2.95
1.18
220
150
75
30
8.66
5.91
2.95
1.18

Hexagon Head Bolt AS


(according to DIN EN ISO 4014 / 4017)

H5
5
.20
5
.20
5
.20
5
.20
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31

H6
8
.31
10
.39
10
.39
10
.39
17
.67
17
.67
17
.67
17
.67
17
.67
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26

H7
5
.20
6
.24
6
.24
6
.24
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39

Hexagon Head Bolt


(DIN EN ISO 4014 / 4017)
Thread G x L
M10 x 40
M10 x 40
M10 x 40
M10 x 40
M 12 x 55

Order Codes
only Flat Steel U-Bolt

*FB*A=48,3*W1

* Flat Steel U-Bolt FB


A=48,3
* Exact outside diameter D1 (mm)
Material
code
Carbon
Steel,
untreated W1
*

Carbon Steel, zinc-plated W3
Stainless Steel V4A

W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Carbon Steel, Plastic coated W6

M 12 x 55
M 12 x 55
M 12 x 55
M 12 x 55
M 16 x 75

only Plastic Pipe Saddle

*RUK*48,3*PP

RUK
* Plastic Pipe Saddle (Short)
48,3
* Exact outside diameter D1 (mm)
Material
of
Pipe
Saddle
(see
below) PP
*
Please note: All items are supplied non-assembled.

M 16 x 75
M 16 x 75
M 16 x 75
M 16 x 75
M 20 x 80
M 20 x 80
M 20 x 80
M 20 x 80
M 24 x 100

Standard Materials for Plastic Pipe Saddles




Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

M 24 x 100
M 24 x 100
M 24 x 100
M 24 x 100
M 24 x 100
M 24 x 100

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

www.stauff.com A69

Schellen_2013_EN_lay11.indd 69

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U-Bolt Clamps

Dimensions / Order Codes

Recommended Installation
<DN25

H3

H2

H4

H1

Round Steel U-Bolt with Plastic Pipe Saddle (Short)


Type RB+RUK

L1

Round Steel U-Bolt (type RB) with Plastic Pipe Saddle (type RUK)

Order Codes
Clamp Assembly

*RB*W1*RUK/*PP*48,3

One clamp assembly is consisting of one Round Steel U-Bolt


(type RB), one Plastic Pipe Saddle (type RUK) and four Nuts
(to DIN EN ISO 4032).
RB
* Round Steel U-Bolt
* Material code Carbon Steel, untreated W1

Diameter Outside Diameter


Nominal Pipe / Tube
D1
DN
(mm)
(in)
25

.98

26,9

1.06

30

1.18

33,7

1.33

38

1.50

42,4

1.69

44,5

1.76

48,3

1.90

57

2.28

60,3

2.41

65

76,1

3.04

80

88,9

3.56

108

4.32

114,3

4.57

133

5.32

139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

10.68

273

10.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

508

20.32

521

20.84

20

25

Carbon Steel, zinc-plated W3



Stainless Steel V4A

W5
32
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Carbon Steel, Plastic coated W6
RUK/
* Plastic Pipe Saddle (Short)
* Material of Pipe Saddle (see below) PP
48,3
* Exact outside diameter D1 (mm)
Please note: All items are supplied non-assembled.

Standard Materials for Plastic Pipe Saddles




Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

40

50

100

125

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

150

175

200

250

300

350

400

500

A70 www.stauff.com

Schellen_2013_EN_lay11.indd 70

Nominal Dimensions (mm /in)


Bore
Pipe
Round Steel U-Bolt (Type RB)
(in)
A
L1
H1
40
73,5
30
1.57
2.89
1.18
40
73,5
3/4
1.57
2.89
48
81
38
1.89
3.19
1.50
48
81
1
1,89
3,19
56
89
46
2.20
3.50
1.81
56
89
1-1/4
2.20
3.50
62
100
52
2.44
3.94
2.05
62
100
1-1/2
2.44
3.94
76
118
64
2.99
4.65
2.52
76
118
2
2.99
4.65
82
94
135
2-1/2
3.23
3.70
5.31
94
106
152
3
3.70
4.17
5.98
136
190
120
5.35
7.48
4.72
136
190
4
5.35
7.48
164
217
148
6.46
8.54
5.83
164
217
5
6.46
8.54
192
247
176
7.56
9.72
6.93
192
217
6
7.56
8.54
202
218
273
7.96
8.58
10.75
248
311
228
9.76
12.24
8.98
248
311
8
9.76
12.24
303
364
282
11.93
14.33
11.10
302
364
10
11.89
14.33
352
418
332
13.86
16.46
13.07
352
418
12
13.86
16.46
402
475
14
378
15.83
18.70
14.88
402
475
15.83
18.70
452
526
16
428
17.80
20.71
16.85
452
526
17.80
20.71
554
627
20
530
21.81
24.69
20.87
554
627
21.81
24.69

H2
41
1.61
41
1.61
48
1.89
48
1,89
48
1.89
48
1.89
55
2.17
55
2.17
63
2.48
63
2.48
77
3.03
82
3.23
105
4.13
105
4.13
105
4.13
105
4.13
105
4.13
105
4.13
105
4.13
125
4.92
125
4.92
125
4.92
125
4.92
125
4.92
125
4.92
145
5.71
145
5.71
145
5.71
145
5.71
145
5.71
145
5.71

H3
30
1.18
30
1.18
30
1.18
30
1,18
30
1.18
30
1.18
35
1.38
35
1.38
39
1.54
39
1.54
39
1.54
41
1.61
49
1.93
49
1.93
49
1.93
49
1.93
51
2.01
51
2.01
51
2.01
59
2.32
59
2.32
59
2.32
59
2.32
62
2.44
62
2.44
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76

Recommended Installation
>DN25

H4
17,5
.69
18,5
.73
20
.79
22
.87
24
.94
26,2
1.03
27,2
1.07
29
1.14
33,5
1.32
35,2
1.39
43
1.69
52,5
2.07
62
2.44
65
2.56
74,5
2.93
78
3.07
87,5
3.44
92
3.62
105
4.13
116
4.57
117,5
4.63
141,5
5.57
144,5
5.69
167
6.57
170
6.69
186
7.32
192
7.56
211
8.31
217,5
8.56
262
10.31
269
10.59

Thread G
M10
M10
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20
M20
M24
M24
M24
M24
M24
M24

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

10.12.2013 14:00:12

Dimensions / Order Codes

U-Bolt Clamps

L2

Plastic Pipe Saddle (type RUK)


(For sizes DN 20 to DN 40)
Diameter Outside Diameter
Nominal Pipe / Tube
D1
DN
(mm)
(in)
25

.98

26,9

1.06

30

1.18

33,7

1.33

38

1.50

42,4

1.69

44,5

1.76

48,3

1.90

57

2.28

60,3

2.41

65

76,1

3.04

80

88,9

3.56

108

4.32

114,3

4.57

133

5.32

139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

1.68

273

1.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

508

2.32

521

2.84

20

25

32

40

50

100

125

150

175

200

250

300

350

400

500

D2
B

Plastic Pipe Saddle (type RUK)


(From size DN 50 on)

Nominal Dimensions (mm /in)


Bore
Pipe
Plastic Pipe Saddle (Type RUK)
(in)
A
L2
L3
B
35
25
24
1.38
.98
.94
30
1.18
35
25
24
3/4
1.38
.98
.94
35
25
24
1.38
.98
.94
38
1.50
35
25
24
1
1.38
.98
.94
35
25
24
1.38
.98
.94
46
1.81
35
25
24
1-1/4
1.38
.98
.94
35
25
24
1.38
.98
.94
52
2.05
35
25
24
1-1/2
1.38
.98
.94
38
25
50
1.50
.98
1.97
64
2.52
38
25
50
2
1.50
.98
1.97
38
25
50
82
2-1/2
1.50
.98
1.97
3.23
75
40
70
94
3
2.95
1.57
2.76
3.70
75
40
70
2.95
1.57
2.76
120
4.72
75
40
70
4
2.95
1.57
2.76
75
40
70
2.95
1.57
2.76
148
5.83
75
40
70
5
2.95
1.57
2.76
140
90
75
5.51
3.54
2.95
176
6.93
140
90
75
6
5.51
3.54
2.95
140
90
75
202
5.51
3.54
2.95
7.96
140
90
75
5.51
3.54
2.95
228
8.98
140
90
75
8
5.51
3.54
2.95
140
90
75
5.51
3.54
2.95
282
11.10
140
90
75
10
5.51
3.54
2.95
220
150
75
8.66
5.91
2.95
332
13.07
220
150
75
12
8.66
5.91
2.95
220
150
75
14
8.66
5.91
2.95
378
14.88
220
150
75
8.66
5.91
2.95
220
150
75
16
8.66
5.91
2.95
428
16.85
220
150
75
8.66
5.91
2.95
220
150
75
20
8.66
5.91
2.95
530
2.87
220
150
75
8.66
5.91
2.95

Order Codes
H5
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31

H6
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
10
.39
10
.39
10
.39
17
.67
17
.67
17
.67
17
.67
17
.67
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26
32
1.26

H7
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
6
.24
6
.24
6
.24
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39
10
.39

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Schellen_2013_EN_lay11.indd 71

L3

H7

H5

H6

STAUFF
Clamps

Round Steel U-Bolt with Plastic Pipe Saddle (Short)


Type RB+RUK

D2
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
10
.39
10
.39
10
.39
15
.59
15
.59
15
.59
15
.59
15
.59
25
.98
25
.98
25
.98
25
.98
25
.98
25
.98
25
.98
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

only Round Steel U-Bolt *RB*W3*A 52*KOMPL


One Round Steel U-Bolt (type RB) inlcludes
four Nuts (to DIN EN ISO 4032).
RB
* Round Steel U-Bolt
* Material code Carbon Steel, untreated W1

Carbon Steel, zinc-plated W3


Stainless Steel V4A

W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Carbon Steel, Plastic coated W6

* Dimension A (mm)
only Plastic Pipe Saddle

A 52

*RUK*48,3*PP

RUK
* Plastic Pipe Saddle (Short)
48,3
* Exact outside diameter D1 (mm)
Material
of
Pipe
Saddle
(see
below) PP
*

Standard Materials for Plastic Pipe Saddles




Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

www.stauff.com A71

10.12.2013 14:00:13

U-Bolt Clamps

Dimensions / Order Codes

Recommended Installation
<DN50

H3

H2

H4

H1

Round Steel U-Bolt with Plastic Pipe Saddle (Long)


Type RB+RUL

L1

Round Steel U-Bolt (type RB) with Plastic Pipe Saddle (type RUL)

Order Codes
Clamp Assembly

*RB*W1*RUL/*PP*48,3

Diameter Outside Diameter


Nominal Pipe / Tube
D1
DN
(mm)
(in)
25

.98

26,9

1.06

30

1.18

33,7

1.33

38

1.50

42,4

1.69

44,5

1.76

48,3

1.90

57

2.28

60,3

2.41

65

76,1

3.04

Standard Materials for Plastic Pipe Saddles

80

88,9

3.56

Polypropylene
Colour: Green
Material code: PP

108

4.32

100
114,3

4.57

Polyamide
Colour: Black
Material code: PA

133

5.32

125
139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

10.68

273

10.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

508

20.32

521

20.84

One clamp assembly is consisting of one Round Steel U-Bolt


(type RB), one Plastic Pipe Saddle (type RUL) and four Nuts
(to DIN EN ISO 4032).
RB
* Round Steel U-Bolt
* Material code Carbon Steel, untreated W1
Carbon Steel, zinc-plated W3

Stainless Steel V4A

W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)

20

25

32

Carbon Steel, Plastic coated W6

* Plastic Pipe Saddle (Long)

RUL/

* Material of Pipe Saddle (see below) PP


48,3
* Exact outside diameter D1 (mm)

40

50

Please note: All items are supplied non-assembled.

