Professional Documents
Culture Documents
LG Cs310ur
LG Cs310ur
Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: LCS310UR/ LCS310URP5
CAR CD/MP3/WMA
RECEIVER
SERVICE MANUAL
MODEL: LCS310UR/ LCS310URP5
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.
P/NO : AFN75512884
NOVEMBER, 2011
CONTENTS
SECTION 1
SUMMARY
SECTION 2
ELECTRICAL
SECTION 3
EXPLODED VIEWS
SECTION 4
1-1
SECTION 1 SUMMARY
SERVICING PRECAUTIONS
1. Always disconnect the power source before:
1) Removing or reinstalling any component, circuit board, module or any other instrument assembly.
2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection.
3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument.
CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an
explosion hazard.
2. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service
manual might be equipped.
3. Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
4. Always connect a test instruments ground lead to the instrument chassis ground before connecting
the test instrument positive lead. Always remove the test instrument ground lead last.
1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing,
follow the printed or indicated service precautions and service materials.
2) The Components used in the unit have a specified conflammability and dielectric strength. When replacing
any components, use components which have the same ratings. Components marked in the circuit diagram
are important for safety or for the characteristics of the unit. Always replace with the exact components.
3) An insulation tube or tape is sometimes used and some components are raised above the printed writing
board for safety. The internal wiring is sometimes clamped to prevent contact with heating components.
Install them as they were.
4) After servicing always check that the removed screws, components and wiring have been installed correctly
and that the portion around the service part has not been damaged. Further check the insulation between
the blades of attachment plug and accessible conductive parts.
1-2
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are integrated circuits
and some field-effect transistors and semiconductor chip components. The following techniques should be used
to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to
install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive
foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-3
SPECIFICATIONS
General
Output Power
Power Source
Speaker impedance
Ground System
Dimensions (W x H x D)
Net Weight
53 W x 4 CH (Max.)
DC 12 V
4
Negative
178 x 50 x 169 mm (without Control Panel)
1.37 kg
TUNER
FM Tunning Range
S/N Ratio
Distortion
Usable Sensitivity
CD
Frequency Response
S/N Ratio
Distortion
Channel Separation (1 kHz)
20 Hz to 20 kHz
80 dB
0.1 %
55 dB
AUX
Frequency Response
S/N Ratio
Distortion
Channel Separation (1 kHz)
Max Input Level (1 kHz)
20 Hz to 20 kHz
80 dB
0.1 %
45 dB
1.1 V
USB (Optional)
Version
Bus Power Supply (USB)
20 Hz to 20 kHz
2 V (Max.)
Subwoofer (Optional)
Frequency Response
Output Voltage
20 Hz to 120 Hz
2 V (Max.)
1-4
D E
JK
A SRC/ OFF
When pressed, selects function sources.
When pressed and held, powers unit on or off.
B
Returns to the previous step.
C Volume knob
Adjusts volume level.
Confirms the settings.
Checks tracks, files or preset stations.
D BAND
Selects a band in Tuner mode.
TA (OPTIONAL)
Searches stations that have TA/ TP information,
when it is pressed and held.
E Remote Sensor (OPTIONAL)
F Display window
G EQ/ XDSS+
Improves sound quality.
When pressed, selects the EQ function.
When pressed and held, selects the XDSS+
function.
HS
Ejects a disc.
I
Opens the front panel.
J DISP
Press it, you can check the clock time.
Press and hold it, you can turn on/off the
display window and the light of LED buttons.
O P Q R
HI
K MUTE
Temporarily stops the sound.
L
Activates setting menu.
/
M
Skip/ Search/ Seek/ Tune
N FUNC
In each mode, sets playback items.
O X
Plays and pauses playback.
P INT
Intro scan
Q RPT
Repeats playback
R SHF
Randoms playback
S Numeric buttons (1 - 6)
Selects a numbered preset station in TUNER.
T AUX
If connected to other portable player, you can
enjoy musics from it on the unit.
U USB port (OPTIONAL)
1-5
AREA
RDS
OPTION CODE
SUFFIX
EDEULL*
EDZALL*
EESPLL*
EU
SUPPORT
111
EHUNLL*
EMARLL*
ESWELL*
ETUREL*
EZAFLL*
EU
SUPPORT
112
ERUSLL*
EINDLL*
EIRNJL*
EU
PS_RT_ONLY
121
EISRRL*
ENGALL*
ESAUBL*
YEGYIL*
ECHLLL*
ECOLLL*
S.America
PS_RT_ONLY
221
EPANLL*
PBRALL*
YMEXCL*
The option code is comprised of 3 digits and each digit has a range 1~6.