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

150

175

200

250

300

350

400

500

A72 www.stauff.com

Schellen_2013_EN_lay11.indd 72

Nominal Dimensions (mm /in)


Bore
Pipe
Round Steel U-Bolt (Type RB)
(in)
A
L1
H1
40
73,5
30
1.57
2.89
1.18
40
73,5
3/4
1.57
2.89
48
81
38
1.89
3.19
1.50
48
81
1
1.89
3.19
56
89
46
2.20
3.50
1.81
56
89
1-1/4
2.20
3.50
62
100
52
2.44
3.94
2.05
62
100
1-1/2
2.44
3.94
76
118
64
2.99
4.65
2.52
76
118
2
2.99
4.65
82
94
135
2-1/2
3.23
3.70
5.31
94
106
152
3
3.70
4.17
5.98
136
190
120
5.35
7.48
4.72
136
190
4
5.35
7.48
164
217
148
6.46
8.54
5.83
164
217
5
6.46
8.54
192
247
176
7.56
9.72
6.93
192
217
6
7.56
8.54
202
218
273
7.96
8.58
10.75
248
311
228
9.76
12.24
8.98
248
311
8
9.76
12.24
303
364
282
11.93
14.33
11.10
302
364
10
11.89
14.33
352
418
332
13.86
16.46
13.07
352
418
12
13.86
16.46
402
475
14
378
15.83
18.70
14.88
402
475
15.83
18.70
452
526
16
428
17.80
20.71
16.85
452
526
17.80
20.71
554
627
20
530
21.81
24.69
20.87
554
627
21.81
24.69

H2
41
1.61
41
1.61
48
1.89
48
1.89
48
1.89
48
1.89
55
2.17
55
2.17
63
2.48
63
2.48
77
3.03
82
3.23
105
4.13
105
4.13
105
4.13
105
4.13
105
4.13
105
4.13
105
4.13
125
4.92
125
4.92
125
4.92
125
4.92
125
4.92
125
4.92
145
5.71
145
5.71
145
5.71
145
5.71
145
5.71
145
5.71

H3
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
35
1.38
35
1.38
39
1.54
39
1.54
39
1.54
39
1.54
47
1.85
47
1.85
47
1.85
47
1.85
47
1.85
47
1.85
47
1.85
55
2.17
55
2.17
55
2.17
55
2.17
55
2.17
55
2.17
63
2.48
63
2.48
63
2.48
63
2.48
63
2.48
63
2.48

Recommended Installation
>DN50

H4
17,5
.69
18.5
.73
20
.79
22
.87
24
.94
26,2
1.03
27,2
1.07
29
1.14
33,5
1.32
35,2
1.39
43
1.69
54,5
2.15
64
2.52
67
2.64
76,5
3.01
80
3.15
91,5
3.60
96
3.78
109
4.29
120
4.72
121,5
4.78
145,5
5.73
148,5
5.85
174
6.85
177
6.97
193
7.60
199
7.83
218
8.58
224,5
8.84
269
10.59
276
10.87

Thread G
M10
M10
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20
M20
M24
M24
M24
M24
M24
M24

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

10.12.2013 14:00:15

Dimensions / Order Codes

U-Bolt Clamps

L3

STAUFF
Clamps

D4

H5

H6

Round Steel U-Bolt with Plastic Pipe Saddle (Long)


Type RB+RUL

L2

Plastic Pipe Saddle (type RUL)


Diameter Outside Diameter
Nominal Pipe / Tube
D1
DN
(mm)
(in)
25

.98

26,9

1.06

30

1.18

33,7

1.33

38

1.50

42,4

1.69

44,5

1.76

48,3

1.90

57

2.28

60,3

2.41

65

76,1

3.04

80

88,9

3.56

108

4.32

114,3

4.57

133

5.32

139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

10.68

273

10.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

508

20.32

521

20.84

20

25

32

40

50

100

125

150

175

200

250

300

350

400

500

Nominal Dimensions (mm /in)


Bore
Pipe
Plastic Pipe Saddle (Type RUL)
(in)
A
L2
L3
75
40
2.95
1.57
30
1.18
75
40
3/4
2.95
1.57
80
48
3.15
1.89
38
1.50
80
48
1
3.15
1.89
90
56
3.54
2.20
46
1.81
90
56
1-1/4
3.54
2.20
95
62
3.74
2.44
52
2.05
95
62
1-1/2
3.74
2.44
110
76
4.33
2.99
64
2.52
110
76
2
4.33
2.99
135
94
82
2-1/2
5.31
3.70
3.23
145
106
94
3
5.71
4.17
3.70
190
136
7.48
5.35
120
4.72
190
136
4
7.48
5.35
220
164
8.66
6.46
148
5.83
220
164
5
8.66
6.46
250
192
9.84
7.56
176
6.93
250
192
6
9.84
7.56
270
218
202
10.63
8.58
7.96
315
248
12.40
9.76
228
8.98
315
248
8
12.40
9.76
370
302
14.57
11.89
282
11.10
370
302
10
14.57
11.89
420
352
16.54
13.86
332
13.07
420
352
12
16.54
13.86
480
402
14
18.90
15.83
378
14.88
480
402
18.90
15.83
540
452
16
21.26
17.80
428
16.85
540
452
21.26
17.80
640
554
20
25.20
21.81
530
20.87
640
554
25.20
21.81

Order Codes
B
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
35
1.38
35
1.38
35
1.38
35
1.38
35
1.38
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36

H5
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
10
.39
10
.39
10
.39
10
.39
10
.39
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59

H6
12
.47
12
.47
12
.47
12
.47
12
.47
12
.47
15
.59
15
.59
15
.59
15
.59
15
.59
20
.79
20
.79
20
.79
20
.79
20
.79
25
.98
25
.98
25
.98
25
.98
25
.98
25
.98
25
.98
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Schellen_2013_EN_lay11.indd 73

D4
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
22
.87
22
.87
22
.87
22
.87
22
.87
22
.87
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02
26
1.02

only Round Steel U-Bolt *RB*W3*A 52*KOMPL


One Round Steel U-Bolt (type RB) inlcludes
four Nuts (to DIN EN ISO 4032).
RB
* Round Steel U-Bolt
* Material code Carbon Steel, untreated W1

Carbon Steel, zinc-plated W3

Stainless Steel V4A



W5
1.4401 / 1.4571 (AISI 316 / 316 Ti)
Carbon Steel, Plastic coated W6

* Dimension A (mm)
only Plastic Pipe Saddle

A 52

*RUL*48,3*PP

RUL
* Plastic Pipe Saddle (Long)
Exact
outside
diameter

D1
(mm)
48,3
*
* Material of Pipe Saddle (see below) PP

Standard Materials for Plastic Pipe Saddles




Polypropylene
Colour: Green
Material code: PP

Polyamide
Colour: Black
Material code: PA

See pages A88 / A89 for material properties and technical


information.
Alternative materials are available upon request.
Please consult STAUFF for further information.

www.stauff.com A73

10.12.2013 14:00:16

U-Bolt Clamps

Dimensions / Order Codes

H1

Round Steel U-Bolt (without Plastic Pipe Saddle)


Type RBD (DIN 3570, Type A)

H2

G
L

Round Steel U-Bolt (type RBD)

Order Codes
Clamp Assembly

*RBD*W3*A 30*KOMPL

One clamp assembly is consisting of one Round Steel U-Bolt


(type RBD according to DIN 3570, Type A) and two Nuts
(to DIN EN ISO 4032).

Diameter Outside Diameter


Nominal Pipe / Tube
D1
DN
(mm)
(in)
25

.98

26,9

1.06

30

1.18

33,7

1.33

38

1.50

42,4

1.69

44,5

1.76

48,3

1.90

57

2.28

60,3

2.41

65

76,1

3.04

80

88,9

3.56

108

4.32

114,3

4.57

133

5.32

139,7

5.59

159

6.36

168,3

6.73

193,7

7.75

216

8.64

219,1

8.76

267

10.68

273

10.92

318

12.72

323,9

12.96

355,6

14.22

368

14.72

406,4

16.26

419

16.76

508

20.32

521

20.84

20

RBD
* Clamp Assembly (as listed above)
* Material code Carbon Steel, untreated W1

25

* Dimension A (mm)

32

Carbon Steel, zinc-plated W3


A 30

Please note: All items are supplied non-assembled.


40

50

100

125

150

175

200

250

300

350

400

500

A74 www.stauff.com

Schellen_2013_EN_lay11.indd 74

Nominal Dimensions (mm /in)


Bore
Pipe
Round Steel U-Bolt (Type RBD)
(in)
A
L
H1
40
70
30
1.57
2.76
1.18
40
70
3/4
1.57
2.76
48
76
38
1.89
2.99
1.50
48
76
1
1,89
2.99
56
86
46
2.20
3.39
1.81
56
86
1-1/4
2.20
3.39
62
92
52
2.44
3.62
2.05
62
92
1-1/2
2.44
3.62
76
109
64
2.99
4.29
2.52
76
109
2
2.99
4.29
82
94
125
2-1/2
3.23
3.70
4.92
94
106
138
3
3.70
4.17
5.43
136
171
120
5.35
6.73
4.72
136
171
4
5.35
6.73
164
191
148
6.46
7.52
5.83
164
191
5
6.46
7.52
192
217
176
7.56
8.54
6.93
192
217
6
7.56
8.54
202
218
249
7.96
8.58
9.80
248
283
228
9.76
11.14
8.98
248
283
8
9.76
11.14
303
334
282
11.93
13.15
11.10
302
334
10
11.89
13.15
352
385
332
13.86
15.16
13.07
352
385
12
13.86
15.16
402
435
14
378
15.83
17.13
14.88
402
435
15.83
17.13
452
487
16
428
17.80
19.17
16.85
452
487
17.80
19.17
554
589
20
530
21.81
23.19
20.87
554
589
21.81
23.19

H2
40
1.57
40
1.57
40
1.57
40
1.57
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76

Thread G
M10
M10
M10
M10
M10
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
M16
M16
M16
M20
M20
M20
M20
M20
M20
M24
M24
M24
M24
M24
M24

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

10.12.2013 14:00:17

STAUFF
Clamps

Notes

www.stauff.com A75

Schellen_2013_EN_lay11.indd 75

10.12.2013 14:00:18

Metal Pipe Clamps DIN 3567, Type A

Dimensions / Order Codes

Metal Pipe Clamp with Rounded Ends

L2

Order Codes
Clamp Assembly

*DIN 3567 A*-20*W1

One clamp assembly is consisting of two clamp halves.