In the 2011, Car CD Product has totally four option codes from entire suffixes.
2. Operation
1. Entering Option Setting Function
1) Power off on the radio source.
2) Push and hold the SRC(PWR) Key for 5 seconds, then It goes to the version display mode.
3) Push BAND Key until the LCD displays OPTION(OPTN) XYZ.
(The XYZ means the Option Code)
2. How to change the option code
1) The Input mode can be set by press the volume knob, the first digit will be blinking until the
new code is set.
2) The number what you want to input could be selected by spinning the volume knob clockwise or
counterclockwise.
And then, if you push the volume knob, the selected number will be changed and the focus is moving
to the next.
You can also input the new option code of 1~6 by using preset keys if they are on the front panel.
3) If the new option code is acceptable, SUCCESS XYZ will be displayed on the LCD, and then itll reset
soon automatically.
4) If the new option code is not acceptable, CODE ERR will be displayed on the LCD.
To retry to change the option code, push the volume knob again.
1-6
3. Upgrade start
In order to start upgrade, Press Preset 1 Key until CHECK CD Display on the LCD.
5. Upgrade Completion
When Upgrade finished, the display shows up DOWN OK. After a while, the audio set is
reset automatically.
Caution!
If power is off on the way of upgrading firmware, the set cant be recovered.
Therefore pay lots of attention for power not to be off.
1-7
Shown from the right figure, connect yellow line (Battery) and red line (Ignition) to plus and minus terminal
respectively.
Jack is connected to the audio set via its shapes matched each other.
We need power supply for operation of audio set (Voltage : 10~16 V Current : Over 20 A)
Before connection between set and power supply, adjust voltage level to 16 V typically (It is okay up to 10 V.)
Power Supply has a variety of shapes and capacity of voltage and current.
At first check these things.
1-8
SECTION 2 ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART
Something wrong with the System control?
1A
1B
1C
1D
1E
1F
No power?
YES
Checked the Fuse?
NO
YES
Checked the Back up
VDD and GND?
NO
JK801(1, 2, 3)
YES
Checked the Regulator
Back up VDD?
NO
IC801(15, 14)
YES
Checked the Main Micom
B+ Detect?
NO
IC401(56)
YES
Checked the Main
Micom VDD?
NO
YES
Checked the Main
Micom GND?
NO
YES
Checked the Main
Micom reset?
NO
IC401(90), IC402
YES
Checked the Main
Micom X-tal?
NO
X401, X402
YES
Checked the ACC in?
NO
YES
Checked the Front
Panel Key input?
NO
YES
OK
2-1
1A
[OPTIONAL]
YES
Checked the
Remocon Sense VDD?
NO
RC902, R961
YES
Checked the
Remocon Sense line?
NO
YES
OK
1B
YES
Checked the
Encoder volume?
NO
YES
Checked the
Volume IC control?
NO
YES
OK
1C
YES
Checked the
Tact switch?
NO
SW901 ~ SW917
YES
Checked the
Key line?
NO
YES
OK
2-2
1D
YES
Checked the
Tel Mute input?
NO
YES
Checked the
Mute control?
NO
YES
OK
1E
YES
Checked the
ANT control?
NO
YES
OK
1F
[OPTIONAL]
YES
Checked the
Remote control?
NO
YES
OK
2-3
2A
2B
2C
YES
Checked the
E-VR VDD?
NO
IC601(24)
YES
Checked the
E-VR GND?
NO
IC601(27)
YES
Checked the
E-VR control?
NO
YES
Checked the E-VR
Mute control?
NO
IC601(15), IC401(27)
YES
Checked the E-VR
Signal in/out?
NO
IC601(1, 2, 3, 4, 5, 6, 7, 9,
18, 19, 20, 21, 22, 23)
YES
Checked the
Power IC VDD?
NO
IC804(6, 20)
YES
Checked the
Power IC GND?
NO
YES
Checked the
Power IC control?
NO
YES
Checked the Power
IC Signal in/out?
NO
YES
Checked the
Main connector?
NO
YES
OK
2-4
2A
YES
Checked the
Mute contorl?
NO
YES
OK
2B
[OPTIONAL]
YES
Checked the
Line Out signal?
NO
YES
Checked the Line Out
AMP Mute control?
NO
YES
Checked the Line Out
AMP signal in/out?