Hexagon head bolts and nuts are not included.
DIN 3567 A
* Clamp Assembly to DIN 3567, type A
-20
* STAUFF Group ( D1)
Material
code
Carbon
Steel,
untreated W1
*

STAUFF Nominal Size


Group
Pipe
D1
(mm)
(in)
20
15
22
25
20
27

3/4

30
25
34

38
32
43

1-1/4

45
40
49

1-1/2

57

50

61

50

77

65

2-1/2

89

80

108
100
115

133
125
140
159
150
169
194

175

216
200
220
267
250
273
318
300
324
368

350

407
400
419
521

A76 www.stauff.com

Schellen_2013_EN_lay11.indd 76

500

S2

D1

S1

B1

D2

L1

L2

Dimensions (mm /in)

L1
57
2.24
59
2.32
62
2.44
66
2.60
68
2.68
72
2.83
76
2.99
82
3.23
84
3.31
88
3.46
104
4.09
108
4.25
122
4.80
136
5.35
172
6.77
178
7.01
196
7.72
204
8.03
222
8.74
232
9.13
258
10.16
280
11.02
284
11.18
342
13.46
348
13.70
392
15.43
398
15.67
444
17.48
498
19.61
510
10.08
614
24.17

L2
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
18
.71
18
.71
18
.71
18
.71
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
36
1.42
36
1.42
36
1.42

Accessories

S1
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
6
.24
6
.24
6
.24
6
.24
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
10
.39
10
.39
10
.39

S2
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
9
.35
9
.35
9
.35
9
.35
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
14
.55
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71

D2
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
23
.91
23
.91
23
.91
23
.91
23
.91
27
1.06
27
1.06
27
1.06

B1
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
40
1.57
40
1.57
40
1.57
40
1.57
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
70
2.76
70
2.76
70
2.76

Hexagon Head Bolts


(Hexagon Head Nuts)

M10 x 30
(M10)
3/816 UNC x 1-1/4
(3/816 UNC)

M12 x 35
(M12)
7/1614 UNC x 1-3/8
(7/1614 UNC)

M16 x 45
(M16)
5/811 UNC x 1-3/4
(5/811 UNC)

M20 x 50
(M20)
3/410 UNC x 2
(3/410 UNC)

M24 x 60
(M24)
7/89 UNC 2-3/8
(7/89 UNC)

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

10.12.2013 14:00:19

Dimensions / Order Codes

DIN 3567, Type B Metal Pipe Clamps


Metal Pipe Clamp with Rounded Ends
and One-Side Elongated Shaft

STAUFF Nominal Size


Group
Pipe
D1
(mm)
(in)
20
15
22
25
20
27

3/4

30
25
34

38
32
43

1-1/4

45
40
49

1-1/2

57

50

61

50

77

65

2-1/2

89

80

108
100
115

133
125
140
159
150
169
194

175

216
200
220
267
250
273
318
300
324
368

350

407
400
419
521

B1

500

S2
L3

S1

D1

L1

L2

L2

Dimensions (mm /in)

L1
57
2.24
59
2.32
62
2.44
66
2.60
68
2.68
72
2.83
76
2.99
82
3.23
84
3.31
88
3.46
104
4.09
108
4.25
122
4.80
136
5.35
172
6.77
178
7.01
196
7.72
204
8.03
222
8.74
232
9.13
258
10.16
280
11.02
284
11.18
342
13.46
348
13.70
392
15.43
398
15.67
444
17.48
498
19.61
510
10.08
614
24.17

L2
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
15
.59
18
.71
18
.71
18
.71
18
.71
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
24
.94
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
36
1.42
36
1.42
36
1.42

Accessories

L3
46
1.81
46
1.81
46
1.81
46
1.81
46
1.81
46
1.81
46
1.81
46
1.81
46
1.81
46
1.81
54
2.13
54
2.13
54
2.13
54
2.13
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
70
2.76
86
3.39
86
3.39
86
3.39
86
3.39
86
3.39
104
4.09
104
4.09
104
4.09

S1
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
6
.24
6
.24
6
.24
6
.24
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
8
.31
10
.39
10
.39
10
.39

S2
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
7
.28
9
.35
9
.35
9
.35
9
.35
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
14
.55
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71

D2
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
11.5
.45
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71
23
.91
23
.91
23
.91
23
.91
23
.91
27
1.06
27
1.06
27
1.06

B1
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
40
1.57
40
1.57
40
1.57
40
1.57
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
50
1.97
60
2.36
60
2.36
60
2.36
60
2.36
60
2.36
70
2.76
70
2.76
70
2.76

Hexagon Head Bolts


(Hexagon Head Nuts)

Order Codes
Clamp Assembly

*DIN 3567 B*-20*W1

One clamp assembly is consisting of two clamp halves.


Hexagon head bolts and nuts are not included.

M10 x 30
(M10)
3/816 UNC x 1-1/4
(3/816 UNC)

DIN 3567 B
* Clamp Assembly to DIN 3567, type B
-20
* STAUFF Group ( D1)
Material
code
Carbon
Steel,
untreated W1
*

M12 x 35
(M12)
7/1614 UNC x 1-3/8
(7/1614 UNC)

M16 x 45
(M16)
5/811 UNC x 1-3/4
(5/811 UNC)

M20 x 50
(M20)
3/410 UNC x 2
(3/410 UNC)

M24 x 60
(M24)
7/89 UNC 2-3/8
(7/89 UNC)

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

Schellen_2013_EN_lay11.indd 77

STAUFF
Clamps

D2

D2

www.stauff.com A77

10.12.2013 14:00:20

Heavy Saddles

DIN 1592

Dimensions / Order Codes

Heavy Saddle Single-Ended Design

D2
L1

Order Codes
Heavy Saddle

*DIN 1592*-7*W66

DIN 1592
* Heavy Saddle to DIN 1592
-7
* STAUFF Group ( D1)
Material
code
Carbon
Steel,
untreated W1
*
Carbon Steel, zinc-plated
and thick-film passivated

W66

L2
L3

STAUFF Diameter Range


Group

Dimensions (mm /in)

D1

(mm)

(in)

5,5 ... 7

.22 ... .28

7 ... 9

.28 ... .35

13

9,5 ... 13

.39 ... .51

15,5

13 ... 15,5

.51 ... .61

19

15,5 ... 19

.61 ... .75

23

20 ... 23

.79 ... .91

26

23 ... 26

.91 ... 1.02

28,5

26 ... 28,5

1.02 ... 1.12

31

28,5 ... 31

1.12 ... 1.22

36

33 ... 36

1.30 ... 1.42

39

36 ... 39

1.42 ... 1.54

43

39 ... 43

1.54 ... 1.69

46

43 ... 46

1.69 ... 1.81

49

46 ... 49

1.81 ... 1.93

52 *

49 ... 52

1.93 ... 2.05

58

53 ... 58

2.09 ... 2.28

61

58 ... 61

2.28 ... 2.40

L1
22
.87
27
1.06
40
1.57
41
1.61
43
1.69
51
2.01
52
2.05
53
2.09
55
2.17
57
2.24
59
2.32
68
2.68
70
2.76
73
2.87
76
2.99
78
3.07
80
3.15

L2
14
.55
18
.71
25
.98
26
1.02
28
1.10
35
1.38
36
1.42
37
1.46
39
1.54
41
1.61
43
1.69
48
1.89
50
1.97
53
2.09
56
2.20
58
2.28
60
2.36

L3
27,5
1.08
33,5
1.32
49,5
1.95
52
2.05
55,5
2.19
67
2.64
70
2.76
73
2.87
75,5
2.97
81
3.19
83,5
3.29
94,5
3.72
98
3.86
105,5
4.15
110
4.33
115
4.53
118,5
4.67

H
5
.20
6
.24
9
.35
12
.47
15
.59
19
.75
22
.87
24
.94
27
1.06
32
1.26
34
1.34
38
1.50
41
1.61
44
1.73
47
1.85
52
2.05
57
2.24

D2
6,6
.26
6,6
.26
11
.43
11
.43
11
.43
14
.55
14
.55
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71

B
16
.63
20
.79
25
.98
25
.98
25
.98
30
1.18
30
1.18
30
1.18
30
1.18
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57

S
2
.08
2
.08
3
.12
3
.12
3
.12
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
8
.31
8
.31
8
.31
8
.31

** Similar to DIN 1592.


Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A78 www.stauff.com

Schellen_2013_EN_lay11.indd 78

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Dimensions / Order Codes

DIN 1593

Heavy Saddles

STAUFF
Clamps

Heavy Saddle Double-Ended Design

D2

L1

L2

STAUFF Diameter Range


Group

Dimensions (mm /in)

L1
44
1.73
48
1.89
52
2.05
56
2.20
60
2.36
82
3.23
84
3.31
90
3.54
90
3.54
106
4.17
110
4.33
120
4.72
122
4.80
122
4.80
142
5.59
142
5.59
152
5.98
176
6.93
184
7.24
198
7.80
214
8.43
220
8.66
226
8.90

D1

(mm)

(in)

5,5 ... 7

.22 ... .28

7 ... 9

.28 ... .35

13

9,5 ... 13

.39 ... .51

15,5

13 ... 15,5

.51 ... .61

19

15,5 ... 19

.61 ... .75

23

20 ... 23

.79 ... .91

26

23 ... 26

.91 ... 1.02

28,5

26 ... 28,5

1.02 ... 1.12

31

28,5 ... 31

1.12 ... 1.22

36

33 ... 36

1.30 ... 1.42

39

36 ... 39

1.42 ... 1.54

43

39 ... 43

1.54 ... 1.69

46

43 ... 46

1.69 ... 1.81

49

46 ... 49

1.81 ... 1.93

58

53 ... 58

2.09 ... 2.28

61

58 ... 61

2.28 ... 2.40

71

67 ... 71

2.64 ... 2.80

77

73 ... 77

2.87 ... 3.03

81

77 ... 81

3.03 ... 3.19

91

88 ... 91

3.39 ... 3.58

103

99 ... 103

3.90 ... 4.06

109

105 ... 109

4.13 ... 4.29

115

110 ... 115

4.33 ... 4.53

L2
28
1.10
32
1.26
36
1.42
40
1.57
44
1.73
56
2.20
58
2.28
64
2.52
64
2.52
80
3.15
84
3.31
88
3.46
90
3.54
90
3.54
110
4.33
110
4.33
120
4.72
136
5.35
144
5.67
158
6.22
174
6.85
180
7.09
186
7.32

Order Codes
H
5
.20
6
.24
9
.35
12
.47
15
.59
19
.75
22
.87
24
.94
27
1.06
32
1.26
34
1.34
38
1.50
41
1.61
44
1.73
52
2.05
57
2.24
66
2.60
72
2.83
76
2.99
85
3.35
98
3.86
104
4.09
109
4.29

D2
6,6
.26
6,6
.26
6,6
.26
6,6
.26
6,6
.26
11
.43
11
.43
11
.43
11
.43
11
.43
11
.43
14
.55
14
.55
14
.55
14
.55
14
.55
14
.55
18
.71
18
.71
18
.71
18
.71
18
.71
18
.71

B
16
.63
20
.79
20
.79
20
.79
20
.79
25
.98
25
.98
25
.98
25
.98
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57
40
1.57

S
2
.08
2
.08
2
.08
2
.08
2
.08
3
.12
3
.12
3
.12
3
.12
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
5
.20
8
.31
8
.31
8
.31
8
.31

Heavy Saddle

*DIN 1593*-7*W66

DIN 1593
* Heavy Saddle to DIN 1593
-7
* STAUFF Group ( D1)
Material
code
Carbon
Steel,
untreated W1
*
Carbon Steel, zinc-plated
and thick-film passivated

W66

Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

www.stauff.com A79

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Light Saddles

DIN 1596

Dimensions / Order Codes

D2

Light Saddle

*DIN 1596*-7*W66

* Light Saddle to DIN 1596


* STAUFF Group ( D1)
* Material code Carbon Steel, zinc-plated

and thick-film passivated

DIN 1596
-7
W66

1
L2
L3

L1

Order Codes

Light Saddle Single-Ended Design

STAUFF Diameter Range


Group

Dimensions (mm /in)