NO
JK601
YES
OK
2C
YES
Checked the
Beep control?
NO
IC401(80), IC601(14)
YES
OK
2-5
20
VCC1
6
VCC2
OUT1 (+)
C1
11
PW-GND1 8
OUT2 (+)
C1
Stand-by
Power
Sound
Voltage
ON
OFF
OFF
0 to 1.5
OFF
ON
ON
3.5 to 6 V
12
C1
Voltage
ON
OFF
0 to 1.5
15
OFF
ON
3.5 to 6 V
14
RL
19
21
IN4
PW-GND4 24
OUT4 ( - )
PRE-GND
17
PW-GND3 18
OUT3 ( - )
C1
IN3
RL
23
13
RIP
STBY
10
OFF-SET
MUTE
DET
25
22
5V
C2
PLAY
C4
Sound
RL
16 AC-GND
OUT4 (+)
Mute
PW-GND2 2
OUT3 (+)
RL
IN2
OUT2 ( - )
C6
IN1
OUT1 ( - )
C3
1
TAB
C5
R1
MUTE
: PRE-GND
: PW-GND
2-6
3A
3B
YES
Checked the LCD
Driver Vdd?
NO
IC901(56)
YES
Checked the LCD
Driver Ground?
NO
IC901(60)
YES
Checked the LCD
Driver RESET?
NO
IC901(57), IC401(74)
YES
Checked the LCD
Driver OSC?
NO
IC901(61)
YES
Checked the LCD
Driver data interface?
NO
YES
Checked the LCD to
LCD Driver line?
NO
IC901(1~55),
LCD, Check the short
YES
OK
2-7
3A
YES
Checked the Dimmer
control input?
NO
JK801(5), IC801(6)
YES
Checked the
Red LED VDD?
NO
YES
Checked the
Red LED?
NO
YES
OK
3B
YES
Checked the Dimmer
control input?
NO
JK801(5), IC801(6)
YES
Checked the
White LED VDD?
NO
YES
Checked the
White LED?
NO
LD991 ~ LD992
YES
OK
2-8
YES
Checked the
Tuner VDD?
NO
IC101(6, 22)
YES
Checked the Tuner
VDD control?
NO
YES
Checked the
Tuner GND?
NO
YES
Checked the E-VR
Mute control?
NO
IC601(15), IC401(27)
YES
Checked the
I2C data?
NO
YES
Checked the
Audio signal?
NO
IC101(8, 9)
YES
OK
2-9
5A
5B
5C
No Loading?
YES
NO
YES
Checked the CD
DSP GND?
NO
YES
Checked the Motor
DRV VDD?
NO
IC502(7, 8, 20)
YES
Checked the CD
DSP reset?
NO
IC401(42), R425
YES
Checked the CD
DSP X-tal?
NO
X502(4.2336 MHz)
YES
Checked the Disc in
load switch?
NO
Fig 1, 2
CN506(2)
YES
Checked the Loading
Motor control?
NO
Fig 3, 4
IC401(58, 59)
YES
Checked the 12/8 cm
Sense switch?
NO
Fig 1, 2
YES
OK
2-10
CN506(1)
5A
YES
Checked the
Limit switch?
NO
Fig 1, 2
CN506(8)
YES
Checked the Motor
DRV Mute control?
NO
IC502(21)
YES
Checked the Motor
Loading control?
NO
Fig 3, 4
IC401(58, 59)
YES
Checked the CD
DSP control?
NO
YES
Checked the
Focus control?
NO
YES
Checked the RF
signal out check?
NO
IC501(82)
YES
Checked the Spindle
motor control?
NO
YES
Checked the
SLED control?
NO
YES
Checked the
Tracking control?
NO
YES
OK
2-11
5B
CD no sound?
YES
Checked the
DSP signal out?
NO
IC501(46, 47)
YES
OK
5C
YES
Checked the
Eject key?
NO
IC401(53)
YES
Checked the Loading
Motor control?
NO
Fig 3, 4
YES
OK
2-12
IC401(58, 59)
6A
6B
YES
Checked the USB VDD?
NO
IC801, Q801
YES
Checked the USB
interface IC GND?
NO
YES
Checked the USB
interface IC reset?
NO
IC401(42), R425
YES
Checked the USB
interface IC X-tal?
NO
X502
YES
Checked the
D+/D- Port?
NO
IC501(52, 53)
YES
Checked the USB
indication Port?
NO
IC501(52, 53)
YES
OK
2-13
6A
YES
Checked the CD
DSP GND?