D1

(mm)

(in)

5,5 ... 7

.22 ... .28

7 ... 9

.28 ... .35

13

9,5 ... 13

.39 ... .51

15,5

13 ... 15,5

.51 ... .61

19

15,5 ... 19

.61 ... .75

23

20 ... 23

.79 ... .91

26

23 ... 26

.91 ... 1.02

28,5

26 ... 28,5

1.02 ... 1.12

31

28,5 ... 31

1.12 ... 1.22

33 *

31 ... 33

1.22 ...1.30

36

33 ... 36

1.30 ... 1.42

39

36 ... 39

1.42 ... 1.54

43

39 ... 43

1.54 ... 1.69

46

43 ... 46

1.69 ... 1.81

49

46 ... 49

1.81 ... 1.93

52 *

49 ... 52

1.93 ... 2.05

58

53 ... 58

2.09 ... 2.28

61

58 ... 61

2.28 ... 2.40

L1
26
1.02
28
1.10
30
1.18
32
1.26
34
1.34
43
1.69
44
1.73
47
1.85
47
1.85
56
2.20
57
2.24
59
2.32
61
2.40
62
2.44
67
2.64
72
2.83
76
2.99
77
3.03

L2
14
.55
16
.63
18
.71
20
.79
22
.87
28
1.10
29
1.14
32
1.26
32
1.26
36
1.42
40
1.57
42
1.65
44
1.73
45
1.77
48
1.89
53
2.09
55
2.17
58
2.28

L3
31,5
1.24
34,5
1.36
38,5
1.52
41,75
1.64
45,5
1.79
57,5
2.26
60
2.36
64,25
2.53
65,5
2.58
75,5
2.97
78
3.07
81,5
3.21
85,5
3.37
88
3.46
95,5
3.76
102
4.02
107
4.21
111,5
4.39

H
5
.20
6
.24
9
.35
12
.47
15
.59
19
.75
22
.87
24
.94
27
1.06
29
1.14
32
1.26
34
1.34
38
1.50
41
1.61
44
1.73
47
1.85
52
2.05
56
2.20

D2
6,6
.26
6,6
.26
6,6
.26
6,6
.26
6,6
.26
9
.35
9
.35
9
.35
9
.35
9
.35
11
.43
11
.43
11
.43
11
.43
14
.55
14
.55
14
.55
14
.55

B
16
.63
16
.63
20
.79
20
.79
20
.79
25
.98
25
.98
25
.98
25
.98
25
.98
30
1.18
30
1.18
30
1.18
30
1.18
40
1.57
40
1.57
40
1.57
40
1.57

S
2
.08
2
.08
2
.08
2
.08
2
.08
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
4
.16
4
.16
4
.16
4
.16

** Similar to DIN 1596.


Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A80 www.stauff.com

Schellen_2013_EN_lay11.indd 80

10.12.2013 14:00:23

Dimensions / Order Codes

Light Saddles

DIN 1597

STAUFF
Clamps

Light Saddle Double-Ended Design

1
L1

D2
L2

STAUFF Diameter Range


Group

Dimensions (mm /in)

L1
44
1.73
48
1.89
52
2.05
56
2.20
60
2.36
76
2.99
78
3.07
84
3.31
84
3.31
92
3.62
104
4.09
108
4.25
112
4.41
114
4.49
118
4.65
134
5.28
138
5.43
138
5.43

D1

(mm)

(in)

5,5 ... 7

.22 ... .28

7 ... 9

.28 ... .35

13

9,5 ... 13

.39 ... .51

15,5

13 ... 15,5

.51 ... .61

19

15,5 ... 19

.61 ... .75

23

20 ... 23

.79 ... .91

26

23 ... 26

.91 ... 1.02

28,5

26 ... 28,5

1.02 ... 1.12

31

28,5 ... 31

1.12 ... 1.22

33 *

31 ... 33

1.22 ...1.30

36

33 ... 36

1.30 ... 1.42

39

36 ... 39

1.42 ... 1.54

43

39 ... 43

1.54 ... 1.69

46

43 ... 46

1.69 ... 1.81

49

46 ... 49

1.81 ... 1.93

52 *

49 ... 52

1.93 ... 2.05

58

53 ... 58

2.09 ... 2.28

61

58 ... 61

2.28 ... 2.40

L2
28
1.10
32
1.26
36
1.42
40
1.57
44
1.73
44
1.73
56
2.20
58
2.28
64
2.52
72
2.83
80
3.15
84
3.31
88
3.46
90
3.54
90
3.54
106
4.17
110
4.33
110
4.33

Order Codes
H
5
.20
6
.24
9
.35
12
.47
15
.59
19
.75
22
.87
24
.94
27
1.06
29
1.14
32
1.26
34
1.34
38
1.50
41
1.61
44
1.73
47
1.85
52
2.05
56
2.20

D2
5,5
.22
5,5
.22
5,5
.22
5,5
.22
5,5
.22
6,6
.26
6,6
.26
6,6
.26
6,6
.26
6,6
.26
9
.35
9
.35
9
.35
9
.35
11
.43
11
.43
11
.43
11
.43

B
16
.63
16
.63
16
.63
16
.63
16
.63
20
.79
20
.79
20
.79
20
.79
20
.79
25
.98
25
.98
25
.98
25
.98
30
1.18
30
1.18
30
1.18
30
1.18

S
1,5
.06
1,5
.06
1,5
.06
1.5
.06
.5
.02
2
.08
2
.08
2
.08
2
.08
2
.08
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12

Light Saddle

*DIN 1597*-7*W66

* Light Saddle to DIN 1597


* STAUFF Group ( D1)
* Material code Carbon Steel, zinc-plated

and thick-film passivated

DIN 1597
-7
W66

** Similar to DIN 1597.


Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

www.stauff.com A81

Schellen_2013_EN_lay11.indd 81

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Cushion Clamp Series

Dimensions / Order Codes

Clamp Assembly Types STC / SPC

Design Load 1

(for Use with Channel Rail SCS)

Thread G

D1
C

Outside Diameter
Pipe / Tube / Hose
D1
(mm)
(in)

Nominal Order Codes


Bore
(1 Clamp Assembly)
Pipe
(in)
(QQ = Material Code)

6,4

1/4

STC 025 QQ #K

3/8

STC 037 QQ #K

12,7

1/2

STC 050 QQ #K

13,5
16

1/4
5/8

17,2
19

STC 062 QQ #K
3/8

3/4

21,3

SPC 025 QQ #K

SPC 037 QQ #K
STC 075 QQ #K

1/2

SPC 050 QQ #K

22,2

7/8

STC 087 QQ #K

25,4

STC 100 QQ #K

26,9
32

3/4
1-1/4

33,7
38

SPC 075 QQ #K
STC 125 QQ #K

1
1-1/2

SPC 100 QQ #K
STC 150 QQ #K

42

1-1/4

SPC 125 QQ #K

48,3

1-1/2

SPC 150 QQ #K

50,8

60,3

STC 200 QQ #K
2

SPC 200 QQ #K

63,5

2-1/2

STC 250 QQ #K

66,7

2-5/8

STC 262 QQ #K

73
76,2

2-1/2
3

SPC 250 QQ #K
STC 300 QQ #K

88,9

SPC 300 QQ #K

102

3-1/2

SPC 350 QQ #K

114

SPC 400 QQ #K

140

SPC 500 QQ #K

168

SPC 600 QQ #K

B*

Design Load 3
(Maximum Load
in Pipe Direction)

Design Load 2

Dimensions
(mm /in)
B*
15,7
.62
19,1
.75
22,1
.87
23,1
.91
25,4
1.00
27,2
1.07
33,8
1.33
36,8
1.45
36,8
1.45
42,2
1.66
45,5
1.79
48,8
1.92
56,4
2.22
56,4
2.22
62,7
2.47
62,7
2.47
69,1
2.72
69,1
3.22
88,1
3.47
88,1
3.47
94,5
3.72
100,8
3.97
110,7
4.36
126,2
4.97
138,9
5.47
164,3
6.47
189,7
7.47

Design Loads
( kN /lbf)
C
5,6
.22
7,1
.28
8,6
.34
9,1
.36
10,4
.41
11,4
.45
13,5
.53
15,0
.59
14,7
.58
16,8
.66
18,3
.72
19,8
.78
23,1
.91
23,1
.91
26,2
1.03
29,5
1.16
29,5
1.16
35,8
1.41
38,9
1.53
38,9
1.53
42,2
1.66
45,2
1.78
50,0
1.97
57,9
2.28
64,3
2.53
77,0
3.03
89,7
3.53

D
28,2
1.11
31,5
1.24
34,5
1.36
35,8
1.41
38,1
1.50
40,4
1.59
45,2
1.78
48,5
1.91
48,5
1.91
51,6
2.03
54,9
2.16
58,4
2.30
69,9
2.75
69,9
2.75
77,0
3.03
83,3
3.28
83,3
3.28
96,0
3.78
102,4
4.03
102,4
4.03
108,5
4.27
114,8
4.52
124,7
4.91
140,5
5.53
153,2
6.03
178,6
7.03
204,0
8.03

E
2
.08
2
.08
2
.08
2
.08
2
.08
2
.08
2
.08
2
.08
2
.08
2,8
.11
2,8
.11
2,8
.11
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3
.12
3,6
.14
3,6
.14

Thread G
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
1/420 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
5/1618 UNC
3/816 UNC
3/816 UNC
3/816 UNC
3/816 UNC
3/816 UNC

1
1,78
400
1,78
400
1,78
400
1,78
400
1,78
400
2,67
600
2,67
600
2,67
600
2,67
600
2,67
600
2,67
600
2,67
600
2,67
600
2,67
600
3,56
800
3,56
800
3,56
800
3,56
800
3,56
800
3,56
800
3,56
800
4,45
1000
4,45
1000
4,45
1000
4,45
1000
4,45
1000
4,45
1000

2
0,22
50
0,22
50
0,22
50
0,22
50
0,22
50
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,56
125
0,56
125
0,56
125
0,56
125
0,56
125
0,56
125
0,56
125
0,89
200
0,89
200
0,89
200
0,89
200
0,89
200
0,89
200

3
0,22
50
0,22
50
0,22
50
0,22
50
0,22
50
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,33
75
0,56
125
0,56
125
0,56
125
0,56
125
0,56
125
0,56
125
0,56
125
0,67
150
0,67
150
0,67
150
0,67
150
0,67
150
0,67
150

** Minimum required for installation.


One clamp assembly is consisting of two carbon steel clamp halves (one with threaded stud), one thermoplastic cushion insert and one lock nut with Nylon insert. Channel rail not included.
All threaded parts are only available with unified coarse (UNC) thread. Alternative materials and surface finishings are available upon request. Consult STAUFF for further information.

A82 www.stauff.com

Dimensions / Order Codes

Cushion Clamp Series


Clamp Assembly Types STC / SPC

STAUFF
Clamps

(for Use with Channel Rail SCS)

Standard Materials

Product Features

Clamp assemblies designed to mount directly to


41,3mm / 1-5/8in wide strut channels, such as
the STAUFF Channel Rail, type SCS
Suitable for most Fluid Power applications ranging
from mobile equipment to industrial machinery
Reduced horizontal mounting space
Easy installation and retro fit capability
Reduces shock and vibration while preventing
galvanic corrosion

Cushion Insert
Thermoplastic Elastomer (80 Shore-A)
Colour: Black

The cushion material is compatible with most oils, chemicals


and cleaning solvents and suitable for applications within a
temperature range of -50C ... +125C (-58F ... +257F).
Alternative materials are available upon request.
Please consult STAUFF for further information.

Order Codes
Clamp Assembly

*STC-*125-*W4-*#K

* Type of clamp STC (Tube diameters) STC


SPC (Pipe diameters) SPC
* Pipe / Tube O.D. (according to dimension table) 125
* Material code Carbon Steel, zinc-plated,
W3

trivalent blue chromated


Stainless Steel V2A
1.4301 (AISI 304)
Stainless Steel V4A
1.4401 (AISI 316)

Assembling

Components packed in kits #K

W4
W5

Channel Rail Type SCS

B2
H2

S
H1

B1
Dimensions (mm /in)
B1

B2

H1

H2

41,3

22,2

25,4

2,7

1.63 (1-5/8)

.88 (7/8)

1.00

.28

.11

Alternative rail profiles, materials and surface finishings are available upon request. Consult STAUFF for further information.

Order Codes
Strut Channel

*SCS-*048-*1-*PL

SCS
* Strut Channel
Length
of
Rail

1,22m
/
4.00ft
/
48
in 048
*

3,05m / 10.00ft / 120 in 120

* Height of Rail
* Material code

25,4 mm / 1.00 in 1

Carbon Steel, untreated PL


Carbon Steel, green painted GR

www.stauff.com A83

STAUFF ACT Clamps


The Issue: Pipework Corrosion
Stainless Steel Pipework

Crevice Corrosion

Stainless steel pipework on offshore oil and gas platforms


is used over a wide range of temperature, flow and pressure
conditions, e.g. for process instrumentation and sensing, as
well as for chemical inhibition, hydraulic or utility lines.

Another dominant type is crevice corrosion, which is a lot


more difficult to observe: It usually tends to occur in shielded
areas such as crevices, formed under gaskets, washers,
fastener heads, insulating material, surface deposits,
disbonded coatings, threads and lap joints.

The typical tubing material selected for these particular


applications is AISI 316 stainless steel, although in more
recent times other tube materials have been utilized to try and
counteract the offshore corrosion issue.
In all major offshore oil and gas regions including the Gulf of
Mexico, the North Sea, the Gulf of Guinea and the China Sea
corrosion of AISI 316 stainless steel pipework can be
observed, and has been a researched and well documented
problem as well as a costly and time consuming issue with
regard to maintenance processes for many years.

Crevice corrosion is always initiated by changes in the local


chemistry within the shielded area, usually associated with
a stagnant solution on the micro-environmental level:
Trapped seawater becomes stagnant
Depletion of inhibitor and oxygen
A shift to acid conditions
Build-up of aggressive ion species
(such as sodium chloride in seawater)
Accelerated corrosion process

Pitting Corrosion

One of the most prevalent forms of localised corrosion


is pitting corrosion: Under certain specific conditions
particularly involving chlorides (such as sodium chloride in
seawater) and exacerbated by elevated temperatures small
pits can form in a stainless steel surface.

Crevice corrosion can have serious and adverse consequences eventually leading to perforation of tubing walls and the
escape of highly flammable fluids and chemicals.

Dependent upon both the environment and the stainless steel


itself, these pits may continue to grow and eventually lead to
perforation of tubing walls and leaks, while the majority of the
surface may still be totally unaffected.

Crevice corrosion formed under a regular plastic clamp

Pipe clamps made of plastic in particular have also been prone


to inducing crevice corrosion in the past, because the plastic
deforms around the tubing and creates even tighter crevices.

Pitting corrosion is often quite easy to recognise: small


individual pits and in later stages sometimes deeper and
connected pits can be observed by visual inspection with the
unaided eye.

Material Selection
Hence, the selection of proper materials and the use of robust
design and safe construction practices are mandatory, even
if crevices are sometimes difficult or even impossible to avoid
in tubing installations when using regular types of tubing
supports and clamps.
And this is where the STAUFF ACT Clamp comes into play ...

Development

Corrosion Facts

Throughout their development, STAUFF ACT Clamps have been


subject to stringent testing at the STAUFF in-house laboratories located in Werdohl, Germany.

Corrosion in general is a naturally occurring phenomenon


commonly defined as the deterioration of a substance
(usually a metal) or its properties because of a reaction with its
environment. Like other natural hazards, corrosion can cause
not only expensive but also dangerous damage to almost
everything from automobiles, home appliances and drinking
water systems to pipelines, bridges and public buildings.

In order to ensure credibility of the product, the development


process has also involved independent testing.
To achieve this, the services of the Centre for Corrosion
Technology at Sheffield Hallam Universitys Materials and
Engineering Research Institute have been utilized, applying
advanced techniques with equipment such as high resolution
surface metrology and form measurement systems.

Figures provided by the U.S. National Climatic Data Center


underline that major weather related disasters the U.S.
incurred total losses of averaging USD 17 billion annually
(1980 2001). According to U.S. corrosion studies, the
estimated direct cost of metallic corrosion in general was
USD 276 billion on an annual basis in 1998. This represented
3,1% of the U.S. Gross Domestic Product.

In a controlled laboratory environment, continous hot salt


spray tests according to ASTM B117 have been applied
for periods of 2000 hours to various clamp configurations
holding AISI 316 stainless steel tubing.
In addition to that, independent field test samples Field test in the Dutch sector of the North Sea
located on an oil rig in the Dutch sector of the North Sea have
also been assessed at the Sheffield Hallam University facilities.

Norsok Standard Z-010

Both independent tests have recorded positive results in favour


of the anti-corrosion attributes of the STAUFF ACT Clamp. Fully
detailed test reports are available upon request.

Conformity
Using flame-retardant PPV0 plastic material for the clamp
body and ACE anti-corrosion elastomer material for the rubber
strips, STAUFF ACT Clamps have been constructed
in compliance with section 7.3 (Tubing Installation) of the
Norwegian offshore standard Norsok Z-010 (Revision 3,
published in October 2000), API RP 552 and NACE SP
0108-2008 (section 13).

A84

Schellen_2013_EN_lay11.indd 84

The Norsok standard Z-010 (Revision 3, published in October


2000 on Electrical, instrumentation and telecommunication
installation states the following in section 7.3:
"Tubing clamps shall be made of non-corrosive
material, stainless steel AISI 316 and/or flame retardant
plastic. Galvanic corrosion between tubing and tubing
support system shall be avoided.
The tubing clamp shall, when installed, not allow for water /
seawater to be accumulated between tubing and tubing
clamp on wall, this is to avoid crevice corrosion."

Direct corrosion costs associated with the domestic oil and


gas production activities in the U.S. were determined to
be about USD 1,4 billion annually, with USD 0,6 billion
attributed to surface piping and facility costs, USD 0,5 billion
to downhole tubing, and USD 0,3 billion to capital expenditures related to corrosion.
The U.S. refineries represent approximately 23% of the
worlds petroleum production in 1996 supplying more than
18 million barrels of refined petroleum products per day,
with a total corrosion related direct cost of USD 3,7 billion.
Maintenance expenses make up USD 1,8 billion of this total,
vessel expenses are USD 1,4 billion and fouling costs are
approximately USD 0,5 billion annually.
Source of Information: Report No. FHWA-RD-01-156, September 2001
Corrosion Costs and Preventive Strategies in the United States
Report by CC Technologies Laboratories, Inc. to Federal Highway
Administration Office of Infrastructure Research and Development

www.stauff.com

10.12.2013 14:00:27

STAUFF ACT Clamps


The Solution: STAUFF ACT Clamps

STAUFF
Clamps

Efficient Prevention of Crevice Corrosion under Pipe Clamps on Stainless Steel Pipework
Middle- and Long-Term Cost Savings due to Extended Service and Maintenance Intervals

Construction based on STAUFF Clamps


Design based on Original STAUFF Clamps according to
DIN 3015, Parts 1 and 3 (Standard Series and Twin Series), the
tried and tested industry standard for several decades

Covering the most commonly used metric and imperial pipe


diameters from 6 mm to 25,4 mm (from 1/4 inch to 1 inch)
Alternative configurations and pipe diameters on request

Installation time reduction (compared to alternative designs)

Independent Testing and Approval


Subject to stringent testing at the STAUFF in-house
laboratories located in Werdohl (Germany)

Salt spray tests according to ASTM B117 applied in


controlled laboratory environments
Long-term field tested on a rig in the Dutch sector
of the North Sea
Tests results independently assessed by Centre for
Corrosion Technolog at Sheffield Hallam University

Fully detailed, independent test reports available on request

Innovative Design and Materials

Material and design in compliance with section 7.3


(Tubing Installation) of the Norwegian offshore standard
Norsok Z-010 (Revision 3, published in October 2000 ),
API RP 552 and NACE SP 0108-2008 (section 13)

Clamp body made of flame-retardant PPV0 plastic


material; tested and V0 classified according to UL 94

Integrated ACE anti-corrosion elastomer strips


avoid the accumulation of seawater between clamp
body and pipe
Drainage channels aid the dispersal of seawater

ACT Mounting Hardware is made of Stainless Steel V4A (Material Code: W55) with enhanced corrosion resistance
by practically excluding metallic and non-metallic impurities during production, processing and handling (only delivered
in complete packaging units of 25 pieces per bag to avoid contamination during transport)
High UV stability of the clamp body material; resistant against seawater, rain and oil
Suitable for continuous exposure to temperatures from -25 C to +80 C (from -13 F to +176 F)
To be used in sub-sea and top-side environments; alleviating the requirement for two different products

ide
Custom ers Worldw
For Individu al
Local Solutio ns

In case that you would like to receive further


information on STAUFF ACT Clamps or want to
get access to the latest technical literature,
please do not hesitate to contact STAUFF by
email to act@stauff.com.
In order to keep up to date with all the latest
related product information and innovations,
feel free to visit our website dedicated product
website at www.stauff.com/act.
ps
STAUFF ACT Clam ware
ting Hard
STAUFF ACT Moun
ology
Anti-Corrosion Techn
Edition 08/2013
Product Catalog

ue

www.stauff.com

Schellen_2013_EN_lay11.indd 85

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10.12.2013 14:00:28

Also Available
Industry-Specific Solutions
Power Plants
STAUFF offers a complete range of Plastic, Aluminium, Steel
and Stainless Steel fastening elements for pipes, tubes and
hoses in all temperature and pressure ranges, as well as for
cables and other components in conventional power plants
(lignite, hard coal, gas, water and others) and nuclear facilities.
With many years of experience and numerous references in
equipping power plants and nuclear facilities both domestically
and abroad, our portfolio ranges from the planning of individual
fastening concepts, based on customer or industry-specific
requirements, up to multi-stage logistics services.

Fastening of pipes both as pipe slides, longitudinal guides


or three-way stops
Approvals and qualifications of KTA, RCC-M and ASME
Suitability tested by the TV according to technical
specifications and KTA3205.3
Identification of the products via a unique type-code
Full tracing of all components and/or materials
Provided with inspection documents 3.1 as per EN 10204

Wind Power Stations


In addition to the well-known, tried and tested STAUFF clamps
for fastening all kind of industrial lines, we also offer industryspecific solutions for the orderly vertical installation of cables
in wind power stations. When fastening these lines, special
requirements are placed on the components, because the high
weight of the cables must be held securely.
With many years of experience and numerous references in
equipping wind power stations both domestically and abroad,
our portfolio ranges from the planning of individual fastening
concepts, based on customer or industry-specific requirements,
up to multi-stage logistics services.