NO
YES
Checked the USB
interface IC reset?
NO
IC401(42), R425
YES
Checked the
DSP X-tal?
NO
X502
YES
Checked the
DSP control?
NO
YES
OK
6B
USB no sound?
YES
Checked the CD
DSP signal out?
NO
IC501(52, 53)
YES
OK
2-14
AUX no sound?
YES
Checked the AUX
Signal input?
NO
YES
Checked the
E-VR & Power AMP?
NO
YES
OK
2-15
WAVEFORMS
1. MAIN PART
1) MICOM(IC401) DISPLAY(CN402)
IC401:[PIN86]
IC401:[PIN84]
IC401:[PIN75]
IC401:[PIN74]
2-16
2. CDP PART
Fig.1) SWITCHING CONDITION FOR LOADING
CN506:[PIN2]
CN506:[PIN1]
CN506:[PIN8]
CN506:[PIN11]
LOADING S/W
LOADING S/W
12/8 S/W
12/8 S/W
LIMIT S/W
LIMIT S/W
CHUCKING S/W
CHUCKING S/W
FEW
CN506:[PIN2]
CN506:[PIN1]
CN506:[PIN8]
CN506:[PIN11]
IC401:[PIN59]
IC401:[PIN58]
CN506:[PIN10]
CN506:[PIN9]
FEW
REW
REW
LO+
LO+
LO-
LO-
2-17
IC401:[PIN59]
IC401:[PIN58]
CN506:[PIN10]
CN506:[PIN9]
IC601
PIN NAME
VOLTAGE
AM Mode FM Mode
IC804
PIN
PIN NAME
VOLTAGE
PIN
PIN NAME
VOLTAGE
TUNER_R
4.2
TAB
TUNER_L
4.2
PWR_GND
N.C
OUT
7.2
4.2
N.C
STBY
3.1
CD_R
4.2
OUT
7.2
3.1
CD_L
4.2
VCC
14.3
AUX_R
4.2
OUT
7.2
PWR_GND
AMRFIN
2.9
AMRFDEC
FMIN2
FMIN1
GNDRF
GND
GND
VCC2
8.3
8.3
DN
4.2
AMRFAGC
1.8
AUX_L
4.2
OUT
7.2
LOUT
3.8
3.8
10
N.C
4.2
10
RIPPLE
8.4
ROUT
3.8
3.8
11
N.C
4.2
11
IN
6.9
10
GNDAUD
GND
GND
12
N.C
4.2
12
IN
6.9
11
AMIFAGC2
13
N.C
4.2
13
PRE_GND
12
MPXIN
3.7
3.7
14
BEEP
4.2
14
IN
6.9
13
MPXOUT
15
MUTE
15
IN
6.9
14
RSSI
1.2
0.8
16
LRST
16
AC_GND
6.9
15
XTAL2
17
LDOUT
17
OUT
7.2
16
XTAL1
18
OUT_SL
4.2
18
PWR_GND
OUT_SR
4.2
19
OUT
7.2
VCC
14.3
17
GNDD
GND
GND
19
18
SCL
4.7
4.7
20
OUT_RL
4.2
20
19
SDA
3.9
3.9
21
OUT_RR
4.2
21
OUT
7.2
20
VREF
22
OUT_FL
4.2
22
MUTE
21
VREGSUP
7.1
7.1
23
OUT_FR
4.2
23
OUT
7.2
22
VCC1
8.3
8.3
24
VCC
8.4
24
PWR_GND
23
GND
GND
GND
25
SCL
4.9
25
OFFSET
6.4
24
VCODEC
5.7
5.7
26
SDA
4.9
25
PLL
27
GND
26
PLLREF
2.25
2.25
28
FIL
4.2
27
TEST
28
AMSELIN1
1.55
29
AMSELIN2
1.55
30
AMIFAGC1
31
AMSELOUT1
6.8
32
AMSELOUT2
6.8
2-18
A1
A2
B1
B2
C1
C2
DP1
DN
DP2
EP1
EN1
EN2
EP2
MIN
Description
Terminal Terminal
No.