Triangular design of the internal contours of the basic clamp body


Accommodation of three cables with only a single cable support
Additional adaptors can be optionally used to the extent that
only two cables or lines with smaller external diameters can
be fastened
Fully flexible by always using an identical basic clamp body
Installation in multiple layers and combination with other
components and profiles
Made of high-quality Plastics, also available in various custom
materials in order to comply with international fire protection
standards (e.g. with UL94)

Rail Technology
In addition to the well-known, tried and tested STAUFF clamps Complete solution for all types of industrial lines
for fastening all kind of industrial lines, we also offer industry- Development in close collaboration with the customers
specific solutions for vibration and noise reducing and impact Made of high-quality Plastics, also available in various
custom materials in order to comply with international fire
absorbing installations in rail technology related facilities.
protection standards
Amongst others, approvals based on several guidelines received,
With many years of experience and numerous references in the
such as BS 6853, DIN 5510 - Part 2, NF F 16-101 or UL94
field of railway transportation system both domestically and
Depending on the quantities and the respective areas of
abroad, our portfolio ranges from the planning of individual
application, mechanical or injection-moulded manufacturing
fastening concepts, based on customer or industry-specific
Various fastening accessories made of steel and stainless steel
requirements, up to multi-stage logistics services.

Process Technology
STAUFF Stainless Steel pipe clamps of the so-called Hi-Clean
series were developed specifically for use in industrial clean
rooms with the highest demands regarding hygiene and design.
They are primarily used in the fields of process engineering
and in the food, beverage and pharmaceuticals industry.
Our range of products for process technology applications is
completed by the Hi-Clean pipe clamps of the Plastic series.

Innovative, patent approved design


Designed to comply with the specifications as defined by
ASME-BPE, the American Society of Mechanical Engineers
Suitable for pipes, tubes and other lines with outer
diameters between 6,4 mm and 168,4 mm
Rounded-off edges and corners to prevent dirt adhesion;
no exposed threads or threads covered with acorn nuts
All Plastic components comply with the specifications of the
FDA (Food and Drug Administration of the United States)
All metal components manufactured from corrosion-resistant
stainless steel, upon request with electrolytically high-gloss
polished material surfaces

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Notes

STAUFF
Clamps

www.stauff.com A87

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Technical Appendix
Standard Clamp Body Materials

Material Code

PP

PA

AL

SA

Basic Material

Copolymeric Polypropylene

Polyamide

Aluminium AlSi12

Thermoplastic Elastomer

Standard Colour

Green

Black

Natural

Black

Tensile E-Module

1073 N/mm
(ISO 527)

> 1400 N/mm


(ISO 527)

> 65000 N/mm

113 N/mm at +23C / +73.4F


(ASTM D412)

Notch Impact Strength

10 kJ/m at +23C / +73.4F


(acc. to Charpy / ISO 179 / 1eU)

> 15 kJ/m at 23C / +73.4F


(acc. to Charpy / ISO 179 / 1eU)

Low Temperature
Notch Impact Strength

3,8 kJ/m at -20C / -4.0F


(acc. to Charpy / ISO 179 / 1eU)

> 3 kJ/m at -30C / -22.0F


(acc. to Charpy / ISO 179 / 1eU)

Tensile Strength at Yield


(Tensile Strength)

26 MPa
(ISO 527-2)

> 55 MPa
(ISO 527)

> 240 MPa


(ISO EN 10002)

15,9 MPa
(ASTM D412)

Ball Indentation Hardness


(Brinell Hardness)

45,4 MPa
(ISO 2039-1)

> 65 MPa
(ISO 2039-1)

> 70 HBS

Mechanical Properties

87 A
(ISO 868)

Shore Hardness

Alternative hardnesses are


available upon request!
Consult STAUFF for details.

Thermal Properties
Temperature Resistance
-30C ... +90C / -22F ... +194F
(Continuous Exposure, Min...Max)

-40C ... +120C / -40F ... +248F


up to +300C / up to +572F
(Brief exposure up to +140C / +284F)

-40C ... +125C / -40F ... +257F

Chemical Properties
Weak Acids

conditionally consistent

conditionally consistent

conditionally consistent

consistent

Solvents

conditionally consistent

conditionally consistent

conditionally consistent

conditionally consistent

Benzine

conditionally consistent

consistent

consistent

conditionally consistent

Mineral Oils

conditionally consistent

consistent

consistent

conditionally consistent

Other Oils

consistent

consistent

consistent

consistent

Alcohols

consistent

consistent

consistent

consistent

Seawater

consistent

consistent

consistent

consistent

Special Clamp Body Materials


Please consult STAUFF for further details on fire-proof clamp body materials,
tested and approved according to several international fire-protection standards.
See pages A90 / A91 for properties and technical information.
The information for the Polyamide material PA have been determined in a conditioned state according to ISO 1110.
For Aluminium, the tensile strength (under reversed bending stress) and impact bending strength both rise constantly at decreasing temperatures whilst the value for breaking elongation decreases.
STAUFF preserve the right to supply products made from different, but comparable materials with matching technical characteristics.

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Technical Appendix

STAUFF
Clamps

Standard Clamp Insert Materials

STAUFF Group 4 and 6 (Standard Series)


STAUFF Group 4S to 6S (Heavy Series)

STAUFF Group 7S to 10S (Heavy Series)

SA

EPDM

Material Code

Thermoplastic Elastomer

Ethylene Propylene Diene Monomer

Basic Material

Black

Black

Standard Colour

Mechanical Properties
16 N/mm at +23 C / +73.4 F
(ASTM D412)

Tensile E-Module

Notch Impact Strength


Low Temperature
Notch Impact Strength
8,3 MPa
(ASTM D412)

Tensile Strength at Yield


(Tensile Strength)

9,0 MPa
(DIN 53504)

Ball Indentation Hardness


(Brinell Hardness)
73 A
(ISO 868)

70 A
(DIN 53505)

Shore Hardness

Thermal Properties
-40 C ... +125 C/ -40 F ... +257 F

Temperature Resistance
(Continuous Exposure, Min ... Max)

-50 C ... +120 C / -58 F ... +248 F

Chemical Properties
consistent

consistent

Weak Acids

conditionally consistent

consistent

Solvents

conditionally consistent

conditionally consistent

Benzine

conditionally consistent

conditionally consistent

Mineral Oils

consistent

conditionally consistent

Other Oils

consistent

consistent

Alcohols

consistent

consistent

Seawater

Special Clamp Insert Materials


Please consult STAUFF for further details on fire-proof clamp body materials,
tested and approved according to several international fire-protection standards.
See pages A90 / A91 for properties and technical information.

www.stauff.com

Schellen_2013_EN_lay11.indd 89

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Technical Appendix
Special Clamp Body Materials (Selection)
Preventive Fire Protection

Material Code

PAV0

PA-FF

PPDA

Basic Material

Polyamide

Polyamide

Polypropylene

Standard Colour

Grey

Black

White

Tensile E-Module

1500 MPa
(ISO 527-2)

1100 MPa
(ISO 527-2)

1614 N/mm (ISO 527)


at +23C / +73.4F: 50mm/min

Notch Impact Strength

35 kJ/m at +23C / +73.4F


(acc. to Charpy / ISO 179 / 1eU)

20 kJ/m at +23C / +73.4F


(acc. to Charpy / ISO 179 / 1eU)

13 kJ/m at +23C / +73.4F


(acc. to IZOD / ISO 179 / 1eA)

Mechanical Properties

Low Temperature
Notch Impact Strength

1,5 kJ/m at -25C / -13.0F


(acc. to IZOD / ISO 179 / 1eA)

Tensile Strength at Yield


(Tensile Strength)

45 MPa
(ISO 527-2)

50 MPa
(ISO 527-2)

Ball Indentation Hardness


(Brinell Hardness)

100 N/mm
(ISO 2039-1)

100 N/mm
(ISO 2039-1)

12,4 MPa (ISO 527)


at +23C / +73.4F: 50mm/min

Shore Hardness

Thermal Properties
Temperature Resistance
-30C ... +120C / -22F ... +248F
(Continuous Exposure, Min...Max)

-30C ... +120C / -22F ... +248F

-25C ... +90C / -13F ... +194F

Tested and approved acc. to UL94


(material thickness:3 mm)

Tested and approved acc. to DIN 5510, Part 2


(material thickness:25 mm)

Tested and approved acc. to UL94


(material thickness:3 mm)

Classification: V-0 (Vertical Burning Test)

Combustibility classification: S4
Smoke development
classification: SR2
Dripping classification: ST2

Classification: V-0 (Vertical Burning Test)

Features
Approvals / Properties

Tested and approved acc. to DIN 5510, Part 2


(material thickness:3 mm)
Combustibility classification: S4
Smoke development
classification: SR2
Dripping classification: ST2

Tested and approved acc. to NF F 16-101


(material thickness:3 mm)
Einstufung: I4 / F1

Tested and approved acc. to Def Stan 07-247


Assessment: category B
Approved by the UK
Ministry of Defence (MoD)

Tested and approved acc. to CEN/TS 45545-2


(material thickness:3 mm)
Requirement set: R23 HL1
complies with requirement set
R22 HL1 acc. to DIN EN 45545
Tested and approved acc. to NF F 16-101
(material thickness:3 mm)
Classification: I3 / F2

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Schellen_2013_EN_lay11.indd 90

The information for PAV0 and PA-FF have been determined in a conditioned state according to ISO 1110.

10.12.2013 14:00:37

Technical Appendix

Special Clamp Body Materials (Selection)

STAUFF
Clamps

Preventive Fire Protection

PP6853

PPV0

SAV0

Material Code

Polypropylene

Polypropylene

Thermoplastic Elastomer

Basic Material

White

Black

Natural

Standard Colour

Mechanical Properties
1264 MPa
(ICE 60811-1-1)
17 kJ/m at +23C / +73.4F
(acc. to IZOD / ISO 179 / 1eA)

113 N/mm
at +23C / +73.4F (ASTM D412)
5 kJ/m at +23C / +73.4F
(acc. to ISO 180/A)

Tensile E-Module

Notch Impact Strength


Low Temperature
Notch Impact Strength

25 MPa
(ICE 60811-1-1)

24 MPa
(ISO 527)

Tensile Strength at Yield


(Tensile Strength)

15,9 MPa
(ASTM D412)

Ball Indentation Hardness


(Brinell Hardness)
86 A
(ISO 868)

Shore Hardness

Thermal Properties
-25C ... +90C / -13F ... +194F

Temperature Resistance
(Continuous Exposure, Min...Max)

-25C ... +90C / -13F ... +194F

Features
Tested and approved according to BS6853
(Code of practice for fire precautions in the design /
construction of passenger carrying trains)
Assessment: category 1a

Tested and approved acc. to UL94


(material thickness:3 mm)

Tested and approved acc. to UL94


(material thickness:3 mm)

Classification: V-0 (Vertical Burning Test)

Classification: V-0 (Vertical Burning Test)

Approvals / Properties

Compliant to the requirements of


London Underground / Metronet
(standard 2-01001-002: Fire Safety
Performance of Materials)
Tested and approved acc. to DIN 5510, Part 2
(material thickness:25 mm)
Combustibility classification: S4
Smoke development
classification: SR2
Dripping classification: ST2
Tested and approved according
to Def Stan 07-247
Assessment: category B