Name
15
16
17
18
19
20
21
22
23
24
25
26
27
28
2-19
MUTE
LRST
LOUT
OUTS2
OUTS1
OUTR2
OUTR1
OUTF2
OUTF1
VCC
SCL
SDA
GND
FIL
Description
External compulsory mute terminal
Level meter reset terminal
Output terminal for Level meter
Subwoofer output terminal of 2ch
Subwoofer output terminal of 1ch
Rear output terminal of 2ch
Rear output terminal of 1ch
Front output terminal of 2ch
Front output terminal of 1ch
Power supply terminal
I2C Communication clock terminal
I2C Communication data terminal
GND terminal
VCC/2 terminal
2. IC801 (LV5693P)
2-1. BLOCK DIAGRAM
VCC
EXT
out
Over
Voltage
Protection
AMP_HS-SW(VCC-1 V)
500 mA
Start
up
+
Vref
CTRL1
500 mA
OUTPUT
VCC
CTRL2
Control
Ilim
Recommendation
FET:2SJ650
USB output (5 V)
CTRL3
1000 mA
Thermal
CD output (8 V)
1300 mA
Shut Down
VCC1
GND
VCC
2-20
Pin name
Description
ILM output pin
ILM
GND
GND pin
CD
8.4 V/ 0.5 A
CD output pin
ON when CTRL1 = H
8.0 V/ 1.3 A
4
CTRL1
AUDIO
CTRL2
DSP
ON when CTRL1 = M, H
3.3 V/ 0.3 A
CTRL3
FB
10
USBGT
11
EXT
12
RSNS
13
VDD
14
VCC1
15
VCC
14.3 V
2-21
3. IC804 (TB2946HQ)
C1
11
10
20
Ripple
TAB
VCC2
VCC1
IN1
9
8
C3
C2
C5
Out1 (+)
PW-GND1
RL
Out1 (-)
7
C1
12
IN2
5
2
13 Pre-GND
3
C1
15
IN3
17
Out2 (+)
PW-GND2
RL
Out2 (-)
Out3 (+)
PW-GND3
18
C6
RL
Out3 (-)
16 AC-GND
19
C1
14
IN4
21
24
5V
Mute
4 Stby
23
R1
22 Mute
C4
Play
Offset/short
2-22
25
Out4 (+)
PW-GND4
Out4 (-)
RL
WIRING DIAGRAM
B+, ACC,
Phone Mute
Dimmer,
Speaker out,
Power Antenna
External AMP
ANT
SK101
LINEOUT
4CH
(Option)
PickUp
POWER
HARNESS
JK601
JK801
30PIN
CONNECTOR
CN403
CN402
MAIN BOARD
24PIN
CONNECTOR
24PIN
CONNECTOR
1LINE LCD
CN971
FRONT BOARD
AUX
Jack
JK903
USB
Connector
(Option)
CN902
2-23
2-24
Motor
17PIN
CONNECTOR
11PIN
CONNECTOR
CN519
CN506
30PIN
CONNECTOR
CN502
BLOCK DIAGRAM
Antenna
MAIN
Power AMP
TB2946HQ
Tuner
TEF6606T
VOLUME IC
BD3702FV
Aux-in
LINEOUT
(Option)
(From Front)
SDRAM
EM636165TS
16MBIT
CD DSP
TAMUL
S5L8035X01
(with USB)
MCU
UPD78F1164
Reset IC
(SJ73L33S)
Option
(From Front)
Detachable Connector
FRONT
USB CNT
(Option)
Detachable Connector
AUX CNT
Remote
Controller
(Option)
2-25
LCD Driver
IC
2-26
LCD
(1LINE)
FR/FL
RR/RL
CIRCUIT DIAGRAMS
11
10
MAIN
EBY61569901_1_1(#1)
2011. 10. 21
2-27
2-28
11
10
CDP
EBY61569901_1_1(#2)
2011. 10. 21
2-29
2-30
11
10
FRONT
EBY61648301_1_1
LCS316/315/115
2011. 10. 26
2-31
2-32
4. CD CIRCUIT DIAGRAM
12
11
10
CD
EBY61628501_1_1
2011. 10. 21
2-33
2-34
(BOTTOM VIEW)
2-35
2-36
2. FRONT P.C.BOARD
3. CD P.C.BOARD
(TOP VIEW)
(BOTTOM VIEW)
2-37
2-38
Accessory
451
451
LCD901
A26
FRONT
279
A50
281
451
282
A41
451
280
CD
290
A46
284
291
285
297
450
283
MAIN
451
456
255
258
251
456
454
451
294
450
250
Loc.No.
818
Loc.No.
835
Loc.No.
850
A43
A45
276
801
298
453
274
Loc.No.
257
256
252
254
293
292
A42
253
3-1
3-2
2. MECHANISM(PICK-UP) SECTION
A26
1
A03
3-3
3-4