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Technical Appendix
Standard Clamp Body Designs
Profiled Design
Profiled Inside Surface with Tension Clearance
Available in the Standard, Heavy, Twin and Heavy Twin Series
Recommended for the safe installation of rigid pipes or tubes
Available for all commonly used outside diameters and
nominal sizes
Vibration/noise reducing and impact absorbing effect towards
the direction of the line provided by the grooves on the inside
of the clamp bodies

To be used as fixed point clamp preventing the line from


sliding (see page A95 for Maximum Loads in Pipe Direction)
Clearance between the clamp halves provides tension of the
tube or pipe

Type H (Smooth)
Smooth Inside Surface w/o Tension Clearance
Available in the Standard, Heavy and Twin Series
Recommended for the safe installation of hoses or cables
Available for all commonly used outside diameters and
nominal sizes
Smooth inside surface and chamfered edges avoid
damaging of the hose or cable

To be used as guide allowing the line to slide


Choose internal diameter of the clamp body slightly smaller
than the outside diameter of the hose or cable to use it as
fixed point clamp preventing the line from sliding

Type RI (with Rubber Insert)


Available in the Standard, Heavy and Heavy Twin Series
Recommended for the extra-gentle installation of pipes,
tubes, hoses or cables
Available for all commonly used outside diameters and
nominal sizes
Rubber insert made of Thermoplastic Elastomer with a
hardness of 73 Shore-A provides most effective reduction
of vibration and noise caused by vibration

Oval Design
Available in the Standard and Heavy Series
Recommended for the safe installation of electric cables
with diameters between 20mm (.79in) and 72mm (2.83in)

Rectangular Design Type VK


Available in the Standard Series (STAUFF Group 5)
Recommended for the safe installation of proximity switches
according to DIN EN 60947-5-2 or similar, rectangular
construction, with a square of 40mm x 40mm (1.57in x 1.57in)
or 40mm x 36mm (1.57in x 1.42in)

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Technical Appendix

Materials and Surface Finishings of Metal Parts


Surface Finishings

Unless otherwise stated, all metal parts (e.g. weld plates,


cover plates, bolts, rail nuts etc.) are made of Carbon Steel
(surface finishing according to material code).

Unless otherwise stated, all metal parts made of


Carbon Steel are available with the following
standard surface finishings:

Besides that, all metal parts are also available ex stock in


two different stainless steel qualities:

Carbon Steel, untreated


Material code: W1

Stainless Steel V2A


1.4301 / 1.4305 (AISI 304 / 303)
Material code: W4

Carbon Steel, phosphated


Fe/Znph r 10 according to DIN EN 12476
Material code: W2

Stainless Steel V4A


1.4401 / 1.4571 (AISI 316 / 316 Ti)
Material code: W5

Carbon Steel, zinc/nickel-plated


Fe/ZnNi (12...16) 6+6//A//T2 according to DIN 50962
More than 720 hours resistance against red rust / base
metal corrosion in the salt spray test to DIN EN ISO 9227
Free of hexavalent chromium Cr(VI)
RoHS compliant according to 2002/95/EC
(Restrictions of the Use of Hazardous Substances)
ELV compliant according to 2000/53/EC
(End of Life Vehicles Directive)
Material code: W3

Alternative materials are available upon request.


Consult STAUFF for further information.

STAUFF
Clamps

Materials

Original STAUFF Cover Plate with Zinc/Nickel-Coating:


No signs of corrosion after 528 hours in the salt spray chamber!

Alternative surface finishings are available upon request.


Consult STAUFF for further information.

Original STAUFF Cover Plates with alternative surface finishings


widely-used by competitors in the market (from left to right):
Galvanisation and blue-chromating after 96 hours
Galvanisation and yellow-chromating after 192 hours
Zinc-coating, thick-film passivation and sealing after 192 hours
In all three cases, signs of corrosion are quite clearly visible!
Consult STAUFF and ask for a detailed report.

Thread Conversion Chart

Property Classes / Grades of Bolts and Screws

Metric ISO vs. Unified Coarse (UNC) Thread

Unless otherwise stated, all threaded parts available with


Metric ISO thread or unified coarse (UNC) thread.

Hexagon Head Bolt

Standard Series (DIN 3015, Part 1)


Group
STAUFF
1 to 8

DIN
0 to 8

Thread
Metric ISO
M6

Bolt / Screw Type


Unified Coarse
1/420 UNC

Heavy Series (DIN 3015, Part 2)


Group
STAUFF
3S to 5S
6S
7S
8S
9S
10S
11S to 12S

DIN
1 to 3
4
5
6
7
8
9 to 10

Thread
Metric ISO
M10
M12
M16
M20
M24
M30
M30

Hexagon Head Bolt


Type AS
Unified Coarse
3/816 UNC
7/1614 UNC
5/811 UNC
3/410 UNC
7/89 UNC
1-1/87 UNC
1-1/47 UNC

Twin Series (DIN 3015, Part 3)


Group
STAUFF
1D
2D to 5D

DIN
1
2 to 5

Thread
Metric ISO
M6
M8

Socket Cap Screw


Type IS

Slotted Head Screw


Type LI
Unified Coarse
1/420 UNC
5/1618 UNC

Socket Cap Screw

Slotted Head Screw

Material Code

Property Class / Grade


Metric ISO Threaded Bolts / Screws

Unified Coarse Threaded Bolts / Screws

W1, W2, W3

8.8 (according to DIN EN ISO 898)

5 (according to SAE J429)

W4

A2-70 (according to DIN EN ISO 3506)

AISI 304 / B8 (according to ASTM A193)

W5

A4-70 (according to DIN EN ISO 3506)

AISI 316 / B8M (according to ASTM A193)

W1, W2, W3

8.8 (according to DIN EN ISO 898)

5 (according to SAE J429)

W4

A2-70 (according to DIN EN ISO 3506)

AISI 304 / B8 (according to ASTM A193)

W5

A4-70 (according to DIN EN ISO 3506)

AISI 316 / B8M (according to ASTM A193)

W1, W2, W3

4.8 (according to DIN EN ISO 898)

2 (according to SAE J429)

W4

A2-70 (according to DIN EN ISO 3506)

AISI 304 / B8 (according to ASTM A193)

W5

A4-70 (according to DIN EN ISO 3506)

AISI 316 / B8M (according to ASTM A193)

Unless otherwise stated, the above mentioned property classes / grades apply as standards for bolts and screws supplied by STAUFF.
The information indicate the minimum requirements; higher property classes are available upon request. Consult STAUFF for details.

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Technical Appendix
Basic Installation Instructions

Installation on Weld Plate

Installation on Mounting Rail

Multi-Level (Stacking) Installation

Different types of weld plates are available for all STAUFF


Clamps according to DIN 3015 as well as for most of the
other series and many custom-designed special clamps.

STAUFF Mounting Rails are available in different heights.


STAUFF Rail Nuts are available for all STAUFF Clamps
according to DIN 3015 (Heavy Series up to STAUFF Group 6S
only) as well as for many custom-designed special clamps.

The multi-level installation of STAUFF Clamps permits easy stacking


of several pipes, tubes, hoses, cables or any other line types, even
with different outside diameters. The Twin Series also allows
stacking of different group sizes (STAUFF Groups 2D to 5D).

Place mounting rails in their designated positions. Please


make sure these bases are suitable for the expected loads.
Mark the locations of the mounting rails to ensure best alignment.
Weld the mounting rails into position. Mounting rails can
also be mounted to their positions by using side-mounting
brackets with screws or bolts.
Insert rail nuts into mounting rail and turn until stop to lock
(Standard and Twin Series) or slide in rail nut (Heavy Series).
Push bottom clamp half onto rail nuts.
Insert pipe, tube, hose, cable or any other line type.
Place second clamp half and cover plate (optional) on top
and mount clamp assembly by using screws or bolts.

The clamps are connected by stacking bolts. Safety locking plates


inserted between the clamps prevent stacking bolts from turning.

Place weld plates in their designated positions. Please make


sure these positions are suitable for the expected loads.
Mark the locations of the weld plates to ensure best alignment.
Weld the weld plates into position. Elongated weld plates can
also be mounted to their positions by using screws or bolts.
Push bottom clamp half onto weld plate.
Insert pipe, tube, hose, cable or any other line type.
Place second clamp half and cover plate (optional) on top
and mount clamp assembly by using screws or bolts.
Unless otherwise stated, the bolt lengths indicated for
clamps according to DIN 3015 refer to the installation on
weld plages and mouting rails as well as multi-level (stacking)
installation. For direct installation, different lengths may be
required.

Push bottom clamp half onto weld plate or rail nuts.


Insert pipe, tube, hose, cable or any other line type.
Place second clamp half mount clamp assembly by using
stacking bolts.
Place safety locking plate on top of clamp assembly to
prevent stacking bolts from turning.
Proceed with next level as explained before.
STAUFF multi-level clamp assemblies can be mounted both to
weld plates or to mounting rails.

The exact positions of the clamp assemblies can still be


adjusted before being firmly bolted.

Recommended Distance between Clamps

Installation next to Pipe Bends,


Connectors / Couplings and Valves
Di
st
an
ce
A

Please note: The recommended distances between clamps stated below are standard values and valid for static loads only.
Outside Diameter
(mm)
(in)

Distance A
(m)
(ft)

Outside Diameter
(mm)
(in)

Distance A
(m)
(ft)

6,0 ... 12,7

.23 ... .50

1,00

3,28

114,0 ... 168,0

4.50 ... 6.60

5,00

16,40

Please note the following information on the installation


of STAUFF Clamps next to pipe bends, connectors /
couplings and valves:

12,7 ... 22,0

.50 ... .86

1,20

3,94

168,0 ... 219,0

6.60 ... 8.60

6,00

19,68

Pipe Bends

22,0 ... 32,0

.86 ... 1.25

1,50

4,92

219,0 ... 324,0

8.60 ... 12.70

6,70

21,98

32,0 ... 38,0

1.25 ... 1.50

2,00

6,56

324,0 ... 356,0

12.70 ... 14.00

7,00

22,96

Pipe bends should be supported by STAUFF Clamps as close


to the bends as possible. Furthermore, it is recommended
to design these clamps as fixed point clamps.

38,0 ... 57,0

1.5 ... 2.25

2,70

8,86

356,0 ... 406,0

14.00 ... 16.00

7,50

24,60

Connections / Couplings

57,0 ... 75,0

2.25 ... 2.95

3,00

9,84

406,0 ... 419,0

16.00 ... 16.50

8,20

26,90

The first clamp should be placed directly next to the connector /


coupling. This protects the connector / coupling from vibrations.

75,0 ... 76,1

2.95 ... 3.00

3,50

11,48

419,0 ... 508,0

16.50 ... 20.00

8,50

27,88

76,1 ... 88,9

3.00 ... 3.50

3,70

12,14

508,0 ... 521,0

20.00 ... 20.50

9,00

29,52

88,9 ... 102,0

3.50 ... 4.00

4,00

13,12

521,0 ... 558,0

20.50 ... 22.00

10,00

32,80

If valves are incorporated in the pipelines, it is recommended


that support is provided in front of and behind these valves.

102,0 ... 114,0

4.00 ... 4.50

4,50

14,76

558,0 ... 800,0

22.00 ... 31.50

12,50

41,00

Consult STAUFF for further information.

Valves

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Technical Appendix

The max. load in pipe direction (according to DIN 3015, Part 10)
is an average value, determined by three tests at +23C /
+73.4F with a steel pipe according to DIN EN 10220, St37
rolled surface taking static friction into consideration.

Standard Series (DIN 3015, Part 1)


Group

All tightening torques and maximum loads in pipe direction


refer to STAUFF Clamp Bodies (profiled inside surface with
tension clearance) with Cover Plates and Hexagon Head
Bolts according to DIN EN ISO 4014/4017 (DIN 931/933).

STAUFF
Clamps

Tightening Torques and Maximum Loads In Pipe Direction

Sliding starts when the shown values (F) are reached.

STAUFF DIN

Hexagon Head Bolt


Polypropylene
DIN EN ISO 4014/4017 (DIN 931/933)
Metric
Unified Coarse
Tightening Torque
ISO Thread
(UNC) Thread
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

Polyamide

M6

1/420 UNC

0,6

1A

M6

1/420 UNC

1,1

M6

1/420 UNC

M6

1/420 UNC

M6

1/420 UNC

M6

1/420 UNC

M6

1/420 UNC

M6

1/420 UNC

M6

1/420 UNC

Aluminium

Tightening Torque
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

Tightening Torque
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

135

10

0,6

135

12

3,5

787

247

10

0,7

157

12

4,2

944

1,3

292

10

0,8

180

12

4,3

967

1,4

315

10

1,6

360

12

4,9

1101

1,5

337

10

1,7

382

12

5,0

1124

1,9

427

10

2,0

450

12

7,3

1641

2,0

450

10

2,5

562

12

8,9

2000

2,3

517

10

3,2

719

2,6

585

10

3,5

787

NOT AVAILABLE!

Heavy Series (DIN 3015, Part 2)


Group

STAUFF DIN

Hexagon Head Bolt


Polypropylene
DIN EN ISO 4014/4017 (DIN 931/933)
Metric
Unified Coarse
Tightening Torque
ISO Thread
(UNC) Thread
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

Polyamide

3S

M10

3/816 UNC

12

1,6

4S

M10

3/816 UNC

12

2,9

5S

M10

3/816 UNC

15

11

6S

M12

7/1614 UNC

30

22

7S

M16

5/811 UNC

45

8S

M20

3/410 UNC

80

9S

M24

7/89 UNC

10S

M30

1-1/87 UNC

11S

M30

12S

10

M30

Aluminium

Tightening Torque
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

Tightening Torque
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

360

20

15

4,2

944

30

22

12,1

2720

652

20

15

4,5

1044

30

22

15,1

3395

3,3

742

25

18

5,1

1146

35

26

15,5

3485

8,2

1843

40

30

9,3

2090

55

41

29,5

6609

33

11,0

2472

55

41

15,8

3551

120

86

34,9

7845

59

14,0

3147

150

111

21,0

4720

220

162

50,0

11240

110

81

28,0

6300

200

148

32,0

7193

250

184

70,6

15871

180

133

40,0

8992

350

258

48,0

10790

500

369

84,5

18996

1-1/47 UNC

200

148

119,0

26752

370

273

125,0

27650

500

369

181,5

40802

1-1/47 UNC

270

199

168,0

37767

450

332

180,0

40465

600

443

244,5

54965

Twin Series (DIN 3015, Part 3)


Group

STAUFF DIN

Hexagon Head Bolt


Polypropylene
DIN EN ISO 4014/4017 (DIN 931/933)
Metric
Unified Coarse
Tightening Torque
ISO Thread
(UNC) Thread
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

Polyamide
Tightening Torque
(Nm)
(ftlb)

Maximum Load
in Pipe Direction F
(kN)
(lbf)

1D

M6

1/420 UNC

0,9

202

0,9

202

2D

M8

5/1618 UNC

12

2,1

472

12

2,2

495

3D

M8

5/1618 UNC

12

1,9

427

12

2,0

450

4D

M8

5/1618 UNC

12

2,7

607

12

2,9

652

5D

M8

5/1618 UNC

1,7

382

2,5

562

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Technical Appendix
Dimensions and Weights of Clamp Assemblies
F

H
D

C
B

Group
STAUFF DIN
1

1A

Dimensions (mm /in)


B
Profiled Design
A
3
16,5
.12
.65
3
16,5
.12
.65
3
19,5
.12
.77
3
21
.12
.83
3
24
.12
.94
3
32
.12
1.26
3
36
.12
1.42
5
51,5
.20
2.03
5
64
.20
2.52

Standard Series (DIN 3015, Part 1)

A
C

Type H (Smooth) Profiled Design

Type H (Smooth) Profiled Design

Type H (Smooth)

16
.63
16
.63
19
0.75
20,75
.82
23,75
.94
31,25
1.23
35,25
1.39
51
2.01
63
2.48

32
1.26
32
1.26
38
1.50
41,5
1.64
47,5
1.87
62,5
2.46
70,5
2.78
102
4.02
126
4.96

36
1.42
36
1.42
42
1.65
45,5
1.80
51,5
2.03
66,5
2.62
74,5
2.94
106
4.17
130
5.12

33
1.30
33
1.30
39
1.54
42
1.65
48
1.89
64
2.52
72
2.83
103
4.06
128
5.04

37
1.46
37
1.46
43
1.69
46
1.81
52
2.05
68
2.68
76
2.99
107
4.21
132
5.20

E
31,5
1.24
36
1.41
42
1.65
50
1.96
60
2.36
71
2.79
88
3.46
122
4.81
148
5.83

F
28
1.10
34
1.33
40,5
1.59
48
1.88
57
2.24
70
2.75
86
3.38
118
4.65
144
5.67

G
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

H
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18
30
1.18

Weight per 100 Pcs.


SP QQ PP-DP-AS Q QQ
( kg /lbs)
6,20
13,64
8,10
17.82
9,40
20.68
11,20
24.64
13,70
30.14
17,10
37.62
21,30
46.86
42,10
92.62
44,00
96.80

H
D

C
B
A
E

Heavy Series (DIN 3015, Part 2)

4S

5S

6S

7S

8S

9S

10S

11S

12S

10

Type H (Smooth) Profiled Design Type H (Smooth) Profiled Design Type H (Smooth)

23,25
.92
31,25
1.23
37
1.46
53,5
2.11

48
1.89
64
2.52
76
2.99
109
4.29
140
5.51
198
7.80
230
9.06
320
12.60
470
18.50
590
23.23

46,5
1.83
62,5
2.46
74
2.91
107
4.21

54,4
2.14
70,4
2.77
82,4
3.24
116,5
4.59
150
5.91
210,5
8.29
245
9.65
338,7
13.33
488,7
19.24
608,7
23.96

52,9
2.09
68,9
2.72
80,4
3.17
114,5
4.51

NOT AVAILABLE!

3S

NOT AVAILABLE!

STAUFF DIN

Dimensions (mm /in)


B
Profiled Design
A
8
24
.31
.94
8
32
.31
1.26
8
38
.31
1.50
10
54,5
.39
2.15
10
70
.39
2.76
15
99
.59
3.90
15
115
.59
4.53
25
160
.98
6.30
30
235
1.18
9.25
30
295
1.18
11.61

NOT AVAILABLE!

Group

E
74
2.91
86
3.39
100
3.94
140
5.51
180
7.09
226
8.90
270
10.63
340
13.39
520
20.47
680
26.77

F
PP / PA / SA
55
2.16
70
2.76
85
3.35
115
4.53
154
6.06
206
8.11
251
9.88
336
13.22
470
18.50
630
24.80

AL
56
2.20
70
2.76
85
3.35
120
4.72
152
5.98
208
8.19
255
10.04
326
12.83
470
18.50
630
24.80

G
30
1.18
30
1.18
30
1.18
45
1.77
60
2.36
80
3.15
90
3.54
120
4.72
160
6.30
180
7.09

H
30,5
1.20
30,5
1.20
30,5
1.20
45
1,77
60
2,36
80
3.15
91
3.58
120
4.72
162
6.38
182
7.16

Weight per 1 Pc.


SPALQQPP-DPAL-ASQQQ
(kg /lbs)
0,32
.70
0,40
.88
0,49
1.08
1,21
2.66
2,30
5.06
5,56
12.26
7,97
17.58
22,16
48.75
54,11
119.04
77,40
170.28

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Technical Appendix

Dimensions & Weights of Clamp Assemblies

STAUFF
Clamps

F
G
H

C
B
30 (1.18)

Twin Series (DIN 3015, Part 3)

A
Group
STAUFF DIN
1D

Dimensions ( /in)
B
Profiled Design
A

Type H (Smooth) Profiled Design

Type H (Smooth) Profiled Design

Type H (Smooth)

Weight per 100 Pcs.


SP QQ/QQ PP-GD-AS Q QQ
(kg /lbs)

16,5

16,25

37

36,5

41

40,5

37

36

34

20

7,60

.12

.65

.64

1.46

1.44

1.61

1.59

1.46

1.42

1.34

.79

16.72

18,5

18,25

39

38,5

44

43,5

55

53

52

29

13,50

.20

.73

.72

1.54

1.52

1.73

1.71

2.17

2.09

2.05

1.14

29.70

23,5

23,25

49

48,5

54

53,5

70

67

65

36

17,70

.20

.93

.92

1.93

1.91

2.13

2.11

2.76

2.64

2.56

1.42

38.94

25

24

52

50

57

55

85

80

79

45

20,40

.20

.98

.94

2.05

1.97

2.24

2.17

3.35

3.15

3.11

1.77

44.88

31,5

31

65

64

70

69

110

106

102

56

27,70

.20

1.24

1.22

2.56

2.52

2.76

2.72

4.33

4.17

4.02

2.20

60.94

mm

2D

3D

4D

5D

Packaging Units (Selection)


Standard Series (DIN 3015, Part 1)

Heavy Series (DIN 3015, Part 2)

Twin Series (DIN 3015, Part 3)

Clamp Bodies (Polypropylene / Polyamide)

Clamp Bodies (Polypropylene / Polyamide)

Clamp Bodies (Polypropylene / Polyamide)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

1-6

0-6

25

7+8

7+8

10

Clamp Bodies (Aluminium)

Group
STAUFF
3S - 6S
7S
8S - 12S

DIN
1-4
5
6 - 10

Quantity per Bag


(in Pcs.)
20
10
1

Clamp Bodies (Aluminium)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

1D - 4D

1-4

25

5D

10

Weld Plates (Type SP)


Cover Plates (Type GD)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

1-5

0-5

25

3S - 7S

10

1D - 4D

1-4

25

10

8S - 12S 6 - 10

5D

10

Weld Plates (Type SP)


Cover Plates (Type DP)
Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

1-6

0-6

25

7+8

7+8

10

Hexagon Rail Nut (Type SM)


Channel Rail Adaptor (Type CRA)

1-5

Weld Plates (Type SPAL)


Cover Plates (Type DPAL)
Group
STAUFF
3S - 6S
7S
8S - 12S

DIN
1-4
5
6 - 10

Quantity per Bag


(in Pcs.)
20
10
1

Mounting Rail Nut (Type GMV)


Channel Rail Adaptor (Type CRA)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

1-8

50

3S - 6S

40

0-8

1-4

Hexagon Rail Nut (Type SM)


Channel Rail Adaptor (Type CRA)
Group
STAUFF DIN

Quantity per Bag


(in Pcs.)

1D

50

2D - 5D

2-5

25

Consult STAUFF and ask for standard packaging units


for further components or special packaging options.

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